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INTERACTIVE SCHEMATIC

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Tap Table
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Schematic
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EC-C2 E-C60
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E-C61

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SENR6676-02
October 2010

950 II and 960F Wheel Loader


Electrical System
950F II: 960F:
4DJ2000-2864 9ZJ1-306
5SK743-1347 4CL1-328
8TK816-3064 6XL1-272
2LM1-354 1YM1-180

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm (CMS) D-4 A Shifter - Transmission F-3 A
Alarm - Backup D-15 1 Solenoid - A/C Clutch A-15 21
Alternator E-13 2 Solenoid - Dual Horsepower B-15 22
Battery 1 F-14 3 Solenoid - Engine Shutdown B-15 22
Battery 2 F-14 4 Solenoid - Float Detent B-6 C
Breaker - Alternator (80A) C-15 B Solenoid - Lift Detent B-5 C
Breakers - Circuit (15A) C-10 C Solenoid - Ride Control Valve B-1 23
Breaker - Main (80A) C-15 B Solenoid - Start Aid A-14 24
Breaker - Running Lamp (15A) C-15 B Solenoid - Tilt Detent B-6 C
Buffer - Fuel Level D-1 5 Solenoids - (6) Trans Valves C-12 26
Control - Transmission E-12 6 Switch - A/C Thermostat C-3 D
Control - Payload Measurement (ECM) F-12 6 Switch - Air Inlet Heater E-6 C
Display - Payload Operator D-3 7 Switch - Auto Ride Control E-7 C
Flasher D-4 A Switch - Battery Disconnect F-14 25
Fuses (10A) C-10 C Switch - Beacon D-10 C
Fuses (10A) C-15 B Switch - Blower Motor D-4 D
Heater-Air Inlet F-13 8 Switch - Brake Oil Pressure A-1 3 27
Horn - Forward (High Tone) D-2 9 Switch - Bucket Positioner A-1, E-1 28
Horn - Forward (Low Tone) B-1 10 Switch - Engine Coolant Temp (St Aid) E-13 2
Lamp - Action D-4 D Switch - Dimmer C-1 A
Meter - Service E-11 C Switch - Engine Oil Pressure A-15 29
Monitor - Computerized System (CMS) E-4 D Switch - Flood Lamp E-11 C
Motor - Front Washer B-14 11 Switch - Front Intermittent Wiper E-8 C
Motor - Front Wiper B-3 12 Switch - Horn C-4 A
Motor - Rear Washer B-14 11 Switch - Hydraulic Oil Level A-3 17
Motor - Rear Wiper F-10 13 Switch - Key Start E-9 C
Motor - Starter F-14 14 Switch - Lift Positioner A-2 19
Motors - Blower C-3 15 Switch - Park Brake Pressure A-14 27
Relay - Air Inlet Heater F-13 8 Switch - Payload Measurement Reweigh E-7 C
Relay - Main C-15 B Switch - Payload Measurement Store E-7 C
Relay - Start C-15 B Switch - Rear Wiper E-8 C
Resistor - Blower Motor Speed C-3 15 Switch - Refrigerant A-15 21
Resistor - Starter/Diagnostic F-13 14 Switch - Running Lamp E-10 C
Resistor - System Voltage (CMS) C-14 B Switch - Start Aid E-8 C
Sender - Fuel Level D-1 5 Switch - Stoplamp C-1 30
Sensor - Coolant Temp E-14 2 Switch - Supplemental Steering Flow B-14 31
Sensor - Engine Speed C-13 16 Switch - Trans Auto/Manual D-11 C
Sensor - Hydraulic Temp A-3 17 Switch - Trans Downshift B-6 C
Sensor - Lift Cyl Pressure A-2, D-1 18 Switch - Trans Neutralizer C-1 30
Sensor - Lift Position A-2 19 Switch - Trans Neutralizer Override E-6 C
Sensor - Trans Oil Temp B-14 20 Switch - Turn Signal D-6 A
Sensor - Trans Speed C-13 26 Switches - Primary Steering Flow B-14 31
Machine locations are repeated for components located close together.
A = Components located in operator’s compartment. C = Components located in right console.
B = Components located in relay panel. D = Components located in dash.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 E-5 33
CONN 2 B-5 34
CONN 3 B-7 34
CONN 4 B-11 34
CONN 5 B-15 B
CONN 6 C-12 35
CONN 7 C-10 C
CONN 8 D-10 C
CONN 9 F-10 36
CONN 10 D-7 C
CONN 11 D-8 C
CONN 12 E-13 37
CONN 13 B-3 38
CONN 14 A-15 37
CONN 15 D-15 39
CONN 16 A-3 38
CONN 17 C-2 40
CONN 19 F-5 D
CONN 20 D-7 C
CONN 21 B-8 C
CONN 22 D-2 40
CONN 23 C-3 D
CONN 24 A-3 41
CONN 26 C-2 42
CONN 27 E-11 43
CONN 28 E-12 44
Machine locations are repeated for components located close together.
A = Components located in operator’s compartment. C = Components located in right console.
B = Components located in relay panel. D = Components located in dash.
CID / MID / FMI

Component Identifiers (CID) List


CID No. Component
Computerized Monitoring System (MID No. 26)
96 Fuel Level Sensor
100 Engine Oil Pressure Sensor
168 Electrical System Voltage
Failure Mode Identifiers (FMI)¹
177 Power Train Oil Pressure Sensor FMI No. Failure Description
248 CAT Data Link 0 Data valid but above normal operational range.
270 Harness Code 1 Data valid but below normal operational range.
271 Action Alarm 2 Data erratic, intermittent, or incorrect.
324 Action Lamp 3 Voltage above normal or shorted high.
600 Hydraulic Oil Temperature Sensor 4 Voltage below normal or shorted low.
601 Brake Air Pressure Sensor 5 Current below normal or open circuit.
627 Secondary Brake Pressure Switch 6 Current above normal or grounded circuit.
Electronic Transmission Control (MID No. 081) 7 Mechanical system not responding properly.
168 Electrical System Voltage 8 Abnormal frequency, pulse width, or period.
190 Engine Speed Sensor 9 Abnormal update.
248 Cat Data Link 10 Abnormal rate of change.
362 Ride Control Solenoid 11 Failure mode not identifiable.
368 Auto/Manual Switch 12 Bad device or component.
617 Air Inlet Heater Relay
13 Out of calibration.
621 Down Shift Switch
631 Solenoid 1 (Reverse)
632 Solenoid 2 (Forward)
633 Solenoid 3 (Gear 4)
634 Solenoid 4 (Gear 3) Module Identifiers (MID)
635 Solenoid 5 (Gear 2) MID No. Module
636 Solenoid 6 (Gear 1) 26 Computerized Monitoring System (CMS)
650 Harness Code 81 Electronic Transmission Control
668 Shift Handle
671 Transmission Speed Sensor
680 Ride Control Switch
685 Service Information Code
687 Options Identification Code
688 Dual Horsepower Solenoid
CID list applies to CMS and Transmission Control.
SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals


Title Form Number
Alternator (100-5047):
Consist No. 100-5045 SENR4130
Consist No. 100-5046 SENR2082

Computerized Monitoring System (CMS) SENR5247

Electronic Transmission Control SENR5922

Payload Measurement System (PMS) SEHS9307

Starting And Charging Systems SENR2947

Starting Motor: (9X-9995)


Consist No. 3E-2298 SENR3581
Consist No. 8C-4773 SENR3859

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
37.8 ± 2.8°C 26.7°C MIN
8C-3569 Engine Coolant Temp (St Aid) Normally Closed
(100.0 ± 5.0°F) (81 .0°F MIN)
8270.0 kPa MAX 6890.0 ± 345.0 kPa
9W-2653 Park Brake Pressure Normally Closed
(1 200.0 psi MAX) (1000.0 ± 50.0 psi)
4.00 Grams 1.50 Grams
9X-1159 Steering (Primary & Supplemental) Flow Normally Open
(0.14 oz) (0.05 oz)
93.0 ± 20.8 kPa 69.0 ± 21.0 kPa 1-2, Normally Open
9X-4276 Engine Oil Pressure
(13.5 ± 3.0 psi) (10.0 ± 3.0 psi) 1-3, Normally Closed
10700.0 kPa MAX 8960.0 ± 345.0 kPa 1-2, Normally Open
9X-9643 Brake Oil Pressure
(1552.0 psi MAX) (1300.0 ± 50.0 psi) 1-3 Normally Closed
AC High/Low Pressure 0 to 450 kpa MAX
- Open
(0 to 65 psi MAX)
450 to 2400 ± 140 kPa
- Closed
Spec For Increasing Pressure (65 to 350 ± 20 psi)
greater than 2400 ± 140 kPa
- Open
(greater_than 350 ± 20_psi)
103-8530
greater than 1720 ± 205 kpa
- Open
(greater than 250 ± 30_psi)

Spec For Decreasing Pressure 1720 ± 205 to 205 ± 50 kpa


- Closed
(250 ± 30 to 30± 7 psi)
205±50 to 0 kPa
- Open
(30 ± 7 to_0_psi)

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
Overall 2.00 ± .10
9G-1950 Resistor - Blower Speed
Tap 1.00 ± .05

6T-2217 Resistor - Starter/Diagnostic Conn 150.0 ± 7.5

102-0347 Solenoid - A/C Clutch 14.4 ± 0.6

9X-6800 Solenoid - Dual Horsepower 21.7 ± 2.2

8C-3663 Solenoid - Engine Shutdown 1.55± 0.15

6T-5859 Solenoid - Ride Control 33.7 ± 1.0

9G-4365 Solenoid - Start Aid 6.0

3E-3748 Solenoids - Transmission 8.5

¹ At room temperature unless otherwise noted.


HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
COSA ONLY AIR HEATER ATCH COSA ONLY
STOP/TAIL/ RRR NOTE: TURN SIGNAL WIRES 605 &606 PPP
BUSS BAR (8) RELAY
PARK LAMP S RD-18 1 604-OR (3) 12V BATTERY N L9 L9 MUST BE GROUNDED ON VEHICLES 611-PU-14 4 BU-18
8C-6358 3E-0075
9X-1404 T WH-18 3 617-BR-14 9G-4247 NOT EQUIPPED WITH TURN SIGNAL 617-BR 3
TO STARTER MOTOR XXX YYY ZZZ 603-PK WH-18
NOTE F G BK-18 200-BK-14 RRR H WWW L33 L33 LAMPS. 200-BK-14
2 AA WWW RD-00 RD-2 OR-2 BK-2 200-BK 200-BK 2 BK-18
LH TURN EE XXX 6 METRIC UNITS
4 YYY 201-BK-18 619-GN-14 6 RD-18
FLOOD LAMP LAMP RRR VVV VVV (8) INTAKE AIR ZZZ NOTE: REAR MOUNT (13) REAR WIPER 5 SPEEDO CODE PLUG
3 NEG NEG (25) DISCONNECT RD-00 OPTIONS CODE PLUGS CODE PLUG P/N A221 A222 A232 605-YL-14 1 YL-18
4

203-BK
RD-00
9X-1439 FOR BEACON

BK-00
9X-1406 BK-18 2 200-BK-14 2 TO BATTERY B+ HEATER 9X-3392 619-GN-14 PPP 5

BK-18
BK-18
SW 200-BK 201-BK-18 CMS HARNESS CODE PLUGS (1=GND, 0=OPEN) 1 BUCKET
F H
NOTE F RD-18 1 605-YL-14 1 7N-0718 61-4753
ENGINE GROUND
RR AUTO RIDE CTRL 107-5630 0 1 1 L 200-BK
3
2 201-BK-18 RIDE CONTROL (A) TRANSMISSION SHIFTER 5 200-BK-14 200-BK-14 2 POSITION HI/LO/POSITION/TURN LAMP F
F 107-6219

L9
200-BK-14 STORE SW IN 18 B417-YL-18 CIRCUIT IDENTIFICATION CODE UU E702-OR-18 LAMP 6 605-YL-14 605-YL-14 3 LAMPS 3E-7586
A 200-BK 1 F
608-GN 7N-5876 4 NOTE B
CC REWEIGH SW IN 16 B416-WH-18 AIR HEATER 107-5631 1 0 1 CONN 9 603-PK 7 201-BK-18 APPLICATION PLUG BK 1 1 292-BK-18 113-OR-18 751/B999-GN-18 SOL 1 PWR 2 606-GY-14 606-GY-14 NOTE F

603-PK
H L34 MOTOR H

2
1
608-GN LIFT POS SENS 6 B412-YL-18 274 273 272 271 270 F 921/965-WH-18 SOL 1 RTN 3 611-PU-14 617-BR 1
BB UUU 615-YL F JJJ BK 2 2 201-BK-18
NOTE: BUSS BAR REQUIRED ON UUU D LIFT PRESS SENS 7 B413-PU-18 RIDE CTRL/HEATER P N T AUTO RIDE 752/969 YL-18 SOL 2 PWR 4 617-BR
107-5628 1 1 0 F F LH LATERAL TURN
S RD-18 1 604-OR 604-OR VEHICLES EQUIPPED WITH 975-WH 2 975-WH UNUSED 8 138-GN-18 950FII JAPAN 1 1 0 1 0 CONTROL LAMP 922/968-BR-18 SOL 2 RTN G PPP 605-YL-14 QQQ
1 105-BR – 3 201-BK-18 113-OR-18 LAMP FOWARD

BK-00
T WH-18 3 617-BR-14 BK-00 AIR HEATER. 334-BU-18 1 334-BU-18 UNUSED 3 7N-5876 754-BU-18 SOL 3 PWR PPP 5C-8964 114-GN
PP 7 603-PK 6 CMS SERVICE 4 201-BK-18 E701-PK-18 HORN
G BK-18 2 200-BK-14 P FFF P GGG P HHH L33 950FII OTHERS F 8 619-GN-14 322-GY
UNUSED 4 2 615-YL 5 201-BK-18 1 0 1 0 1 2 291-BK-18 923/966-GY-18 SOL 3 RTN 6C-5859
H 617-BR-14 CONNECTOR F TRANSMISSION 2 200-BK-14 QQQ QQQ
STOP/TAIL/PARK LAMP +24V (IN) 1 138-GN-18 1 1 202-BK-18 1 202-BK-18 9 120-YL 4 1 290-BK-18 439-YL-18 755-OR-18 SOL 4 PWR
UNUSED 10 202-BK-18 202-BK-18 202-BK-18 960 JAPAN 200-BK AUTOMATIC 924/970-GN-18 SOL 4 RTN 7 322-GY 611-PU-14 4 BU-18
2 2 2 5 102-BU-14 3 201-BK-18 0 1 1 F

GN

OR
1 1 L56

GY
BK

BR
9X-1404 (ECE)

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
A UNUSED 9 138-GN-18 202-BK-18 202-BK-18 275-BK-18 200-BK F MODE LAMP 900-PU-18 SOL 5 PWR 5 114-GN 614-PU 3 WH-18
3 3 3 10 2 SEE CHART 6 L9
H 605-YL-14 (14) STARTER 1 334-BU-18 GROUND 2 251-BK-18 202-BK-18 202-BK-18 960 OTHERS 274-BK-18 7N-5876 925/971-YL-18 SOL 5 RTN 3 614-PU 200-BK-14 2 BK-18
L55 4 4 4 11 1 201-BK-18 1 0 1 1 0 106-2362 FOR HARNESS 5
BK-18 2 200-BK-14 200-BK-14 2 N 6 611-PU-14 619-GN-14 6 RD-18

301-BU
9X-9995 975-WH LINK GND 5 250-BK-18 SOL 6 PWR

1
3
4
2
901-WH-18

301-BU-10
L31 12 200-BK 7 201-BK-18 CODE PLUGS 4 273-BK-18 F
RD-18 1 605-YL-14 304-WH-8 TX LCD OUT 11 863-BU-18 4 504-YL N 272-BK-18 NEUTRALIZER 926/972-BU-18 SOL 6 RTN 1 606-GY-14 606-GY-14 1 YL-18
200-BK F KKK 3
H A G S A 101-RD-4
CONN 19 4 5

503-BR
505-BU
118-GY
D A OVERRIDE LAMP

504-YL
LEFT TURN LAMP LCD CLOCK 12 864-BR-18 AUTO RIDE AIR INLET RIDE CONTROL/ 8 118-GY 105-BR 105-BR 2 271-BK-18 910-YL-18 720-PU-18 NEUTRALIZER
(14) RESISTOR

200-BK
200-BK
603-PK

200-BK
615-YL
N

200-BK
9X-1406 (ECE) 2 200-BK-14 AA 5 302-OR TX OUT 13 818-BR-18 UPPER F 7N-5876 202-BK-18 GROUND CAB 606-GY-14 RH LATERAL TURN LAMP
D 6T-2217 CONTROL PLUG HEATER PLUG HEATER PLUG 6 503-BR 603-PK 200-BK 1 270-BK-18 L56 G QQQ HI/LO/POSITION/TURN LAMP
7 608-GN-14 MTR BAT D TX KEY OUT 14 820-BU-18 L35 L33 L56 321-BR-18 BACKUP ALARM FLOOD QQQ 5C-9029
BACKUP ALARM D 4 207-BK 3 505-BU CAB 615-YL 120-YL DOME LAMP 7 201-BK-18 3E-7586
9 617-BR-14 1 302-OR A718-PU-18 9 RX IN 15 819-GY-18 GROUND F 306-GN-18 START RELAY LAMP
3T-1815 PP 120-YL 200-BK 6T-4884 F NOTE F
5 605-YL-14 C 2 301-BU TO AIH 2 200-BK LCD LATCH 17 865-GY-18 L33 L33 CAT DATA LINK 307-OR-18 START SW 9X-1439 614-PU BUCKET POSITIONER
H MOTOR 102-BU-14 102-BU-14 N 2 944-OR-18 275-BK-18
19 DISPLAY SINGLE/FILL
321-BR 6 606-GY-14 COOLANT 6 311-WH NORM/CAL SW IN 19 B414-OR-18 CONNECTION 274-BK-18 409-OR-18 NEUTRAL (EMS) 614-PU LAMP
200-BK 200-BK 105-BR WH-18 1 945-OR-18 25 HARNESS CODE 4 N JJ JJ

RD-00
QQQ NOTE B

RD-00
BK-00

121-YL 8 614-PU-14 SW PPP


BK-00

D 1 113-OR-18 CLEAR/CHG SW IN 20 B415-PK-18 KEY/WIPER SW PANEL FRT RH SW PANEL 200-BK BK-18 273-BK-18
26 HARNESS CODE 3 126-PK-18 B+ 615-YL FLOOD

120-YL
H 3 321-BR NOTE F 3 201-BK-18 PLATFORM N P F 272-BK-18 200-BK 619-GN-14 1 619-GN-14
VV C PANEL LAMP PANEL LAMP 27 HARNESS CODE 2 DIAL SHIFTER LAMP
H 4 604-OR-14 8 441-OR-18 (6) PAYLOAD MONITOR CONTROL GROUND ATT AUTO RIDE CTRL SW OPERATION 944-OR-18 271-BK-18 N JJ JJ 200-BK-14 5 200-BK-14
7N-5876 7N-5876 6 28 HARNESS CODE 1 OPERATION 9X-1439
BK-18 2 200-BK-14 1 121-YL 207-BK 7 403-GN-18 3E-5273 (C) AIR INLET N 270-BK-18 605-YL-14 6 PPP
EE BB QQ QQ 5 945-BR-18 29 HARNESS CODE 0
RD-18 1 606-GY-14 BK-4 2 200-BK QQ QQ INPUTS (1=SW CLSD, 0=SW OPEN) HEATER SW 291-BK-18 606-GY-14 2

L31
VV TO BK-00 L34 L31 614-PU 614-PU 120-YL 1 RD-18 + BATTERY 40 439-YL-18 9 CLEAR 24V OUTPUT
POS NEG DD 1 311-WH D A 203-BK L34 (C) FRONT INTERMITTANT 6T-6066 292-BK-18 611-PU-14 3 PPP
RIGHT TURN LAMP L50 200-BK 2 BK-18 GROUND 32 910-YL-18 20 SPEEDO US/METRIC GND ALSO N B LH TURN
ENGINE 5 302-OR L35 L35 WIPER SW SW POS SWITCH D743-GN D744-WH 290-BK-18 617-BR 4 200-BK-14 2
9X-1406 (ECE) D 200-BK 200-BK T 1 T 31 E702-OR-18 8 SERVICE SW CLOSED / U LAMP
606-GY-14 BK-00
CONN 28 3E-0155 605-YL-14 1
200-BK-14

4 207-BK G PPP

301-BU-10
39 UNUSED 5C-8964

200-BK-10
DD MAIN PANEL P 206-BK 2 BK-18 GROUND 17 E701-PK-18 GEAR 1 2 3 4 5 6 S

201-BK-18
201-BK-18
200-BK-14 (4) 12V BATTERY CC P UP 2 G
BK-00 10 975-WH 118-GY 1 RD B+ ON 0 1 135-BU 1 OR-18 +12 VOLT 33 113-OR-18 13 UNUSED (SW 12) 4F
604-OR 9G-4247 PP L55 L55 TRANSMISSION QQ

BK

BK
STOP/TAIL/PARK LAMP TO 7 334-BU-18 3 202-BK-18 308-YL 118-GY 2 RD B+ 3 14 113-OR-18 201-BK-18 32 UNUSED (SW 1) 3F 5 617-BR QQQ FLOOD
(2) ETHER AID L L

614-PU
614-PU
200-BK
200-BK
2 200-BK SERVICE R OFF CENTER 1 1 VOLTAGE CONVERTER 2F 3 611-PU-14 611-PU-14 6 200-BK-14 619-GN-14
9X-1404 (ECE) FRAME 4 202-BK-18 200-BK - + 403-GN-18 308-YL 200-BK-14 3 BK GROUND CCC 3 201-BK-18 5 UNUSED 1F LAMP
H COOLANT SW PLUG
CONN 1

202-BK-18
6 311-WH 2 281-BK-18 PANEL L L 373-GN-18 7T-8000 11 945-BR-18 24 CAT LINK - 1 605-YL-14 4 200-BK-14
8C-3569 NOTE: FOR OPTIONS 502-OR 4 WH HIGH N 9X-1439
S RD-18 1 604-OR 1 113-OR-18 (C) SERVICE METER LAMP QQ C OFF AUTO DOWN 1 0 2 606-GY-14 606-GY-14 1 QQQ
1 280-BK-18 CODE PLUG SEE 614-PU 326-PU 501-GN 5 YL LOW (C) PAYLOAD 12 113-OR-18 944-OR-18 23 CAT LINK + 1R
T WH-18 3 614-PU-14 201-BK 3 201-BK-18 6T-7337 7N-5876 QQ S ON 500-BR BU MEASUREMENT (C) TRANSMISSION 34 495-WH-18 30 UNUSED SW INPUT
2R 6 619-GN-14 619-GN-14 8
200-BK 307-OR-18 PARK
L49
L45 CHART ABOVE 6 3R
G BK-18 2 200-BK-14 9 441-OR-18 QQ B ST 506-PU BR SYSTEM (C) PAYLOAD MEASUREMENT NEUTRALIZER 35 A401-YL-18 201-BK-18 10 UNUSED 4 614-PU 614-PU 3 QQQ RH TURN
(2) COOLANT TEMPERATURE SENSOR L49 105-BR 7 WASH 4R

FRONT DASH ASSEMBLY


E H
3E-5370
D
8 403-GN-18
CONN 27 617-BR
(C) KEY START SW
8
(C) START AID PANEL
REWEIGH SW
9X-9688
SYSTEM STORE SW
PANEL 9X-9688 PANEL
OVERRIDE SW
7X-6396 102-BU-14
N CCC
108-BU
39
8
442-GY-18
443-YL-18
201-BK-18 11 UNUSED
14 UNUSED BAR GRPH
9
10
975-WH
976-OR
200-BK-14
322-GY
2
7
200-BK-14
606-GY-14
2
1
LAMP E
CONN 12 1 5C-9029

201-BK-18
608-GN H +B OR-18 A 113-OR-18 P 1 9G7641 SWITCH LAMP LAMP LAMP 2 9 441-OR-18 36 UNUSED SW INPUT 8 762-YL 114-GN 5
200-BK-14 1 617-BR-14 GROUND BK-18 B L 2 PANEL LAMP 7N-5876 7N-5876 7N-5876 6 T 7 QQQ
LICENSE 201-BK A221-BK-18 1 105-BR 105-BR 6T-6066 24 447-PK-18 A401-YL-18 7 SYS VOLTAGE 761-GY G QQQ

OPERATOR STATION
H PLATE 2 200-BK-14 SIGNAL WH-18 C 441-OR-18 3 L 7N-5876 QQ QQ 1 T T 5 114-GN FORWARD
(2) ALTERNATOR 202-BK-18 2 T 1 T T 2 25 409-OR-18 429-YL-18 31 BRK OIL TEMP
FLOOD LAMP LAMP (6) AUTOSHIFT TRANSMISSION CONTROL 4 RIDE 322-GY HORN
100-5047 A222-BK-18 3 102-BU-14 614-PU L11 26 429-YL-18 442-GY-18 15 HYD TEMP BAR GRPH
L 5 2 3 T CONTROL 6C-5859

751/B999-GN-18
9X-1439 SSS 106-5680 T T 3 3 200-BK-14 G X X QQQ
16 CNVT TEMP BAR GRPH

921/965-WH-18
A232-BK-18 4 102-BU-14 27 432-PK-18 443-YL-18

924/970-GN-18
200-BK

922/968-BR-18

926/972-BU-18
RH TURN

923/966-GY-18
752/969-YL-18

925/971-YL-18
BK-18 2 200-BK-14 A D P 6 L T T T T 4 T T 2 5 200-BK-14 975-WH 1 975-WH 1 GN SOLENOID
ALT

BK-18
BK-18
QQ (C) REAR 17 COOL TEMP BAR GRPH

BK-18
BK-18
102-BU-14 T 28 405-GY-18 441-OR-18

126-PK-18
126-PK-18
LAMP D D T 5 VALVE
SSS H

901-WH-18
10 976-OR 976-OR

202-BK-18
202-BK-18
RD-18 1 606-GY-14 7 114-GN 2 2 GN

755-OR-18

307-OR-18
306-GN-18
409-OR-18
109-OR-4 + R 403-GN-18 WIPER SW 18 FUEL LEVEL BAR GRPH

754-BU-18

900-PU-18

720-PU-18
321-BR-18
UNUSED OUTPUT 11

202-BK-18

126-PK-18
9X-1406 29 417-GY-18 447-PK-18
6 T

614-PU

614-PU
3 L 608-GN L 8 6T-5859

200-BK

200-BK
L 2

614-PU
200-BK
2 200-BK-14 UNUSED 40 102-BU-14 QQ H B B 3T-6655 22 403-GN-18 496-WH-18 33 HYD OIL LEVEL 7 322-GY
NOTE F 9 L G J

206-BK
SSS 1 606-GY-14 N 102-BU-14 CCC 37 416-OR-18 432-PK-18 35 BRK OIL PRESS 8 B412-YL-18 J
N

202-BK-18
202-BK-18
SS L 5

310-PU
6 L ANTENNA AS.

308-YL
STOP/TAIL/ S RD-18 1 604-OR 4 604-OR TO LH 40 ENG OIL PRESS 2 138-GN-18 128-PK 1 128-PK 1 OR-18 + BATTERY

1
2

1
2
BK-6 SERVICE 28 280-BK-18 615-YL 102-BU-14 10 511-BR-18 23 405-GY-18

126-PK-18
(C) AUTO RIDE
304-WH-8

D744-WH-18
109-OR-4

D743-GN-18
101-RD-4

E702-OR-18
11 T T

E701-PK-18
PARK LAMP T WH-18 3 3 614-PU-14 SS FLOOD TO LH 9W-3072 6 251-BK 762-YL 762-YL 2 762-YL 2 BU-18 SOLENOID

202-BK-18
614-PU-14 CLEAR 29 281-BK-18 19 417-GY-18 37 PRIM STEER

720-PU-18
102-BU-14 CONTRL SW 512-GN-18 201-BK-18

135-BU
910-YL-18
L 8 9 L 12 L

373-GN-18
127-OR
LAMP FLOOD L 3 3

116-BR
761-GY BK-18 GROUND

202-BK-18
9X-1404 G BK-18 2 200-BK-14 FOR 12 ALTERNATOR 9 B413-PU-18 200-BK 200-BK

B146-WH-18

B147-YL-18
251-BK-18
OPTIONS CODE 2 30 A232-BK-18 13

251-BK-18
614-PU-14 7T-2081 206-BK 611-PU-14 403-GN-18

1
4
2
3
7
6
8
5
9
10
FLOOD LAMP ENGINE LAMP QQ

200-BK
NOTE F RADIO 34 NEUTRAL 4 200-BK-14

7
8
2
1
5
4
3
6
9
OPTIONS CODE 0 25 A221-BK-18 617-BR KEY/WIPER SW PANEL 508-PU-18 18 615-YL 409-OR-18

615-YL
P

200-BK
200-BK
603-PK
615-YL

615-YL
9X-1439 GROUND L 11 12 PW P 1 128-PK (28) BUCKET POSITIONER SW
COSA ONLY OPTIONS CODE 1 27 A222-BK-18 617-BR 38 538-BR F 416-OR-18 38 SUPPLEMENTAL STEER

619-GN-14
610-OR-14
(C) RUNNING 509-WH-18

614-PU-14
H QQ QQ 8C-5435

B999-GN-18
965-WH-18
969-YL-18
968-BR-18

966-GY-18

970-GN-18

971-YL-18

972-BU-18
200-BK-14 L LAMP SW 135-BU C TURN 113-OR-18 1 + BATTERY G
L49 L49 BBB G
200-BK-14 202-BK-18 (C) FLOOD 6T-3989 108-BU C2 HAZARD 201-BK-18 2 GROUND
BK-18
L51

608-GN-14 200-BK 1 GROUND

105-BR

L8
2 202-BK-18 6 HIGH BEAM IND

L7
GROUND N LAMP SW 108-BU 31 GROUND 611-PU-14
H 608-GN-14 N G 128-PK 2 OR-18 + BATTERY
L50 9X-1423 200-BK 512-GN-18 BBB 10 537-GN-14 30B 606-GY-14 22 RIGHT TURN IND

501-GN
502-OR
500-BR

506-PU
118-GY
118-GY
L50 TO RH TO RH 3

509-WH-18
H 21 LEFT TURN IND 138-GN-18 A RD-18 +V 761-GY BU-18 SOLENOID

508-PU-18
511-BR-18 7 614-PU-14 49A HEAD LAMP 605-YL-14

307-OR-18
L51 L51 614-PU
S RD-18 1 604-OR-14 FLOOD FLOOD 4 124-GN-14 49 + BATTERY 410-WH-18 3 ALARM 251-BK B BK-18 GROUND

507-WH
L46 L46 RADIO (18) LIFT POSITIONER SW

326-PU

105-BR

614-PU

505-BU

503-BR
118-GY
200-BK
LAMP LAMP

308-YL
308-YL

504-YL
WH-18 617-BR-14 WH 2 B412-YL-18 C WH-18 SIGNAL

614-PU
T 3 429-YL-18 608-GN 2 521-YL-14 411-PK-18 4 MASTER LAMP

614-PU
200-BK
L8

102-BU-14
G BK-18 2 200-BK-14 1 201-BK-18 NOTE D TUV ROADING FLASHER 8C-5434
200-BK-14 30 200-BK-14

615-YL
615-YL

615-YL
(D) COMPUTERIZED MONITORING SYSTEM (CMS) L7 L7

200-BK

138-GN-18
Y A 202-BK-18 21 515-GY-14 6C-8846 LIFT POSITION SENSOR
105-BR 617-BR SPEAKER AS L10 3E-7336 L6 L6
STOP/TAIL/PARK LAMP CCC 3E-5400 ABBREV COLOR

251-BK
202-BK-18 127-OR 614-PU-14 QQ E701-PK-18 CCC 6T-7695 20 516-GN-14
N
CONN 11
200-BK-14
200-BK-14
200-BK-14

8C-6207 (USA)

4
3
12
2
1
11
10
5
8
7
6
9
118-GY
CAT LINK + 8 944-OR-18 116-BR 614-PU D744-WH-18 1 517-BU-14 537-GN-14 F
P F (A) ACTION LIFT CYL PRESSURE SENSOR RD RED
LEFT TURN LAMP CAT LINK - 9 945-BR-18 200-BK D743-GN-18 SPEAKER AS 36 102-BU-14 410-WH-18 1 RD
103-2040 WH WHITE

118-GY
UPPER CAB ALARM G FF FF

L37
(A) FLASHER

614-PU-14
200-BK-14
7X-6066 (USA) + BATTERY 1 164-WH-18 E702-OR-18 6T-7695 15 605-YL-14 201-BK-18 2 BK
H GROUND N TO L L26 8D-6946 9G-9813 138-GN-18 1 138-GN-18 OR-18 +V OR ORANGE
AUTO/MAN SW (N/O) 21 973-BR-18 200-BK 16 606-GY-14 A
200-BK-14

200-BK 200-BK 200-BK-14 373-GN-18 YL YELLOW


BK-18 2 200-BK-14 AUTO/MAN SW (N/C) 20 977-YL-18 BEACON 129-BU 200-BK 126-PK-18 251-BK 2 251-BK-18 B BK-18 GROUND
200-BK-14

TX LCD OUT

CLEAR/CHG
LCD CLOCK
F PK PINK

LCD LATCH
L

+ BATTERY

NORM/CAL
RD-18 1 605-YL-14 SOL 2 SW GND 12 968-BR-18 200-BK-14 310-PU 910-YL-18 N 102-BU-14 B413-PU-18 3 B413-PU-18 C WH-18 SIGNAL
N PANEL

118-GY
118-GY
BK BLACK

GROUND
614-PU-14
N CIGAR LIGHTER

GN-18
LOWER CAB

BU-18

BR-18
GY-18
BK-18
SOL 1 SW TO B+ 19 B999-GN-18 L29 LAMP 200-BK-14 308-YL 720-PU-18 120-YL 1 RD-18 + BATTERY

614-PU
GY GRAY

200-BK
SOL 6 SW GND 14 972-BU-18 GROUND 9W-0335 200-BK BK-18 GROUND COSA ONLY
CONN 8 2

L37
7N-5876 L56

L15
L37 L38 PU PURPLE
604-OR-14

(1) BACKUP ALARM H A SOL 2 SW TO B+ 18 969-YL-18 FRONT RH SW PANEL 200-BK


TO C.B. L38 L L L56 AAA BR BROWN
3T-1815 2 200-BK-14 SOL 1 SW GND 13 965-WH-18 L P 2 BK-18 GROUND 200-BK F N AAA GN GREEN
D D

C
D
A
B

E
7 608-GN-14 15 971-YL-18 VOLTAGE 202-BK-18 200-BK 603-PK 1 RD (9) FORWARD
L44 L44 SOL 5 SW GND 403-GN-18 1 1 OR-18 +12 VOLT BU BLUE

603-PK

200-BK
H CONVERTER
CONN 10 PANEL LAMPS U HORN

200-BK
2 EEE EEE

200-BK
321-BR 9 617-BR-14 16 614-PU-14 200-BK BK

102-BU-14
SOL 4 SW GND 970-GN-18 614-PU-14 6 614-PU-14 3 411-PK-18

200-BK-14
1 L 977-YL-18

614-PU
200-BK

200-BK-14

WH-18
F (HIGH TONE)

GN-18
C.B. RADIO 7N-5876 N

BU-18

BR-18
AAA

GY-18
1

BU-18
BR-18

PU-18

BK-18
GY-18
BK-18

PK-18
200-BK-14 114-GN 114-GN

200-BK
121-YL 5 605-YL-14 L41 SOL 3 SW GND 17 966-GY-18 610-OR-14 5 SYMBOL DESCRIPTION
L44 L 2
H 6 606-GY-14 L44 200-BK-14
L41
7
L27
CONN 20 VOLTAGE CONVERTER (D) ACTION CUSTOMER DATA BEACON 322-GY 2 322-GY 7T-0970

L25
AIH SW 373-GN-18 3 L 619-GN-14 9 L27
L27 7T-8000 F F F LAMP CONNECTION 9X-9556 EEE NOTE: U.S. ONLY BLADE, SPADE,RING,

1
2
H 8 614-PU-14 24 D743-GN-18 608-GN
200-BK-14 RIDE CTRL SW GND
N 4 973-BR-18 4
T F
F F 9W-2111 U HH OR SCREW TERMINAL
BK-18 2 200-BK-14 3 321-BR RIDE CTRL SW GND 26 D744-WH-18 615-YL 7 200-BK 200-BK 200-BK
200-BK-14

L 5

7
11
3
4
5
6
9
10
8
1
2
12
469-GN-18

1
2
3
4
5
6
7

2
3
4
5
1
RD-18 1 606-GY-14 4 604-OR-14 DWNSHFT SW (N/O) 22 978-GN-18 617-BR 8 614-PU-14 200-BK 200-BK 113-OR-18 1 RD-18 +V SENDER GN-18 1
200-BK

6 L P T (7) PAYLOAD OPERATOR RR RR CIRCUIT CONNECTED


1 121-YL DWNSHFT SW (N/C) 23 974-PU-18 439-YL-18 977-YL-18 11 614-PU-14 200-BK 201-BK-18 2 BK-18 GROUND GROUND GY-18 2 228-BK-18
L28 L28 F DISPLAY

3
4
1
5
2
6
RIGHT TURN LAMP (A) TURN SIGNAL SW 3 SIGNAL

138-GN-18
251-BK-18
863-BU-18
864-BR-18
865-GY-18
B414-OR-18
B415-PK-18

820-BU-18
250-BK-18
819-GY-18
818-BR-18
138-GN-18
RIDE CTRL SOL 37 976-OR-18 (C) TRANSMISSION 973-BR-18 10 308-YL 447-PK-18 YL-18 (5) FUEL LEVEL
7X-6066 (USA) CONN 15 DUAL HP SOL 38 795-YL-18 AUTO/MANUAL SW 439-YL-18 2
P 93-5589 538-BR 9X-9506
(5) FUEL LEVEL BUFFER SENDER
CIRCUIT NOT CONNECTED
200-BK-14
200-BK-14

200-BK-14 200-BK-14 603-PK 3 F HH


9X-9099 3E-6172 9X-4942

603-PK
V

120-YL

615-YL
STOP/TAIL/PARK LAMP TO FRAME AIR HEATER RELAY 10 202-BK-18 12 HAZARD FLASHER ELECTRICAL CONNECTION

200-BK-14
202-BK-18
251-BK-18
251-BK-18
B416-WH-18
B417-YL-18
310-PU
126-PK-18
373-GN-18

439-YL-18
E701-PK-18
D743-GN-18
D744-WH-18
E702-OR-18
910-YL-18
720-PU-18
334-BU-18 164-WH-18 202-BK-18 614-PU-14 614-PU-14 537-GN-14 HH
8C-6207 (USA) A 201-BK-18 PRK BRK SW (N/O) 164-WH-18 1 LAMP TO VEHICLE STRUCTURE
3 419-YL-18 614-PU-14 606-GY-14 614-PU-14
CONN 22
200-BK

H PRK BRK SW (N/C) 4 614-PU-14 4 F 7N-5876 TTT

200-BK
D735-PK-18 605-YL-14 124-GN-14 INTERNAL ELECTRICAL

606-GY-14
605-YL-14
N F1 TO FUEL TO
604-OR-14 ENG SPD IN 6 TRANSMISSION AUTO/MAN SW OPERATION 200-BK 113-OR-18

200-BK-14
S RD-18 1 450-YL-18 521-YL-14 1 TANK CONNECTION TO SURFACE

10

12
11
L30 V F2 U LEVEL

1
9
8
2
7
6
5
4
3
T WH-18 3 614-PU-14 200-BK-14 TRANS SPD IN 5 710-GN-18 515-GY-14 CAB FLOOD 201-BK-18 2 OF COMPONENT
F

200-BK
F5

615-YL
TERM TERM IND (C) BEACON SW BUFFER

3
4

2
5
1
447-PK-18 3

1
2
3
G BK-18 2 200-BK-14 SOL 2 - FWD 32 752-YL-18 L 507-WH 516-GN-14 LAMP A CONNECTOR
MODE 1 TO 2 2 TO 3 LAMP 2 6T-3990 3 2 6 5 P F4

L35
SOL 6 - SPD 1 36 901-WH-18 L 506-PU 517-BU-14 615-YL 9X-1439
L45 L45 3 V V 3 F FLOOD L35 TTT ATCH WIRE, CABLE &

113-OR-18
OPEN ROPS HARNESS

322-GY
201-BK-18

447-PK-18
114-GN
SOL 1 - REV 31 751-GN-18 603-PK (D) BLOWER SW N JJ JJ

164-WH-18
164-WH-18
H L46 L46 L6 L6

200-BK
AUTO OPEN CLOSED ON LAMP COMPONENT

1
2
3
608-GN-14 SOL 5 - SPD 2 35 900-PU-18 537-GN-14 615-YL

L23
200-BK-14

L44 L44 L26 6P-3236 L7 L7 A


7N-5876 CIRCUIT GROUPING

L26
200-BK-14 SOL 4 - SPD 3 34 755-OR-18 144-GN 606-GY-14 200-BK L#
L29 L29 MANUAL CLOSED OPEN OFF L14 L8 L8 JJ JJ DESIGNATION
H SOL 3 - SPD 4 33 754-BU-18 200-BK-14 605-YL-14 FRONT DASH ASSEMBLY N COSA ONLY

L30
FLOOD LAMP L30
9X-1439
SOL GND RETURN 39 975-WH-18
CONN 7 403-GN-18
L1
L1
108-BU-14 SEAT AIR COMPRESSOR 200-BK-14 200-BK-14 PART NO. CHG IDENT LOC NOTE
P FOR
124-GN-14 L P 2 L10 L10 HARNESS AS.
TRANSMISSION NN L BLOWER MOTORS AIR 614-PU-14
L11 L11 (15) RESISTOR Q XX A 107-0050 00 A-3
RELAY PANEL 3 108-BU-14 1 516-GN-14

L3
4TH GEAR FWD REV 15A SEAT L15 L15 S 9G-1950 L3 A 109-4233 00 A-3 ATCH F
A 144-GN BEACON 7 124-GN-14 124-GN-14 619-GN-14 3 XX
1 CL #3 CL #2 CL #1 126-PK-18 TRANSMISSION SHIFTER 126-PK-18 L6 L6 611-PU-14 2 (A) DIMMER SW B 8E-6402 01 C-12
101-RD-18 L 8 126-PK-18 126-PK-18 517-BU-14 515-GY-14

SPARE
SPARE
NN L13 L7 L7 S S 1 2H-1855 C 9U-2763 04 A-15
2 118-GY WIPER MOTORS 5 118-GY 126-PK-18 126-PK-18 610-OR-14
(B) RUNNING LAMP BKR 15A L8 A Q XX D 107-3112 00 E-13
138-GN-18 PAYLOAD MEAS SYS 10 138-GN-18 126-PK-18 522-WH-14 200-BK-14
3T-2662 (B) RESISTOR (C) 15A CIRCUIT L8 P S S S NOTE: ON VEHICLES WITHOUT D 107-2653 01 E-13 ATCH F
120-YL VOLTAGE CONVERTER 6 120-YL 403-GN-18 403-GN-18 409-OR-18 130-GN-14 2 130-GN

L14
A A 6T-2217 L49 (26) TRANSMISSION SOLENOID L14 HI/LO BEAMS, CONNECT WIRE GG E 107-1007 00 B-11

L
L
L
L
L
WH BREAKERS 4 113-OR-18 113-OR-18 522-WH-14 3 604-OR-14 3
WH

WH
WH

WH
WH
101-RD-14 102-BU-14 VALVES 12V (6) 113-OR-18 113-OR-18 L35
15A 6N-8589 164-WH-18 L15 L15 L35 516-GN-14 619-GN-14 6 AS. GG TO HARNESS AS. Q. GN-14 F 106-7777 00 E-5
A401-YL-18 11 4 3

NN 10A
10A
NN 10A
10A
10A
10A
10A
3E-3748 L10 L10 (D) THERMOSTAT SW G 107-0102 00 A-3 STD
102-BU-14 9 128-PK-18 537-GN-14 517-BU-14 5 611-PU-14 5 2

112-PU-14
112-PU-14
A A L47 CONN 6E (C) 10A FUSES (14) 102-BU-14 515-GY-14 3E-5464 L2
610-OR-14 4 1 G 109-3490 00 E-2 NOTE F

NN
114-GN 1 409-OR-18 1
2
1

2
1

2
1
10A FORWARD HORN
C A A L47 B B B B 3K-8782 H 9U-4371 01 D-15 STD C

128-PK
8

NN

NN
NN
NN
10A STOPLAMPS 130-GN-14 112-PU 2 105-BR L13 124-GN-14 200-BK-14 2 200-BK-14 200-BK-14
A A L13 H 00 F-15 NOTE F

D744-WH-18
SERVICE BRAKE 106-0998

D743-GN-18
126-PK-18 1

E702-OR-18
121-YL H 112-PU 12 200-BK-14 614-PU-14

E701-PK-18
10A BACKUP ALARM 923-GY-18 975-WH-18 200-BK-14
CONN 23
RELAY PANEL

720-PU-18
A A PEDAL AS. J 8R-8139 00 A-1/E-1

910-YL-18

439-YL-18
10A KEY 105-BR 105-BR 754-BU-18 G 754-BU-18 112-PU 164-WH-18 113-OR-18 720-PU-18 7 (30) NEUTRALIZER SW
308-YL 922-BR-18 B 975-WH-18 112-PU 977-YL-18 403-GN-18 515-GY-14 106-4841 105-6117 K 9U-2770 00 B-13
(B) FUSE(10A) 973-BR-18 L28 CONN 17 L 107-1944 00 C-10

102-BU-14
BK-18 2 306-GN 752-YL-18 A 752-YL-18 112-PU 515-GY-14 515-GY-14
3K-8782 FUSE 975-WH-18 FUSE HOLDERS (14) 944-OR-18 L36 Q DDD N 9U-2810 01 F-10 STD
D 112-PU

619-GN-14
BK-18 1 921-WH-18 DDD

105-BR
4K-5122 FUSE L39 C 4K-5122 945-BR-18 L36 L23 (A) HORN SWITCH 1 126-PK-18 N 9U-2811 00 D-11 ATCH
751-GN-18 751-GN-18 112-PU 439-YL-18 439-YL-18
HOLDER KK 373-GN-18 L12 L12 2T-3360 4 720-PU-18 DDD P 106-7779 01 B-5
306-GN 924-GN-18 J 975-WH-18 TERMINAL STUD 9G-8451 E701-PK-18 E701-PK-18

515-GY-14
200-BK-14
105-BR

755-OR-18 I 755-OR-18 112-PU D744-WH-18 D743-GN-18 E702-OR-18 130-GN 2 130-GN-18 Q 107-0106 00 C-2
200-BK-14

(B) START P R 01
925-YL-18 F 975-WH-18 112-PU D743-GN-18 D744-WH-18 910-YL-18 322-GY 604-OR-14 3 604-OR-18 9U-2771 A-3
A A A RELAY L12

126-PK-18
200-BK
200-BK

403-GN-18
113-OR-18
S 02 C-3

102-BU-14
E 900-PU-18 E 900-PU-18 112-PU 202-BK-18 E702-OR-18 200-BK-14 944-OR-18 7X-6015
3E-0075 L29 CONN 26 DDD
308-YL

80A DDD

105-BR
200-BK

(16) ENGINE SPEED 926-BU-18 L 975-WH-18 112-PU B999-GN-18 945-BR-18 T 106-7780 00 D-7

615-YL
450-YL-18 2 BK-18 910-YL-18
101-RD-18

101-RD-14

(B) MAIN L37 L11 S S (15) BLOWER U 107-0104 00 D-2


(B) MAIN 202-BK 1 WH-18 SENSOR 901-WH-18 K 901-WH-18 112-PU 965-WH-18 720-PU-18 615-YL
311-WH

9G-8697
101-RD
101-RD
101-RD
101-RD

RELAY
BUS BAR

177-OR-4

L36 (30) STOP LAMP SW V 02 ATCH


177-OR-8

4E-0597 D-6
304-WH

3E-7886

2
1

1
2
BREAKER 975-WH M 112-PU 969-YL-18 944-OR-18 201-BK-18 201-BK-18
7V9275

9S-4593 A 3T-0376 N B B B 112-PU 968-BR-18 L36 105-6118 W 8R-8182 01 B-13 ATCH


200-BK E 945-BR-18 200-BK-14 521-YL-14

NN
NN
NN

NN
NN
L6 L6 L7
1
2

1
2
1
2

L52 B-13 NOTE E

NN
202-BK 1 WH-18 (26) TRANSMISSION 112-PU-4 966-GY-18 200-BK-14 432-PK-18 BK-14 MOTOR W 8R-8183 01
A A SPEED SENSOR 970-GN-18 200-BK-14 P P X 8R-9599 02 B-1/F-1 ATCH

L38
105-BR 429-YL-18
L51

304-WH-8 710-GN-18 2 BK-18 L38 251-BK-18 P WH/RD-14

10A
10A
10A
10A
10A
10A
10A
L51 3E-7886 971-YL-18 105-BR 105-BR 200-BK-14 202-BK-18 405-GY-18 FF 103-4772 00 A-2/D-1 ATCH

L37
WH
WH

WH
WH

WH
WH

109-OR-4 202-BK-18 P P
A L37 HH 02 D-1

L14
307-OR-18 4E-1286
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18

101-RD-4 972-BU-18 603-PK 615-YL 443-YL-18


202-BK-18 615-YL P 201-BK-18 (15) BLOWER 619-GN-14 G JJ 4E-0630 01 D-2/F-2
615-YL 416-OR-18

307-OR-18

306-GN-18
113-OR-18 CMS BK-14

720-PU-18

321-BR-18
109-OR-4 310-PU 307-OR-18 MOTOR 9G-8693
80A L52 L52 L31 L31 127-OR FRONT FLOODS 202-BK-18 120-YL A401-YL-18 WH/RD-14 FLOOD LAMP QQ 102-7529 01 D-8
A A 311-WH L44 L34 L38 L31 619-GN-14
A L44 L34 9X-1439

SPARE
101-RD-4 302-OR 116-BR REAR FLOODS 202-BK-18 102-BU-14 102-BU-14 102-BU-14 102-BU-14 CAB 417-GY-18 200-BK-14 RR 103-4735 00 F-12
L50 L46 L46 1ST GEAR 2ND GEAR 3RD GEAR L35 L35 129-BU CIGAR LIGHTER 118-GY L35 L35 441-OR-18 G TT 106-3468 00 A-15 ATCH
GROUND 200-BK-14
311-WH

(B) ALTERNATOR 207-BK P L


101-RD

L45 L45 CL #6 CL #6 CL #6 L29 L29 WW 4E-7462 02 B-7

L25
203-BK 164-WH-18 AUTOSHIFT 504-YL B417-YL-18 442-GY-18 200-BK-14 BK

606-GY-14
BREAKER

605-YL-14
L25

138-GN-18
L30 503-BR 496-WH-18 G XX 102-9541 00 C-2

L23
9S-4693 128-PK KICKOUTS B416-WH-18 307-OR-18 H
L47 L38 L38
109-OR
L47
TRANSMISSION L30 L37 L37
505-BU CONN 21 L27
251-BK-18
251-BK-18
720-PU-18 447-PK-18
611-PU-14 501-GN
P
1 GN T
MOTOR
(12) FRONT
605-YL-14
200-BK-14
1
2
RD-18
BK-18
LEFT
LAMP
TURN CCC 8R-9190
AAA 4E-1188
01
02
E-6
E-2
NOTE D
112-PU-4 L39 L39 7X-6066
RR P

L26
200-BK 251-BK-18 118-GY 3 GY WIPER DDD 106-4840 00 C-1
L52

L15

720-PU-18
L52 L31 L31 L15 Y
A401-YL-18

200-BK 200-BK B417-YL-18 6 251-BK-18 500-BR 4 BR 9X-3392 EEE 107-3150 00 B-2/D-2


102-BU-14
304-WH

311-WH
109-OR

306-GN

302-OR

L34 L34
101-RD

310-PU

207-BK
203-BK
105-BR

112-PU

L54
308-YL

L54 NOTE: WIRE AS. "Y"


112-PU-4

K K B416-WH-18 5 251-BK-18 502-OR 2 OR 1 WH FFF 107-5630 00 F-11 ATCH


306-GN

B413-PU-18
L55 L35
D735-PK-18
L35
310-PU

105-BR

B412-YL-18
L55 MUST BE INSTALLED
308-YL

(11) FRONT GGG 107-5631 00 ATCH


901-WH-18

975-WH-18
4 2 F-11

136-GN-18

619-GN-14
610-OR-14
B413-PU-18
751-GN-18

755-OR-18

710-GN-18

978-GN-18

976-OR-18

614-PU-14

102-BU-14
754-BU-18

900-PU-18

974-PU-18

334-BU-18

126-PK-18

251-BK-18

128-PK-18
202-BK-18
752-YL-18

450-YL-18

419-YL-18

795-YL-18
WASHER L47 L47 1 ON VEHICLES NOT HHH 107-5628 00 F-11 ATCH
138-GN-18

507-WH
MOTOR 7T-8890 MOTOR

608-GN
506-PU

310-PU

617-BR

326-PU
105-BR
L29 L29

308-YL
A L44 L44 B412-YL-18 3 EQUIPPED WITH Y JJJ 106-2363 00 F-6
RELAY PANEL L46 L46 TURN SIGNALS.
(11) REAR KKK 00
13
5
14
15
1
9
12
8
16
17
6
18
19
20
4
10
11
2
7
3

K A 251-BK-18 2 1 WH 106-2362 F-6


K WASHER K L45 L45 P 2 PPP 105-8144 00 F-1 ATCH F
DIAGNOSTIC CONNECTOR 1 P KK P
B CONN 5 7T-8890 506-PU 2 L42 L47 L47
114-GN L3
G QQQ 109-3492 00 F-1 ATCH F
B

24
22
23
9
3
12
7
14
4
16
10
15
2
13
5
8
17
19
11
6
18
21
20
1
24
22
23
13
3
12
18
17
19
9
10
15
8
16
5
11
14
7
4
2
6
21
20
1
L42 L3 RIGHT TURN
24
22
23
9
3
12
19
14
18
13
10
15
8
16
5
11
17
7
4
2
6
21
20
130-GN-14 1 CONN 3 606-GY-14 RD-18 PPP 105-8142 00 E-1 NOTE F
L43
507-WH 3
L43 L46 429-YL-18 CONN 4 E A A
CONN 2
A L2 L2 200-BK-14
1
2 BK-18 LAMP QQQ 109-3491 00 E-1 NOTE F

GROUND STRAP 7G-1060


L49 L49 L46 7X-6066 RRR 106-1000 00
921-WH-18

901-WH-18

F-15 ATCH F

614-PU-14
975-WH

102-BU-14
113-OR-18
403-GN-18
128-PK

617-BR-14

608-GN-14
202-BK

112-PU-4
751-GN-18

752-YL-18

755-OR-18
924-GN-18

925-YL-18

710-GN-18
450-YL-18
978-GN-18

201-BK-18
976-OR
922-BR-18
754-BU-18

900-PU-18

926-BU-18

974-PU-18
923-GY-18

322-GY
720-PU-18
306-GN
321-BR

522-WH-14
521-YL-14
432-PK-18
429-YL-18
405-GY-18
443-YL-18
416-OR-18
A401-YL-18
417-GY-18

441-OR-18
442-GY-18
496-WH-18

447-PK-18

201-BK-18
611-PU-14
606-GY-14
605-YL-14
L24 L24 (C) TRANSMISSION (C) TILT DETENT (C) LIFT DETENT SSS 106-0999 01 E-15 ATCH F
201-BK-18 (C) FLOAT DETENT 3 200-BK-14 L1
975-WH DOWNSHIFT SW SOLENOID SOLENOID SOLENOID 4 200-BK-14 TTT 109-4405 00 D-1 ATCH F

L5
BK-18 2 417-GY-18 2 201-BK-18 G
C (31) PRIMARY 795-YL 9X-4959 5 200-BK-14 200-BK-14 FLOOD LAMP UUU 109-3594 00 F-13 ATCH
301-BU-10 BK-18 1 201-BK-18 3 417-GY-18 L45 201-BK-18 WW
L49 STEERING SW L45 E A L32 E WW 128-PK 619-GN-14 9X-1439
(22) ENGINE 200-BK-10 W 201-BK-18 1 201-BK-18 441-OR-18 2 1
WW 1
SHUTDOWN C 9X-1159
W 416-OR-18
L53 L53 403-GN-18 976-OR 7 976-OR
L24
795-YL
L32 L32
974-PU-18 1 974-PU-18
3 4 CONN 13 8 B412-YL-18 G
Z
WIRE AS.
4E-3188 00 C-13
975-WH

SOLENOID C NON-GERMAN ROADING VERSION 432-PK-18 113-OR-18 975-WH 6 975-WH 975-WH 978-GN-18 2 978-GN-18 611-PU-14 2 138-GN-18 L1
334-BU-18 2 975-WH 112-PU-4 614-PU-14 202-BK 3 202-BK-18 WW WW 605-YL-14 6 251-BK 322-GY A EEE Y 6T-6962 00 B-1/E-14
8C-3663 BK A 795-YL 310-PU 604-OR-14 EEE
C PILOT 114-GN (10) FORWARD GG 8R-2649 00 C-1

L19

L18
403-GN-18 606-GY-14 B413-PU-18
L39

326-PU BK B 975-WH 321-BR 795-YL-18 5 795-YL 506-PU 9 322-GY 2 322-GY


VALVE GP HORN KK 103-1091 01 B-10

1
6
4
3
5
2
C W W 614-PU-14 419-YL-18 3 L54 614-PU-14 507-WH 202-BK-18 200-BK-14 10 114-GN 114-GN 114-GN 1 114-GN
A 6E-5019 L16 EEE (LOW TONE) LL 8R-9526 00 A-13

L21
(31) PRIMARY BK-18 2 417-GY-18 2 606-GY-14 D735-PK-18 4 506-PU 608-GN-14 202-BK-18 200-BK-14 7 322-GY
(20) TRANSMISSION OIL TEMPERATURE L44 L44

322-GY
(22) DUAL HORSEPOWER SOLENOID 7T-0969 NN 103-1153 00 C-11

761-GY
128-PK
200-BK
200-BK

200-BK
762-YL
STEERING SW BK-18 1 201-BK-18 3 605-YL-14 202-BK 1 202-BK-18 507-WH 310-PU 614-PU-14 A G
9X-6800 SENSOR L17 UU 6W-8944 00 F-5
9X-1159 W 1 617-BR-14 310-PU 102-BU-14 SWITCH OPERATION 617-BR-14 322-GY 6 619-GN-14
NOTE C 3E-5370 SS 4P-5787 00 E-13
BK-18 1 201-BK-18 608-GN-14 974-PU-18 L32 102-BU-14 113-OR-18 619-GN-14 1 605-YL-14
L39 L32 G X X VV 9Y-1948 00 F-14
113-OR-18 A OR-18 +B BK-18 2 416-OR-18 102-BU-14 978-GN-18 113-OR-18 403-GN-18 611-PU-14 2 606-GY-14 (23) RIDE CONTROL
608-GN-14 614-PU-14 DOWN TERM TERM TO ENGINE 605-YL-14 9 975-WH 975-WH 1 975-WH 1 GN
1 201-BK-18 201-BK-18 B BK-18 GROUND (31) SUPPLEMENTAL A401-YL-18 202-BK L17 L17 SOLENOID
617-BR-14 SHIFT 1 TO 2 3 TO 4 END FRAME 2 2 CABLE AS.
2 405-GY-18 443-YL-18 C WH-18 SIGNAL STEERING SW 105-BR 975-WH 617-BR-14 617-BR-14 761-GY 201-BK-18 606-GY-14 10 976-OR 976-OR 976-OR GN VALVE
GERMAN ROADING VERSION NOTE E 762-YL AA 4E-1716 01 F-14
3 C 9X-1159 L43 308-YL 308-YL L4 L22 201-BK-18 200-BK-14 8 762-YL 6T-5859
L43 ENGAGED OPEN CLOSED 128-PK L22 BB 8W-3083 00 E-14
326-PU 201-BK-18 200-BK-14 7 761-GY
201-BK-18

306-GN L52
C L52 105-BR 200-BK-14 201-BK-18 614-PU-14 614-PU-14 4 CC 4E-2604 00 F-14
RD-18

310-PU 202-BK
BU-18

BK-18
BK-18

2 417-GY-18
112-PU-4 202-BK 522-WH-14 DISENGAGED CLOSED OPEN 976-OR 617-BR-14 617-BR-14 5 G J J DD 7P-6682 01 E-14
BK-18 3 201-BK-18 L24
975-WH 611-PU-14 3 200-BK-14 128-PK 1 128-PK 1 OR-18 + BATTERY EE 4E-7320 00 F-14

L17
(24) START AID BK-18 1 416-OR-18 416-OR-18 521-YL-14 L17 B412-YL-18
L54 L54 762-YL 2 762-YL 2 BU-18 SOLENOID PP 9X-5629 00 F-14 ATCH
432-PK-18 432-PK-18 138-GN-18 A G

201-BK-18
201-BK-18
SOLENOID LL A L53 L53 L55 L18 L18 L5
201-BK-18 334-BU-18 429-YL-18 251-BK-18 3 200-BK-14 200-BK 3 200-BK 3 BK-18 GROUND BBB 101-2640 00 E-5
(21) A/C CLUTCH 9G-4365 202-BK-18 L54 L54 L55 L18
310-PU 975-WH 405-GY-18 128-PK B413-PU-18 4 200-BK-14 VVV 109-3589 00 F-13 ATCH
SOLENOID 419-YL-18 (28) BUCKET POSITIONER SW WWW 109-3591 00 F-13 ATCH

L19
102-0347 D735-PK-18 417-GY-18 416-OR-18 975-WH 5 200-BK-14
L19 8C-5435 XXX 109-3592 00 F-13 ATCH
201-BK-18 507-WH A401-YL-18 976-OR 1 128-PK
BK-18
BK-18

(29) ENGINE 8 795-YL L42 L24 L24


432-PK-18 L42 417-GY-18 762-YL 7 B412-YL-18 G YYY 109-3593 00 F-13 ATCH
OIL SW 9 975-WH 506-PU L5 L4
L5 2 138-GN-18 200-BK-14 200-BK 1 BK-18 GROUND ZZZ 109-3595 00 F-13 ATCH
5 443-YL-18 200-BK-14 443-YL-18 200-BK-14
9X-4276 A A L41 L41 6 128-PK 128-PK 2 OR-18 + BATTERY
251-BK-18 251-BK
GN-14
GN-14

200-BK-14 441-OR-18 128-PK

200-BK
2 201-BK-18 L4 L4
(27) PARK (27) BRAKE SW 200-BK-14 WIRES THAT HAVE BATTERY VOLTAGE WIPER/WASHER CIRCUIT. 321-BR 761-GY 8 B413-PU-18 761-GY 3 BU-18 SOLENOID
2
1

1
2
3

1
2
3

4 405-GY-18 L40 L19


A BRAKE SW 9X-9643 201-BK-18 WHEN THE KEY SWITCH IS OFF. 306-GN 322-GY
1 113-OR-18 L22
3 326-PU 9W-2653 SHOWN 201-BK-18 201-BK-18
L22 201-BK-18 CONN 16 (19) LIFT POSITIONER SW THIS SCHEMATIC IS FOR THE 950FII AND 960F (101-2781 CHG01)
311-WH

RD

RD

HEATER AND AIR CONDITIONER CIRCUIT.


BU

BU
BK

BK

L3
310-PU

L22 8C-5434
A 447-PK-18 L3 G
A
1
2

7 522-WH-14 SHOWN WITH BRAKE 201-BK-18 201-BK-18


TT WIRES THAT HAVE BATTERY VOLTAGE 113-OR-18 138-GN-18 A RD-18 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE
6 521-YL-14 WITH OFF 201-BK-18 201-BK-18 +V
TT C BRAKE OFF 200-BK WHEN THE KEY SWITCH IS ON. GROUND CIRCUIT. 114-GN 611-PU-14 A R R 251-BK B BK-18 GROUND WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN HEUTRAL
C A 610-OR-14 720-PU-18 496-WH-18 C WH-18
522-WH-14 2 522-WH-14 795-YL 130-GN-14 496-WH-18 4 496-WH-18 1 BK-18 B412-YL-18 SIGNAL
513-OR-14 1 521-YL-14 CONN 14 975-WH
405-GY-18
STARTING CIRCUIT. ENGINE SHUTDOWN CIRCUIT. 604-OR-14
200-BK-14
126-PK-18
114-GN
130-GN-14
610-OR-14 L2 L2
201-BK-18
113-OR-18
2
1
201-BK-18 2 BK-18
(19) LIFT POSITION SENSOR
THE CAT LINK WIRES (944-OR & 945-BR) MUST BE TWISTED
TOGETHER AT LEAST 1 TURN PER INCH
L20 130-GN-14 126-PK-18 442-GY-18 3 3E-5400
443-YL-18 200-BK-14 442-GY-18
GAUGE CIRCUIT. TURN SIGNAL CIRCUIT. 604-OR-14 604-OR-14 NOTE: ACTUAL TRANSMISSION GEAR, MACHINE SPEED AND

138-GN-18
201-BK-18 200-BK-14 (17) HYDRAULIC OIL LEVEL SW
L40
200-BK L40
326-PU 200-BK 114-GN 114-GN CONN 24 3E-9342 ENGINE SPEED INFORMATION ARE SENT TO CMS VIA THE CAT

251-BK
521-YL-14 113-OR-18 DATA LINK FROM THE POWERTRAIN CONTROL
TT CMS CIRCUIT. PAYLOAD MONITOR CIRCUIT.
522-WH-14 113-OR-18 R UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
BK 2 513-OR-14
2 3 113-OR-18 605-YL-14 200-BK 113-OR-18 A OR-18 +V B412-YL-18 G FF FF NOTE A: NORMALLY OPEN, HELD CLOSED BY PROPER REFRIGERANT CHARGE
BK 1 521-YL-14 L21
1 113-OR-18 PANEL LAMP CIRCUIT. START AID CIRCUIT. 606-GY-14 L20 200-BK-14 201-BK-18 B BK-18 GROUND 138-GN-18 1 138-GN-18 A OR-18 +V NOTE B: TO BE INSTALLED BY DEALER
L20

L16
113-OR-18 200-BK-14 442-GY-18 C YL-18 SIGNAL 251-BK 251-BK 2 251-BK-18 B BK-18 GROUND NOTE C: FOR USE ON 960F ONLY
L16
ALL DASHED LINES ARE ATTACHMENTS. TRANSMISSION CONTROL CIRCUIT. 200-BK-14 B413-PU-18 3 B413-PU-18 C WH-18 SIGNAL NOTE D: RADIO TO BE SPECIFIED BY CUSTOMER AND INSTALLED
(21) A/C REFRIGERANT SW 113-OR-18 (17) HYD TEMP SENSOR BY DEALER
3E-5370 (18) LIFT CYL PRESSURE SENSOR NOTE E: TUV ONLY
103-8530 113-OR-18
L21 L21 103-2040 NOTE F: FOR COSA ROADING ONLY
NOTE A

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

THIS SCHEMATIC IS FOR THE 950 II AND 960F WHEEL LOADER ELECTRICAL SYSTEM
MEDIA NUMBER: SENR6676-02
SCHEMATIC PART NUMBER: 101-2781, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
3 27 14 11 37 13 43 6 26 5 10 A 7 33 38 19 D 18 12 VIEW ALL CALLOUTS

25

39
2

21

22

29
4 16 B 20 24 35 36 34 31 17 9 41 C 42 15 30 40 23 28

8 B 27 6 24 43 11 34 13 7 A C D 12 33

21
22
2

29

25

39

3
4

16 14 37 36 20 35 26 5 31 10 17 41 9 38 42 40 30 15 23 18 19 28

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