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Safety Aspects in Machine Guarding and Its Types
Safety Aspects in Machine Guarding and Its Types
difficult
running for
rollspeople to gain
and fixed access.
railing Nip guard
or fencing to in-
to engines,
motors, planning or shaping machine are of this type.
• Interlock guards make certain that the machine
cannot be started until the guard screen is in close
position and conversely the guard cannot be removed
until the working parts have been stopped.
Mechanical, electrical, hydraulic or pneumatic
systems are used to actuate the guard.
• Trip guards are actuated by anyone approaching
beyond the safe position and operate a stop or
reverse control viz.
• Control guards activate the machine when the guard
is closed and opening the guard stops it. Thus the
guard acts as on-off switch.
• Automatic guards will ensure that the operator is
prevented from coming into contact with dangerous
parts when the machine is set in motion accidentally.
• Photo-electric guard (device) operates to stop the
23 cutter
Plating Guard on space
machine between knife and card
bar
24 Hand Handle stop guard at
baling right angle to the frame
machine
25 Flat work Trip bar/guard on first
ironer pressure (feed) rolls to
stop the machine
Note : See Chapter 21 a
Built-in-Safety Devices
• The object of built-in safety device is to design and
make the machine, equipment, method and
environment so safe that the workers’ exposure to
accident or injury is eliminated or controlled
automatically.
• It is well experienced that many a times the guards
provided on the machines are removed, not re-fitted
and dangerous parts run without guards. Such unsafe
practice leads
essential to accidents.
to incorporate Therefore
built-in safety itdevices
is always
(guards) from the design stage so that they become
integral part of the machine and subsequent guarding
is least required.
• Built-in-safety can be designed for point of operation,
transmission parts, controls, maintenance,
adjustment and cleaning. Unnecessary projecting
parts should be avoided. Risk at cutter, tool or
equipment should be eliminated or minimised by
design, enclosure, handle etc., closed tools are safer
than open tools, controls should be in easy reach and
inching or slow motion, braking, tripping, reversing
etc. should be provided where necessary.
Benefits of Built-in Safety Devices :
1. They are more safe from accident prevention point
of view.
2. They serve more than one purpose.
3. They are less costly in long run. Subsequent addition
of guards requires frequent maintenance and they
are usually more costly and less effective.
4. They provide better standard to the design and
operation of the machine.
5. Need for training and supervision to control unsafe
acts is reduced.
6. It helps for efficient production, high morale and
less labour turnover.
• For best results, planning at initial engineering level is
necessary. Right from the drawing and design stage to
the delivery stage, all safety aspects should be built-
in. The responsibility should also be extended to
product design, machine design, plant layout and
working conditions, selection and specification of
materials, production planning, time study methods,
duties of production foreman and the duties of the
workers.
• The disadvantage of built-in guards is that slight
modification or unanticipated circumstances, after
machine installation can render the guarding less
effective. Therefore necessary correction in safety
device should be made if such change is required.
Incidental Safety Devices and Methods
• Two Hand control : Two push buttons are required to
be operated simultaneously thus keeping the
operator’s hands engaged and away from the
dangerous parts.
• Optical Sensor : This uses photo-electric cell and a
light. On interruption of light beam, the dangerous
part is stopped.
• Electromagnetic Sensor : This uses a sensor of
electromagnetic field, a coupler and interconnecting
cable and a control unit.
• Mechanical Feed : A positioning device like conveyor
or a rotating table moves the parts or material into
the point of operation where the hazard exists thus
avoiding human contact there.
• Pedal Guard : Such guard on foot-pedal of a power
press prevents accidental foot-stroke on the pedal.
• Ultrasonic device : Inaudible high-frequency sound
Automatic
service cancontrols for lubrication,
be provided adjustment or
by a sophisticated
equipment. Interlock type guard ensures that the
machine cannot be operated unless all guards are in
position.
• When a guard cannot be made to exclude lint, fume,
dusting etc., extra ventilation should be provided.
Large guards should have self-closing doors for
cleaning.
• Guarding during m aintenance : During maintenance
of a machine, normally a guard is removed and
observation for fault, alignment, repairing or
oiling/greasing is carried out in unguarded condition.