a PCPS / FURL FIRING TECHNICAL SPECIFICATION . PCPS:FF:6021:BEVP/Rev-00 BUTTERFLY VALVE ~ PNEUMATIC Shoes Wafer GENERAL SPI IN. FOR AIR LINE BUTTERFLY VALVES-PNEUMATIC BINDING DOCUMENTS: The partially filled up data sheet shail be carefully gone through and technical requirements met with, \Vencior shall fill the complete data and submit with offer, The specification and the final approved data sheet shall form part of the purchase order, and be binding. TECHNICAL REQUIREMENTS: ‘Type Butterfly valve mounted between the flanges-provided by BHEL. Butterfly valve construction shall be generally as per standard 43095. The valve and the actuator shall preferably of the same make, b « PREPARED —=«| ~=SCHECKED i te ~ NSUDARSSAN | ERO | Md FAROOK BAATSHA Snay standard /APLEOS Cot. For flow parameters and requirement of accessories refer to item Description and / or the data sheet, —~ A216 Gr.WCB - body to specified rating. 5316 Gland vir 2, wd 55316 disc, SS-AISH#40 stem, and PREE Spal; PTE seal and packing material Braided Feflon/as per See ads, orice requremente ea Po Orpen Cash Mbee mma, Stem polished & finished to 2-4 microns RMS in case of braided Teflon packing. gua aPe Neo e Bearing shall be of SS+PTEE, bushing of pelyaecetal: MA Valve internals shall not vibrate or chatter & not unduly noisy the noise level shal be limited to 85 4B at one metre distance. —~ Valve stem/shaft shall be connected to actuator stem/shaft by suitable arrangement to avoid backlash problem, ~~ Valve shall be of High performance type. —~ Indication of flow direction shall be permanently stamped or cast on the vatve body and shall be clearly visible inthe fintinstalled postion. Gaskets shal be asbestos free. - PTE All pneumatic instruments shall be desigiea to withstand Instrument air pressure of maximum 8 kg/em*{g). ‘Actuator shall be sized considering minimum alr supply of Mé-kgfemdg) and selected size shall be 130% of calculated size. — “G kS/emiecgy > As yrembimedl in ‘Actuator cases shall be made from steel as a minimum, dat hach LA rez mamufuchver : ern Skiwclod | THE FLUID: ‘The ambient air~ normally dust laden. The ambient airtemperature, Leak tightness as per datasheet. GENERAL REQUIREMENTS: The flap shall be minimum of 5 mm thickness plate. Shaft flap and bushing shall be well aligned and balanced for easy operating and of leak pie pn packing. End connection shall be suitable for ‘mounting between flanges (WAFER TYPE), Valve to be suitable for mounting either in horizontal rin vertical ping. VaWes above NB300 size shaitbe provided withgearunit-— OFFeReA reumaht oPcdubed alrre— Seat leak tightness and leakage through glands shall be as per API-598 standards (Class Vi). ‘APPROVEDFIRING TECHNICAL SPECIFICATION ) PCPS / FUE! PCPS:¥ F:6021:BFVP/Rey-0 BUTTERFLY VALVE - PNEUMATIC Sh 02708 5. 4. Soft seal replacement should be independent of seal rng. Seal replacement shall be easy and swift. €.Non-tubricated or selt-tubricated bearings are preferred. ——~ Valve overall dimensions shall be suitable for Class 300 of 5:-13095. API €OF Cot, B & The locating screws, if any, required for-the-valves shall be supplied by vendor. The Flange thickness (under Ope) to be considered for valve size greater than NB G5Omm is 20mm a i rest it Isto be considered as 10mm thickness. Not APPLICab fe hh, The mating flanges & fasteners are under Purchaser scope, the parameters sill be as per ASME 846.5-€tass 300, consider above flange thickness to provide fasteners list Osh APPIN Cab! é i. Actuator shall be painted as follows: a Air fail to Open: Seman sat Aeplicocble. b. Airfalto Close: Red ; \ & Alirfaillock Yellow =e—Comhy Emd Cap asi! be falnred) i. Valve body shal be painted a follows a. Carbon Steel Material: light Grey ~~ b. Alloy Steck: Canary Yellow —uot Apel Cable. i. Name plate shull be ofS 316. ACCESSORIES: Include accessories as under item description & / or data sheet, 4 mit switcnes: Kefer data sneer. ——~ Al acs. shall bp weatherproof water / ol tight to IP 65, sutable for outdoor instalation & at ambient. . All accs, shall be supplied in fully mounted & piped up condition with 348-0 PVC} tube, except for controllers. _ Vy" NPT SS316 CaS memhimed om daruShee ) Pneumatic ports on all equipment shall be % inch NPT female. L— Solencid pilot valve as per data sheet. Solenoid valve: Refer data sheet. ‘The actuator shall be double acting, Rack & Pinion Type with open or close action for 90” rotation oF pinion,“ ~ = 6, MARKING: b. 8. Stainless steel $5316 nameplates with following boldly engraved shall be firmly fixed to the body; suitable local indicators for open / close position of the valve. Maker's name & production serlal number; service; BHEL material code; Type, size & rating of body; size & form of disc; Type, size & spring range of actuator; valve action; alr failure position § \—~ 'b, Each:spare shall be individually tagged with part name, maker's name & spare code and BIEL materiaicode, - wot ApPHiceble- PAINTING: a. All interior surfaces applied with rust preventive oil, following hydraulic test and drying, b. All exposed surface shall be degreased, de-rusted and epoxy coated. a ©. Refer Purchase Enquiry for detailed Painting Specification PACKIN ‘Ali openings (fluid, pneumatic and electric) shalt be firmly capped, 2 Valves shall be packed in wooden boxes with waterproof under cover. ~ DATE 07-10-2015 ‘APPROVED ~TMd FAROOK BH = A PREPARED "CHECKED SAN KATIRAMAKRISHNA’sofa) PCPS / FUEL FIRING TECHNICAL SPECIFICATION CLL we PCPS:¥ F:6021:BFVP/Rev-00 ERFLY VALVE ~ PNEUMATIC Sh 0308 .UUberal packing materia & struts shall be provided to ares colling & to protect ror transit damages. 4d. The limit switches, solenoid valve and such components shall be capsulated / covered property with thermo Cole materia €. Packing used shall be Asbestos free. Packing box shall be flanged bolted to the body. Generally, low friction type packing like braided Teflon shail be used. = AS POT manuferctnen shev . 9. TEST CERTIFICATES: Following works TCs shall be submitted along with the supplies; 1g Ja tea gh a ened ea Ah a og 0 fe Maine Ag as Be b. Seat leak test for valve at 1.5 times the shutoff pressure. -C3-4% Valve ReI"§) . 55 Bad Material certificate for body, disc, seat, seal and shaft. —— Standard performance tests for actuator, positioner solenoid pilot. —~ For proper actuation and response of switches, =~ Dimensional certificate for qverall dimensions and all terminal connections. ~~ Chemical composition. h. Shore hardness for resilient materials. 10, INWARD INSPECTION: a. Verify the works test certificates, marking particulars, name plates of each accessory and the scope of supply. b. Watch for damages. .~" wt ©. Perform random check on all terminal connections and the internal particulars 14, Along with the Quotation, submit following dacuments infull for Technical Evaluation: a. Completely fill-in data sheet 5. Shnensoal drawing with 38 gerasores mourind, etalomy, spelt, spares Keir drawings, ORM manuals. ©. Valve sizing, Actuator Sizing, noise level calculations (with formulae) and Quality Assurance Plan to be included, 4. Spares quotation for commissioning spares and spares for 3 yrs. operation with clear description, part number, identification, drawing breakup price and 6 months validity. - Mob App hice! ¢. 7 Copies of standard test methods and copies of certificates formats for main valve and all accessories. ~ Coit] be £. Confirmation / deviation list to each point of this specification, ——~ Ppevid (ith SPY St 12. After placement of purchase order 6 sets of following documents / drawings equired within one’ ‘month from the date of purchase order: a. Quality plan . Supporting arrangement detal for valu a“ © Complete dimensional drawings. 4. 08M instructions for alliterns concerned ~ ©. Spares identification drawings. = NB + 4 J. Test reports. ~ will be Provided oxleg with Supéy of marerdal , 13, All the materials / assemblies are subjected to purchaser's customer's inspection at any stage. The stages of inspection will be decided based on the Quality plan submitted by the vendor. 14, Supplier shall indicate total weight ofthe assemblies forall the items. ~~ PREPARED NSUDARSSAN "CHECKED = ~~ pate | ‘T KALIRAMAKRISHNAI ATSHA | 07-10-2015‘ cL FIRING TECHNICAL SPECIFICATION CT . PCPS:FE:6021:BFVP/Rev-t0) BUTTERFLY VALVE - PNEUMATIC shod DATA SHEET FOR Bt /ALVE (PNEUMA\ all the filled-in. fill-in all the d ae lef BHEL MATERIAL CODE | 1602114320003001 oa Wi-8605 = ee | 20"-AIR-021-8604-1A 10 _feRViCE = Emergency scanner air isolation. — z st | 2040 Newmar = tf + let pr. /Boosting pr. Suction from atmosphere/ Boosting pr.200mmWC — 13 [allowable OP 30t020 -mmwe > Actuator sidng OF au mmwe 7 15 Wremp. Normal / Max. 4/50 dege, 16 VReqd. @ 100% open st ay 2650 1.8 — Walve opening /closing time | <8 Sea. — win) eontivm ow mph 2.0 WALVE MAKE & TYPE d | 5 22 8250 > au oF 23 Wafer type / butterfly He za NB 250- ANS Class 300 ASTMAIOS-6165 > : 25 Suitable to mount between flanges y— - 4 26 Class300 a 27 Body Material ‘A216 Gree. > 28 pisc/trim Material ed 29 PTFE - RP TEE 240 StelnlessstectFAGHHO — 1G py SS Tt RHEE Gaxbon HbA Sng hem seal) NSUDARSSAN CHECKED —— ‘APPROVED ‘TKALIRAMAKRISHNANBeate PCPS / FURL FIRING TECHNICAL SPECIFICATION PCPS:EEWU2EBEVP: Rev BUTTERFLY VALVE ~ PNEUMATIC shaisws [22 Patna Eile itlontackoriostiney Caland Ring = $5316 fe Beading —.$5316-uth TEE. 213 Stem sive [Pls refer dnaving t+ Catdlegur, i 15 Leakage thro’ glands ‘| Vendor to specify — W/R ie po Pneumatic, double acting, rack & pinion type with 50° rotation, | The actuator shail preferably be of the same make as that of the valve or ‘as per the Clause 3.7, $92-24000A Not applicable Rirto dose = ~ fair pressure signal fe 3.5” Pressure port connection Ts Petononat fainre ‘Stay pat 57 — | Bier Castomer Approved | Fowaawe, batts Bi Ledeen, Matsa, RevSoe 9 wag wake as Pak ‘Actuator Makes ‘Morin, Samson (Germany) Point no. 3.0 40 |NSTRUMENTATION [SEINERAL REQUIREMENTS ai ‘The instrumentation selected shall be rugged in design and must be san proven track record of savsiaciory conktaous aperauon i sinier hydrocarbon industry like Refinery, Petrochemical and Gas Processing Plant under similar process conditions for atleast 4000 hrs. Prototype design or equipment of experimental nature or design undergoing testing etc, shall not be selected and supplied, 3). Solencid valve & Proximity type Limit Switch shall be intrinsically | safe & certified to IEC Zone 1 Gas Group IC & temperature class T3 | | asa minimum & also suitable for 1P6S weather proof. ) Forali intrinsically safe equipment manufactured locally {indigenously the testing shall be carried out by any of the | approved test house ike CMRI/ERTI et. The equipment shallin | aa | addition bear the valid approval from Chief Conteoller of | | Explosives, Nagpur | <)_Solenoid valve & Proximity type Limit Switch shall be il. 2 certified AIR LOCK UP VALVE @ Sie Saar ltceale for nit Swi Hoh aay, |) Nor oF Pehl ox sO Vv IR LOCK RELAY ad tay-put Feature peuPCPS:FF:6021:BFVP/Rey-0 ea PCPS / FUEL FIRING TECHNICAL SPECIFICATION BUTTERFLY VALVE - PNEUMATIC Sh 06108 3 AIRLOCK DIUSTMENT | AIRLOCK PRESSURE shall be fi 60 faRser Gi firfilter Regulator set with | Constant bleed type AFR with an accuracy of +/-0.1%, inlet pressure range of 25-4 kg /sq.em and suitable spring ranges (AFR) for use with shut off | vahRE?sHRRered bronze/caramic 5 micron filter element and shall be | provided with manval drain. Bul in Blowdown vaWe shall be provided Body & spring of the AFR shall be ~~ Inlet & outlet Pressure gauge shall be} Y size. Degree of protection shall be P65,’S 316 | Process connection shall be 3/4°NPT(F)~ ressure gauge pica) Shavo-norgen (Pw al IU Thomson Valves ihr Saar | tisovale/ bueton Paces Management. — ‘Shave. Worger| Air filter Regulator make 7.0 BOLENOID PILOT VALVE 7.4 | Operating principle omagnetic - Dual Coll, Universal type with intrinsic safe design 7.2 | Coil Operating voltage zvoc 73 | Pick up voltage ‘85% oF rated voltage —~ 7.4 | No. of ports (ways / position 4 way 74.1 | Port size (all ports) Ta WPT) 7.4.2 | Action Energize fo open and energize to close. —~ 743 ‘i MATERIAL ™ Body Ysa fi ;] Phunger "| s83i6 i [| init ~ | Elastomers Buna =N/Wien - neat Springs SS30r - SS Seat BineNAvton SS. eal Core /Plugnuts - S430F- ~ SS —_ : insert~Acetal — os Core tube 85305 = SS : 75 | corbuy Suitable for continuous energisation. 76 | Collinsulation Gass Rony moulded pe. Palyphenyene spi BoB —— 77 _ | Goitenclosure Trainless steel ‘APPROVED ‘TKALIRAMAKRISHINAN | “HM FAROOK BHATSHA tgBU PCPS:FF:6021:BEVP/Rey-iN0 fig) PCPS / FUEL FIRING TECHNICAL SPECIFICATION Ga ERFLY VALVE ~ PNEUMATIC Snu708 oR MEDIUM 7.9 | Pressure range "| 0-8 Kg/ sq.cm(e) - Compressed air, ‘ Hedeeee 7.40 | Temperature range (| OTOSO'C > i fe eee | Fat] Mounting Integral. Properly mounted on the actuator and fully tubed <= } 7.12 | Manual operator ves ee = 5 743 | tlectrical ‘connection NPT{F) a ‘ - ‘ tH 7.14 | Ambient temperature stax is crete 75 | Accessories required a) Mounting brackets, us & bolts ~Nickel/chromium plated. KA | ) Coils are to be terminated in integral 7.8, Terminal sie shall be 2.58qmm. — As Peo Mer. Stan + ‘<) Electrical connection is 1/2” NPT (F) with SS-304 double compression cable ela. Flying leads are not acceptable. —~ 736 | Shut offclass(leatage) |W — Wp 7a7 | Tesis Hydro test/Seat leakage test/CV test/Coil insulation test 748 | Make HERION, ASCO, Thomson valvesitd — ASCO 8.0 pas ‘SWITCHES 7 8.1 Type Inductive Proximity type shall meet NAMUR-NC output requirement with We body. Limit switch enclosure shall have local open and close indication (Open ~ Green and Close ~ Red). —~ B82 Operating Distance Smm C ae F - ites a 83 | Proximity controller Vendor to indicate Model no. of Single channel trip amplifar/eonirolior with 1NO & INC contacts suitable for the offered Proximity type limit switch of 24VDC power supply. - NIS-\2GmM-N. The same is not in vendor's scope ~ % VOC, x aa arc 8.4 | Quantity Per Control Valve | 1 no Proximity type limit switch for OPEN and 1 no proximity type limit’ switch for CLOSE position = ~~ 85 | Mounting Integral to valve with proximity switches mounted Inside metallic | enclosure with 2 nos, of 1/2" NPT (F) cable entries. Proximity switches }-~ PREPARED HEED ‘APPROVED NSUDARSSAN TKALIRAMAKRISHNAN | Hi Md FAROOK BHATSHAPCPS:F P:6021:BFVP/Rey-00 asf PCPS / FUEL FIRING TECHNICAL SPECIFICATION BUTTERFLY VALVE ~ PNEUMATIC shases Shall be terminated inside the enclosure by using terminal blogs. Terminal size shall be 2.5sqmm, All cable entries shall be provided with 5-304 As Stondads. Double compression cable glands with PYC shrouds suitable for cable OD of 18mm. 86 | Operating Linkage “Required. Shall be fitted in the valve assembly. ~ 87 [Make of sensor and| P&F 7 controller 90° ‘$5 346 Tubing with 55 316 double compression fittings shall be used for | Interconnection tubing. | interconnecting tubing of the Open/Close valve. Integral tubing size | shall be designed by the vendor to meet operating time indicated in ‘Main specification (Mechanical specification) ‘Make: Astec, Excei-Hydro, Fluid Control Precision Engg. Engg, Hil, Precision Ind, Excelsior Engg. Works vials, Packer HanniniJSMUEAOR GD, Harvie, 10.0 Pecerumuated Sore Vendor to confirm to all the filed-in data & to filkin al the data that are left unspecified. ‘CHECKED | PREPARED | NSUDARSSAN [TP KALIRAMAKRISHNAN [HM F ROOK BHATSHA 07-10-2015