iR2200/iR2800/

iR3300

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REVISION 0
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MAR. 2001 FY8-13H8-000

COPYRIGHT© 2001 CANON INC. CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
 Application
This manual has been issued by Canon Inc. for qualified persons to learn technical
theory, installation, maintenance, and repair of products. This manual covers all
localities where the products are sold. For this reason, there may be information in this
manual that does not apply to your locality.

Corrections
This manual may contain technical inaccuracies or typographical errors due to
improvements or changes in products. When changes occur in applicable products or in
the contents of this manual, Canon will release technical information as the need arises.
In the event of major changes in the contents of this manual over a long or short period,
Canon will issue a new edition of this manual.
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The following paragraph does not apply to any countries where such provisions are
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inconsistent with local law.

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Trademarks
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The product names and company names used in this manual are the registered
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trademarks of the individual companies.

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Copyright
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This manual is copyrighted with all rights reserved. Under the copyright laws, this
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manual may not be copied, reproduced or translated into another language, in whole or
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in part, without the written consent of Canon Inc.

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COPYRIGHT © 2001 CANON INC.

Printed in Japan
Imprimé au Japon

Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.

COPYRIGHT© 2001 CANON INC. CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
 INTRODUCTION

1 Symbols Used
This documentation uses the following symbols to indicate special information:

Symbol Description

Indicates an item of a non-specific nature, possibly classified as Note, Caution,

or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item requiring disconnection of the power plug from the electric
outlet.

Indicates an item intended to provide notes assisting the understanding of the

topic in question.
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Indicates an item of reference assisting the understanding of the topic in ques-

REF. tion.

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Provides a description of a service mode.
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Provides a description of the nature of an error indication.

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Refers to the Copier Basics Series for a better understanding of the contents.
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COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001 i
 INTRODUCTION

2 Outline of the Manual

This Service Manual contains basic information needed to service the iR2200/iR2800/

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iR3300 and its accessories (i.e., side paper deck, shift tray) in the field, conducted for the

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purpose of maintaining its product quality and a specific level of performance. A separate
Service Manual is made available for each of its accessories (except for the side paper deck

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and shift tray); for details, refer to the appropriate manual.

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This Service Manual consists of the following chapters:

1. System Unit
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Chapter 1 General Description: features, specifications, names of parts, func-
tions, operation, system configuration, rou-
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tine maintenance by the user

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Chapter 2 Main Controller: functional construction, outline of electrical

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circuitry, principles of operation of the image

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processing system, power supply

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Chapter 3 Installation: site conditions and installation procedure,

relocation of the machine, installation of ac-
cessories

2. Reader Unit
Chapter 1 Basic Operation: functional construction, outline of electrical
circuitry, basic sequence of operations
Chapter 2 Original Exposure System: principles of operation of the exposure sys-
tem, timing of operation, disassembly/assem-
bly and adjustment
Chapter 3 Image Processing System: principles of operation of the image process-
ing system, timing of operation, disassembly/
assembly and adjustment

3. Printer Unit
Chapter 1 Introduction: safety of the laser, image formation, auxiliary
processes
Chapter 2 Sequence of Operations: basic operations, outline of electrical cir-
cuitry, basic sequence of operations
Chapter 3 Laser Exposure System: principles of operation of the laser exposure
system, timing of operation, disassembly/
assembly and adjustment
Chapter 4 Image Formation System: principles of operation of the image forma-
tion system, timing of operation, disassem-
bly/assembly and adjustment
Chapter 5 Pickup/Feeding System: principles of operation of the pickup/feeding
system, timing of operation, disassembly/
assembly and adjustment

ii COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001
 INTRODUCTION

Chapter 6 Fixing System: principles of operation of the fixing system,

Chapter 7 Externals and Controls:
Chapter 8 Paper Deck-L1:
timing of operation, and disassembly/assem-
bly and adjustment
principles of operation of the externals/con-
trols, timing of operation, disassembly/as-
sembly and adjustment
principles of operation, timing of operation,

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disassembly/assembly and adjustment
Chapter 9 Casstte Feeding Unit-W1: principles of operation, timing of operation,

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disassembly/assembly adjustment

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Chapter 10 Inner 2Way Tray-A1: principles of operation, timing of operation,
disassembly/assembly adjustment

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Chapter 11 Envelope Feeder Attachment-B1:

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principles of operation, timing of
operation,disassembly/assembly adjustment
4. Troubleshooting
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Chapter 1 Maintenance and Inspection: table of periodically replaced parts, table of
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consumables/durables, scheduled servicing
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chart
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Chapter 2 Image Adjustment Basic Procedure:

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basic procedure for image adjustment

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Chapter 3 Standards and Adjustments: standards and adjustments

Chapter 4 Troubleshooting Image Faults/Malfunctions:
troubleshooting image faults/malfunctions
Chapter 5 Service Mode: how to use service mode, list of service
modes
Chapter 6 Self Diagnosis: codes, causes of errors

Chapter 7 Upgrading: how to upgrade

Appendix: general timing chart, general circuit diagrams

The descriptions are updated from time to time to reflect product improvements, and ma-
jor changes are communicated in the form of Service Information bulletins.
All service persons are expected to familiarize themselves with the contents of this Ser-
vice Manual and Service Information bulletins and acquire a level of knowledge and skill
required to promptly respond to the needs of the field.

COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001 iii
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INTRODUCTION

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The following rules apply throughout this Service Manual:

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1. Each chapter contains sections explaining the purpose of specific functions and the re-

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lationship between electrical and mechanical systems with reference to the timing of
operation.

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In the diagrams, represents the path of mechanical drive; where a signal name
accompanies the symbol , the arrow indicates the direction of the electric sig-

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The expression “turn on the power” means flipping on the power switch, closing the

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front door, and closing the delivery unit door, which results in supplying the machine

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with power.

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2. In the digital circuits, ‘1’ is used to indicate that the voltage level of a given signal is
“High,” while ‘0’ is used to indicate “Low.” (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in “DRMD*” indicates that the
DRMD signal goes on when ‘0’.
In practically all cases, the internal mechanisms of a microprocessor cannot be
checked in the field. Therefore, the operations of the microprocessors used in the ma-
chines are not discussed: they are explained in terms of from sensors to the input of the
DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Ser-
vice Manual and all relevant Service Information bulletins and be able to identify and isolate
faults in the machine.

iv COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001
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SYSTEM UNIT
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COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

Contents
CHAPTER 1 GENERAL DESCRIPTION
1 Specifications ................................. 1-1S
1.1 Main Body ............................... 1-1S
1.1.1 Type ................................... 1-1S
1.1.2 Systems .............................. 1-1S
1.1.3 Functions ........................... 1-2S
1.1.4 Others ................................ 1-5S
1.2 Side Paper Deck-L1 ................. 1-8S
2 Names of Parts ............................... 1-9S
2.1 External View ........................... 1-9S
2.2 Cross Section ......................... 1-11S
3 System Configuration .................. 1-13S
3.1 Functional Construction ........ 1-13S
CHAPTER 2 MAIN CONTROLLER
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1 Basic Construction ......................... 2-1S
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1.1 Functional Construction .......... 2-1S
1.2 Outline of the Electrical Circuitry
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................................................. 2-2S
1.2.1 Outline ............................... 2-2S
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1.2.2 Main Controller PCB ......... 2-2S
1.2.3 HDD .................................. 2-2S
1.3 Start-Up Sequence ................... 2-4S
1.3.1 Outline ............................... 2-4S
1.3.2 Start-Up Sequence ............. 2-5S
2 Digital Image Processing ............... 2-7S
2.1 Outline ..................................... 2-7S
2.2 Input Image Processing ............ 2-8S
2.2.1 Image Data from the Reader
Unit .................................... 2-8S
2.2.2 Enlargement/Reduction (main
scanning direction) ............ 2-8S
2.2.3 Edge Emphasis .................. 2-8S
2.2.4 Editing ............................... 2-8S
2.2.5 Density Conversion (LUT)
........................................... 2-8S
COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001
CONTENTS
3.2 Outline of the Electrical Circuitry
............................................... 1-14S
3.2.1 Construction of the Electrical
Circuit .............................. 1-14S
3.3 Inputs to and Outputs from the Ma-
jor PCBs ................................. 1-15S
3.3.1 Wiring Diagram of the Major
PCBs ................................ 1-15S
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3.4 Configuration with Accessories
............................................... 1-16S
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3.4.1 Accessories for Original/Paper
Feeding ............................ 1-16S
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3.4.2 Accessory Boards ............ 1-17S
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2.2.6 Binary Processing (error diffu-
sion method T-BIC) ........... 2-9S
2.2.7 Binary (dither screen method)
........................................... 2-9S
2.3 Image Memory Control ........... 2-9S
2.3.1 Compression/De-Compression,
Rotation, and Enlargement/Re-
duction ............................... 2-9S
2.3.2 SDRAM ............................. 2-9S
2.3.3 HDD .................................. 2-9S
2.4 Output Image Processing ....... 2-10S
2.4.1 Smoothing ....................... 2-10S
2.4.2 Binary-Binary Density Conver-
sion (read image output only)
......................................... 2-10S
3 Soft Counters ................................ 2-11S
4 Controlling the Power Supply ...... 2-15S
4.1 Outline ................................... 2-15S
4.2 Power Supply Modes ............. 2-15S
4.3 Standby Mode (normal operation)
............................................... 2-15S
4.4 Sleep Mode 1 ......................... 2-15S
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 CONTENTS
4.4.1 Shift from Standby Mode to
Sleep Mode 1 ................... 2-16S
4.4.2 Shift from Sleep Mode 1 to
Standby Mode .................. 2-16S
4.5 Sleep Mode 2 ......................... 2-17S
4.5.1 Shift from Standby Mode to
Sleep Mode 2 ................... 2-17S
4.5.2 Shift from Sleep Mode 2 to
Standby Mode .................. 2-17S
CHAPTER 3 INSTALLATION
1 Selecting the Site of Installation .... 3-1S
2 Unpacking and Installation ............ 3-3S
2.1 Before Starting the Work ......... 3-3S
2.2 Unpacking and Removing the Fix-
ing Materials ............................ 3-4S
2.3 Mounting the Scanner .............. 3-6S
2.4 Removing the Dummy Drum .... 3-6S
2.5 Supplying the Toner ................. 3-7S
2.6 Mounting the Drum Unit ....... 3-10S
2.7 Stirring the Toner ................... 3-12S
2.8 Setting the Cassette ................ 3-13S
2.9 Checking the Images/Operations
............................................... 3-16S
2.10 Connecting to the Network .... 3-18S
2.11 Checking the Network Connection
............................................... 3-18S
2.11.1 Using the PING Function
......................................... 3-18S
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S2 COPYRIGHT © 2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001
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4.5.3
Shift from Sleep Mode 2 to
Sleep Mode 1 ................... 2-17S
4.6 Turning Off the Power ........... 2-17S
5 New Functions ............................. 2-18S
5.1 Hard Disk Spool .................... 2-18S
5.2 SMB Printing ......................... 2-19S
5.3 LPD Banner ........................... 2-20S
2.11.2 Making a Check Using a Re-
mote Host Address ........... 3-19S
2.12 Troubleshooting the Network
............................................... 3-19S
2.12.1 Checking the Connection of the
Network Cable ................. 3-19S
2.12.2 Making a Check Using a Loop-
Back Address ................... 3-20S
2.12.3 Making a Check Using a Local
Host Address .................... 3-20S
3 Relocating the Machine ............... 3-21S
3.1 Preparing for Relocation ........ 3-21S
3.2 Lifting the Machine Off the Pedes-
tal ........................................... 3-22S
4 Installing the Card Reader-C1 ...... 3-23S
5 Installing the Document Tray-D2
...................................................... 3-26S
6 Replacing the Drum Unit ............. 3-27S