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SERVICE BULLETIN
SB No. 238
Revision No. 62
SUBJECT: Turbojet Engine Service Bulletin No. 238 Revision No. 62 dated
January 27, 2006.
JT3C 79-2
JT4A 79-2
JT3D 79-1
JT8D 79-1
JFTD12A 79-1
JT12A 79-1
JT9D 79-1
PW2000 79-1
PW4000 79-1
PWF117 79-1
PW6000 79-1
THIS IS A COMPLETE REISSUE - The subject attached Bulletin No. 238 constitutes
the complete instruction. The contents are in accordance with the following
list of effective pages.
Page Revision No. Date
1 thru 8 62 January 27/06
A copy of this notice should be filed as a permanent record with each copy of
subject bulletin revision and with any future revisions.
None.
1. Planning Information
A. Effectivity
Model Application
Issue Sequence
JT3C 79-2
JT4A 79-2
JT3D 79-1
JT8D 79-1
JFTD12A 79-1
JF12A 79-1
JT9D 79-1
PW2000 79-1
PW4000 79-1
PWF117 79-1
PW6000 79-1
B. Reason
C. Description
Distribution Code
2590
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Pratt & Whitney
D. Compliance
E. Manpower
Not applicable.
F. Weight Data
None.
G. References
2. Accomplishment Instructions
A. The oils listed in Tables I, II and III comply with either Pratt &
Whitney Specification PWA-521 for commercial application or the listed
military specifications for commercial application. Oils marked X are
approved for use in engines indicated. Oils marked 0 are approved for
use on a service evaluation basis only. Since some oils in the service
evaluation status may be well along in their evaluation by one or more
airlines, it is suggested that the prospective users of these oils check
with Pratt & Whitney to obtain the latest status as it may be applicable
to their proposed use. Approval of oils, listed as approved or in a
service evaluation status, will normally be based upon their
satisfactory performance in the listed engines. Operators desiring to
use an oil which is in a Service Evaluation status should contact Pratt
& Whitney Technical Support Department for instructions which will be
provided by separate correspondence upon request.
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REVISION NO. 62 - January 27/06 Page 2
Pratt & Whitney
TABLE I
TYPE I OILS
NAME OR (2)
SPECIFICATION
Military
Specification
MIL- PRF - 7808 L X(1)
(Or later Revision)
NOTE: X Denotes approved oils.
(1) Approved for PW2240, and PW2337 Models only when starting oil temperatures
are expected to be between -40° and -65°F (-40° and -54°C).
(2) Refer to Reference 2., Service Bulletin No. PWF117 79-1.
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REVISION NO. 62 - January 27/06 Page 3
Pratt & Whitney
TABLE II
BP Turbo Oil 25 X X X X 0 X X
Aeroshell Turbine X X X X X X 0 X X
Oil 500
Aeroshell Turbine X X X X X X X
Oil 555
Royco 500 X X X X X X 0 X X
Royco 555 X X X X X X X
Castrol 5000 X X X X X X X X
Military
Specification
MIL-PRF-23699 F
(Or later Revision)
NOTE: X Denotes approved oils.
0 Denotes service evaluation oils.
(1) Oils approved for JT12A are also approved for JFTD12A.
(2) HTS oils are recommended for improved resistance to oil coking.
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REVISION NO. 62 - January 27/06 Page 4
Pratt & Whitney
TABLE III
Aeroshell Turbine X X X 0 X
Oil 560
Royco 560 X X X 0 X
(2) CAUTION: Service experience has shown that Type II HTS oils can loosen
previously deposited carbon, which can reside on oil wetted surfaces in various
parts of the engine. The l oosened carbon can enter the oil system and become
caught in the main oil filter. Some engines which have converted to Type II HTS
oil in which carbon on oil wetted surfaces was not removed, have shown this
symptom. It is recommended that operators follow the main oil filter replace-
ment intervals currently provided in this Service Bulletin.
(3) Oils approved for JT12A are also approved for JFTD12A.
(4) HTS oils are recommended for improved resistance to oil coking.
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REVISION NO. 62 - January 27/06 Page 5
Pratt & Whitney
Air BP Lubricants*
1N Maple Plaza II -
Six Campus Drive
Parsippany, NJ 07054
Anderol. Inc.+
215 Merry Lane
P.O. Box 518
East Hanover, NJ 07936
+Anderol, Inc. is responsible for the Royal Lubricants Co., Inc. (Royco)
Branded Oil products.
(1) For JT3C, JT3D, JT4A, JT8D, JT9D, JT12A, JFTD12A, PW2000 and
PW4000 Engines:
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REVISION NO. 62 - January 27/06 Page 6
Pratt & Whitney
NOTE: On engines with less than 250 hours since new manufacture or
since complete overhaul of the entire lubrication system
hardware, the drain and fill method or top off methods of oil
brand change over are acceptable without any additional oil
filter inspection/replacement requirements.
(a) Begin using new oil brand as required, by topping off engine
oil tank with new oil.
(b) Mark tank with suitable label that identifies the new oil
brand.
(e) If filters are normal after a total of 400 hours have been
accumulated since the beginning of the conversion to the new
oil, return to the normal filter change intervals.
(f) If main oil filter deposits are found to be more than normal
during inspections, continue filter inspection at 250 hour
maximum intervals.
(2) (Alternate method) Drain and fill oil system and perform required
precaution filter checks for engines with more than 250 hours TSO
as follows:
(b) Fill oil system with new oil and mark tank with suitable
label that identifies the new oil brand.
(c) Replace and inspect main oil filter after first 25 - 50 hours
after filling with new oil for signs of loosening of
deposits, which may be in the engine from the prior oil used.
(d) Repeat the replacement and inspection of the main oil filter
after the second 25 - 50 hours after filling with new oil for
signs of loosening of deposits.
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REVISION NO. 62 - January 27/06 Page 7
Pratt & Whitney
(f) If main oil filter deposits are found to be more than normal
during inspections, continue filter inspection at 25 - 50
hour intervals.
(a) If obtaining sample from the fill port, use a suction device
to remove oil from approximate center of tank.
OR
(b) If sample is taken from tank drain valve, drain and discard
approximately one cup of oil before filling the clean sample
container.
(3) Inspect oil sample using the following suggested methods; or use
equivalent techniques. Draining and replacing the oil is
suggested if the following limits are exceeded.
OR
NOTE: *JT8D engines using Aeroshell Turbine Oil 560, Royal 560,
Mobil Jet Oil 254, Mobil Jet Oil 291 and BP Turbo Oil 2197,
can use a limit of +60% or -10%.
(4) Set oil sampling intervals based on experience. For engines that
exhibit a deterioration of oil properties, it is suggested that
sampling of oil be performed at 300 hours intervals.
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REVISION NO. 62 - January 27/06 Page 8