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Radiative cooling of solar cells

Article  in  Optica · July 2014


DOI: 10.1364/OPTICA.1.000032

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Radiative cooling of solar cells

Linxiao Zhu,1 Aaswath Raman,2 Ken Xingze Wang,1 Marc Abou Anoma,3 and Shanhui Fan2, ∗
1
Department of Applied Physics, Stanford University, Stanford, California 94305, USA
2
Department of Electrical Engineering, Ginzton Laboratory,
Stanford University, Stanford, California 94305, USA
3
Department of Mechanical Engineering, Stanford University, Stanford, California 94305, USA
Standard solar cells heat up under sunlight. The resulting increased temperature of the solar cell
has adverse consequences on both its efficiency and its reliability. We introduce a general approach
to radiatively lower the operating temperature of a solar cell through sky access, while maintaining
its solar absorption. We first present an ideal scheme for the radiative cooling of solar cells. For
an example case of a bare crystalline silicon solar cell, we show that the ideal scheme can passively
lower its operating temperature by 18.3 K. We then demonstrate a microphotonic design based on
real material properties that approaches the performance of the ideal scheme. We also show that the
radiative cooling effect is substantial, even in the presence of significant convection and conduction,
and parasitic solar absorption in the cooling layer, provided that we design the cooling layer to be
sufficiently thin. 2014
c Optical Society of America
OCIS codes: (350.6050) Solar energy; (230.5298) Photonic crystals; (290.6815) Thermal emission.

From Shockley and Queisser’s analysis, a single junc- at typical temperatures. Terrestrial bodies can there-
tion solar cell has a theoretical upper limit for power fore cool down by sending thermal radiation into outer
conversion efficiency around 33.7% [1] under the AM1.5 space. Both night-time [14–23] and day-time [15, 24–
solar spectrum. Thus, while a solar cell absorbs most 27] radiative cooling have been studied previously. Most
incident solar irradiance [2, 3], there is intrinsically a of these studies sought to achieve an equilibrium tem-
significant portion of absorbed solar irradiance that is perature that is below the ambient air temperature. In
not converted into electricity, and instead generates heat daytime, achieving radiative cooling below ambient tem-
that, in turn, heats up the solar cell. In practice, the perature requires reflecting over 88% of incident solar ir-
operating temperature of a solar cell in outdoor condi- radiance [24]. Solar cells, on the other hand, must absorb
tions is typically 50 − 55◦ C or higher [4–6]. This heating sunlight. Thus, unlike most previous radiative cooling
has significant adverse consequences for the performance works [15, 24–26], we do not seek to achieve an equilib-
and reliability of solar cells. The conversion efficiency rium temperature that is below the ambient. Instead,
of solar cells typically deteriorates at elevated tempera- for a solar cell with a given amount of heat generated by
tures. For crystalline silicon solar cells, every tempera- solar absorption, our objective is to lower its operating
ture rise of 1 K leads to a relative efficiency decline of temperature as much as possible, while maintaining its
about 0.45% [7]. Furthermore, the aging rate of a solar solar absorptance.
cell array doubles for every 10 K increase in its operat- Without loss of generality, we consider crystalline sili-
ing temperature [8]. Therefore, there is a critical need con solar cells, representing about 90% [28] of solar cells
to develop effective strategies for solar cell cooling. Cur- produced worldwide in 2008. Crystalline silicon can ab-
rent approaches include conduction of heat to dissipation sorb a considerable amount of solar irradiance, and has a
surfaces [9], forced air flow [10], hot water generation in very small extinction coefficient at thermal wavelengths
combined photovoltaic/thermal systems [11], and heat at typical terrestrial temperatures. Thus, crystalline sil-
pipe based systems [12, 13]. icon solar cells represent a worst case scenario as far as
In this paper, we propose the use of radiative cooling radiative cooling is concerned since they emit very small
to passively lower the temperature of solar cells operating amounts of thermal radiation. In our simulations, as a
under direct sunlight. The basic idea is to place a thin model of the optical and thermal radiation properties of
material layer that is transparent over solar wavelengths a silicon solar cell, we consider the structure shown in
but strongly emissive over thermal wavelengths on top of Fig. 1a, which consists of a 200 µm-thick crystalline Si
the solar cell. Such a layer does not degrade the optical layer [29] on top of an aluminum (Al) back reflector. The
performance of the solar cell, but does generate signifi- silicon is p-doped with a concentration of 1.5×1016 cm−3 ,
cant thermal radiation that results in solar cell cooling which represents the typical base material of a crystalline
by radiatively emitting heat to outer space. silicon solar cell [29]. The dielectric constant of the doped
The Earth’s atmosphere has a transparency window silicon for optical simulation is obtained from [30]. To
between 8 and 13 microns, which coincides with the wave- achieve radiative cooling of the cell, we then add a vari-
length range of thermal radiation from terrestrial bodies ety of structures on top of the solar cell and facing the
sky, as shown in Figs. 1b-d. These additional structures
are typically made of silica.
To analyze the cooling properties of each of the struc-
∗ shanhui@stanford.edu tures shown in Fig. 1, we use the following procedure
2

Si h1(TEmit-Tamb) Pcooling
visibly-transparent ideal thermal emitter
SiO2
Al TEmit
4µm
5mm
z
20µm Si Solar heating

100µm Tbottom
200µm
(a) (b) (c) (d)
h2(Tbottom-Tamb)
FIG. 1. Three-dimensional crystalline silicon solar cell struc-
tures. (a) Bare solar cell with 200 µm-thick uniform sili-
con layer, on top of an aluminum back reflector. (b) A thin FIG. 2. The schematic of thermal simulation. h1 and h2 is
visibly-transparent ideal thermal emitter on top of the bare the non-radiative heat exchange coefficients at the upper and
solar cell. (c) A 5mm-thick uniform silica layer on top of the lower surfaces, respectively. Ambient temperature is Tamb .
bare solar cell. (d) A two-dimensional square lattice of silica
pyramids and a 100 µm-thick uniform silica layer, on top of
the bare solar cell. of doped-silicon [30] in the electromagnetic simulations,
and the absorptivity/emissivity spectra are calculated for
various temperatures of solar cells. The permittivity of
that integrates electromagnetic and thermal simulations. silica has negligible temperature dependence.
We start with an electromagnetic (EM) simulation of We also use the electromagnetic simulation to deter-
the structure using the Rigorous Coupled Wave Anal- mine the solar absorption profile within the silicon solar
ysis (RCWA) method [31]. At thermal wavelengths, the cell structure. By assuming a total heating power of the
simulation results in an absorptivity/emissivity spectra solar cell, which in practice corresponds to the difference
(λ, Ω). This spectrum is then used to compute the cool- between the absorbed solar power and extracted electri-
ing power cal power, we can then determine a spatially dependent
Pcooling (TEmit ) = Prad (TEmit ) − Patm (Tamb ) (1) heat generation rate q̇(z) within the silicon solar cell re-
gion.
where The results from the electromagnetic simulations are
Z Z ∞ then fed into a finite-difference based thermal simulator,
Prad (TEmit ) = dΩcosθ dλIBB (TEmit , λ)(λ, Ω) where we simulate the temperature distribution within
0 the structure by solving the steady-state heat diffusion
(2) equation.
is the power radiated by the structure per unit area. Here
TEmit is taken to be the temperature of the top surface d dT (z)
[κ(z) ] + q̇(z) = 0 (4)
and will be determined self-consistently
R when we combine dz dz
the EM and thermal simulations. dΩ is the solid an-
where T (z) is the temperature distribution. In this equa-
gle integral over a hemisphere. IBB (T, λ) is the spectral
tion, the thermal conductivity κ of silicon and of silica
radiance of a blackbody at temperature T . And
Z Z ∞ are taken to be 148 W/m/K and 1.4 W/m/K, respec-
tively [33]. The schematic of the simulation is shown in
Patm (Tatm ) = dΩcosθ dλ (3) Fig. 2, where the vertical direction aligns with the z-axis.
0
IBB (Tamb , λ)(λ, Ω)atm (λ, Ω) The simulated region consists of the silicon solar cell
and the silica structure on top of it. At the upper surface,
is the power absorbed from the ambient atmosphere. The we assume as a boundary condition:
angle-dependent emissivity of the atmosphere is given
by [19] atm (λ, Ω) = 1 − t(λ)1/cosθ , where t(λ) is the dT (z)
− κ(z) |top = Pcooling (TEmit ) + h1 (TEmit − Tamb )
atmospheric transmittance in the zenith direction [32]. dz
(5)
To evaluate the cooling power, we calculate the emissiv-
to take into account both the cooling effect due to radia-
ity/absorptivity with a spectral resolution of 2 nm from
tion, as well as additional non-radiative heat dissipation
3 µm to 30 µm, and with 5-degree angular resolution
due to convection and conduction, as characterized by h1 .
across the hemisphere. With these spectral and angu-
At the lower surface, we assume a boundary condition
lar resolutions, the cooling power has converged within
0.5% relative accuracy. We note that we take into ac- dT (z)
count the temperature dependence of the permittivity κ |bottom = h2 (Tbottom − Tamb ) (6)
dz
3

to characterize the non-radiative heat loss of the lower 350


surface. The solution of the heat equation results in a Bare Silicon
temperature distribution T . The temperature of the up- Ideal
per surface is then used as TEmit in Eq. 5 and input 340
5 mm Silica

Temperature (K)
back into the boundary condition, and the heat equation Silica Pyramid
is then solved again. This process is iterated until self- 330
consistency is reached, i.e. until the temperature of the
upper surface no longer changes with iteration. The op- 320
erating temperature of the solar cell is then defined as the
spatially averaged temperature inside the silicon region.
310
We use a 1D thermal model for such a 3D structure
because the temperature variation in the horizontal di-
rection is sufficiently small. As a simple estimation, con- 300
300 400 500 600 700 800
sider the temperature difference ∆T between the center
Solar heating power (W/m2)
of the pyramid and the edge for the structure in Fig. 1d.
Such a temperature difference results in a power flow of
κ∆T /d, where d ≈ 2 µm is the distance between the FIG. 3. Operating temperature of solar cell with ther-
center and the edge. Such a power flow should be less mal emitter designs in Fig. 1, for different solar heating
power. The non-radiative heat exchange coefficients are h1 =
than the cooling power of the device, which is 208 W/m2
12 W/m2 /K (corresponding to 3 m/s), and h2 = 6 W/m2 /K
at T = 300 K, and 554 W/m2 at T = 350 K, with (corresponding to 1 m/s). The ambient temperatures at the
Tamb = 300 K. Thus, we estimate ∆T ≈ 8 × 10−4 K. top and the bottom are both 300 K.
This is sufficiently small to justify the use of a one-
dimensional thermal model.
As a typical scenario, we consider the ambient on both operates at a substantially lower temperature (Fig. 3,
sides of solar cell to be at 300 K. The non-radiative heat green curve), as compared to the bare solar cell case.
exchange coefficients are h1 = 12 W/m2 /K and h2 = At 800 W/m2 solar heating power, the solar cell with
6 W/m2 /K, corresponding to wind speeds of 3 m/s and the ideal cooling layer operates at a temperature that is
1 m/s [25]. The annual average wind speed at a height of 18.3 K lower as compared to the bare solar cell. The
30 meters in most parts of United States is at or below calculation here points to the significant theoretical po-
4 m/s [34]. The wind speed at a height of 10 meters, tential of using radiative cooling in solar cells.
which is more relevant to solar cell installations, can be To implement the concept of radiative cooling for so-
estimated from the horizontal wind speed at 30 meters by lar cells we consider the use of silica as the material for
using the 1/7 power law [35], to be below 4×(10/30)1/7 = the cooling layer. Pure silica is transparent over solar
3.4 m/s. h2 is chosen to reflect the fact that the wind wavelengths and has pronounced phonon-polariton res-
speed on the unexposed rear side of solar cells is smaller onances, and hence emissivity, at thermal wavelengths.
than the exposed front side [5]. Standard solar panels are typically covered with glass,
Using the numerical procedure outlined above, we now which contains 70% to 80% silica [36], and therefore po-
present simulation results on the configurations shown in tentially provide some radiative cooling benefit already.
Fig. 1. Without any radiative cooling structure on top, As we will show here, however, the cooling performance
the solar cell structure shown in Fig. 1a (which we will of a thick and flat layer of silica is significantly lower than
refer to as the “bare solar cell” below) heats up substan- the theoretical potential. Moreover, as we discuss later,
tially above the ambient for various solar heating powers typical solar absorption in glass significantly counteracts
(Fig. 3, blue curve). At 800 W/m2 solar heating power, the potential radiative benefit it provides. Emulating the
corresponding approximately to the expected heat out- geometry of a typical solar panel cover glass, we exam-
put of a crystalline solar cell under peak unconcentrated ine a thermal emitter design consisting of a 5 mm-thick
solar irradiance, the bare solar cell operates at 42.3 K uniform pure silica layer on top of the bare solar cell
above ambient. (Fig. 1c). The use of the 5 mm-thick uniform silica layer
To radiatively cool the solar cell, our design princi- (Fig. 3, red curve) does enable an operating temperature
ple is to place on top of the bare solar cell a layer that considerably lower than that of the bare solar cell. How-
emits strongly in the thermal wavelength range, while ever, the radiative cooling performance of 5 mm-thick
being transparent at solar wavelengths. To illustrate the uniform silica is inferior to the ideal case. At 800 W/m2
theoretical potential of this idea, we first consider the solar heating power, solar cell with 5 mm-thick uniform
ideal scenario (Fig. 1b) where the added layer has unity silica operates at a temperature 5.2 K higher than the
emissivity in the wavelength range above 4 microns, and ideal case (Fig. 3, green curve).
has zero emissivity below 4 microns. Such a layer has We now present a microphotonic design, shown in
maximal thermal radiative power, and in the meantime Fig. 1d, which has performance that approaches the ideal
does not absorb sunlight, and hence has maximal cool- case. The thermal emitter design consists of a two-
ing power. With such an ideal layer added, the solar cell dimensional square lattice of silica pyramids, with 4 µm
4

dip near 10 microns coincides with the peak blackbody


1 radiation wavelength of 9.7 microns for the typical ter-
Bare Silicon
Ideal restrial temperature of 300 K. Therefore, the cooling
5 mm Silica capability of 5 mm-thick uniform silica is inferior to the
Emissivity/Absorptivity

Silica Pyramid ideal case.


The silica pyramid design however has emissivity very
close to unity at the whole range of thermal wavelengths
0.5
(Fig. 4, cyan curve). Comparing with the uniform silica
structure, we observe that the use of the pyramid elim-
inates the two dips near 10 and 20 microns. In silica
pyramid design, the absence of sharp resonant features
associated with silica phonon-polariton resonances and
hence broad-band near-unity absorption is achieved since
0
the pyramids provide a gradual refractive index change
3 4 8 13 20 30 to overcome the impedance mismatch between silica and
λ (µm) air at a broad range of wavelengths including the phonon-
polariton resonant wavelengths.
FIG. 4. The emissivity and absorptivity spectra of solar cells We here focus on designing a thin material layer that
with different thermal emitter designs in Fig. 1, for normal
generates significant thermal radiation, while being opti-
direction and after averaging over polarizations. The temper-
ature of solar cells is 300 K.
cally transparent so that it does not degrade the optical
performance of solar cell. The silica pyramid has a size
of several microns, and is significantly larger than wave-
lengths in the solar spectrum. Due to this strong size
periodicity and 20 µm height, on top of a 100 µm-thick contrast, the silica pyramid does not degrade solar ab-
uniform silica layer. We refer to this design as a “silica sorptivity. This remains true even in the presence of an
pyramid” design below. Such a silica pyramid design sub- anti-reflection layer. As an example, we show that for a
stantially lowers the temperature of the solar cell (Fig. 3, solar cell with a 75 nm silicon nitride layer on top as anti-
cyan curve). It considerably outperforms the 5 mm-thick reflection coating, the silica pyramid design does not de-
uniform silica design, and has nearly identical perfor- grade the solar absorptivity (See Supplementary Material
mance as the ideal scheme. At 800 W/m2 solar heating ). Our proposed silica pyramid structure for enhancing
power, the temperature reduction of the silica pyramid thermal radiation is thus compatible with anti-reflection
design is 17.6 K, compared with the bare solar cell. Us- coating design, by not degrading the solar absorptivity
ing [7], we estimate that such a temperature drop should of the solar cell.
result in a relative efficiency increase of about 7.9%. If
the solar cell efficiency is 20%, this temperature drop cor- Practical solar cell structures cool down through non-
responds to a 1.6% absolute efficiency increase, which is radiative cooling. The top surface of the cell structure
a significant improvement of solar cell efficiency. may be exposed to wind, while additional cooling sys-
tems may be put at the bottom of the cell. These non-
To reveal the mechanism underlying the different cool- radiative cooling mechanisms are characterized by h1 and
ing performances, we examine the emissivity spectra of h2 coefficients in Eqs. 5 and 6. Here we evaluate the
the different designs at thermal wavelengths in Fig. 4. impact of radiative cooling as we vary the strength of
The bare solar cell only has small emissivity at thermal these non-radiative cooling mechanisms. As an exam-
wavelengths (Fig. 4, blue curve). Accordingly, the solar ple we fix the solar heating power to be 800 W/m2 . In
cell heats up substantially. general, as expected, as we increase the strength of non-
For the ideal case (Fig. 4, green curve), the emissiv- radiative cooling mechanisms, the solar cell temperature
ity at thermal wavelengths is unity, which enables the decreases. The impact of radiative cooling, as measured
structure to radiatively cool maximally. by the temperature difference between the bare solar cell
For the uniform silica layer (Fig. 4, red curve), the and the cell structures with radiative cooling layers, also
emissivity at thermal wavelengths is considerable. How- decreases. Nevertheless, even in the presence of signifi-
ever, the emissivity spectrum shows two large dips near cant non-radiative cooling, radiative cooling can still have
10 and 20 microns respectively. These dips correspond to a significant impact. For example, as shown in Fig. 5a,
the phonon-polariton resonances of silica. At these wave- with h1 = 40 W/m2 /K, which corresponds to a wind
lengths, silica has a large extinction coefficient, and there speed of 12 m/s on the top surface [25], the tempera-
is a strong impedance mismatch between silica and air. ture difference between the bare solar cell and the cell
The large impedance mismatch results in large reflectiv- with silica pyramid is still as high as 5.3 K. We also
ity, and accordingly small absorptivity/emissivity. These note that in the presence of strong non-radiative cooling,
dips coincide with the 8 − 13 µm atmospheric transmis- the impact of radiative cooling is more significant in the
sion window and a secondary atmospheric transmission thin silica pyramid structure as compared to the thicker
window at 20 − 25 µm [26], respectively. Moreover, the uniform silica structure. This is related to the larger
5

(a) 340
350 5 mm Silica

Temperature (K)
Bare Silicon Silica Pyramid
Ideal
340
5 mm Silica
Temperature (K)

Silica Pyramid 330


330

320
320
0.05 0.1 0.15 0.2
310 −1
Absorbance (cm )

300
5 10 15 20 25 30 35 40 FIG. 6. Solar cell operating temperature, with 5 mm-
h1 (W/m2/K) thick uniform silica layer (blue curve), and with silica pyra-
mid structure (green curve), where the silica has been arti-
(b) ficially added a constant absorbance for solar wavelengths.
350 h1 = 12 m/s, h2 = 6 m/s. The ambient temperatures at
Bare Silicon both sides of solar cell is 300 K. The solar heating power is
340 Ideal 800 W/m2 .
5 mm Silica
Temperature (K)

Silica Pyramid
330
temperature increases by 5.2 K, reducing by nearly half
320
the radiative cooling benefit of using 5mm-thick silica.
In contrast, the performance of the silica pyramid design
remains unchanged for this level of absorbance of solar
310 irradiance inside thermal emitter. The large contrast in
the sensitivities to solar absorption inside thermal emit-
300 ter between the two designs, results from the contrast in
5 10 15 20 25 30 35 40 the thickness of the thermal emitter.
h2 (W/m2/K)
In summary, we have introduced the principle of radia-
tive cooling of solar cells. We identify the ideal scheme as
FIG. 5. (a) The operating temperature of the solar cell placing a thin visibly-transparent ideal thermal emitter
under different emitter designs, for different h1 , and fixed atop the solar cell. While conventional solar cells have a
h2 = 6 W/m2 /K. (b) The operating temperature of the solar thick cover glass panel, we show that such a glass panel
cell under different emitter designs, for different h2 , and fixed
can only have limited cooling performance due to its in-
h1 = 12 W/m2 /K. The ambient temperature at both sides
of solar cell is 300 K. The solar heating power is 800 W/m2 . herent thermal resistance and solar absorption. We have
designed a thin, microphotonic thermal emitter based on
silica pyramid arrays that approaches the performance of
the ideal thermal emitter.
thermal resistance in the thicker silica structure, which We remark on a few practical aspects related to our
further diminishes the benefits of the radiative cooling. proposal. First of all, the choice of crystalline silicon
In the simulations above we have assumed the use of solar cell is not intrinsic to the performance of the ra-
silica which is transparent in the solar wavelength range. diative cooling, and the idea of utilizing microphotonic
In practice, the glass used as solar panel cover contains design to enhance thermal emission for solar cell radia-
70%−80% silica, with the rest being N a2 O, CaO, M gO, tive cooling should also apply to other types of solar cells.
Al2 O3 , B2 O3 , K2 O and F e2 O3 [36]. Glass therefore has Secondly, in terms of experimental fabrication, nanocone
non-negligible amount of absorption in the solar wave- or microcone structures with similar aspect ratio as our
length range. To assess the sensitivity of the radiative proposed pyramid structure here can be fabricated using
cooling performance to absorption of solar irradiance in- various methods, including Langmuir-Blodgett assembly
side the thermal emitter, we add a constant absorbance and etching [37, 38], and metal-dotted pattern and etch-
to the dielectric function of silica at solar wavelengths, ing [39]. Therefore, our proposed pyramid structure
for devices in Figs. 1c and 1d, and compute the resulting should be within the regime where fabrication can be con-
solar cell temperature as a function of the absorbance in ducted. Thirdly, it has been demonstrated in solar cells
the silica region, as shown in Fig. 6. In Fig. 6, the 5 mm- that a microstructure patterning [40] with similar aspect
thick uniform silica design is sensitive to possible absorp- ratio as the silica pyramid, or a nanostructure pattern-
tion of solar irradiance inside the thermal emitter. With ing [41], has superhydrophobicity and self-cleaning func-
a relatively small absorbance as 0.2 cm−1 , its operating tionality. This functionality prevents dust accumulation
6

which would otherwise block sunlight and impair solar three-dimensional structures with realistic material
cell performance. Furthermore, patterning of microscale properties, representing typical terrestrial photovoltaic
pyramids with rounded tips [42], or microcone pattern- operating conditions. The photonic thermal emitter
ing [43] has been shown to have superhydrophobicity and design that approaches the maximal radiative cooling
self-cleaning properties. Therefore, our proposed silica capability for solar cells may also provide additional
pyramid structure may readily have self-cleaning func- opportunity for improving solar cell performance in
tionality, which prevents dust accumulation on solar cells, space applications, where thermal radiation is the only
after a surface hydrophobilization process. As the sur- cooling mechanism.
face hydrophobilization process only involves bonding a
single-layer of hydrophobic molecules, it maintains opti- See Supplement for supporting content.
cal transparency. Finally, the strict periodicity of silica
pyramid structure may not be necessary, as long as the
structure possess a spatial gradient in effective dielectric
function to overcome the impedance mismatch between
silica and air at thermal wavelengths.
FUNDING INFORMATION
Our study exploits an untapped degree of freedom
for improving solar cell efficiency by engineering the
thermal emission of solar cells through microphotonic Advanced Research Projects Agency-Energy (ARPA-
design. Our analysis is based on direct simulation of E), Department of Energy (DE-AR0000316).

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