Professional Documents
Culture Documents
english
Technical service............................................................................................ Page 2
How to use this catalog................................................................................. Page 3
Rebore kits & valvetrain components.......................................................... Page 4
Nomenclature - piston................................................................................... Page 5
Piston ring styles............................................................................................ Page 6
Gasket sets..................................................................................................... Page 7
Nomenclature - bearings............................................................................... Page 8
Bearing terminology....................................................................................... Page 9
Bearing materials........................................................................................... Page 10
Engine kits....................................................................................................... Page 11
Part number identification............................................................................. Page 12
Applications
Dodge Truck........................................................................................ Page 37
Ford Truck........................................................................................... Page 55
General Motors Truck........................................................................... Page 67
Numerical specifications
Piston Rings......................................................................................... Page 87
Pistons................................................................................................. Page 88
Engine Bearings................................................................................... Page 90
Valvetrain/Ancillary................................................................................ Page 92
Interchanges................................................................................................... Page 93
Numberfinder.................................................................................................. Page 103
Measurement equivalents.............................................................................. Page 117
© mahle 2012/2013 | 1
Technical service
2 | © mahle 2012/2013
How to use this catalog
english
Engine block section: locate the corresponding block number by using the model index in the front
of the section
Each block has the following pertinent information to that part number:
1. Engine application detail and block no.
2. Engine models
3. Product category
4. Product description
5. Product and application notes
6. OE interchanges
7. Part number
8. Per engine quantity
1 2
6
4
© mahle 2012/2013 | 3
Rebore kits & valvetrain components
Piston Pins
1. High strength steels meet structural
requirements to prevent pin breakage or
deflection.
2. Case hardened to provide long lasting wear
surfaces.
3. A high degree of dimensional and surface
finish control are the final requirements for
strength and long life.
4 | © mahle 2012/2013
Gasket sets
english
Full Gasket Set Cylinder Head Gasket
Includes all gaskets normally required for a total Includes single head gasket only and no supporting
disassembly of the engine or complete out-of- gaskets. These are available separately for popular
frame overhaul, including standard front and rear applications. Selected head gaskets are available
seals. in oversize to compensate for machining of
components.
In-frame Gasket Set
Includes all gaskets normally required to do Timing Cover Set
an in-frame overhaul. This would include all Includes all gaskets and standard seals normally
the gaskets required to remove and replace all required to access and service timing chains
cylinder heads and pan gasket. or gears. Selected sets also include crankshaft
repair sleeves.
Head Gasket Set
Includes all gaskets normally required to remove Manifold Gasket Set
and replace a cylinder head. Caution should be Includes all gaskets normally required to remove
exercised in ordering head gasket sets as sets and replace either intake or exhaust manifolds.
can be offered in single cylinder, multi-cylinder Intake and exhaust sets are ordered separately
or complete engine sets. There are cases where and are available for popular applications.
multiple sets are required to service all cylinder
heads on one engine. Selected head gasket Valve Cover and Push Rod Cover Set
sets are available with oversize head gaskets to Includes all gasket normally required to remove
compensate for machining of components. and replace either valve covers or push rods
covers. Valve cover and push rod cover sets are
Oil Pan Set ordered separately and are available for popular
Includes all gaskets normally required to remove applications.
and replace the oil pan.
© mahle 2012/2013 | 5
Piston ring styles
6 | © mahle 2012/2013
Nomenclature - piston
Piston Nomenclature
english
© mahle 2012/2013 | 7
Nomenclature - bearings
Bearing Nomenclature
8 | © mahle 2012/2013
Bearing terminology
Bearing Terminology
english
Bearing Outside Diameter Or Housing Bore Inside Diameter
The minimum to maximum diameter of the hole in The distance between the inner surfaces of the
the engine block or the connecting rod. assembled bearing.
© mahle 2012/2013 | 9
Bearing materials
AL-3 C-1
Steel backed aluminum alloy without overlay Steel backed copper-lead matrix without overlay
B-1 TM-77/TM-112
Steel backed tin or lead base conventional babbitt Steel backed with an intermediate layer of copper-
(nominal .020” thickness) lead alloy and an electro-plated lead-base overlay
(precision undersizes are not resizable)
10 | © mahle 2012/2013
Engine kits
english
Master Kits (MK) Re-Ring Kits (RR)
Contains pistons, rings, rod bearings, main Components include rings, gaskets & rod
bearings, cam bearings, camshaft and lifters or bearings.
followers, timing components, gaskets, oil pump
& expansion plugs. Master Incomplete Kits (MKI)
Contains rings, pistons, rod bearings, main
Re-Main Kits (RM) bearings, & gaskets.
Components include rings, gaskets, rod bearings
& main bearings.
© mahle 2012/2013 | 11
Part number identification
The numbers listed next to the headings below correspond to the part identification numbers listed on the following pages.
These numbers will help to identify our part numbers, nomenclature, prefix and or suffix for common parts in our product line.
Engine Gaskets
Series Description Series Description
211-1000 ��������������� Valves 40000 & 60000 ������� Rear Main/Timing Cover Seals
212-1000 ��������������� Valve Springs 43-5999 ����������������� Cylinder Head Gaskets (single)
213-1000 ��������������� Valve Lifters CH- ������������������������ Cylinder Head Gaskets (multi)
214-1000 ��������������� Rocker Arm Parts CS- ������������������������ Conversion Sets “Lower”
214-2000 ��������������� Rocker Arms EK- ������������������������� In-Frame Sets
215-4000 ��������������� Push Rods FS- ������������������������� Full Gasket Sets
216-1000 ��������������� Valve Stem Seals HS- ������������������������ Head Gasket Sets “Upper”
216-2000 ��������������� Roto Mechanisms JV- ������������������������� Rear Main or Timing Cover Sets
216-3000 ��������������� Roto Cap Assemblies MS- ������������������������ Intake or Exhaust Manifold Sets
216-4000 ��������������� Valve Spring Retainers OS- ������������������������ Oil Pan Gasket Sets
216-5000 ��������������� Valve Locks PS- ������������������������� Push Rod (Side) Cover Gasket Set
216-7000 ��������������� Engine Fasteners SS- ������������������������� Front or Rear Main Seal (Includes Repair
217-3000 ��������������� Valve Guides Sleeve)
218-3000 ��������������� Valve Seat Inserts VS- ������������������������� Valve Cover Gasket Set
219- ����������������������� Expansion Plugs
223-1000 ��������������� Wrist Pins Bearings
223-3000 ��������������� Piston Pin Bushings 223-3000 ��������������� Piston Pin Bushings
223-5000 ��������������� Lock Rings CB- ������������������������ Connecting Rod Bearing
223-7000 ��������������� “O” Rings MB- ������������������������ Individual Main Bearing
223-8000 ��������������� Shims, Insert Rings MS- ������������������������ Main Bearing Set
224-1000 ��������������� Pistons SH- ������������������������ Cam Bearing
226-1000 ��������������� Sleeve Assemblies SM- ������������������������ Shim Set
226-4000 ��������������� Sleeves TW- ������������������������ Thrust Washer
226-8000 ��������������� Repair Sleeves
229-1000 ��������������� Camshafts Bearing Suffix
230-1000 ��������������� Rocker Arm Assemblies -AL ������������������������� Aluminum Alloy or Seal Backed with an
230-3000 ��������������� Rocker Arm Shafts Aluminum Alloy Lining
247-5000 ��������������� Crankshafts -B ��������������������������� Steel or Bronze Backed with a Babbitt
601-3000 ��������������� Oil Coolers Lining
A-B-C ��������������������� Valve Spring Inserts -C ��������������������������� Steel Backed With Copper Lead Lining
8- ��������������������������� Timing Gears -G ��������������������������� Steel Backed with TriMetal Copper Lead
9- ��������������������������� Sprockets and Chains Matrix
S- ��������������������������� Timing Sprockets -F ��������������������������� Flanged Bearing
-M �������������������������� Steel Backed with Micro Babbitt Lining
Filters -P ��������������������������� Steel Backed Intermediated Layer of
OC ������������������������� Oil Filter TriMetal Copper-Lead Alloy with a .001”
KC �������������������������� Fuel Filter Electroplated Lead-Tin Overlay
-S ��������������������������� Indicates “Set”
Turbocharger Suffix -W �������������������������� Thrust Washer WL-lower, WU-upper
-000 ����������������������� Factory New
-100 ����������������������� Remanufacturered to OE Standards
12 | © mahle 2012/2013
INDEX WEATHERLY 002
Catalogue no AP-90-12
2012-2013
Table des matières
français
de soupapes.................................................................................................... Page 16
Ensembles de joints d’étanchéité................................................................. Page 17
Styles de segments de piston....................................................................... Page 18
Nomenclature – piston................................................................................... Page 19
Nomenclature – coussinets........................................................................... Page 20
Terminologie relative aux coussinets........................................................... Page 21
Matériel de coussinet..................................................................................... Page 22
Ensembles (kits) de moteurs......................................................................... Page 23
Identification des numéros de pièces.......................................................... Page 24
Applications
Camions Dodge................................................................................... Page 37
Camions Ford...................................................................................... Page 55
Camions GMC..................................................................................... Page 67
Spécifications numériques
Piston Segments.................................................................................. Page 87
Pistons................................................................................................. Page 88
Coussinets........................................................................................... Page 90
Dispositif de commande des soupapes / accessoires.......................... Page 92
Équivalences................................................................................................... Page 93
Index numérique............................................................................................. Page 103
Mesures et équivalences............................................................................... Page 117
© mahle 2012/2013 | 13
Service technique
Heures : de 8 h 30 à 18 h HNE des véhicules conçus pour circuler sur les voies
(du lundi au vendredi)
ou autoroutes publiques.
L’utilisation de coussinets et de pièces de
moteur Clevite®, de segments de piston
Il est strictement interdit de vendre — ou
Perfect Circle® et de joints d’étanchéité Victor
d’installer sur des véhicules dotés d’un système
Reinz® dans des avions ou d’autres types
antipollution — certains composants antipollution
d’équipement spécialisé peut contrevenir
non approuvés par le California Air Resources
aux lois et aux différentes réglementations
Board et qui modifient la conception ou la
municipales, provinciales ou fédérales.
performance d’origine du système antipollution
de ces véhicules. Certaines des pièces figurant
Ces produits sont conçus uniquement pour
dans ce catalogue peuvent être assujetties à
les véhicules automobiles. Ces produits ne
de telles restrictions. Ces pièces sont destinées
doivent en AUCUN cas être utilisés pour
uniquement aux véhicules hors route utilisés dans
des applications autres que les véhicules
des épreuves de compétition ou à d’autres types
automobiles, y compris, mais sans s’y limiter,
de véhicules non touchés par les lois en vigueur
des moteurs d’avion, du matériel médical,
sur le contrôle des émissions. L’installation de ces
des instruments ou des réacteurs d’énergie
pièces sur des véhicules assujettis aux lois sur le
atomique.
contrôle des émissions peut être interdite.
14 | © mahle 2012/2013
Mode d’utilisation de ce catalogue
Section des trousses de moteur: repérer le numéro de bloc correspondant au moyen de l’index des
modèles situé au début de la section. Chaque bloc donne les renseignements pertinents suivants pour
français
le numéro de trousse en question:
1. Détails de l’application et numéro de bloc
2. Modèles de moteur
3. Catégorie de produit
4. Description du produit
5. Notes sur le produit et les applications
6. Correspondances avec É.O.
7. Numéro de pièce
8. Quantité requise par moteur
1 2
6
4
© mahle 2012/2013 | 15
Nécessaires de réalésage et composants de
dispositif de commande de soupapes
Axes de piston
1. En acier à haute résistance qui répond aux
exigences structurelles afin de prévenir le bris
ou la déflexion de l’axe.
2. Acier cémenté qui procure des surfaces d’usure
de longue durée.
3. Un degré élevé de contrôle du fini dimensionnel
et des surfaces sont les exigences ultimes
pour obtenir robustesse et durabilité.
16 | © mahle 2012/2013
Ensembles de joints d’étanchéité
français
normalement requis pour un démontage complet joint auxiliaire. Ces derniers sont offerts séparément
du moteur ou une révision complète au banc, y pour les applications populaires. Certains joints
compris les bagues d’huile standards avant et de culasse offerts sont surdimensionnés pour
arrière. compenser l’usinage des composants.
© mahle 2012/2013 | 17
Styles de segments de piston
18 | © mahle 2012/2013
Nomenclature – piston
Nomenclature du piston
français
© mahle 2012/2013 | 19
Nomenclature – coussinets
20 | © mahle 2012/2013
Terminologie relative aux coussinets
Diamètre externe de coussinet ou alésage pratiquée depuis sa ligne de joint jusqu’à la ligne
de carter de joint de la surface interne de la demi-coque.
français
Le diamètre minimal ou maximal de l’orifice Lorsque les deux moitiés rainurées sont jointes,
pratiqué dans le bloc-moteur ou la bielle. une rainure se crée dans la surface interne sur
toute la circonférence du Coussinet.
Tassement
Lorsque le coussinet est à moitié inséré à sa place Diamètre interne
dans l’alésage du carter, un peu du coussinet The distance between the inner surfaces of the
dépasse de l’alésage du carter. Une fois que assembled bearing.
l’assemblage est serré selon les spécifications
recommandées, une pression s’exerce sur le D.E. Jeu A/B principal
du coussinet, entraînant l’effet d’une insertion Jeu d’anneaux de butée principal.
à la presse. Le tassement contribue aussi à
la distorsion de l’alésage ainsi qu’au transfert Longueur maximale du coussinet
thermique en augmentant le contact de surface La longueur maximale qu’un coussinet peut avoir
avec le coussinet et l’alésage. Les coussinets de (flasque comprise, le cas échéant). La longueur
haute performance Clevite ont un tassement accru réelle est normalement moindre.
pour favoriser un meilleur transfert thermique et
une bonne rétention. Le degré de tassement varie Diamètre d’arbre standard
selon l’application. Diamètre minimum à maximum d’un tourillon de
vilebrequin principal standard, d’un tourillon de
Excentricité bielle ou d’une portée d’arbre à cames.
Une réduction graduelle de l’épaisseur de la paroi
d’un coussinet, de la couronne jusqu’à environ Jeu fonctionnel vertical
0,380 po des lignes de joint. La différence, après assemblage, entre le diamètre
interne du coussinet et le diamètre externe de
Rainure annulaire pleine l’arbre, mesuré à partir d’un angle de 90° des
Coussinet comportant une rainure d’huile lignes de joint du coussinet.
© mahle 2012/2013 | 21
Matériel de coussinet
AL-3 C-1
Alliage d’aluminium monté sur acier, sans couche Matrice cuproblomb monté sur acier, sans couche
antifriction antifriction
B-1 TM-77/TM-112
Étamé ou avec alliage de babbitt (.020`` À couche intermédiaire de cuproblomb monté sur
d’épaisseur) monté sur acier acier à couche electrolytique et métal anti-friction
à base de plomb (non redimensionable)
22 | © mahle 2012/2013
Ensembles (kits) de moteurs
français
bielle, coussinets, coussinets de came, came
et poussoirs de soupapes, composantes de Jeux et ensembles incomplets (MKI)
distribution, joints, pompe à l’huile, bouchons Contient les segments, pistons, coussinets de
expansible bielles, coussinets et joints d’étanchéité.
© mahle 2012/2013 | 23
Numéros d’identification des pièces
Les numéros figurant sous les rubriques ci-dessous correspondent aux numéros d’identification des pièces figurant dans les
pages suivantes. Ces numéros vous aident à trouver nos numéros de pièce, la nomenclature, le préfixe ou le suffixe des pièces
courantes de notre ligne de produits
Engine Joints d’étanchéité
Série Description Série Description
211-1000 Soupapes 40000 & 60000 Joints principaux arrière/de carter de distribution
212-1000 Ressorts de soupape 43-5999 Joints de culasse (simple)
213-1000 Poussoirs de soupape CH- Joints de culasse (multiple)
214-1000 Pièces de culbuteur CS- Ensemble pour conversion « inférieure »
214-2000 Culbuteurs EK- Ensemble pour révision au banc
215-4000 Tiges de culbuteur FS- Ensembles complets de joints d’étanchéité
216-1000 Joints de tiges de soupape HS- Ensemble de joints de culasse « supérieurs »
216-2000 Mécanismes rotatifs JV- Ensemble de joints principaux arrière ou pour carter
216-3000 Assemblages de couvercles rotatifs de distribution
216-4000 Dispositifs de retenue de ressorts de MS- Ensemble pour tubulure d’admission ou
soupape d’échappement
216-5000 Clavettes de soupape OS- Ensemble de joints d’étanchéité de carter d’huile
216-7000 Pièces de fixation de moteur PS- Ensemble de joints d’étanchéité de couvre-tiges de
217-3000 Guide-soupapes culbuteurs (latérales)
218-3000 Sièges de soupape rapportés SS- Joint principal avant ou arrière (avec chemise de
219- Bouchons expanseurs rechange)
223-1000 Axes de piston VS- Ensemble de joints de couvercle de culasse
223-3000 Coussinets d’axes de piston
223-5000 Bagues de blocage Coussinets
223-7000 Joints toriques 223-3000 Coussinets d’axes de piston
223-8000 Cales, bagues rapportées CB- Coussinet de bielle
224-1000 Pistons MB- Coussinet de vilebrequin individuel
226-1000 Assemblages de chemise MS- Ensemble de coussinets de vilebrequin
226-4000 Chemises SH- Coussinet de came
226-8000 Chemises de rechange SM- Ensemble de cales d’espacement
229-1000 Arbres à cames TW- Anneau de butée
230-1000 Assemblages de culbuteurs
230-3000 Axes de culbuteurs Suffixes des Coussinets
247-5000 Vilebrequins -AL Alliage d’aluminium ou joint renforcé d’une garniture
601-3000 Refroidisseurs d’huile en alliage d’aluminium
A-B-C Ressorts de soupape rapportés -B Acier ou bronze renforcé d’une garniture antifriction
8- Pignons de distribution -C Acier renforcé d’une garniture en cuproplomb
9- Roues dentées et chaînes -G Acier renforcé d’une matrice en cuproplomb trimétal
S- Roues dentées de pignon de distribution -F Coussinet à flasque
-M Acier renforcé d’une microgarniture antifriction
Filtres -P Couche intermédiaire trimétal en alliage de
OC Filtre à huile cuproplomb avec renfort d’acier et doublage
KC Filtre électroplaqué en plomb étamé de 0,001 po
-S Indique un « ensemble »
Suffixe – turbocompresseurs -W Anneau de butée — WL-inférieure, WU-supérieure
-000 Pièce neuve
-100 Pièce réusinée selon les normes de l’ÉO
24 | © mahle 2012/2013
INDICE DE TEMPORADA 002
Catálogo No. AP-90-12
2012-2013
Tabla de Contenido
español
Kits para motor............................................................................................... Pag. 35
Identificación de números de parte.............................................................. Pag. 36
Aplicaciones
Dodge Camionetas.............................................................................. Pag. 37
Ford Camionetas.................................................................................. Pag. 55
General Motors Camionetas................................................................. Pag. 67
Especificaciones por número de parte
Anillos para Pistón................................................................................ Pag. 87
Pistones............................................................................................... Pag. 88
Cojinetes.............................................................................................. Pag. 90
Misceláneos/Tren Valvular.................................................................... Pag. 92
Intercambios................................................................................................... Pag. 93
Lista numérica................................................................................................ Pag. 103
Equivalencia de medidas............................................................................... Pag. 117
© mahle 2012/2013 | 25
Servicio Técnico
26 | © mahle 2012/2013
Como utilizar este catálogo
Sección de bloques: localize el número de bloque correspondiente a través del índice de modelos en
la parte delantera de la sección
Cada bloque tiene la siguiente información correspondiente al número de parte:
1. Número de bloque y detalles de la aplicación para el motor
2. Modelos de motor
3. Categoría de productos
4. Descripción de productos
5. Notas de productos y aplicaciones
6. Intercambios con equipo original
español
7. Número de parte
8. Cantidad por motor
1 2
6
4
© mahle 2012/2013 | 27
Pistones con anillos y componentes del tren valvular
Los kits de reparación MAHLE incluyen los siguien- Anillos para Pistón
tes componentes: pistones, anillos para pistón, 1. Una nueva tecnología y materiales de alta
seguros y pernos. Dependiendo de la aplicación, resistencia que evitan una fractura por fatiga.
las características de diseño y ventajas incluidas 2. Superficies de contacto recubiertas con
se enlistan a continuación. molibdeno o cromo que proporcionan
superficies de larga duración.
Pistones 3. Anillos de acero con cromo y nitrurados que
1. Ranuras superiores con tecnología Ni-resist ofrecen un excelente control de aceite.
para controlar el desgaste de la misma.
2. Balanceados para una suave operación del
motor.
28 | © mahle 2012/2013
Juegos de juntas
español
cárter. se requieren para dar servicio al sistema de
distribución. Algunos juegos pueden incluir una
Juego de Juntas para Cabeza camisa de reparación para el cigüeñal.
Incluye todas las juntas necesarias para remover
e instalar la cabeza de cilindros. Debe de tenerse Juego de Juntas para Múltiples
la precaución al solicitar el producto ya que suelen Incluye todas las juntas necesarias para
ofrecerse juegos para un solo cilindro, todos los desmontar e instalas los múltiples de admisión
cilindros o juegos completos de motor. Existen o escape. Los juegos de admisión y escape
casos en los que se requerirán varios juegos deben ser ordenados de forma independiente y
para todas las cabezas de cilindros en un motor. estan disponibles para diferentes aplicaciones
Algunas juntas para cabeza están disponibles en populares.
diferentes sobre medidas con el fin de compensar
el maquinado de componentes. Juego de Juntas para Tapa de Punterías o
Tapa de Varillas de Empuje
Juego de Juntas para Cárter Incluye todas las juntas necesarias para desmontar
Incluye todas las juntas necesarias para remover e instalar las tapas de punterías o varillas de
e instalar el cárter. empuje. Estos juegos deben ser ordenados de
forma independiente y estan disponibles para
diferentes aplicaciones populares.
© mahle 2012/2013 | 29
Tipos de anillos para pistón
30 | © mahle 2012/2013
Nomenclatura - pistones
Nomenclatura Pistones
español
© mahle 2012/2013 | 31
Nomenclatura - cojinetes
Nomenclatura Cojinetes
32 | © mahle 2012/2013
Terminología de cojinetes
Terminología de Cojinetes
español
interior que origina una presión hacia el diámetro
exterior, lo que ajusta al cojinete adecuadamente Longitud Máxima del Cojinete
en su alojamiento. Este resaque o crush, Es la longitud máxima que el cojinete debe tener
tambien ayuda en la transferencia y disipación de (incluyendo la ceja cuando aplique). La longitud
temperatura, ya que se incrementa la superficie real es generalmente menor a su valor.
de contacto entre el cojinete y su alojamiento.
Los cojinetes de alto rendimiento de Clevite Espesor Máximo de Pared
cuentan con las mejores características para una El espesor máximo del cojinete se encuentra a
mejor retención y disipación de temperatura. El 90° de las líneas de partición. El espesor real es
resaque o crush podrá variar y dependerá de generalmente menor a su valor.
cada aplicación.
Diámetro Estándar del Muñon del Cigüeñal
Excentricidad Se refiere a la medida estándar mínima o máxima,
Una reducción gradual en el espesor del material de los muñones principales o de biela del propio
de fricción del cojinete que inicia justo a la mitad cigüeñal o los muñones del árbol de levas.
y termina aproximadamente a .380” de las líneas
de partición. Tolerancia de Lubricación
Es la diferencia entre el diámetro interior del
Ranura de Lubricación ensamble de los cojinetes y el diámetro exterior
Los cojinetes cuentan con una ranura de del muñon del cigüeñal, medido a 90° de las
lubricación al centro del material de friccción. líneas de partición (utilice plastigage).
Cuando las dos ranurás de unen, se crea
© mahle 2012/2013 | 33
Materiales en cojinetes
Designaciones de Materiales
en Cojinetes
AL-3 C-1
Respaldo de acero, aleación de aluminio sin Respaldo de acero, aleación cobre-plomo sin
recubrimiento recubrimiento
B-1 TM-77/TM-112
Respaldo de acero, babbitt convencional y estaño Respaldo de acero, aleación intermedia de cobre-
(0.020” de espesor nominal) plomo y un recubrimiento por galvanoplastia
(espesor de precisión)
34 | © mahle 2012/2013
Kits para motor
© mahle 2012/2013 | 35
Identificación de números de parte
Los números que aparecen a continuación con sus títulos, corresponden al número de referencia o identificación que figuran
en las páginas siguientes. Éstos ayudan a identificar nuestros números de parte, nomenclatura, prefijo o sufijo y para los
componentes comunes de nuestra línea de productos.
Motor Juntas
Serie Descripción Serie Descripción
211-1000 ��������������� Válvulas 40000 & 60000 ������� Retenes Frontales/Traseros
212-1000 ��������������� Resorte para Válvula 43-5999 ����������������� Junta para Cabeza de Cilindros (sencilla)
213-1000 ��������������� Punterías CH- ������������������������ Junta para Cabeza de Cilindros (varias)
214-1000 ��������������� Componentes para Balancines CS- ������������������������ Juego para Conversión “Inferior”
214-2000 ��������������� Balancines EK- ������������������������� Juegos de Media Reparación
215-4000 ��������������� Varillas de Empuje FS- ������������������������� Juego de Juntas Completo
216-1000 ��������������� Sellos de Válvulas HS- ������������������������ Juego de Juntas para Cabeza “Superior”
216-2000 ��������������� Mecanismo para Rotación JV- ������������������������� Juegos de Reten Trasero o Tapa de
216-3000 ��������������� Ensamble Tapa de Rotador Distribución
216-4000 ��������������� Retenedores para Resortes de Válvulas MS- ������������������������ Juegos para Múltiples de Admisión o
216-5000 ��������������� Seguros de Válvula Escape
216-7000 ��������������� Elementos de Fijación del Motor OS- ������������������������ Juegos de Juntas para Cárter
217-3000 ��������������� Guías de Válvulas PS- ������������������������� Juego de Juntas para Tapa de Varillas de
218-3000 ��������������� Asientos de Válvulas Empuje (lateral)
219- ����������������������� Tapones de Monoblock SS- ������������������������� Sello Frontal o Trasero (incluye camisa)
223-1000 ��������������� Pernos para Pistón VS- ������������������������� Juego de Juntas para Tapa de Balancines
223-3000 ��������������� Bujes para Pernos de Pistón
223-5000 ��������������� Seguros Cojinetes
223-7000 ��������������� Sellos (“O” Rings) 223-3000 ��������������� Bujes para Pernos de Pistón
223-8000 ��������������� Calzas, insertos CB- ������������������������ Cojinetes de Biela
224-1000 ��������������� Pistones MB- ������������������������ Cojinete Individual de Bancada
226-1000 ��������������� Ensambles MS- ������������������������ Juego de Cojinetes de Bancada
226-4000 ��������������� Camisas SH- ������������������������ Cojinete de Árbol de Levas
226-8000 ��������������� Camisas Semi Terminadas SM- ������������������������ Juego de Arandelas
229-1000 ��������������� Árboles de Levas TW- ������������������������ Arandelas de Empuje
230-1000 ��������������� Ensambles de Balancines
230-3000 ��������������� Eje de Balancines Sufijo Cojinetes
247-5000 ��������������� Cigüeñales -AL ������������������������� Aleación de Aluminio o Revestimiento de
601-3000 ��������������� Enfriadores para Aceite Aleación de Aluminio
A-B-C ��������������������� Insertos para Resortes de Válvulas -B ��������������������������� Respaldo de Acero o Bronce con
8- ��������������������������� Engranes de Distribución Revestimiento de Babbit
9- ��������������������������� Catarinas (Sprockets) y Cadenas -C ��������������������������� Respaldo de Acero con Revestimiento de
S- ��������������������������� Catarinas (Sprockets) de Distribución Cobre - Plomo
-G ��������������������������� Respaldo de Acero con Revestimiento
Filtros TriMetal Cobre - Plomo
OC ������������������������� Filtro para Aceite -F ��������������������������� Cojinete con Ceja
KC �������������������������� Filtro para Combustible -M �������������������������� Respaldo de Acero con Revestimiento de
Micro Babbit
Sufijos Turbocargadores -P ��������������������������� Respaldo de Acero con Capa Intermedia
-000 ����������������������� Nuevo TriMetal Cobre - Plomo y Revestimiento
-100 ����������������������� Remanufacturado a Especificaciones de de .001” de Babbit
Equipo Original -S ��������������������������� Indica “Juego”
-W �������������������������� Arandela WL-Inferior, WU-Superior
36 | © mahle 2012/2013
DODGE TRUCK
4500 408 CID (6.7L) 24V Turbo L6 4.210" (107.0mm) Cummins 2011-2012 7
ETJ DIESEL
5500 408 CID (6.7L) 24V Turbo L6 4.210" (107.0mm) Cummins 2011-2012 7
ETJ DIESEL
D-Series 359 CID (5.9L) 12V Turbo L6 4.016" (102.0mm) Cummins 1991-1993 1
6BT DIESEL
D-Series 359 CID (5.9L) 12V Turbo L6 4.016" (102.0mm) Cummins DIESEL 1988-1991 6
Ram 359 CID (5.9L) 12V Turbo L6 4.016" (102.0mm) Cummins 1994-1999 1
6BT DIESEL
Ram 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins 1998-2002 2
ISB ETC DIESEL
Ram 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins 2001-2002 3
ISB HO ETH DIESEL
Ram 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins 2003-2005 4
ISBe/QSB ETC DIESEL
Ram 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins 2003-2010 5
ISBe/QSB HO ETH DIESEL
Ram 408 CID (6.7L) 24V Turbo L6 4.210" (107.0mm) Cummins 2007-2012 7
ETJ DIESEL
W-Series 359 CID (5.9L) 12V Turbo L6 4.016" (102.0mm) Cummins 1991-1993 1
6BT DIESEL
W-Series 359 CID (5.9L) 12V Turbo L6 4.016" (102.0mm) Cummins DIESEL 1988-1991 6
1 359 CID (5.9L) 12V Turbo L6 4.016" (102.0mm) Cummins 6BT DIESEL 1
VIN Codes: 'C' (1991-1996), 'D' (1997-1999)
ENGINE KITS
Re-Ring Kit 1991-1995 with 3.00mm Top Compression Ring; Except Intercooled RR959 1
Engine
Contents: S41518(6), CB-1413P(6), CS4068, HS4068
ReMain Kit 1991-1995 with 3.00mm Top Compression Ring; Except Intercooled RM959 1
Engine
Contents: S41518(6), CB-1413P(6), MS-1717P, CS4068,
HS4068
© MAHLE 2012/2013 | 37
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
1 359 CID (5.9L) 12V Turbo L6 4.016" (102.0mm) Cummins 6BT DIESEL 1
(cont.) VIN Codes: 'C' (1991-1996), 'D' (1997-1999) (cont.)
CYLINDER BLOCK PARTS
Piston 1994-1998 Head Type: Reentrant Bowl Aluminum 224-3513 6
Grade B, 44.5cc bowl volume 224-3513.020
224-3513.030
224-3513.040
38 | © MAHLE 2012/2013
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
1 359 CID (5.9L) 12V Turbo L6 4.016" (102.0mm) Cummins 6BT DIESEL 1
(cont.) VIN Codes: 'C' (1991-1996), 'D' (1997-1999) (cont.)
CYLINDER BLOCK PARTS (CONT.)
Piston w/Rings (cont.) 1991 Contents: 224-3523, S41518 225-3523 6
Piston Rings Not Installed 225-3523.020
225-3523.040
Piston Ring Set 1991-1998 Comp Rings Oil Ring Chrome Ductile Iron S41518 6
1 3.00mm 1 4.00mm S41518.020
1 2.35mm S41518.040
1991-1998 Comp Rings Oil Ring Ceramic Chrome Ductile Iron S42170 6
1 3.00mm 1 4.00mm S42170.020
1 2.39mm S42170.040
ENGINE BEARINGS
Rod Bearing 1991-1999 H-Series Performance No Dowel Hole In Cap Half, CB-1413H 6
Machined Connecting Rod TM-112 CB-1413H-.026mm
CB-1413H-.25mm
1991-1999 H-Series Performance Bearing Wall .0005" Thinner For CB-1413HX 6
.0010" More Oil Clearance No Dowel Hole In Cap Half,
Machined Connecting Rod TM-112
1991-1999 Machined Connecting Rod TM-112 CB-1413P 6
CB-1413P-.25mm
CB-1413P-.50mm
CB-1413P-.75mm
1991-1999 Connecting Rods With Housing Bore Resized .010" Larger CB-1846P-.25mm 6
Than Stock, Machined Connecting Rod TM-112 CB-1846P-.50mm
Main Bearing Set 1991-1999 H-Series Performance Grooved Upper Half And Plain Lower MS-1717H 1
Half, Contains Half Flanged Bearing, Upper Half MS-1717H-.026mm
Flanged Bearing Only TM-112 MS-1717H-.25mm
1991-1999 H-Series Performance Bearing Wall .0005" Thinner For MS-1717HX 1
.0010" More Oil Clearance Grooved Upper Half And
Plain Lower Half, Contains Half Flanged Bearing,
Upper Half Flanged Bearing Only TM-112
1991-1999 Contains Half Flanged Bearing, Upper Half Flanged MS-1717P 1
Bearing Only TM-112 MS-1717P-.25mm
MS-1717P-.50mm
MS-1717P-.75mm
Main Bearing 1991-1999 OE Number 3978822, Contains Half Flanged Bearing AL-3 MB-3109A 1
1991-1999 OE Number 3802520, Contains Straight Shell Bearing AL-3 MB-3110A 6
Cam Bearing 1991-1999 Position Number 1 AL-3 SH-1404 1
Piston Pin Bushing 1991-1999 Requires Boring C-1 223-3644 6
ENGINE GASKETS
Head Set 1991-1998 Contains Standard Thickness Head Gasket; without HS4068 1
Cylinder Head Bolts; Contains Positive Type Valve
Stem Seals VR2000
1991-1998 Contains .25mm Thicker Head Gasket; without Cylinder HS4068A 1
Head Bolts; Contains Positive Type Valve Stem Seals VR2000
1991-1998 Contains .50mm Thicker Head Gasket; without Cylinder HS4068B 1
Head Bolts; Contains Positive Type Valve Stem Seals VR2000
Lower Set 1991-1998 Use with Head Set to Make Full Set CS4068 1
Engine Kit Gasket Set 1991-1998 Contains Standard Thickness Head Gasket 95-3466VR 1
Cyl. Head Gasket 1991-1998 Standard Thickness VR2000 4068C 1
1991-1998 .25mm Oversize Thickness VR2000 4068D 1
1991-1998 .50mm Oversize Thickness VR2000 4068E 1
© MAHLE 2012/2013 | 39
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
1 359 CID (5.9L) 12V Turbo L6 4.016" (102.0mm) Cummins 6BT DIESEL 1
(cont.) VIN Codes: 'C' (1991-1996), 'D' (1997-1999) (cont.)
ENGINE GASKETS (CONT.)
Valve Cover Gasket 1991-1998 Single Valve Cover; Valve Cover Grommets Included Victo-Tech VS50215S 6
Valve Stem Oil Seal, 1991-1998 Positive Type B45411A 6
Intake 1991-1998 Top Hat Style B45953 6
Valve Stem Oil Seal, 1991-1998 Positive Type B45411A 6
Exhaust 1991-1998 Top Hat Style B45953 6
Manifold Set, Exhaust 1991-1998 MS10141 1
Manifold Set, Intake 1991-1998 MS12435 1
Oil Pan Gasket Set 1991-1998 OS32139 1
Crankshaft Seal, Rear 1991-1998 Teflon 48384 1
1991-1998 Contains Repair Sleeve 67857 1
Rear Main Seal Set 1991-1998 JV1622 1
Timing Cover Set 1993-1998 Contains Repair Sleeve; with Intercooler JV5072 1
1991-1993 Contains Repair Sleeve JV1186 1
Timing Cover Seal 1991-1998 Contains Repair Sleeve Teflon 48383 1
MISCELLANEOUS GASKETS
Exhaust Pipe Flange 1991-1998 Steel F10142 1
Gasket
Push Rod Cover 1991-1998 Contains Valve Cover Grommets Cork-Rubber PS38801 1
Gasket Set
Thermostat Seal 1991-1998 Victo-Tech C31421 1
Water Pump Gasket 1991-1998 Water Pump Mounting Gasket Rubber K31420 1
VALVE TRAIN & ANCILLARY
Exhaust Valve 1991-1996 OE Number: 3802481 211-4294 6
Camshaft 1998 OE Number: 3979506 229-2444 1
1991-1997 OE Number: 3929734 229-2440 1
1991-1997 OE Number: 3942567 229-2441 1
1991-1997 OE Number: 3802394 229-2443 1
Rocker Arm 1998 OE Number: 3937219 214-2196 6
1998 OE Number: 3937220 214-2197 6
1991-1997 OE Number: 3922488 214-1184 6
Rocker Arm, Intake 1991-1997 OE Number: 3910811 214-2195 6
Rocker Arm, Exhaust 1991-1997 OE Number: 3910810 214-2194 6
Rocker Arm Bridge 1998 OE Number: 3943626 214-1182 12
Rocker Arm Shaft 1998 OE Number: 3935892 230-3057 12
Timing Camshaft 1991-1997 OE Number: 3942755 8-5506 1
Gear 1991-1997 OE Number: 3929028 8-5507 1
1991-1997 OE Number: 3921954 8-5508 1
1991-1997 OE Number: 3946436 8-5509 1
Valve Guide, Exhaust 1991-1997 OE Number: 3904409 Iron 217-4115 6
Valve Guide, Intake 1991-1997 OE Number: 3904408 Iron 217-4114 6
Valve Guide, Intake 1991-1997 OE Number: 3906206 Iron 217-4116 12
and Exhaust
Valve Seat, Exhaust 1991-1997 OE Number: 3904105 218-3787 6
Valve Seat, Intake 1991-1997 OE Number: 3906854 218-3788 6
Valve Spring, Intake 1991-1997 OE Number: 3932453 212-1799 12
and Exhaust 1991-1997 OE Number: 3900276 212-1800 12
40 | © MAHLE 2012/2013
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
1 359 CID (5.9L) 12V Turbo L6 4.016" (102.0mm) Cummins 6BT DIESEL 1
(cont.) VIN Codes: 'C' (1991-1996), 'D' (1997-1999) (cont.)
VALVE TRAIN & ANCILLARY (CONT.)
Valve Spring, Intake 1991-1997 OE Number: 3926700 212-1801 12
and Exhaust (cont.)
Valve Spring, Intake 1991-1997 OE Number: 3916691 212-1798 6
Valve Spring Retainer 1991-1997 OE Number: 3900299 216-4121 12
Valve Spring Retainer 1998 OE Number: 3940123 216-5243 48
Keeper
TURBOCHARGERS
Turbocharger 1996-1998 with California Emissions 286TC21005000 1
1996-1998 Automatic Transmission; without California Emissions 286TC21007000 1
1996-1998 without California Emissions; Remanufactured; 286TC21007100 1
Automatic Transmission
1996-1998 without California Emissions 286TC21023000 1
1994-1995 286TC21003000 1
1994 286TC21004000 1
1992-1993 286TC16022000 1
1991-1993 286TC21022000 1
Turbo Mounting Set 1991-1997 GS33582 1
FILTERS
Oil Filter 1991-1998 OC 1001 1
Air Filter 1994-1998 LX 2933 1
2 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins ISB DIESEL 2
VIN Code: '6 [ETC]' (1998-2002)
CYLINDER BLOCK PARTS
Piston 1998-2002 Head Type: Reentrant Bowl Aluminum 224-3355 6
Non-HO, Grade A 224-3355.020
224-3355.030
224-3355.040
© MAHLE 2012/2013 | 41
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
2 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins ISB DIESEL 2
(cont.) VIN Code: '6 [ETC]' (1998-2002) (cont.)
ENGINE BEARINGS (CONT.)
Rod Bearing (cont.) 1998-2002 Connecting Rods With Housing Bore Resized .010" Larger CB-1846P-.25mm 6
Than Stock, Machined Connecting Rod TM-112 CB-1846P-.50mm
Main Bearing Set 1998-2002 H-Series Performance Grooved Upper Half And Plain Lower MS-1717H 1
Half, Contains Half Flanged Bearing, Upper Half MS-1717H-.026mm
Flanged Bearing Only TM-112 MS-1717H-.25mm
1998-2002 H-Series Performance Bearing Wall .0005" Thinner For MS-1717HX 1
.0010" More Oil Clearance Grooved Upper Half And
Plain Lower Half, Contains Half Flanged Bearing,
Upper Half Flanged Bearing Only TM-112
1998-2002 Contains Half Flanged Bearing, Upper Half Flanged MS-1717P 1
Bearing Only TM-112 MS-1717P-.25mm
MS-1717P-.50mm
MS-1717P-.75mm
2000-2002 Contains Full Flanged Bearing TM-112 MS-2272P 1
MS-2272P-.25mm
Main Bearing 1998-2002 OE Number 3978822, Contains Half Flanged Bearing AL-3 MB-3109A 1
1998-2002 OE Number 3802520, Contains Straight Shell Bearing AL-3 MB-3110A 6
Cam Bearing 1998-2002 Position Number 1 C-1 SH-1981 1
ENGINE GASKETS
Head Set 1998-2002 Standard Thickness; without Cylinder Head Bolts; HS54174-2 1
Contains Positive Type Valve Stem Seals VR2000
1998-2002 without Cylinder Head Bolts; Contains .25mm Thicker HS54174-3 1
Head Gasket; Contains Positive Type Valve Stem Seals
VR2000
1998-2002 without Cylinder Head Bolts; Contains .50mm Thicker HS54174-4 1
Head Gasket; Contains Positive Type Valve Stem Seals
VR2000
Lower Set 1998-2002 Use with Head Set to Make Full Set CS54174 1
Engine Kit Gasket Set 1998-2002 Standard Thickness 95-3623VR 1
Cyl. Head Gasket 1998-2002 Standard Thickness VR2000 54174 1
1998-2002 .25mm Oversize Thickness VR2000 54174A 1
1998-2002 .50mm Oversize Thickness VR2000 54174B 1
Valve Cover Set 1998-2002 Contains Valve Cover Grommets Victo-Tech VS50317 1
Valve Stem Oil Seal, 1998-2002 To Engine # 46239409; Positive Type B45902 12
Exhaust 1998-2002 After Engine Serial # 46239409; Top Hat Seal B45963 12
Valve Stem Oil Seal, 1998-2002 To Engine # 46239409; Positive Type B45903 12
Intake 1998-2002 After Engine Serial # 46239409; Top Hat Seal B45962 12
Manifold Set, Exhaust 1998-2002 Steel MS19225 1
Manifold Set, Intake 1998-2002 MS12435 1
Oil Pan Gasket Set 1998-2002 OS32139 1
Crankshaft Seal, Rear 1998-2002 Teflon 48384 1
1998-2002 Contains Repair Sleeve 67857 1
Rear Main Seal Set 1998-2002 JV1622 1
Timing Cover Set 1998-2002 Contains Repair Sleeve JV5097 1
Timing Cover Seal 1998-2002 Contains Repair Sleeve Teflon 48383 1
MISCELLANEOUS GASKETS
Coolant Outlet Gasket 1998-2002 Victo-Tech C31710 1
Push Rod Cover 1998-2002 Contains Valve Cover Grommets Cork-Rubber PS38801 1
Gasket Set
42 | © MAHLE 2012/2013
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
2 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins ISB DIESEL 2
(cont.) VIN Code: '6 [ETC]' (1998-2002) (cont.)
MISCELLANEOUS GASKETS (CONT.)
Seal Installation Tool 1998-2002 Plastic Type; Rear Gear Train Engine GS33491 1
Water Pump Gasket 1998-2002 Water Pump Mounting Gasket Rubber K31420 1
VALVE TRAIN & ANCILLARY
Exhaust Valve 1998-2002 OE Number: 3802967 211-4183 12
Intake Valve 1998-2002 OE Number: 3802924 211-4182 12
Camshaft 1998-2002 OE Number: 3979506 229-2444 1
Push Rod, Intake and 1998-2002 OE Number: 3941253 215-4348 24
Exhaust
Rocker Arm 1998-2002 OE Number: 3937219 214-2196 6
1998-2002 OE Number: 3937220 214-2197 6
Rocker Arm Bridge 1998-2002 OE Number: 3943626 214-1182 12
Rocker Arm Shaft 1998-2002 OE Number: 3935892 230-3057 12
Valve Lifter 1998-2002 OE Number: 3925031 213-1782 24
Valve Spring Retainer 1998-2002 OE Number: 3940123 216-5243 48
Keeper
TURBOCHARGERS
Turbocharger 1999-2002 Manual Transmission 286TC21002000 1
2000-2002 Automatic Transmission 286TC25004000 1
1999 Automatic Transmission 286TC21009000 1
1998 From 6-1998 to 12-1998 286TC21008000 1
Turbo Mounting Set 1998-2002 GS33583 1
FILTERS
Oil Filter 1998-2002 OC 1001 1
Air Filter 1998-2001 LX 2933 1
3 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins ISB HO DIESEL 3
VIN Codes: '7 [ETH]' (2001-2002), 'C [ETH]' (2002)
CYLINDER BLOCK PARTS
Piston 2001-2002 7 Head Type: Reentrant Bowl Aluminum 224-3354 6
HO, Grade A 224-3354.020
224-3354.030
224-3354.040
© MAHLE 2012/2013 | 43
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
3 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins ISB HO DIESEL 3
(cont.) VIN Codes: '7 [ETH]' (2001-2002), 'C [ETH]' (2002) (cont.)
ENGINE BEARINGS (CONT.)
Rod Bearing (cont.) 2001-2002 H-Series Performance Bearing Wall .0005" Thinner For CB-1413HX 6
.0010" More Oil Clearance No Dowel Hole In Cap Half,
Machined Connecting Rod TM-112
2001-2002 Machined Connecting Rod TM-112 CB-1413P 6
CB-1413P-.25mm
CB-1413P-.50mm
CB-1413P-.75mm
2001-2002 Connecting Rods With Housing Bore Resized .010" Larger CB-1846P-.25mm 6
Than Stock, Machined Connecting Rod TM-112 CB-1846P-.50mm
Main Bearing Set 2001-2002 H-Series Performance Grooved Upper Half And Plain Lower MS-1717H 1
Half, Contains Half Flanged Bearing, Upper Half MS-1717H-.026mm
Flanged Bearing Only TM-112 MS-1717H-.25mm
2001-2002 H-Series Performance Bearing Wall .0005" Thinner For MS-1717HX 1
.0010" More Oil Clearance Grooved Upper Half And
Plain Lower Half, Contains Half Flanged Bearing,
Upper Half Flanged Bearing Only TM-112
2001-2002 Contains Half Flanged Bearing, Upper Half Flanged MS-1717P 1
Bearing Only TM-112 MS-1717P-.25mm
MS-1717P-.50mm
MS-1717P-.75mm
Main Bearing 2001-2002 OE Number 3978822, Contains Half Flanged Bearing AL-3 MB-3109A 1
2001-2002 OE Number 3802520, Contains Straight Shell Bearing AL-3 MB-3110A 6
Cam Bearing 2001-2002 Position Number 1 C-1 SH-1981 1
ENGINE GASKETS
Head Set 2001-2002 Standard Thickness; without Cylinder Head Bolts; HS54174-2 1
Contains Positive Type Valve Stem Seals VR2000
2001-2002 without Cylinder Head Bolts; Contains .25mm Thicker HS54174-3 1
Head Gasket; Contains Positive Type Valve Stem Seals
VR2000
2001-2002 without Cylinder Head Bolts; Contains .50mm Thicker HS54174-4 1
Head Gasket; Contains Positive Type Valve Stem Seals
VR2000
Lower Set 2001-2002 Use with Head Set to Make Full Set CS54174 1
Engine Kit Gasket Set 2001-2002 Standard Thickness 95-3623VR 1
Cyl. Head Gasket 2001-2002 Standard Thickness VR2000 54174 1
2001-2002 .25mm Oversize Thickness VR2000 54174A 1
2001-2002 .50mm Oversize Thickness VR2000 54174B 1
Valve Cover Set 2001-2002 Contains Valve Cover Grommets Victo-Tech VS50317 1
Valve Stem Oil Seal, 2001-2002 To Engine # 46239409; Positive Type B45902 12
Exhaust 2001-2002 After Engine Serial # 46239409; Top Hat Seal B45963 12
Valve Stem Oil Seal, 2001-2002 To Engine # 46239409; Positive Type B45903 12
Intake 2001-2002 After Engine Serial # 46239409; Top Hat Seal B45962 12
Manifold Set, Exhaust 2001-2002 Steel MS19225 1
Manifold Set, Intake 2001-2002 MS12435 1
Oil Pan Gasket Set 2001-2002 OS32139 1
Crankshaft Seal, Rear 2001-2002 Teflon 48384 1
2001-2002 Contains Repair Sleeve 67857 1
Rear Main Seal Set 2001-2002 JV1622 1
Timing Cover Set 2001-2002 Contains Repair Sleeve JV5097 1
44 | © MAHLE 2012/2013
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
3 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins ISB HO DIESEL 3
(cont.) VIN Codes: '7 [ETH]' (2001-2002), 'C [ETH]' (2002) (cont.)
ENGINE GASKETS (CONT.)
Timing Cover Seal 2001-2002 Contains Repair Sleeve Teflon 48383 1
MISCELLANEOUS GASKETS
Coolant Outlet Gasket 2001-2002 Victo-Tech C31710 1
Push Rod Cover 2001-2002 Contains Valve Cover Grommets Cork-Rubber PS38801 1
Gasket Set
Seal Installation Tool 2001-2002 Plastic Type; Rear Gear Train Engine GS33491 1
Water Pump Gasket 2001-2002 Water Pump Mounting Gasket Rubber K31420 1
VALVE TRAIN & ANCILLARY
Exhaust Valve 2001-2002 7 OE Number: 3802967 211-4183 12
Intake Valve 2001-2002 7 OE Number: 3802924 211-4182 12
Camshaft 2001-2002 OE Number: 3979506 229-2444 1
Push Rod, Intake and 2001-2002 7 OE Number: 3941253 215-4348 24
Exhaust
Rocker Arm 2001-2002 7 OE Number: 3937219 214-2196 6
2001-2002 7 OE Number: 3937220 214-2197 6
Rocker Arm Bridge 2001-2002 OE Number: 3943626 214-1182 12
Rocker Arm Shaft 2001-2002 OE Number: 3935892 230-3057 12
Valve Spring Retainer 2001-2002 OE Number: 3940123 216-5243 48
Keeper
TURBOCHARGERS
Turbo Mounting Set 2001-2002 GS33583 1
FILTERS
Oil Filter 2001-2002 OC 1001 1
Air Filter 2001-2002 LX 2933 1
4 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins ISBe/QSB DIESEL 4
VIN Code: '6 [ETC]' (2003-2005)
CYLINDER BLOCK PARTS
Piston 2003-2005 Head Type: Bowl Aluminum 224-3674 6
NON-HO, 16.3:1 CR 224-3674.020
224-3674.040
© MAHLE 2012/2013 | 45
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
4 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins ISBe/QSB DIESEL 4
(cont.) VIN Code: '6 [ETC]' (2003-2005) (cont.)
ENGINE BEARINGS (CONT.)
Rod Bearing (cont.) 2003-2005 H-Series Performance No Dowel Hole In Cap Half, CB-1873H 6
Fractured Connecting Rod TM-112 CB-1873H-.026mm
CB-1873H-.25mm
2003-2005 H-Series Performance Bearing Wall .0005" Thinner For CB-1873HX 6
.0010" More Oil Clearance No Dowel Hole In Cap Half,
Fractured Connecting Rod TM-112
2003 H-Series Performance No Dowel Hole In Cap Half, CB-1413H 6
Machined Connecting Rod TM-112 CB-1413H-.026mm
CB-1413H-.25mm
2003 H-Series Performance Bearing Wall .0005" Thinner For CB-1413HX 6
.0010" More Oil Clearance No Dowel Hole In Cap Half,
Machined Connecting Rod TM-112
2003 Machined Connecting Rod TM-112 CB-1413P 6
CB-1413P-.25mm
CB-1413P-.50mm
CB-1413P-.75mm
2003 Connecting Rods With Housing Bore Resized .010" Larger CB-1846P-.25mm 6
Than Stock, Machined Connecting Rod TM-112 CB-1846P-.50mm
Main Bearing Set 2003-2005 H-Series Performance Grooved Upper Half And Plain Lower MS-1717H 1
Half, Contains Half Flanged Bearing, Upper Half MS-1717H-.026mm
Flanged Bearing Only TM-112 MS-1717H-.25mm
2003-2005 H-Series Performance Bearing Wall .0005" Thinner For MS-1717HX 1
.0010" More Oil Clearance Grooved Upper Half And
Plain Lower Half, Contains Half Flanged Bearing,
Upper Half Flanged Bearing Only TM-112
2003-2005 Contains Half Flanged Bearing, Upper Half Flanged MS-1717P 1
Bearing Only TM-112 MS-1717P-.25mm
MS-1717P-.50mm
MS-1717P-.75mm
2003-2005 Contains Full Flanged Bearing TM-112 MS-2272P 1
MS-2272P-.25mm
Main Bearing 2003-2005 OE Number 3978822, Contains Half Flanged Bearing AL-3 MB-3109A 1
2003-2005 OE Number 3802520, Contains Straight Shell Bearing AL-3 MB-3110A 6
Cam Bearing 2003-2005 Position Number 1 C-1 SH-1981 1
ENGINE GASKETS
Head Set 2003-2005 without Cylinder Head Bolts; Contains 1.20mm Service HS54556 1
Specific Over-Bore Head Gasket Multi-Layered Steel
2003-2005 without Cylinder Head Bolts; Contains 1.28mm Standard HS54557 1
Head Gasket Multi-Layered Steel
Lower Set 2003-2005 Crankshaft Seals not Included CS54556 1
Cyl. Head Gasket 2003-2005 Contains 1.10mm Service Specific Over-Bore Head Gasket 54556 1
Multi-Layered Steel
2003-2005 Contains 1.20mm Service Specific Over-Bore Head Gasket 54556A 1
Multi-Layered Steel
2003-2005 Contains 1.28mm Standard Head Gasket Multi-Layered Steel 54557A 1
2003-2005 Contains 1.18mm Standard Head Gasket Multi-Layered Steel 54557 1
Cyl. Head Bolt Set 2003-2005 GS33493 1
Valve Cover Set 2003-2005 Contains Valve Cover Grommets VS50416 1
Valve Stem Oil Seal, 2003-2005 Top Hat Seal B45962 12
Intake
Valve Stem Oil Seal, 2003-2005 Top Hat Seal B45963 12
Exhaust
46 | © MAHLE 2012/2013
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
4 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins ISBe/QSB DIESEL 4
(cont.) VIN Code: '6 [ETC]' (2003-2005) (cont.)
ENGINE GASKETS (CONT.)
Manifold Set, Exhaust 2003-2005 Steel MS19225 1
Manifold Set, Intake 2003-2005 Nitroseal MS19355 1
Oil Pan Gasket Set 2003-2005 OS32278 1
Crankshaft Seal, Rear 2003-2005 Teflon 48384 1
2003-2005 Contains Repair Sleeve 67857 1
Rear Main Seal Set 2003-2005 Contains RTV JV1690 1
Timing Cover Set 2003-2005 Contains Repair Sleeve; Contains RTV JV5076 1
Timing Cover Seal 2003-2005 Contains Repair Sleeve Teflon 48383 1
MISCELLANEOUS GASKETS
Fuel Injection Nozzle 2003-2005 GS33484 6
O-Ring
Oil Cooler Gasket Set 2003-2005 GS33485 1
Oil Dipstick Tube Seal 2003-2005 72010 1
Push Rod Cover 2003-2005 Rocker Cover Victo-Tech VS50419 1
Gasket Set
Seal Installation Tool 2003-2005 Plastic Type; Rear Gear Train Engine GS33491 1
Thermostat Seal 2003-2005 Victo-Tech C31858 1
Water Pump Gasket 2003-2005 Water Pump Mounting Gasket Rubber K31420 1
VALVE TRAIN & ANCILLARY
Exhaust Valve 2003-2004 OE Number: 3802967 211-4183 12
Intake Valve 2003-2004 OE Number: 3802924 211-4182 12
Camshaft 2003-2004 OE Number: 3979506 229-2444 1
Push Rod, Intake and 2003-2004 OE Number: 3941253 215-4348 24
Exhaust
Rocker Arm 2003-2004 OE Number: 3937219 214-2196 6
2003-2004 OE Number: 3937220 214-2197 6
Rocker Arm Bridge 2003-2004 OE Number: 3943626 214-1182 12
Rocker Arm Shaft 2003-2004 OE Number: 3935892 230-3057 12
Valve Spring Retainer 2003-2004 OE Number: 3940123 216-5243 48
Keeper
TURBOCHARGERS
Turbocharger 2004 To 6-2004 286TC21010000 1
2003-2004 286TC21016000 1
2004 286TC21024000 1
2004 From 6-2004 286TC25042000 1
2003 286TC21010000 1
Turbo Mounting Set 2003-2004 GS33584 1
FILTERS
Oil Filter 2003-2004 OC 1001 1
Air Filter 2003-2004 LX 2947 1
Fuel Filter 2003-2004 KX 357 1
© MAHLE 2012/2013 | 47
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
5 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins ISBe/QSB HO DIESEL 5
VIN Codes: '7 [ETH]' (2003-2004, 2009-2010), 'C [ETH]' (2003-2008)
CYLINDER BLOCK PARTS
Piston 2004-2008 C Head Type: Bowl Aluminum 224-3673 6
17.1:1 CR 224-3673.020
224-3673.040
48 | © MAHLE 2012/2013
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
5 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins ISBe/QSB HO DIESEL 5
(cont.) VIN Codes: '7 [ETH]' (2003-2004, 2009-2010), 'C [ETH]' (2003-2008) (cont.)
ENGINE BEARINGS (CONT.)
Main Bearing Set 2003-2008 Contains Full Flanged Bearing TM-112 MS-2272P 1
(cont.) MS-2272P-.25mm
Main Bearing 2003-2008 OE Number 3978822, Contains Half Flanged Bearing AL-3 MB-3109A 1
2003-2008 OE Number 3802520, Contains Straight Shell Bearing AL-3 MB-3110A 6
Cam Bearing 2003-2008 Position Number 1 C-1 SH-1981 1
ENGINE GASKETS
Head Set 2003-2010 without Cylinder Head Bolts; Contains 1.20mm Service HS54556 1
Specific Over-Bore Head Gasket Multi-Layered Steel
2003-2010 without Cylinder Head Bolts; Contains 1.28mm Standard HS54557 1
Head Gasket Multi-Layered Steel
Lower Set 2003-2010 Crankshaft Seals not Included CS54556 1
Cyl. Head Gasket 2003-2010 Contains 1.10mm Service Specific Over-Bore Head Gasket 54556 1
Multi-Layered Steel
2003-2010 Contains 1.20mm Service Specific Over-Bore Head Gasket 54556A 1
Multi-Layered Steel
2003-2010 Contains 1.28mm Standard Head Gasket Multi-Layered Steel 54557A 1
2003-2010 Contains 1.18mm Standard Head Gasket Multi-Layered Steel 54557 1
Cyl. Head Bolt Set 2003-2010 GS33493 1
Valve Cover Set 2006-2010 with Integrated Wire Harness VS50543 1
2003-2005 Contains Valve Cover Grommets VS50416 1
Valve Stem Oil Seal, 2003-2010 Top Hat Seal B45962 12
Intake
Valve Stem Oil Seal, 2003-2010 Top Hat Seal B45963 12
Exhaust
Manifold Set, Exhaust 2003-2010 Steel MS19225 1
Manifold Set, Intake 2003-2010 Nitroseal MS19355 1
Oil Pan Gasket Set 2003-2010 OS32278 1
Crankshaft Seal, Rear 2003-2010 Teflon 48384 1
2003-2010 Contains Repair Sleeve 67857 1
Rear Main Seal Set 2003-2010 Contains RTV JV1690 1
Timing Cover Set 2003-2010 Contains Repair Sleeve; Contains RTV JV5076 1
Timing Cover Seal 2003-2010 Contains Repair Sleeve Teflon 48383 1
MISCELLANEOUS GASKETS
Fuel Injection Nozzle 2003-2010 GS33484 6
O-Ring
Oil Cooler Gasket Set 2003-2010 GS33485 1
Oil Dipstick Tube Seal 2003-2010 72010 1
Push Rod Cover 2003-2010 Rocker Cover Victo-Tech VS50419 1
Gasket Set
Seal Installation Tool 2003-2010 Plastic Type; Rear Gear Train Engine GS33491 1
Thermostat Seal 2003-2010 Victo-Tech C31858 1
Water Pump Gasket 2003-2010 Water Pump Mounting Gasket Rubber K31420 1
VALVE TRAIN & ANCILLARY
Exhaust Valve 2003-2008 C OE Number: 3802967 211-4183 12
Intake Valve 2003-2008 C OE Number: 3802924 211-4182 12
Camshaft 2003-2008 C OE Number: 3979506 229-2444 1
© MAHLE 2012/2013 | 49
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
5 359 CID (5.9L) 24V Turbo L6 4.016" (102.0mm) Cummins ISBe/QSB HO DIESEL 5
(cont.) VIN Codes: '7 [ETH]' (2003-2004, 2009-2010), 'C [ETH]' (2003-2008) (cont.)
VALVE TRAIN & ANCILLARY (CONT.)
Push Rod, Intake and 2003-2008 C OE Number: 3941253 215-4348 24
Exhaust
Rocker Arm Bridge 2003-2008 C OE Number: 3943626 214-1182 12
Rocker Arm Shaft 2003-2008 C OE Number: 3935892 230-3057 12
Valve Spring Retainer 2003-2008 C OE Number: 3940123 216-5243 48
Keeper
TURBOCHARGERS
Turbocharger 2003-2007 C 286TC21016000 1
2005-2007 286TC21024000 1
2004-2006 C From 6-2004 286TC25042000 1
2003 C 286TC21010000 1
Turbo Mounting Set 2003-2008 C GS33584 1
FILTERS
Oil Filter 2003-2008 C OC 1001 1
Air Filter 2005-2009 LX 2947 1
2003-2004 C LX 2947 1
Fuel Filter 2005-2009 KX 357 1
2003-2004 C KX 357 1
50 | © MAHLE 2012/2013
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
© MAHLE 2012/2013 | 51
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
52 | © MAHLE 2012/2013
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
© MAHLE 2012/2013 | 53
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
54 | © MAHLE 2012/2013
DODGE TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
FORD TRUCK
ENGINE YEAR BLOCK
E-Series 363 CID (6.0L) 32V Turbo V8 3.740" (95.0mm) International 2004-2010 1
Power-Stroke VT365 DIESEL
E-Series 445 CID (7.3L) 16V V8 4.110" (104.4mm) International DIESEL 1988-1994 4
E-Series 445 CID (7.3L) 16V Turbo V8 4.110" (104.4mm) International 1995-2003 6
Power-Stroke DIESEL
Excursion 363 CID (6.0L) 32V Turbo V8 3.740" (95.0mm) International 2003-2005 1
Power-Stroke VT365 DIESEL
Excursion 445 CID (7.3L) 16V Turbo V8 4.110" (104.4mm) International 2000-2003 6
Power-Stroke DIESEL
F-Series 363 CID (6.0L) 32V Turbo V8 3.740" (95.0mm) International 2003-2008 1
Power-Stroke VT365 DIESEL
F-Series 391 CID (6.4L) 32V Turbo V8 3.860" (98.0mm) 2008-2010 2
Power-Stroke DIESEL
F-Series 406 CID (6.7L) 32V Turbo V8 3.900" (99.1mm) 2011-2012 3
Power-Stroke DIESEL
F-Series 445 CID (7.3L) 16V V8 4.110" (104.4mm) International DIESEL 1988-1994 4
F-Series 445 CID (7.3L) 16V Turbo V8 4.110" (104.4mm) International 1992-1994 5
DIESEL
F-Series 445 CID (7.3L) 16V Turbo V8 4.110" (104.4mm) International 1994-1997, 1999-2003 6
Power-Stroke DIESEL
F-Series 445 CID (7.3L) 16V Turbo V8 4.110" (104.4mm) International 1994-1997, 1999-2003 6
Power-Stroke T444E DIESEL
F59 445 CID (7.3L) 16V V8 4.110" (104.4mm) International DIESEL 1988-1994 4
F59 445 CID (7.3L) 16V Turbo V8 4.110" (104.4mm) International 1993-1994 5
DIESEL
© MAHLE 2012/2013 | 55
FORD TRUCK
F59 445 CID (7.3L) 16V Turbo V8 4.110" (104.4mm) International 1994-1997 6
Power-Stroke DIESEL
1 363 CID (6.0L) 32V Turbo V8 3.740" (95.0mm) International Power-Stroke DIESEL 1
VIN Codes: '- [VT365]' (2004-2007), 'P [VT365]' (2003-2010)
CYLINDER BLOCK PARTS
Piston 2004-2010 P Head Type: Flat w/ Aluminum 224-3503 8
Combustion Chamber 224-3503.010
Keystone top ring. Coated 224-3503.020
skirts. 224-3503.030
224-3503.040
56 | © MAHLE 2012/2013
FORD TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
1 363 CID (6.0L) 32V Turbo V8 3.740" (95.0mm) International Power-Stroke DIESEL 1
(cont.) VIN Codes: '- [VT365]' (2004-2007), 'P [VT365]' (2003-2010) (cont.)
ENGINE GASKETS
Head Set 2009 20mm Cylinder Head Dowel; Contains Crankcase To Head HS54579 1
Tube Seals; Crankcase To Head Tubes Not Included;
without Cylinder Head Bolts Multi-Layered Steel
2009 20mm Cylinder Head Dowel; Contains Crankcase To Head HS54579A 1
Tube Seals; Crankcase To Head Tubes Not Included;
without Cylinder Head Bolts
2008 20mm Cylinder Head Dowel; Contains Crankcase To Head HS54579 1
Tube Seals; Crankcase To Head Tubes Not Included;
without Cylinder Head Bolts
E-Series, Serial #s 299,093 & After, Serial #s
3,723,722 & After Multi-Layered Steel
2008 20mm Cylinder Head Dowel; Contains Crankcase To Head HS54579A 1
Tube Seals; Crankcase To Head Tubes Not Included;
without Cylinder Head Bolts
E-Series, Serial #s 299,093 & After, Serial #s
3,723,722 & After
2005-2007 P E-Series, Serial #s 299,093 & After, Serial #s HS54579 1
3,723,722 & After
F-Series, Serial #s 299,093 & After, Serial #s
3,723,722 & After
20mm Cylinder Head Dowel; Contains Crankcase To Head
Tube Seals; Crankcase To Head Tubes Not Included;
without Cylinder Head Bolts Multi-Layered Steel
2005-2007 P F-Series, Serial #s 299,093 & After, Serial #s HS54579A 1
3,723,722 & After
E-Series, Serial #s 299,093 & After, Serial #s
3,723,722 & After
20mm Cylinder Head Dowel; Contains Crankcase To Head
Tube Seals; Crankcase To Head Tubes Not Included;
without Cylinder Head Bolts
2004-2006 P E-Series from Serial # 137,745 to # 299,092 HS54450 1
F-Series, Excursion from Serial # 6,155,637 to #
6,723,721
18mm Cylinder Head Dowel; Contains Crankcase To Head
Tube Seals; Crankcase To Head Tubes Not Included;
without Cylinder Head Bolts Multi-Layered Steel
2004-2006 P E-Series from Serial # 137,745 to # 299,092 HS54450A 1
F-Series, Excursion from Serial # 6,155,637 to #
6,723,721
18mm Cylinder Head Dowel; without Cylinder Head Bolts;
Contains Crankcase To Head Tube Seals; Crankcase To
Head Tubes Not Included
2003 18mm Cylinder Head Dowel; Contains Crankcase To Head HS54450 1
Tube Seals; Crankcase To Head Tubes Not Included;
without Cylinder Head Bolts
F-Series, Excursion from Serial # 6,155,637 to #
6,723,721 Multi-Layered Steel
2003 18mm Cylinder Head Dowel; without Cylinder Head Bolts; HS54450A 1
Contains Crankcase To Head Tube Seals; Crankcase To
Head Tubes Not Included
F-Series, Excursion from Serial # 6,155,637 to #
6,723,721
Lower Set 2003-2009 P Use with Head Set to Make Full Set CS54450 1
© MAHLE 2012/2013 | 57
FORD TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
1 363 CID (6.0L) 32V Turbo V8 3.740" (95.0mm) International Power-Stroke DIESEL 1
(cont.) VIN Codes: '- [VT365]' (2004-2007), 'P [VT365]' (2003-2010) (cont.)
ENGINE GASKETS (CONT.)
Engine Kit Gasket Set 2009 20mm Cylinder Head Dowel, Contains Crankcase To Head 95-3641VR 1
(cont.) Tube Seals, Crankcase To Head Tubes Not Included
without Cylinder Head Bolts
2008 20mm Cylinder Head Dowel, Contains Crankcase To Head 95-3641VR 1
Tube Seals, Crankcase To Head Tubes Not Included
without Cylinder Head Bolts
E-Series, Serial #s 299,093 & After, Serial #s
3,723,722 & After
2005-2007 P 20mm Cylinder Head Dowel, Contains Crankcase To Head 95-3641VR 1
Tube Seals, Crankcase To Head Tubes Not Included
without Cylinder Head Bolts
F-Series, Serial #s 299,093 & After, Serial #s
3,723,722 & After
E-Series, Serial #s 299,093 & After, Serial #s
3,723,722 & After
2004-2006 P E-Series from Serial # 137,745 to # 299,092 95-3629VR 1
F-Series, Excursion from Serial # 6,155,637 to #
6,723,721
18mm Cylinder Head Dowel; Contains Crankcase To Head
Tube Seals; Crankcase To Head Tubes Not Included;
without Cylinder Head Bolts
2003 18mm Cylinder Head Dowel; Contains Crankcase To Head 95-3629VR 1
Tube Seals; Crankcase To Head Tubes Not Included;
without Cylinder Head Bolts
F-Series, Excursion from Serial # 6,155,637 to #
6,723,721
Cyl. Head Gasket 2009 20mm Cylinder Head Dowel; Includes Cylinder Head Dowel 54579A 2
Multi-Layered Steel
2009 20mm Cylinder Head Dowel; Includes Cylinder Head Dowel 54579 2
Multi-Layered Steel
2008 20mm Cylinder Head Dowel; Includes Cylinder Head Dowel 54579A 2
E-Series, Serial #s 299,093 & After, Serial #s
3,723,722 & After Multi-Layered Steel
2008 20mm Cylinder Head Dowel; Includes Cylinder Head Dowel 54579 2
E-Series, Serial #s 299,093 & After, Serial #s
3,723,722 & After Multi-Layered Steel
2005-2007 P E-Series, Serial #s 299,093 & After, Serial #s 54579A 2
3,723,722 & After
F-Series, Serial #s 299,093 & After, Serial #s
3,723,722 & After
20mm Cylinder Head Dowel; Includes Cylinder Head Dowel
Multi-Layered Steel
2005-2007 P E-Series, Serial #s 299,093 & After, Serial #s 54579 2
3,723,722 & After
F-Series, Serial #s 299,093 & After, Serial #s
3,723,722 & After
20mm Cylinder Head Dowel; Includes Cylinder Head Dowel
Multi-Layered Steel
2004-2006 P F-Series, Excursion from Serial # 137,745 to # 299,092 54450A 2
from Serial # 6,155,637 to # 6,723,721
E-Series from Serial # 137,745 to # 299,092
18mm Cylinder Head Dowel; Includes Cylinder Head Dowel
Multi-Layered Steel
58 | © MAHLE 2012/2013
FORD TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
1 363 CID (6.0L) 32V Turbo V8 3.740" (95.0mm) International Power-Stroke DIESEL 1
(cont.) VIN Codes: '- [VT365]' (2004-2007), 'P [VT365]' (2003-2010) (cont.)
ENGINE GASKETS (CONT.)
Cyl. Head Gasket 2004-2006 P F-Series, Excursion from Serial # 137,745 to # 299,092 54450 2
(cont.) from Serial # 6,155,637 to # 6,723,721
E-Series from Serial # 137,745 to # 299,092
18mm Cylinder Head Dowel; Includes Cylinder Head Dowel
Multi-Layered Steel
2003 18mm Cylinder Head Dowel; Includes Cylinder Head Dowel 54450A 2
F-Series, Excursion from Serial # 137,745 to # 299,092
from Serial # 6,155,637 to # 6,723,721 Multi-Layered Steel
2003 18mm Cylinder Head Dowel; Includes Cylinder Head Dowel 54450 2
F-Series, Excursion from Serial # 137,745 to # 299,092
from Serial # 6,155,637 to # 6,723,721 Multi-Layered Steel
Cyl. Head Bolt Set 2003-2009 P Long Bolts Only GS33494 2
2003-2009 P Optional; Short Bolts GS33519 2
Valve Cover Set 2003-2009 P Contains Valve Cover Grommets; Contains Upper And VS50395 1
Lower Valve Cover Gaskets Victo-Tech
Valve Stem Oil Seal, 2003-2009 P B45952 16
Intake
Valve Stem Oil Seal, 2003-2009 P B45952 16
Exhaust
Manifold Set, Exhaust 2003-2009 P Multi-Layered Steel MS19312 1
Manifold Set, Intake 2003-2009 P Master Set - Contains Intake Manifold Gaskets Plus All MIS19311 1
Miscellaneous Gaskets and Seals Needed for Intake
Installation. Victo-Tech
2003-2009 P Victo-Tech MS19311 1
Oil Pan Gasket Set 2003-2009 P Victo-Tech OS32271 1
Rear Main Seal Set 2003-2009 P Contains Rear Main Retainer Gasket JV1684 1
Use with Part Number OS32271, Requires Oil Pan Set Teflon
Timing Cover Set 2003-2009 P Victo-Tech JV5066 1
Timing Cover Seal 2003-2009 P Teflon 67726 1
MISCELLANEOUS GASKETS
Coolant Outlet Gasket 2003-2009 P C31801 1
Cyl. Head Dowel Pin 2003-2010 GS33593 1
Exhaust Pipe Flange 2003-2009 P Exhaust Y Pipe To Turbo Multi-Layered Steel F31804 1
Gasket
Fuel Injector Seal Kit 2003-2009 P 1 Package Will Service 8 Injectors; Contains Upper, GS33442 1
Middle, And Lower O-Rings And Washers
2003-2009 P 1 Package Will Service 8 Injectors; High Pressure GS33445 1
Upper Injector Oil Inlet Seal
Throttle Body Gasket 2003-2009 P Victo-Tech G31817 2
Water Pump Gasket 2007-2009 P Victo-Tech K31803 1
2003-2006 P From 9/22/03 Victo-Tech K31803 1
2003 Thru 9/21/03 K31802 1
VALVE TRAIN & ANCILLARY
Exhaust Valve 2003-2010 P 211-4277 16
Intake Valve 2003-2010 P 211-4276 16
211-4276.015
Push Rod, Intake and 2003-2010 P 215-4354 32
Exhaust
© MAHLE 2012/2013 | 59
FORD TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
1 363 CID (6.0L) 32V Turbo V8 3.740" (95.0mm) International Power-Stroke DIESEL 1
(cont.) VIN Codes: '- [VT365]' (2004-2007), 'P [VT365]' (2003-2010) (cont.)
TURBOCHARGERS
Turbocharger 2004-2010 Use with Part Number GS33576 014TC26159000 1
2004-2010 Use with Part Number GS33576; Remanufactured 014TC26159100 1
2003 Use with Part Number GS33576; Remanufactured 015TC21006100 1
Turbo Mounting Set 2003-2009 P GS33576 1
Turbocharger Service 2004-2010 014TS26159100 1
Kit
FILTERS
Oil Filter 2003-2010 P OX 783 1
Air Filter 2004-2010 P LX 2918 1
60 | © MAHLE 2012/2013
FORD TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
© MAHLE 2012/2013 | 61
FORD TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
Piston Ring Set 1989-1994 with Indirect Injection Plasma-Moly Ductile Iron 41548 1
Comp Rings Oil Ring 41548.020
8 0.1181" 8 0.136" 41548.030
8 0.0783" 41548.040
ENGINE BEARINGS
Rod Bearing 1988-1994 TM-112 CB-1327P 8
CB-1327P-10
CB-1327P-20
CB-1327P-30
CB-1327P-40
Main Bearing Set 1988-1994 TM-112 MS-1596P 1
MS-1596P-10
MS-1596P-20
MS-1596P-30
Cam Bearing Set 1988-1994 B-1 SH-1092S 1
Piston Pin Bushing 1988-1994 Requires Boring C-1 223-3583 8
ENGINE GASKETS
Head Set 1988-1994 Intake Manifold Gasket not Included; without Cylinder HS5869 1
Head Bolts Nitroseal
Lower Set 1988-1994 Use with Head Set to Make Full Set CS5869 1
Full Set 1988-1994 Intake Manifold Gasket not Included FS5869 1
(To Be Replaced By 95-3299VR)
Engine Kit Gasket Set 1988-1994 Intake Manifold Gasket not Included; Use with Part 95-3299VR 1
Number MS15968
62 | © MAHLE 2012/2013
FORD TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
© MAHLE 2012/2013 | 63
FORD TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
ENGINE BEARINGS
Rod Bearing 1992-1994 TM-112 CB-1327P 8
CB-1327P-10
CB-1327P-20
CB-1327P-30
CB-1327P-40
Main Bearing Set 1992-1994 TM-112 MS-1596P 1
MS-1596P-10
MS-1596P-20
MS-1596P-30
Cam Bearing Set 1992-1994 B-1 SH-1092S 1
Piston Pin Bushing 1992-1994 Requires Boring C-1 223-3583 8
ENGINE GASKETS
Head Set 1994 Valve Cover Set not Included; without Cylinder Head HS54204A 1
Bolts
Fuel Injection O-Rings Not Included Use with Part
Number GS33440 (8) Nitroseal
Lower Set 1994 Use with Head Set to Make Full Set CS54204A 1
Engine Kit Gasket Set 1994 Valve Cover Set not Included 95-3584VR 1
Fuel Injection O-Rings Not Included Use with Part
Number GS33440 (8)
Cyl. Head Gasket 1994 Nitroseal 54204 2
64 | © MAHLE 2012/2013
FORD TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
6 445 CID (7.3L) 16V Turbo V8 4.110" (104.4mm) International Power-Stroke DIESEL 6
VIN Codes: 'F' (1994-2003), 'F [T444E]' (2000-2003)
CYLINDER BLOCK PARTS
Piston 1996-2003 Head Type: Reentrant Bowl Aluminum 224-3163 8
Keystone top ring 224-3163.010
224-3163.020
224-3163.030
224-3163.040
© MAHLE 2012/2013 | 65
FORD TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
6 445 CID (7.3L) 16V Turbo V8 4.110" (104.4mm) International Power-Stroke DIESEL 6
(cont.) VIN Codes: 'F' (1994-2003), 'F [T444E]' (2000-2003) (cont.)
CYLINDER BLOCK PARTS (CONT.)
Piston Ring Set (cont.) 1994-1998 Comp Rings Oil Ring Plasma-Moly Ductile Iron S41768 8
1 0.1181" 1 0.136" S41768.010
1 0.0783" S41768.020
S41768.030
S41768.040
1994-1998 Comp Rings Oil Ring Plasma-Moly Ductile Iron 41768 1
8 0.1181" 8 0.136" 41768.020
8 0.0783" 41768.030
41768.040
ENGINE BEARINGS
Rod Bearing 1994-2003 TM-112 CB-1633P 8
CB-1633P-10
CB-1633P-20
CB-1633P-30
CB-1633P-40
Main Bearing Set 1994-2003 TM-112 MS-2034P 1
MS-2034P-10
MS-2034P-20
MS-2034P-30
Cam Bearing Set 1994-2003 B-1 SH-1092S 1
Piston Pin Bushing 1994-2003 Requires Light Reaming C-1 223-3652 8
ENGINE GASKETS
Head Set 1994-2003 Valve Cover Set not Included; without Cylinder Head HS54204A 1
Bolts
Fuel Injection O-Rings Not Included Use with Part
Number GS33440 (8) Nitroseal
Lower Set 1994-2003 Use with Head Set to Make Full Set CS54204A 1
Engine Kit Gasket Set 1994-2003 Valve Cover Set not Included 95-3584VR 1
Fuel Injection O-Rings Not Included Use with Part
Number GS33440 (8)
Cyl. Head Gasket 1994-2003 Nitroseal 54204 2
Cyl. Head Bolt Set 1994-2003 GS33379 2
Valve Cover Set 1998-2003 Single Valve Cover Victo-Tech VS50329 2
1994-1997 Single Valve Cover Victo-Tech VS50328 2
Valve Stem Oil Seal, 1994-2003 B45897 8
Exhaust
Valve Stem Oil Seal, 1994-2003 B45897 8
Intake
Manifold Set, Exhaust 1994-2003 Nitroseal MS16314 1
Crankshaft Seal, Rear 1994-2003 Teflon 67628 1
Timing Cover Seal 1994-2003 67631 1
MISCELLANEOUS GASKETS
Coolant Outlet Gasket 1994-2003 C32036 1
Exhaust Pipe Flange 1994 Flange Gasket; From Exhaust Pipe to Catalytic F14627 1
Gasket Converter
Fuel Injection Nozzle 1994-2003 1 Package Will Service 1 Injectors GS33440 8
O-Ring
Oil Cooler Seal 1994-2003 Victo-Tech GS33545 1
66 | © MAHLE 2012/2013
FORD TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
6 445 CID (7.3L) 16V Turbo V8 4.110" (104.4mm) International Power-Stroke DIESEL 6
(cont.) VIN Codes: 'F' (1994-2003), 'F [T444E]' (2000-2003) (cont.)
MISCELLANEOUS GASKETS (CONT.)
Water Pump Gasket 1994-2003 Victo-Tech K31779 1
VALVE TRAIN & ANCILLARY
Exhaust Valve 1994-2003 211-4080 8
Intake Valve 1994-2003 211-4079 8
Push Rod 1994-2003 Intake & Exhaust 215-4343 16
Valve Lifter, Intake 1994-2003 Hydraulic Roller Lifters 213-1725 16
and Exhaust
Valve Spring, Intake 1994-2003 Used with Rotocap 212-1094 16
and Exhaust 1994-2003 Used without Rotocap 212-1385 16
Valve Spring Retainer 1994-2003 216-5006 32
Keeper, Intake and
Exhaust
TURBOCHARGERS
Turbocharger 1997-2003 014TC26158000 1
1997-2003 Use with Part Number 015TP21003000 015TC21003000 1
2000-2003 015TC21004100 1
1999-2003 Remanufactured; From # 7-1999; without Exhaust Back 015TC21005100 1
Pressure Valve
1994-1997 Remanufactured; A/R 1.15 144TC24007100 1
1994-1997 A/R 1.00 144TC24008000 1
1994-1997 Remanufactured; A/R 1.00 144TC24008100 1
1994-1997 A/R .84 144TC24010000 1
1994-1997 Remanufactured; A/R .84 144TC24010100 1
Turbocharger 1997-2003 015TP21003000 1
Mounting Pedestal
FILTERS
Air Filter 1995-2003 Model # E-Series LX 2569 1
1999-2003 LX 2928 1
© MAHLE 2012/2013 | 67
GENERAL MOTORS TRUCK
68 | © MAHLE 2012/2013
GENERAL MOTORS TRUCK
© MAHLE 2012/2013 | 69
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
70 | © MAHLE 2012/2013
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
© MAHLE 2012/2013 | 71
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
72 | © MAHLE 2012/2013
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
© MAHLE 2012/2013 | 73
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
Piston Ring Set 1994-1999 Comp Rings Oil Ring Plasma-Moly Ductile Iron S41718 8
1 3.00mm 1 4.00mm S41718.020
1 2.00mm S41718.030
S41718.040
S41718.060
74 | © MAHLE 2012/2013
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
© MAHLE 2012/2013 | 75
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
76 | © MAHLE 2012/2013
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
© MAHLE 2012/2013 | 77
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
Piston Ring Set 1992-2002 Comp Rings Oil Ring Plasma-Moly Ductile Iron S41718 8
1 3.00mm 1 4.00mm S41718.020
1 2.00mm S41718.030
S41718.040
S41718.060
1992-2002 Comp Rings Oil Ring Plasma-Moly Ductile Iron 41718 1
8 3.00mm 8 4.00mm 41718.020
8 2.00mm 41718.030
41718.040
41718.060
ENGINE BEARINGS
Rod Bearing 1992-2002 TM-77 CB-1286P 8
CB-1286P-.026mm
CB-1286P-.25mm
CB-1286P-.50mm
CB-1286P-.75mm
Main Bearing Set 1992-2002 TM-77 MS-2091P 1
MS-2091P-.026mm
MS-2091P-.25mm
MS-2091P-.50mm
MS-2091P-.75mm
Cam Bearing Set 1992-2002 B-1 SH-1366S 1
Piston Pin Bushing 1992-2002 Requires Boring C-1 223-3576 8
ENGINE GASKETS
Head Set 1994-1999 S without High Output Engine; Exhaust Pipe Gasket not HS4021 1
Included; without Cylinder Head Bolts; Positive
Type Valve Stem Seals not Included
1992-1998 Exhaust Pipe Gasket not Included; without Cylinder HS4021A 1
Head Bolts; Positive Type Valve Stem Seals not
Included; with High Output Engine
Lower Set 1992-2002 Use with Head Set to Make Full Set CS3678A 1
Engine Kit Gasket Set 1992-1998 Head Gasket not Included; Positive Type Valve Stem 95-3461VR 1
Seals not Included; Requires Standard Thickness Head
Gaskets or for Resurfaced Blocks .010" Thicker Head
Gaskets.; Use with Part Number 4021, 4021T, B45812
Cyl. Head Gasket 1992-2002 Contains .010" Thicker Head Gasket Composite 4021T 2
1992-2002 Standard Thickness Composite 4021 2
Cyl. Head Bolt Set 1992-2002 GS33193 2
Valve Cover Set 1992-2002 Cork-Rubber VS38327 1
78 | © MAHLE 2012/2013
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
© MAHLE 2012/2013 | 79
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
80 | © MAHLE 2012/2013
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
Right Bank
2006-2010 2,6 Head Type: Flat w/ Aluminum 224-3709 4
D Combustion Chamber 224-3709.020
224-3709.040
Left Bank
2001-2005 Head Type: Flat w/ Aluminum 224-3451 4
Combustion Chamber 224-3451.020
224-3451.040
Left Bank
2001-2005 Head Type: Flat w/ Aluminum 224-3452 4
Combustion Chamber 224-3452.020
224-3452.040
Right Bank
Piston Ring Set 2010-2012 8,L Comp Rings Oil Ring Gas Nitride Stainless Steel S42160 8
1 3.00mm 1 3.00mm S42160.010
1 2.00mm S42160.020
S42160.030
S42160.040
2010-2012 8,L Comp Rings Oil Ring Gas Nitride Stainless Steel 42160 1
8 3.00mm 8 3.00mm 42160.010
8 2.00mm 42160.020
42160.030
42160.040
© MAHLE 2012/2013 | 81
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
82 | © MAHLE 2012/2013
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
© MAHLE 2012/2013 | 83
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
84 | © MAHLE 2012/2013
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
© MAHLE 2012/2013 | 85
GENERAL MOTORS TRUCK
VIN / PER
ENG PART ENG
PART YEAR CODE NOTES MATERIAL NUMBER QTY
86 | © MAHLE 2012/2013
NUMERICAL SPECIFICATIONS - PISTON RINGS
RING CM / RADIAL
SET NO. CYL. DIA. WIDTH FACING MATERIAL DESCRIPTION / TYPE OIL WALL QTY
41296 3.976" 3.00mm Chrome Ductile Iron RFK-18U Cm .186" 8
101.0mm 2.00mm Chrome Cast Iron RBT-10UF Cm .170" 8
4.00mm Chrome Cast Iron MCL-40URW Oil .180" 8
41548 4.110" 0.1181" Plasma-Moly Ductile Iron RF-18PF Cm .172" 8
104.4mm 0.0783" Cast Iron RBT-10 Cm .172" 8
0.136" Chrome Cast Iron GCL-40URW Oil .195" 8
41549 3.976" 3.00mm Plasma-Moly Ductile Iron RFK-18PF Cm .185" 8
101.0mm 2.00mm Chrome Cast Iron RBT-10UF Cm .170" 8
4.00mm Chrome Cast Iron MCL-40URW Oil .180" 8
41718 4.055" 3.00mm Plasma-Moly Ductile Iron RFK-18PF Cm .186" 8
103.0mm 2.00mm Ductile Iron BT-18 Cm .170" 8
4.00mm Chrome Cast Iron MCL-40URW Oil .180" 8
41768 4.110" 0.1181" Plasma-Moly Ductile Iron RFK-18PF Cm .169" 8
104.4mm 0.0783" Cast Iron RBT-10 Cm .172" 8
0.136" Chrome Cast Iron GCL-40URW Oil .195" 8
41909 4.055" 3.00mm Plasma-Moly Ductile Iron RFK-18PF Cm .158" 8
103.0mm 2.00mm Chrome Cast Iron BT-10UF Cm .178" 8
3.00mm Gas Nitride Stainless Steel MCL-42NGRW Oil .127" 8
41940 3.740" 2.30mm Plasma-Moly Carbon Steel RFK-13PF Cm .151" 8
95.0mm 2.00mm Stainless Steel RBT-17 Cm .169" 8
3.44mm Chrome Cast Iron GCL-40URW Oil .147" 8
42097 3.866" 2.50mm Plasma-Moly Carbon Steel RFK-13PF Cm .151" 8
98.2mm 2.00mm Stainless Steel RBT-17 Cm .173" 8
3.00mm Chrome Cast Iron GCL-40URW Oil .103" 8
42140 4.213" 2.87mm Plasma-Moly Ductile Iron RFK-18PF Cm .179" 6
107.0mm 2.50mm Cast Iron RBT-10 Cm .180" 6
3.46mm Chrome Cast Iron GCL-40URW Oil .157" 6
42160 4.055" 3.00mm Gas Nitride Stainless Steel MC66 Cm .152" 8
103.0mm 2.00mm Chrome Cast Iron BT-10UF Cm .178" 8
3.00mm Gas Nitride Stainless Steel MCL-42NGRW Oil .127" 8
42168 3.898" 3.00mm Plasma-Moly Carbon Steel RFK-13PF Cm .150" 8
99.0mm 2.00mm Stainless Steel THM-17 Cm .150" 8
2.50mm Gas Nitride Stainless Steel MCL-42NGAW Oil .113" 8
S41518 4.016" 3.00mm Chrome Ductile Iron RFK-18U Cm .173" 1
102.0mm 2.35mm Cast Iron BT-10 Cm .180" 1
4.00mm Chrome Cast Iron MCL-40URW Oil .180" 1
S41718 4.055" 3.00mm Plasma-Moly Ductile Iron RFK-18PF Cm .186" 1
103.0mm 2.00mm Ductile Iron BT-18 Cm .170" 1
4.00mm Chrome Cast Iron MCL-40URW Oil .180" 1
S41768 4.110" 0.1181" Plasma-Moly Ductile Iron RFK-18PF Cm .169" 1
104.4mm 0.0783" Cast Iron RBT-10 Cm .172" 1
0.136" Chrome Cast Iron GCL-40URW Oil .195" 1
S41909 4.055" 3.00mm Plasma-Moly Ductile Iron RFK-18PF Cm .158" 1
103.0mm 2.00mm Chrome Cast Iron BT-10UF Cm .178" 1
3.00mm Gas Nitride Stainless Steel MCL-42NGRW Oil .127" 1
S41940 3.740" 2.30mm Plasma-Moly Carbon Steel RFK-13PF Cm .151" 1
95.0mm 2.00mm Stainless Steel RBT-17 Cm .169" 1
3.44mm Chrome Cast Iron GCL-40URW Oil .147" 1
S42097 3.866" 2.50mm Plasma-Moly Carbon Steel RFK-13PF Cm .151" 1
98.2mm 2.00mm Stainless Steel RBT-17 Cm .173" 1
3.00mm Chrome Cast Iron GCL-40URW Oil .103" 1
S42113 4.016" 3.00mm Chrome Ductile Iron RFK-18U Cm .173" 1
102.0mm 2.40mm Cast Iron RBT-10 Cm .172" 1
4.00mm Chrome Cast Iron MCL-40URW Oil .140" 1
S42140 4.213" 2.87mm Plasma-Moly Ductile Iron RFK-18PF Cm .179" 1
107.0mm 2.50mm Cast Iron RBT-10 Cm .180" 1
3.46mm Chrome Cast Iron GCL-40URW Oil .157" 1
S42160 4.055" 3.00mm Gas Nitride Stainless Steel MC66 Cm .152" 1
103.0mm 2.00mm Chrome Cast Iron BT-10UF Cm .178" 1
3.00mm Gas Nitride Stainless Steel MCL-42NGRW Oil .127" 1
S42168 3.898" 3.00mm Plasma-Moly Carbon Steel RFK-13PF Cm .150" 1
99.0mm 2.00mm Stainless Steel THM-17 Cm .150" 1
2.50mm Gas Nitride Stainless Steel MCL-42NGAW Oil .113" 1
S42170 4.016" 3.00mm Ceramic Chrome Ductile Iron RFK18U Cm .169" 1
102.0mm 2.39mm Cast Iron RBT-10 Cm .173" 1
4.00mm Chrome Cast Iron MCL-40URW Oil .169" 1
© MAHLE 2012/2013 | 87
NUMERICAL SPECIFICATIONS - PISTONS
COMP. PIN MIN. SKIRT
BORE BORE HEIGHT DIAMETER CLEARANCE MEASURE SKIRT
PART NUMBER (IN) (MM) (IN) (IN) MATERIAL (IN) CLEARANCE AT RINGS
88 | © MAHLE 2012/2013
NUMERICAL SPECIFICATIONS - PISTONS
COMP. PIN MIN. SKIRT
BORE BORE HEIGHT DIAMETER CLEARANCE MEASURE SKIRT
PART NUMBER (IN) (MM) (IN) (IN) MATERIAL (IN) CLEARANCE AT RINGS
© MAHLE 2012/2013 | 89
NUMERICAL SPECIFICATIONS - BEARINGS
90 | © MAHLE 2012/2013
NUMERICAL SPECIFICATIONS - BEARINGS
© MAHLE 2012/2013 | 91
NUMERICAL SPECIFICATIONS - VALVE TRAIN
Valve Guides
PART NO MATERIAL INNER DIAMETER OUTER DIAMETER LENGTH STEM TYPE VALVE TYPE
217-3450 Iron .374" .627" 2.600" Plain Both
217-4114 Iron .3162" .5525" 2.382" Grooved
217-4115 Iron .3162" .5527" 2.052" Grooved
217-4116 Iron .3162" .4395" 2.500" Grooved
Valve Spring
MAX OUTER VALVE CLOSED VALVE OPEN CLOSED OPEN
PART NO LENGTH DIAMETER LENGTH LENGTH PRESSURE PRESSURE NO OF COILS
212-1094 2.050" 1.390" 1.800" 1.400" 72 / 80 psi 191 / 203 psi
212-1310 2.035" 1.268" 1.811" 1.390" 75 / 85 psi 220 / 240 psi
212-1385 2.050" 1.390" 1.800" 1.400" 72 / 80 psi 191 / 203 psi 6.500
212-1798 2.158" 1.275" 1.298" 40 / - psi 148 / - psi 8.25
212-1799
212-1800 2.235" 1.325" 1.350" 59 / - psi 180 / - psi 7.10
212-1801 2.385" 1.32" 1.40" 78 / - psi 174 / - psi 7.60
Valve
HEAD STEM
PART NO DIAMETER LENGTH DIAMETER SEAT ANGLE VALVE TYPE STEM TYPE O-RING GROOVE
211-2497 1.811" 5.108" .3413" 45° Intake 2 Groove
211-2561 1.878" 5.689" .3719" 60° Intake 1 Groove Yes
211-2562 1.600" 5.677" .3719" 52° Exhaust 1 Groove Yes
211-4079 1.68" 5.805" .3122" 30° Intake 1 Groove No
211-4080 1.68" 5.799" .3122" 37° Exhaust 1 Groove No
211-4090 1.535" Exhaust No
211-4182 1.299" 4.907" .2756" 30° Intake 1 Groove No
211-4183 1.299" 4.893" .2756" 30° Exhaust 1 Groove No
211-4264 1.299" 4.975" .2738" 45° Intake 1 Groove No
211-4265 1.22" 4.963" .273" 45° Exhaust 1 Groove No
211-4276 1.339" 5.019" .2737" 30° Intake 1 Groove Yes
211-4277 1.102" 5.059" .2737" 36° Exhaust 1 Groove Yes
211-4294
92 | © MAHLE 2012/2013
INTERCHANGES
HL86 213-1725
HL86A 213-1725
HL86B 213-1725
HL86C 213-1725
HL97A 213-1725
PF1070 OC 1001
PF454 OC 114
© MAHLE 2012/2013 | 93
INTERCHANGES
1407 163 72010 5086 740AA C31858 Z270 B45229 2830704 54556
2231 855 P18562 5086 854AA OS32278 Z342 D27094 2830705 54556A
94 | © MAHLE 2012/2013
INTERCHANGES
© MAHLE 2012/2013 | 95
INTERCHANGES
F.P. DIESEL MAHLE F.P. DIESEL MAHLE FEL-PRO INC. MAHLE FEL-PRO INC. MAHLE
CLEVITE CLEVITE CLEVITE CLEVITE
FP-1804353 213-1725 FP3802711 225-3523 11853 P18562 55350 J17829
96 | © MAHLE 2012/2013
INTERCHANGES
FEL-PRO INC. MAHLE FEL-PRO INC. MAHLE FEL-PRO INC. MAHLE FORD MAHLE
CLEVITE CLEVITE CLEVITE CLEVITE
BS40692 JV1690 OS34200C OS32053 TCS46031 JV5076 1843285C2 224-3503
© MAHLE 2012/2013 | 97
INTERCHANGES
C1SZ 9417-A D27094 E3TZ 8255-B C24550 F4TZ6505-C 211-4080 CA10261 LX 3069
C1TT 4036-B P18562 E3TZ 8507-A K27163 F4TZ6507-A 211-4079 CA3914 LX 2921
C1TZ 4035-B P18562 E3TZ 9417-A D27094 F4TZ6507-B 211-4079 CA7614 LX 2569
C1TZ 4036-A P18562 E3TZ 9439-B MS15968 F5TZ 6148-A 41768 CA7640 LX 2933
C3AZ 9417-B D27094 E43Z 9417-A D27094 F6TZ 6148-BC 41768 CA8038 LX 2941
C3AZ 9417-C D27094 E4TZ 6513-C 212-1094 F6TZ 6E078-BB CS54204A CA8755 LX 2562
C3DE 9417-A D27094 E5TZ 5C250-A F14627 F6TZ6K682ARM 014TC26158000 CA9400 LX 2928
C3DZ 9417-A D27094 E5TZ 5C250-E F14627 F7TZ 6102-AAA 224-3163 CA9589 LX 2947
C3RZ-6731-A OC 114 E6TZ 5C250-A F14627 F7TZ 6148-AAA 41768 CF8791 LA 716S
C4TZ 6571-B B45229 E6TZ 6A527-A 214-1179 F7TZ6051AAA 54204 CH9549 OX 783
C4TZ 6571-G B45229 E7TZ6564B 214-1131 F81Z 6584-AA VS50329 CS10145 KX 357
C5TZ 4036-A P18562 E8TZ 6051-B 5869G W301373 GS33445 G3727 KL 676
C5TZ 4036-B P18562 E8TZ 6079-A HS5869 XC3Z 6108-AA 224-3454 HP4 OC 114
C5TZ 6571-A B45229 E8TZ 6505-B 211-2562 XC3Z 9229-AB GS33440 P3828 OC 239
98 | © MAHLE 2012/2013
INTERCHANGES
© MAHLE 2012/2013 | 99
INTERCHANGES
1804449C91 229-1872
1804468C1 211-2562
1804475 SH-1092S
1805055C1 MS15369
1805072C91 229-1872
1805249C1 218-7920
1805389C2 MS15968
1805389C3 MS15968
1805407C1 217-3450
1805917C1 211-2562
1809057C2 5869G
1809417C91 214-1131
1811191-C3 211-2562
1812301 CB-1633P
1813154C1 224-2908
1813171C91 41548
1816562C1 224-2908
1816674 224-2908
1820154C2-H 224-3163
1823452 211-4080
1823453 211-4079
1830949 S41768
1834657C1 223-3671
1839620C4 F31804
1840463C2 54450
1873196C95 54657
223717-R11 212-1385
223717R11 212-1094
259099R1 72010
3132869R1 72010
317365 212-1385
7216M MS-1717P
7325M MS-2034P
7370M MS-2091P
COMPETITOR NO. COMPETITOR MAHLE CLEVITE COMP NO. COMPETITOR MAHLE CLEVITE
COMP NO. COMPETITOR MAHLE CLEVITE COMP NO. COMPETITOR MAHLE CLEVITE
COMP NO. COMPETITOR MAHLE CLEVITE COMP NO. COMPETITOR MAHLE CLEVITE
COMP NO. COMPETITOR MAHLE CLEVITE COMP NO. COMPETITOR MAHLE CLEVITE
COMP NO. COMPETITOR MAHLE CLEVITE COMP NO. COMPETITOR MAHLE CLEVITE
COMP NO. COMPETITOR MAHLE CLEVITE COMP NO. COMPETITOR MAHLE CLEVITE
COMP NO. COMPETITOR MAHLE CLEVITE COMP NO. COMPETITOR MAHLE CLEVITE
COMP NO. COMPETITOR MAHLE CLEVITE COMP NO. COMPETITOR MAHLE CLEVITE
COMP NO. COMPETITOR MAHLE CLEVITE COMP NO. COMPETITOR MAHLE CLEVITE
COMP NO. COMPETITOR MAHLE CLEVITE COMP NO. COMPETITOR MAHLE CLEVITE
COMP NO. COMPETITOR MAHLE CLEVITE COMP NO. COMPETITOR MAHLE CLEVITE
COMP NO. COMPETITOR MAHLE CLEVITE COMP NO. COMPETITOR MAHLE CLEVITE
COMP NO. COMPETITOR MAHLE CLEVITE COMP NO. COMPETITOR MAHLE CLEVITE
COMP NO. COMPETITOR MAHLE CLEVITE COMP NO. COMPETITOR MAHLE CLEVITE