@ AIRBUS INDUSTRIE ABS0092 Issue 2 Page 1 of 8 January 1997 Relay - 10 A-3PDT, fast operate Published and distributed by : AIRBUS INDUSTRIE ENGINEERING DIRECTORATE 31707 BLAGNAC CEDEX FRANCE ‘© Copyright AIRBUS INDUSTRIE 1997. All rights reserved. ‘aBs0092ABS0092 Page 2 Issue 2 Contents list 1 Scope 2 Normative references 3 Requirements 4 Designation 5 Marking 6 Technical specification‘ABSO092 Page 3 Issue 2 1 Scope ‘This product standard specifies the characteristics dimensions and limitations of a 10 A, 3 pole double throw, fast operate relay. The relay is derived from the specification MS27743 and MIL-R-6106, the main difference being the polarization method, securing by captive screws, built-in suppressor and lightning protection. Poles A and B are used for switching normal loads and pole C is used for switching low level loads. The relay is also capable of switching specified capacitive loads. The assembly is housed in an hermetically sealed metal casing. Restrictio Relays in accordance with this standard shall not be energized for more than one minute in any one hour period. Exceeding this duty cycle can result in damage to the relay. 2 Normative references s27743 Relays 25 A, 3PDT, all welded, type 1, hermetically sealed, permanent magnet drive. MIL-R-6106 Relays, electromagnetic (including established reliability (ER) types), general specification for. MIL-G-45204 Gold plating, electrodeposited. ASNEO746 Base - Relay, 10 A-3PDT, special capacitive current and fast operate. ‘ABDO013 Equipment - Electrical power supply. ‘ABD0007 Equipment - General technical requirements. ‘ABS0300 Relay - 10 A-3PDT, fast operate - Technical specification.ABS0092 Page 4 Issue 2 3. Requirements 3.1 Dimensions and tolerances shall be in accordance with figure 1. 22 aa 2 44 max. > 9 HoH 3572015 a rh af og o, 4 2 a i cme 3 YY ) 1 ©, YY ra ©z06/@| - 18 Polarization key 3 k 5 i (see note 3) & Ss — B i K 5 2 pi<10.97 # 0,13 Polarization key 2 (see note 3) Polarizationkey1 / 18 # 0.13, [02] A (see note 3) Captive screw 0.1120-40UNC-2A = minimum clearance required DETAIL A \ (see note 1) to insert the screw completely Scale: 1,5 [ale 28maK. into its spacer key. OS, _< Marking \__ k DETAILB 08 Tocation = 18, at \- 4 x 3 8 5 Lockwasher \, 5 od . 3 og @ £ (see note 4) 4g See ¥ oy ‘ S zd) ) Relay side | Ly — j a 8 + \ ¥ ¥ & k t t Ko Elastomer seal__ 3 0,05 __ thickness 1,27 20,05 # +04 2,36. 0025 (see detail B and note 2) 2 035-0 Dimensions in mm. Figure 1- Configuration, dimensions, tolerances NOTES : 1) The dimensions of the captive screws and polarization keys shall allow a + 0,20 mm racial clearance, 2) The relay shall be equipped with either a gasket or recessed seal (material in accordance with 3.2). 8) Orientation of polarization keys : see chapter 3.7, 4) Lockwasher: internal @ : 3 mm max. 5) The dimensions not given shall be conformed to the MS27743,This schematic represents the function of the part and not the ‘symbol on drawing, Bottom view (de-energized state) Suppressor RC. circuit Figure 2 - Circuit diagram 3.2. Material, protection - Interface gasket : silicone 20 + 5 SHORE. - Captive screws : non-magnetic CRES. - Lockwashers : non-magnetic CRES. - Finish of contact pins : 1,27 um min. goid-plating (MIL-G-45204 type I) - Finish of polarization pin :tin-plating, = Casing finish : tin-plating or black paint on copper layer. - Throughbolts :tin-plated cupro-nickel or CRES. 3.3. General operating conditions - Temperature range : 55 °C to +85 °C. = Nominal input voltage : 28 VDC. - Switching capacity : see table 1 - Capacitive loading : see table 2. = Reliability : 1.10° if contacts fail to release (contacts welded). 3.4 General characteristics 3.4.1 Electrical characteristics ~ Insulation resistance : = 100 Ma (at 500 VDC). = Dielectric strength (at sea level): Between coil and casing : 1 000 Ves Between coil and contacts : 1 250 Vrms ~ Characteristics of the suppressor type code D Suppression voltage : + 42 V max Network transient and sub-transient as per specification ABD001S Issue D. Lightning sub-transient as per specification ABD0007 Issue E. ABS0092 Page 5 Issue 2 Low level circuit (Pole C) Normal level circuit (Pole A and B)‘ABS0092 Page 6 Issue 2 Table 1 - Switching capability Type of ‘Switching capability (A) ] um load {contacts normally open or closed) service life “High level” Poles A and B Low level” Pole C (cycles) [ 28 VDC 118 VACI600 Hz [30 mV at 28 VOC Resistive 10* | 10" 40 mA | Inductive My Not suitable (UR=5 ms) (cos «= 0.75) z 10* 5.000 Motor Not suitable | Inrush current < 60 a Lamp L Not suitable Inrush current < 96 _ Capacitive | See table 2 Minimum intial current on new 100 mA | SOA : contact release. * Derated to 3A when operating with a diode in parallel with the relay coil due to the effect of slowing contact, Table 2 - Switching capability (contacts A and B) capacitive load at 50 ms ) 100 40. 25 10 Inrush current Max. contact Min, contact ] Minimum’ breaking current breaking current service life Cy) “a (cycles) 10* 2 | 10* 0 ——___. 5.000 10" ° 10* 0 * Derated to 3A when operating with a diode in parallel with the relay coil due to the effect of slowing contact release. Reliability : 1.10° if contacts fail to release (contact welded). Note : Values of tables 1 and 2 are applicable with the box grounded. Table 3 - Coil characteristics Voltage] Nominal | Coll and ‘Operating voltage limits (VDC) code | operating | RC circuit . mo - voltage resistance at+23°C from ,Senc.t2 +85 ct (woe) (2) Max) Mi Hold-on | Drop-out £10% | voltage | voltage 28 28 iz 270 32, _ 47 27.0 L 315ABS0092 Page 7 Issue 2 Table 4 - Response time at nominal voltage (including bounce) Release | Operate (ms) i (ms) £15 <6 3.5 Mechanical characte - Vibration resistance = Sinusoidal : 1,5 g - 10/40 Hz, 0,7 mm - 40/80 Hz and 20 g - 80/2 000 Hz. = Random : 0,4 g°/Hz from 50/2 000 Hz. No opening of contacts = Shock resistance : 100 g - 6 ms - 1/2 sinus >10ys - Insertion and extraction force on base : < 63 N. - Hermetic seal : leakage < 10 atm.cm’'s. = Mass : 100 g (max.) 3.6 Tightening torque Tightening torque of captive sorew : 0,8 t0 1 N.m 3.7 Polarization key orientation Table 5 - Relay polarization key orientation ORIENTATION u v [ow x Y Zz OF POLARIZATION KEYS | y y y vy v y key oe ne x. ~ 3 Ole ose |g kev FOO OO | |) ey fi EY | EY | SEY i@ieo"e| | © aaa 0° 30° | 60° +30' |120° +30° 180° +30" 240° +30'| 300° +301 b Um rit I | A A A A A TUvT >ABS0092 Page 8 Issue 2 Table 6 - Relay polarization code Polarization code Observations Key1 Key2 See table 5 vee Zz Zz | Base as per ASNEO746 4 Designation Each relay shall only be designed as in the following example : Description block | Identity block Relay | ABs0092 YZZ 28 D Standard number Polarization code (see table 6) Voltage code (see table 3) Suppressor type code as (see paragraph 3.4.1) 5 Marking The relay shall be marked on the case with the following : - manufacturer's name (or trademark), - manufacturer's part number, - standard part number, - date of manufacture (year, week), + relay circuit diagram, including the terminal marking, - the term “Suppressed”, see specification ABSO900, 6 Technical specification ‘ABSO300