Engine Assembly Tool List

S. No. Part Code Tools Used Tools Type Size E 100 CC E 125 CC E Scooter Unit Price Required Total Price
Quantity
1 3507172 T -Spanner Standard Tool 10 mm ✔ ✔ ✔ 112.20 4 448.8
2 3507173 T -Spanner Standard Tool 12 mm ✔ ✔ ✔ 102.00 4 408
3 3507175 T -Spanner Standard Tool 14 mm ✔ ✔ ✔ 102.00 4 408
4 3501797 Ring Spanner Standard Tool 10~11 mm ✔ ✔ ✔ 30.81 4 123.24
5 3507396 Ring Spanner Standard Tool 21~23 mm ✘ ✘ ✔ 67.90 4 271.6
6 3501793 Ring Spanner Standard Tool 30~32 mm ✔ ✔ ✘ 159.12 4 636.48
7 3501775 Open Ended Spanner Standard Tool 30~32 mm ✔ ✔ ✘ 45.50 4 182
9 3509079 Socket Wrench Set 0.25" Sq.Drive (Small Standard Tool ✔ ✔ ✔ 120 4 480
10 3520001973 Internal Circlip plier Special Tool ✘ ✘ ✔ 56.00 4 224
11 3506094 External Circlip plier Special Tool ✔ ✔ ✔ 56.00 4 224
12 Piston Ring Compressor Plier-100 CC Special Tool ✔ ✔ ✔ 4 0
13 1203813 Piston Ring Compressor Plier-125 CC Special Tool ✔ ✔ ✔ 500.00 4 2000
14 3518986 Piston Ring Compressor Plier-Scooter Special Tool ✔ ✔ ✔ 500.00 4 2000
15 070HH198027 Piston SlideBase Special Tool ✔ ✔ ✔ 113.00 4 452
16 070HH198017 GPD Holder Special Tool ✔ ✔ ✔ 59.41 4 237.64
17 3500532 Timing Jig( Crankshaft Holder) Special Tool ✔ ✔ ✔ 200.00 4 800
18 070HH198030 Kick retainer Installer Special Tool ✔ ✔ ✘ 100.00 4 400
19 3121111 Drive sprocket holder Special Tool ✔ ✔ ✔ 150.00 4 600
20 070HH198006 Tappet Adjustment tool with socket (9mm) Special Tool ✔ ✔ ✔ 150.00 4 600
21 070HHKFN001 TappetAdjuster with Socket (10mm) Special Tool ✘ ✘ ✔ 150.00 4 600
22 3506284 Kick oil seal Guide 100CC & 125 Special Tool ✔ ✘ ✘ 236.20 4 944.8
23 Kick oil seal Guide-scooter Special Tool ✘ ✘ ✔ 1 0
24 3112368 Gear lever oil seal Guide 100-125 CC Special Tool ✔ ✘ ✘ 112.00 4 448
25 070HHKTC009 Counter shaft oil seal Guide 100-125 cc Special Tool ✔ ✘ ✘ 112.00 4 448
26 070HHKRYH004 Flywheel holder Special Tool ✔ ✔ ✘ 229.24 4 916.96
27 070HHKTP11 Flywheel holder-scooter Special Tool ✘ ✘ ✔ 131.77 2 263.54
28 070HHKTC004 Flywheel Puller-100~125 CC Special Tool ✔ ✔ ✘ 131.77 4 527.08
29 070HHKTP10 Flywheel Puller-scooter Special Tool ✘ ✘ ✔ 139.13 2 278.26
30 070HH198012 Clutch Socket 17 mm Special Tool ✔ ✘ ✘ 45.00 4 180
31 070HHKTC001 Clutch Socket 20mm Special Tool ✘ ✔ ✘ 238.00 4 952
32 070HHKTC002 SocketClutch Nut(Pneumatic20mm) Special Tool ✔ ✔ ✘ 60.00 4 240
33 070HH198002 Ratchet Wrench ( 300mm) Standard Tool ✔ ✔ ✔ 235.00 4 940
34 070HH198011 Tappet Cover Wrench Special Tool ✔ ✘ ✘ 53.00 4 212
35 070HH198005 ValveSpring Compressor Special Tool ✔ ✔ ✔ 230.86 2 461.72
36 070HH198023 Oil Pump Spindle Holder Special Tool ✔ ✘ ✘ 43.42 2 86.84
37 070HHKTP05 DriveFaceHolder Special Tool ✘ ✘ ✔ 421.63 2 843.26
38 070HHKTP06 Driven FaceNutSocket Special Tool ✘ ✘ ✔ 300.10 2 600.2
39 6219644 Scale 0-150 & 0-300 Measuring Tool ✔ ✔ ✔ 25.00 4 100
40 2124728 Wire Brush Measuring Tool ✔ ✔ ✔ 50.00 4 200
41 1204591 Grease General Pupose Consumables ✔ ✔ ✔ 500gm #VALUE!
42 Anabond Consumables ✔ ✔ ✔ 100 ml #VALUE!
43 3506822 Vernier Calliper Measuring Tool ✔ ✔ ✔ 2080 2 4160
44 3505401 Micrometer Measuring Tool ✔ ✔ ✔ 8364 2 16728
44 4115827 Tool Trolley With Tool Cabinate ✔ ✔ ✔ 9000.00 4 36000
 Frame Assembly Tool List
Required
S. No. Part Code Tools Used Size F 100 CC F 125 CC F Scooter Unit Price Total Price
Quantity
1 3507171 T -Spanner 8 mm √ √ √ 112.20 4 448.8
2 3507172 T -Spanner 10 mm √ √ √ 112.20 4 448.8
3 3507173 T -Spanner 12 mm √ √ √ 102.00 4 408
4 3507174 T -Spanner 13 mm X X X 49.00 4 196
5 3507175 T -Spanner 14 mm √ √ √ 102.00 4 408
6 3507176 T -Spanner 15 mm X X X 49.00 4 196
7 3507177 T -Spanner 17 mm √ √ √ 102.00 4 408
8 3507178 T -Spanner 19 mm √ √ √ 49.00 4 196
9 3501795 Ring Spanner 6~7 mm X X X 16.10 4 64.4
10 3501796 Ring Spanner 8~9 mm √ √ √ 32.64 4 130.56
11 3501797 Ring Spanner 10~11 mm √ √ √ 30.81 4 123.24
12 3501798 Ring Spanner 12~13 mm √ √ √ 26.13 4 104.52
13 3504861 Ring Spanner 14~15 mm √ √ √ 27.47 4 109.88
14 3501787 Ring Spanner 16~17 mm √ √ √ 39.54 4 158.16
15 3501788 Ring Spanner 18~19 mm √ √ √ 43.55 4 174.2
16 3510726 Ring Spanner 20~22 mm X X X 20.00 4 80
17 3507396 Ring Spanner 21~23 mm √ √ √ 67.90 4 271.6
18 3501791 Ring Spanner 24~27 mm √ √ √ 67.90 4 271.6
19 3501793 Ring Spanner 30~32 mm √ √ √ 159.12 4 636.48
20 3501783 Open Ended Spanner 6~7 mm X X X 12.24 4 48.96
21 3501784 Open Ended Spanner 8~9 mm √ √ √ 13.6 4 54.4
22 3501785 Open Ended Spanner 10~11 mm √ √ √ 14.28 4 57.12
23 3501786 Open Ended Spanner 12~13 mm √ √ √ 15.58 4 62.32
24 3507199 Open Ended Spanner 14~15 mm √ √ √ 32.9 4 131.6
25 3501769 Open Ended Spanner 16~17 mm √ √ √ 17.53 4 70.12
26 3501770 Open Ended Spanner 18~19 mm √ √ √ 25.71 4 102.84
27 3501771 Open Ended Spanner 20~22 mm X X X 31.78 4 127.12
28 3501772 Open Ended Spanner 21~23 mm √ √ √ 45.5 4 182
29 3501773 Open Ended Spanner 24~27 mm √ √ √ 32.9 4 131.6
30 3501775 Open Ended Spanner 30~32 mm √ √ √ 45.5 4 182
31 3516473 Screw Driver Phillips (+) P2 mm √ √ √ 165.21 4 660.84
32 3510141 Screw Driver Phillips (+) P3 mm √ √ √ 165.21 4 660.84
33 3510142 Screw Driver Standard (-) 3.5 mm √ √ √ 180.41 4 721.64
34 3509081 Screw Driver Standard (-) 5 mm √ √ √ 150.00 4 600
35 3501701 Nose Plier √ √ √ 134.00 4 536
36 3507302 Combination Plier (210 Mm) √ √ √ 154.36 4 617.44
37 3507305 Cutting Plier(160 Mm) X X X 102.12 4 408.48
38 070HH198002 Adjustable wrench √ √ √ 176.72 4 706.88
39 070HH198037 Main / Side stand spring Installer √ √ √ 89.89 4 359.56
41 1400071 Hammer Plastic - 25 Mm 250gm X X X 110.78 4 443.12
42 1400073 Hammer Plastic-40 Mm 500gm √ √ √ 223.90 4 895.6
43 070HHKFN018 Steering Adjuster Nut Socket 30 mm √ √ X 201.00 2 402
44 070HHGBG004 SocketStrg. Stem Nut(32mm) 32 X X √ 226.20 2 452.4