cio clo ce sur bayiods: WORKSHOP TECHNOLOGY INSTRUCTION: ‘This section consists of FOUR (4) structured questions, Answer ALL questions ARAHAN: Bahagian ini mengardangi EMPAT (4) soalan sruktur. Sa fawab SEMUA soalan. QUESTION 1 SOALAN 1 (2) Name the pars with label, B,C, D, Band Pas shown in Figure ta Nama bahagian yang berlabel 4, 8, C.D, don F daa Rajah Ta > c Figure 1a Rajah ta [6 marks} (6 markah ©) i. —_Deseaibe the term ‘marking out Terargham perkates ‘menanda [2 marks] [2 markohy A surcLot suurr ° Dust04s: WORKSHOP TECHNOLOGY ii, Explain SIX (6) steps inthe ‘marking out process before ailing Teranghan ENAM (6) langkah menanda sebelum proses menggerudi [6 marks} {6 markah} ii, deny FIVE (8 factors that should be considered in selecting spindle speed for dillng. Kenalpasti LIMA (3) faltor yang perlu diam ira dalam membuat emithan kelajuan spindal unk menggerudl [5 marks} {5 markah} CCaleulate the euttng sped if the twist drill diameter is 18mm and the rotation er minutesis 993, ‘Kirakan Kelajuan pemotongan jka gerd pital berdiameter 18mm dan ‘putaran per mini adalah 993, [6 marks] [6 marta) sursur aso4s: WORKSHOP TECHNOLOGY QUESTION 2 SOALAN 2 CLOL |(@) i, Label FIVE (8) main parts of lathe machine in figure 2a below. a Labelkan LIMA (8) bahagian utama pada mesin lait di gambarajah idavah Figure 2a /rajah 2a [Smaris) [8 marta li, Name FIVE (S) operations which ean be performed on a athe machin, [Namakan LIMA (5) operasi yang boll diltaan pada mesin lark. [s marks) 15 markahy Lor |) Sketchand give THREE (3) differences between Up Milling and Dower a iting Lakar dan bvikan TIGA @3) perbezaan antara Merant Atas dan Meraut Bawah (9 marks} 19 marke}cLot cy sur DD4sI043: WORKSHOP TECHNOLOGY CCaleulate the feed rate in mm/min fora SIX (6) tooth helical carbide milling cutter witha diameter of'75 mi to machine «cast-iron work pie (CS 30). Use the value of chipper tooth, CPT-0.28 “Hitungkar hadar suapan dalam milimiter per minis bagi pemotone mata alat era helts ENAM (6) gig yang berdiameter 75mm untuk memotong bend ‘eri bes amg (KP 30). Amb nilal tata pergle!~0.25 [marks] 16 markah} surcLo2 cLo02 sur ‘bayi043: WORKSHOP TRCHINOLOGY ‘QUESTION SOALAN 3 (0) List FIVE @) types of ger. ‘Senaraikan LIMA (3 jens gear [Smatks} IS morkah} (©) A.spurgearas a Pitch Diameter (PD) of 168 mm and 48 teeth, Determine Satu gear ta mempunpuai diameter pic 168 mm dan 48 gig. Tentukan i. Module Medd (¥ [emaris) 2 markahy fi, Circular Piteh (CP), Pie Membr (CP) Po marks] 2 markahy ii, Addendum (A). Addendum (4) [2 marks} 22 markaky iv, Desdendum (D), Dedeatum (0). [2 marks} 22 markay sursur DAJIO43: WORKSHOP TECHNOLOGY CLO2 |(©) Complete Table 3e by refering coordinates in Figure e below with method of ie solute coorsinates an ineremental coordinates Lenghaplan Jadual3e dengan merujuk kepada koordinat di dalam Rajah 3e ct bawah meaggunakan kaedah koordinat mutlak dan koordinat menokok. Figure 3e/ Rajah 3e ‘Absolute Coordinaies (G90) | Tneremeatal Coordinates (G91) Point x ¥ x Y Pr P2 PS Pa PS P6 "Table 3e/ Jadual $e [12marks] 112 markaky sursour WvI0W3: WORKSHOP TECHNOLOGY QUESTION + SOALAN4 coz |) List hedferznes between Gas Metal Are Welling (GMAW) and Gas a ‘Tungsten Are Welding (GTAW). ‘Senaraikon perbezaan antara impala logam berperisai gas (GMAW) dan -impalan tanstenberperisal gas (GTAM). [6 marks} {6 markahy Loz |P) Shielding gases are inert or semi-inest gases that are commonly used in several 2 ‘welding procases, most notably gas metal are welding and gas tungsten are ‘welding (GMAW and GTAW, more popularly known as MIG and TIG,, respectively), Their purpose isto protect the weld area fom oxygen and water vapour Gas pelindhg adalah gas engal atau separa lengal yang Blase digunakan dalam beberapa proses kimpalan, teruamanya kimpalanlogam berperisal gas dan kimpalan tungsten berperisai gas (GMAW dan GTAW lebih dikenali sebagai MIG dan TIG). joan gas adalah untuk melindungi kawasan -kimpalan dariada oksigen dan wap air. ()—Mdentify THREE (8) types of sieting gases Kenalpasti TIGA (3) jens gas pele | [Sma] 8 martahy (ii) Besides protecting the weld area from oxygen and water vapour. briefly explain TWO @) more effects of shielding gas to welding proces Slain melindunglKawason Kimpalan daripada obsigen don wap air, {erangian secararinghas DUA (2) agi kesan gas plindungterhadap proses kimplan [marks 16 markah} ; surLoz Das1063: WORKSHOP TECHNOLOGY ‘Kamal work as welding inspector in Singgahsana Bahtera Enginering. The job require him to analyze the deets made by the welder, He realize defeat ean be clasiied into two types as intemal and external. As the analyzer, he needs to; En. Mustafs Kamal beerja sebogat inspetor kimpalan di Singgahsana Bahiera Engineering. Kerja it memertukan bel untuk menganaisa Iecacatan yong dibuat oleh pengimpal. Beliau menyedarl yang kecacatan boleh dikelackan kepada dua jens ait dalaman dan luaran. Sebogal _penganalisa dia perl (Ment FOUR (4) types of defect in welding joins, ‘Kenai past! EMPAT (9 jeniskecacotan dalam sambungan Kimpalan [4 marks] [4 markal) (Gi) Choose TWO (2) defects in e() and explain how to minimize the defeats Pilih DUA (2) kecacatan dl e() dan terangkan bogeimana untuk ‘memiriman kecacatanterseut [6 marks] [6 marka) SOALAN TAMAT. , sur