Ohno 7 ways

Over production :waste from making more product than customers demand

Inventory:wastes resulting from excess products and materials that aren’t processed

Transportation :wastes time resources and costs when unnecessarily moving products and
materials

Defective: waste from a product or service failure to meet customer expectations

Overprocessing :wastes related to more work or higher quality than is required

Quedes: waste from time spent waiting for the next process step to occur

Motion :waste time and effort related to unnecessary movements by people

Sources of variability

Poor processes resulting in improper quanlity, late , non-conforming unit

Inadequate maintenanace

Unknown and changing customer demands

Incomplete or inaccurate drawings, specification or bills of material