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    Kamran Khattak
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    This document contains solutions to problems from Chapter 12. Problem 3 calculates the total annual costs for different materials used to line a kettle exposed to corrosion. It determines that Monel-Clad is the most suitable material as it has the lowest total annual cost and highest return on investment compared to Ni-Clad and Hastelloys. Problem 6 lists different tank lining materials and the corrosive chemicals they can be used to store.

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    PLANT DESIGN

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    PD-Week-8.1

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    This document contains solutions to problems from Chapter 12. Problem 3 calculates the total annual costs for different materials used to line a kettle exposed to corrosion. It determines that Monel-Clad is the most suitable material as it has the lowest total annual cost and highest return on investment compared to Ni-Clad and Hastelloys. Problem 6 lists different tank lining materials and the corrosive chemicals they can be used to store.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    13 views7 pages

    Ch-12, Problems

    Uploaded by

    Kamran Khattak
    This document contains solutions to problems from Chapter 12. Problem 3 calculates the total annual costs for different materials used to line a kettle exposed to corrosion. It determines that Monel-Clad is the most suitable material as it has the lowest total annual cost and highest return on investment compared to Ni-Clad and Hastelloys. Problem 6 lists different tank lining materials and the corrosive chemicals they can be used to store.

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    © All Rights Reserved
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    Ch-12, Problems

    Dr. Muddasar Habib


    Department of Chemical Engineering,
    University of Engineering and Technology Peshawar, Pakistan.
    Ch-12, Problem no 3.
    Solution
    • Allowable Corrosion is 1/8inch=0.125inches
    Ni-Clad Monel Clad Hastelloys

    Total Installed cost, 80,000 95,000 180,000


    $
    Additional cost over 00 15,000 100,000
    Ni-clad
    Estimated life, yr. 0.125/0.02=6.25 0.125/0.01=12.5 0.125/0.0045=27.8

    Salvage Value, $ 8,000 9,500 18,000

    Replacement Cost, $ 72,000 85,500 162,000

    Annual 11520 6840 5827.4


    Replacement Cost
    (Rep. Cost/Est.Life)
    ($/yr).
    Annual Interest 8,000 9,500 18,000
    Charge, i, $/yr
    Ni-Clad Monel-Clad Hastelloys

    Total Annual Cost 19520 16340 23827.4

    Annual Savings over 00 3180 n.a


    Ni-Clad

    R.O.I (annual 00 3180/15000=21.2% n.a


    savings/Additional
    costs)X100

    The most suitable material of


    construction for the kettle is Monel-
    Clad.
    Problem no 6, Ch-12
    Solution
    Tanks Material
    Brass-Lined Water
    Carbon-Steel 98% H2SO4
    Concrete 20% Hcl
    Nickel-Lined 10% NaoH
    316-Stainless Steel 75% H3PO4
    Wood Vinegar
    Thank You

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