You are on page 1of 120

Website: http://www.jcmglobal.

com

VEGA™ Series
Banknote Validator
Operation and Maintenance
Manual
(Revision 5)

P/N 960-100189R_Rev. 5 {EDP #148850}

Issue #4064-SME-01-05 © 2019, JAPAN CASH MACHINE CO., LTD.


VEGA™ Series Banknote Validator Operation and Maintenance Manual

Issue #4064-SME-01-05

REVISION HISTORY
Rev №. Date Reason for Update Comment

A 8-28-09 Initial Version

1 2-29-12 Added 24V DC Specifications, a Magnetic Sensor Specification and MDB


Information

2 5-1-13 Added 24V DC Specification, fixed Section 7 information


Divided Product Description into Model and Type Descriptions, Added
“Recycle (Option)” in Model Description, Added VEGA-RC Twin Informa-
3 3-31-15 tion to Primary Features, Added Type FM to Outside Dimensions in Sec-
tion 1/Replace the Sensor and Roller Location graphic in Section 2/Parts
Lists Update in Section 7

4 3-28-16 Updated Bezel Information in Section 1 and 7


Added LD Specifications, Updated Bezel Outside Information in Section 1,
updated Unit Installation and Sensor Location Information in Section 2
5 5-23-19 and updated EDP numbers in Section 7.
Added VEGA-RFID Specifications in Section 1, Section 4, Section 5, Sec-
tion 6. Section 7 and Appendix A.

Copyright © 2019 By JAPAN CASH MACHINE CO., LTD.


This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the JAPAN
CASH MACHINE CO., LTD. (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual
contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that are prohibited
and illegal to duplicate, replicate, or copy in whole, or in part, without the express authorization by JCM with the following
exceptions:
1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service
maintenance of the product, or technical service personnel education as required; and
2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general.
JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items
thereto without notice regarding the product or its related products.
JCM is a registered trademark of JAPAN CASH MACHINE CO., LTD. All other product names mentioned herein may be
registered trademarks or trademarks of their respective companies. Furthermore, ™, ® and © are not always mentioned
in each case throughout this publication.
VEGA™ Series Banknote Validator Operation and Maintenance Manual

Electrical Current Symbol


Direct Current: indicates Direct Current values on product labels.

International Compliance for the VEGA


• RoHS Directives or or or

• UL & c-UL Marks File No. E142330

• CE Mark

• CB Scheme NO78539, NO56968, NO51248/A1/M1, NO54260/M1

• FCC Directives
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not
cause harmful interference, and (2) this device must accept any interference received, including interference that may cause
undesired operation.
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to
correct the interference at his own expense.

International Compliance for the VEGA-RFID


• RoHS Directives or or or

• CE Mark

• CB Scheme JP-20421-UL
VEGA™ Series Banknote Validator Operation and Maintenance Manual

THIS PAGE INTENTIONALLY LEFT BLANK


VEGA™ Series
Banknote Validator
Table of Contents
Page

1 GENERAL INFORMATION .................................................................................... 1-1


Description ..................................................................................................................... 1-1
VEGA Unit ...................................................................................................................... 1-1
Product Descriptions .................................................................................................... 1-2
VEGA Product Descriptions ............................................................................................ 1-2
VEGA Model Description ............................................................................................................. 1-2
VEGA Type Description ............................................................................................................... 1-2
VEGA-RFID Product Descriptions ................................................................................... 1-2
VEGA-RFID Model Description ................................................................................................... 1-2
VEGA-RFID Structure Description .............................................................................................. 1-2
VEGA-RFID Type Description ..................................................................................................... 1-3
Precautions .................................................................................................................... 1-3
User Cautions .............................................................................................................................. 1-3
Installation Cautions .................................................................................................................... 1-3
Mounting, Dismounting and Transportation ................................................................................. 1-3
Placing Foreign Objects into the Unit ....................................................................................... 1-3
Preventive Maintenance .............................................................................................................. 1-4
Banknote Fitness Requirements ..................................................................................... 1-4
Primary Features ............................................................................................................. 1-4
Component Names (VEGA and VEGA-RFID) .............................................................. 1-5
Specifications ................................................................................................................ 1-6
Technical Specifications (VEGA and VEGA-RFID) ......................................................... 1-6
Environmental Specifications (VEGA and VEGA-RFID) ................................................ 1-7
Electrical Specifications (VEGA) ..................................................................................... 1-7
Structural Specifications (VEGA) .................................................................................... 1-8
RFID Specifications ......................................................................................................... 1-8
Unit Dimensions ............................................................................................................ 1-9
Entire VEGA Unit Outside Dimension (SH Unit with Standard Cash Box) ...................... 1-9
Entire VEGA Unit Clearance Dimension (SH Unit with Standard Cash Box) .................. 1-9
Entire VEGA Unit Outside Dimension (SH Unit with Large Cash Box) ......................... 1-10
Entire VEGA Unit Clearance Dimension (SH Unit with Large Cash Box) ..................... 1-10
VEGA Unit Outside Dimension (SH Unit with Front Door Cash Box) ............................ 1-11
Entire VEGA Unit Clearance Dimension (SH Unit with Front Door Cash Box)) ............ 1-11
Entire VEGA Unit Outside Dimension (SD Unit with Standard Cash Box) .................... 1-12
Entire VEGA Unit Outside Dimension (SD Unit with Large Cash Box) ......................... 1-12
Entire VEGA Unit Outside Dimension (SU Unit with Standard Cash Box) .................... 1-13
Entire VEGA Unit Outside Dimension (SU Unit with Large Cash Box) ......................... 1-13
VEGA Cash Box Outside Dimension (Standard Cash Box) .......................................... 1-14
VEGA Cash Box Outside Dimension (Large Cash Box) ............................................... 1-14
VEGA Cash Box Outside Dimension (Front Door Cash Box) ....................................... 1-15
Bezel Outside Dimension (Bezel Type SH) ................................................................... 1-15
Bezel Outside Dimension (Bezel Type N) ..................................................................... 1-16
Bezel Outside Dimension (Bezel Type D) ..................................................................... 1-16
Bezel Outside Dimension (Bezel Type R) ..................................................................... 1-17

P/N 960-100189R_Rev. 5 {EDP #148850} i © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series Banknote Validator

Table of Contents
Page
VEGA-RFID Board Assy. Outside Dimension ............................................................... 1-17
Lock Unit Outside Dimension ........................................................................................ 1-18
Lock Unit Clearance Dimensions .................................................................................. 1-18
VEGA-RFID Unit Outside Dimension (VEGA-RFID Unit with Standard Cash Box) ...... 1-19
Technical Contact Information ................................................................................... 1-20
Americas ................................................................................................................................... 1-20
JCM American ........................................................................................................................ 1-20
Europe, Middle East, Africa & Russia ....................................................................................... 1-20
JCM Europe GmbH ................................................................................................................ 1-20
UK & Ireland ............................................................................................................................. 1-20
JCM Europe (UK Office) ......................................................................................................... 1-20
Asia and Oceania ..................................................................................................................... 1-20
JCM Gold (HK) Ltd. ................................................................................................................ 1-20
Japan Cash Machine Co., LTD. (HQ) ..................................................................................... 1-20
2 INSTALLATION ......................................................................................................2-1
Installation Procedure ................................................................................................... 2-1
SH Unit Installation .......................................................................................................... 2-1
SD/SU Unit Installation .................................................................................................... 2-1
DIP Switch Configurations ........................................................................................... 2-2
Basic Settings .................................................................................................................. 2-2
Special Settings ............................................................................................................... 2-3
LED Pattern Setting Mode .......................................................................................................... 2-3
Rewriting ccTalk Encryption Code (Initialize) .............................................................................. 2-3
Connector Pin Assignments ........................................................................................ 2-4
VEGA Pin Assignment .................................................................................................... 2-4
VEGA-RFID Pin Assignment ........................................................................................... 2-4
Preventive Maintenance ............................................................................................... 2-5
Retrieving Banknotes ...................................................................................................... 2-5
Clearing a Banknote Jam ................................................................................................ 2-5
Cleaning Procedure ...................................................................................................... 2-5
Sensor and Roller Cleaning Procedure ........................................................................... 2-5
Sensor and Roller Locations ....................................................................................................... 2-6
Standard Interface Circuit Schematics ........................................................................ 2-7
Standard Interface Circuit Schematics (Continued 1) ...................................................... 2-8
Operation Flowchart ..................................................................................................... 2-9
Operation Flowchart (Continued 1) ............................................................................... 2-10
Operation Flowchart (Continued 2) ............................................................................... 2-11
3 COMMUNICATIONS ..............................................................................................3-1
Americas ..................................................................................................................................... 3-1
JCM American .......................................................................................................................... 3-1
Europe, Middle East, Africa & Russia ......................................................................................... 3-1
JCM Europe GmbH .................................................................................................................. 3-1
UK & Ireland ............................................................................................................................... 3-1
JCM Europe (UK Office) ........................................................................................................... 3-1
Asia and Oceania ....................................................................................................................... 3-1
JCM Gold (HK) Ltd. .................................................................................................................. 3-1
Japan Cash Machine Co., LTD. (HQ) ....................................................................................... 3-1
4 DISASSEMBLY/REASSEMBLY ............................................................................4-1

P/N 960-100189R_Rev. 5 {EDP #148850} ii © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series Banknote Validator

Table of Contents
Page
Tool Requirements ........................................................................................................ 4-1
CPU Circuit Board Removal ......................................................................................... 4-1
Upper Sensor Circuit Board Removal ......................................................................... 4-3
Sub-Circuit Board Removal .......................................................................................... 4-4
Feed and Stacker Motor Removal ................................................................................... 4-5
Sub-Sensor Circuit Board Removal ............................................................................. 4-5
Lower Sensor Circuit Board Removal ......................................................................... 4-5
Transport Belt Removal ................................................................................................ 4-6
Stacker Belt Removal .................................................................................................... 4-6
Ceiling Board Assembling Caution .................................................................................. 4-8
RFID Module Removal ................................................................................................... 4-8
5 WIRING DIAGRAMS .............................................................................................. 5-1
VEGA Wiring Diagram (with Magnetic Sensor Board) ............................................... 5-1
VEGA Wiring Diagram (without Magnetic Sensor Board) ......................................... 5-2
VEGA-RFID Wiring Diagram (with Magnetic Sensor Board) ..................................... 5-3
VEGA-RFID Wiring Diagram (without Magnetic Sensor Board) ................................ 5-4
6 CALIBRATION AND TESTING .............................................................................. 6-1
Tool Requirements ........................................................................................................ 6-1
Installation Procedures ................................................................................................. 6-1
Software Download Procedure ........................................................................................ 6-2
Calibration ...................................................................................................................... 6-4
When to Calibrate ............................................................................................................ 6-4
Calibration Preparation .................................................................................................... 6-4
Reference Paper Usage .................................................................................................. 6-4
Calibration Using a PC .................................................................................................... 6-5
VEGA_Adjustment.exe Program ................................................................................................. 6-5
VEGA_Adjustment_Zero.exe Program ....................................................................................... 6-7
Calibration Failure ......................................................................................................... 6-10
Activation Failure ....................................................................................................................... 6-10
USB Driver Confirmation Message ......................................................................................... 6-10
Communication Error Message .............................................................................................. 6-10
Calibration Failure ..................................................................................................................... 6-10
Sensor Error Message ............................................................................................................ 6-10
Adjustment Data Writing Failure ................................................................................................ 6-11
Menu Item Functions ..................................................................................................... 6-12
Writing Serial Number ............................................................................................................... 6-12
Reading a Serial Number .......................................................................................................... 6-13
Reading ccTalk Encryption Code .............................................................................................. 6-13
Reading the ccTalk Address ...................................................................................................... 6-13
Writing a Standby LED Pattern Color ........................................................................................ 6-13
Reading a Standby LED Pattern Color ...................................................................................... 6-14
Reading Adjustment Data ......................................................................................................... 6-14
Reading the VEGA Software Version ........................................................................................ 6-14
Calibration without PC ................................................................................................... 6-15
Performance Tests ....................................................................................................... 6-16
Performance Test Activation .......................................................................................... 6-16

P/N 960-100189R_Rev. 5 {EDP #148850} iii © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series Banknote Validator

Table of Contents
Page
DIP Switch Configuration Settings ............................................................................................ 6-17
Performance Test Initiation ....................................................................................................... 6-17
DIP Switch Test ...................................................................................................................... 6-17
Feed Motor Forward Rotation Test ......................................................................................... 6-17
Feed Motor Reverse Rotation Test ......................................................................................... 6-18
Stacker Motor Test .................................................................................................................. 6-18
Aging Test .............................................................................................................................. 6-18
RFID Aging Test ..................................................................................................................... 6-19
OFF-Line Banknote Acceptance Test ..................................................................................... 6-19
Reading Number of Flashes .................................................................................................. 6-19
Sensor Test ............................................................................................................................ 6-19
7 EXPLODED VIEWS AND PARTS LISTS ...............................................................7-1
VEGA Entire Exploded View (SH) ................................................................................ 7-1
VEGA Entire Exploded View (SU/SD, LD and RFID) ................................................... 7-2
VEGA Entire Unit Parts List ............................................................................................. 7-3
Upper Transport Unit Entire View ................................................................................ 7-5
Upper Transport Unit Parts List ....................................................................................... 7-6
Lower Transport Unit Exploded View .......................................................................... 7-7
Lower Transport Unit Parts List ....................................................................................... 7-8
Course Path Turning Unit Exploded View ................................................................. 7-10
Course Path Turning Unit Parts List .............................................................................. 7-10
Cash Box Unit Exploded View .................................................................................... 7-11
Cash Box Unit Parts Lit ................................................................................................. 7-12
SH Unit Bezel Exploded View ..................................................................................... 7-14
SH Unit Bezel Parts List ................................................................................................ 7-15
SD/SU Unit Bezel Type D Exploded View .................................................................. 7-16
SD/SU Unit Bezel Type D Parts List .............................................................................. 7-16
SD/SU Unit Bezel Type N Exploded View .................................................................. 7-17
SD/SU Unit Bezel Type N Parts List .............................................................................. 7-17
SD/SU Unit Bezel Type R Exploded View .................................................................. 7-18
SD/SU Unit Bezel Type R Parts List .............................................................................. 7-18
Option Unit Exploded View ......................................................................................... 7-19
Option Unit Parts List ..................................................................................................... 7-20
A TROUBLESHOOTING ........................................................................................... A-1
Introduction ...................................................................................................................A-1
Troubleshooting Overview ...........................................................................................A-1
Fault Table Listings .......................................................................................................A-1
Malfunction LED Error Codes ..........................................................................................A-1
LED Indication Conditions ...........................................................................................A-3
LED Error Flashing Patterns ....................................................................................................... A-3
LED Reject Flashing Patterns ..................................................................................................... A-5
Maintenance Equipment ..................................................................................................A-8
VEGA Maintenance Equipment .................................................................................................. A-8
B GLOSSARY ......................................................................................................... B-11

P/N 960-100189R_Rev. 5 {EDP #148850} iv © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series
Banknote Validator
List of Figures
Page

Figure 1-1 VEGA Unit ............................................................................................... 1-1


Figure 1-2 Precautionary Symbols ............................................................................ 1-3
Figure 1-3 Unacceptable Banknotes ......................................................................... 1-4
Figure 1-4 VEGA and VEGA-RFID Component Names ........................................... 1-5
Figure 1-5 VEGA Unit Outside Dimension (Type SH with Standard Cash Box) ....... 1-9
Figure 1-6 VEGA Mounting Space Clearance Dimension (Type SH with Standard
Cash Box) ................................................................................................ 1-9
Figure 1-7 VEGA Unit Outside Dimension (Type SH with Large Cash Box) .......... 1-10
Figure 1-8 VEGA Mounting Space Clearance (Type SH - Large Cash Box) .......... 1-10
Figure 1-9 VEGA Unit Outside Dimension (Type SH with Front Door Cash Box) .. 1-11
Figure 1-10 VEGA Mounting Space Clearance Dimension (Type SH with Front Door
Cash Box) .............................................................................................. 1-11
Figure 1-11 VEGA Unit Outside Dimension (Type SD with Standard Cash Box) ..... 1-12
Figure 1-12 VEGA Unit Outside Dimension (Type SD with Large Cash Box) .......... 1-12
Figure 1-13 VEGA Unit Outside Dimension (Type SU with Standard Cash Box) ..... 1-13
Figure 1-14 VEGA Cash Box Outside Dimension (Type SU with Large Cash Box) . 1-13
Figure 1-15 VEGA Cash Box Outside Dimension (Standard Cash Box) .................. 1-14
Figure 1-16 VEGA Cash Box Outside Dimension (Large Cash Box) ........................ 1-14
Figure 1-17 VEGA Cash Box Outside Dimension (Standard Cash Box with Front
Door) ...................................................................................................... 1-15
Figure 1-18 VEGA Bezel Outside Dimension (Type SH) .......................................... 1-15
Figure 1-19 Bezel Outside Dimension (Type N) ....................................................... 1-16
Figure 1-20 Bezel Outside Dimension (Type D) ....................................................... 1-16
Figure 1-21 Bezel Outside Dimension (Type D) ....................................................... 1-17
Figure 1-22 VEGA-RFID Board Assy. Outside Dimension ....................................... 1-17
Figure 1-23 Lock Unit Outside Dimension ................................................................ 1-18
Figure 1-24 Lock Unit Mounting Space Clearance Dimension ................................. 1-18
Figure 1-25 VEGA-RFID Unit Outside Dimension (Standard Cash Box) .................. 1-19
Figure 2-1 M3/M4 Nut & DIP Switch Locations.......................................................... 2-1
Figure 2-2 Cable Interconnection............................................................................... 2-1
Figure 2-3 Bezel Attachment...................................................................................... 2-2
Figure 2-4 M4 Screw & Nut Removal Locations ........................................................ 2-2
Figure 2-5 Cash Box & Guide Cover Location ........................................................... 2-2
Figure 2-6 DIP Switch DS1 (ccTalk Initialize) ............................................................ 2-3
Figure 2-7 Retrieving Banknotes................................................................................ 2-5
Figure 2-8 Opening the Upper Validation Section...................................................... 2-5
Figure 2-9 Retrieving Cash Box Banknote Jam ......................................................... 2-5
Figure 2-10 General Cleaning Image........................................................................... 2-5
Figure 2-11 VEGA Sensor Cleaning Locations............................................................ 2-6
Figure 2-12 VEGA Photo-Coupler/MDB Interface Schematic Diagram ....................... 2-7
Figure 2-13 VEGA RS232C Interface Schematic Diagram.......................................... 2-7

P/N 960-100189R_Rev. 5 {EDP #148850} v © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series Banknote Validator

List of Figures
Page
Figure 2-14 VEGA ccTalk Interface Schematic Diagram .............................................2-7
Figure 2-15 VEGA Photo-Coupler/MDB Interface Schematic Diagram........................2-8
Figure 2-16 VEGA Banknote Validator Operational Flowchart (Acceptance) ..............2-9
Figure 2-17 VEGA Banknote Validator Operational Flowchart (Stacking) .................2-10
Figure 2-18 VEGA Banknote Validator Operational Flowchart (Reject) .....................2-11
Figure 4-1 Cash Box & Course Path Reversing Guide Cover Removal ....................4-1
Figure 4-2 Cash Box Frame Removal .......................................................................4-1
Figure 4-3 Upper Assembly Separation (Part 1) .......................................................4-2
Figure 4-4 Upper Assembly Separation (Part 2) .......................................................4-2
Figure 4-5 Front Bezel Removal ................................................................................4-2
Figure 4-6 Flap Positioning Spring Removal .............................................................4-2
Figure 4-7 Shaft and Flap #1 & #2 Removal .............................................................4-2
Figure 4-8 Flap Lever Arm Reassembly ....................................................................4-3
Figure 4-9 Upper Transport Assembly Removal .......................................................4-3
Figure 4-10 Main CPU Board Removal .......................................................................4-3
Figure 4-11 Upper Sensor Board Removal .................................................................4-3
Figure 4-12 Base Unit Carrier Removal (Part 1) .........................................................4-4
Figure 4-13 Base Unit Carrier Removal (Part 2) .........................................................4-4
Figure 4-14 Unplug Inter-Assembly Harnesses ...........................................................4-4
Figure 4-15 Sub-Circuit Board Removal ......................................................................4-4
Figure 4-16 Gear Box Motor Assembly Removal ........................................................4-5
Figure 4-17 Stacker & Feed Motor Removal ...............................................................4-5
Figure 4-18 Sub-Sensor Board Removal ....................................................................4-5
Figure 4-19 Lower Sensor Board Removal .................................................................4-5
Figure 4-20 Tension Pulley Unit Removal ...................................................................4-6
Figure 4-21 Belt Cover Removal .................................................................................4-6
Figure 4-22 Transport Belt Removal ...........................................................................4-6
Figure 4-23 Stacker Unit Removal (Part 1) .................................................................4-6
Figure 4-24 Stacker Unit Removal (Part 2) .................................................................4-7
Figure 4-25 Cash Box Turn Course Removal .............................................................4-7
Figure 4-26 E-Ring, Gear & Clutch Shaft Removal .....................................................4-7
Figure 4-27 Right Stacker Belt Removal .....................................................................4-7
Figure 4-28 Left Stacker Belt Removal ........................................................................4-8
Figure 4-29 Transport Belt Installation 1 .....................................................................4-8
Figure 4-30 Transport Belt Installation 2 .....................................................................4-8
Figure 4-31 RFID Module Removal 1 ..........................................................................4-8
Figure 4-32 RFID Module Removal 2 ..........................................................................4-8
Figure 5-1 VEGA Wiring Diagram (with Magnetic Sensor Board) .............................5-1
Figure 5-2 VEGA Wiring Diagram (without Magnetic Sensor Board) ........................5-2
Figure 5-3 VEGA-RFID Wiring Diagram (with Magnetic Sensor Board) ...................5-3
Figure 5-4 VEGA-RFID Wiring Diagram (without Magnetic Sensor Board) ..............5-4
Figure 6-1 Tool and Harness Connection ..................................................................6-1
Figure 6-2 Tool and Harness Connection ..................................................................6-1

P/N 960-100189R_Rev. 5 {EDP #148850} vi © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series Banknote Validator

List of Figures
Page
Figure 6-3 Hardware Wizard Welcome Screen ......................................................... 6-2
Figure 6-4 Installation Path Selection Screen ........................................................... 6-2
Figure 6-5 Install Option Screen ............................................................................... 6-2
Figure 6-6 Installation Warning Screen ..................................................................... 6-2
Figure 6-7 Hardware Wizard Completion Screen ..................................................... 6-2
Figure 6-8 DIP Switch DS1 Initial Setting .................................................................. 6-2
Figure 6-9 JCM VEGA Download Screen ................................................................. 6-3
Figure 6-10 Software Selection Screen ...................................................................... 6-3
Figure 6-11 Download Progress Screen ...................................................................... 6-3
Figure 6-12 CRC Confirmation Screen ....................................................................... 6-3
Figure 6-13 Tool and Harness Connection ................................................................. 6-4
Figure 6-14 Reference Paper Types ........................................................................... 6-4
Figure 6-15 Upper Transport Unit Open ..................................................................... 6-4
Figure 6-16 Placing Reference Paper ......................................................................... 6-5
Figure 6-17 Upper Transport Unit Close ..................................................................... 6-5
Figure 6-18 DIP Switch Block DS1 Initial Settings ...................................................... 6-5
Figure 6-19 VEGA Adjustment Screen ....................................................................... 6-5
Figure 6-20 Entrance Sensor Adjustment Screen ....................................................... 6-5
Figure 6-21 White Reference paper Placement Request Dialog ................................ 6-6
Figure 6-22 White Reference Paper Calibration Progress Screen ............................. 6-6
Figure 6-23 Black Reference paper Placement Request Dialog ................................. 6-6
Figure 6-24 Black Reference paper Removal Request Dialog ................................... 6-6
Figure 6-25 Calibration without Reference Paper 1 .................................................... 6-6
Figure 6-26 Calibration without Reference Paper 2 .................................................... 6-6
Figure 6-27 Motor Speed Test .................................................................................... 6-6
Figure 6-28 White Reference paper Placement Request Dialog ................................ 6-6
Figure 6-29 White Reference paper Removal Request Dialog ................................... 6-6
Figure 6-30 Request Writing Data to EEPROM .......................................................... 6-7
Figure 6-31 Writing EEPROM Data Progress ............................................................. 6-7
Figure 6-32 Save As Screen ....................................................................................... 6-7
Figure 6-33 VEGA Adjustment Complete Screen ....................................................... 6-7
Figure 6-34 DIP Switch Block DS1 Initial Settings ...................................................... 6-7
Figure 6-35 VEGA Adjustment Screen ....................................................................... 6-7
Figure 6-36 Serial No. Input Field Location ................................................................. 6-7
Figure 6-37 LED Idle Pattern Menu Location .............................................................. 6-8
Figure 6-38 Entrance Sensor Calibration .................................................................... 6-8
Figure 6-39 White Reference paper Placement Request Dialog ................................ 6-8
Figure 6-40 White Reference Paper Calibration Progress Screen ............................. 6-8
Figure 6-41 Black Reference Paper Placement Request Dialog Screen .................... 6-8
Figure 6-42 Black Reference Paper Calibration Progress Screen .............................. 6-8
Figure 6-43 Black Reference Paper Removal Request Dialog ................................... 6-8
Figure 6-44 Calibration without Reference Paper 1 .................................................... 6-8
Figure 6-45 Calibration without Reference Paper 2 .................................................... 6-9

P/N 960-100189R_Rev. 5 {EDP #148850} vii © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series Banknote Validator

List of Figures
Page
Figure 6-46 Motor Speed Test .....................................................................................6-9
Figure 6-47 White Reference paper Placement Request Dialog .................................6-9
Figure 6-48 White Reference paper Removal Request Dialog ...................................6-9
Figure 6-49 Request Writing Data to EEPROM ..........................................................6-9
Figure 6-50 Clearing EEPROM Data ...........................................................................6-9
Figure 6-51 Writing Data to EEPROM .........................................................................6-9
Figure 6-52 Save As Screen .......................................................................................6-9
Figure 6-53 VEGA Adjustment Complete Screen .......................................................6-9
Figure 6-54 USB Driver Confirmation Screen ...........................................................6-10
Figure 6-55 Communication Error Screen .................................................................6-10
Figure 6-56 Entrance Sensor Calibration Error .........................................................6-10
Figure 6-57 Retrying Calibration Message ................................................................6-10
Figure 6-58 Calibration Failed Message ....................................................................6-10
Figure 6-59 Save As Screen .....................................................................................6-10
Figure 6-60 Overwrite Confirmation ..........................................................................6-11
Figure 6-61 Failed Data Save Error ...........................................................................6-11
Figure 6-62 Writing Error Screen ...............................................................................6-11
Figure 6-63 Retrying Writing Message ......................................................................6-11
Figure 6-64 Writing Failed Message ..........................................................................6-11
Figure 6-65 Save As Screen .....................................................................................6-11
Figure 6-66 Overwrite Confirmation ..........................................................................6-11
Figure 6-67 Failed Data Save Error ...........................................................................6-11
Figure 6-68 Tool Bar Menu 1 .....................................................................................6-12
Figure 6-69 Serial No. Window Request ...................................................................6-12
Figure 6-70 SERIAL NO Input ...................................................................................6-12
Figure 6-71 Writing Serial No.Complete ....................................................................6-12
Figure 6-72 Tool Bar Menu 2 .....................................................................................6-13
Figure 6-73 Serial No. Read Completion ...................................................................6-13
Figure 6-74 Tool Bar Menu 3 .....................................................................................6-13
Figure 6-75 Encryption Code Read Completion ........................................................6-13
Figure 6-76 Tool Bar Menu 4 .....................................................................................6-13
Figure 6-77 Address Read Completion .....................................................................6-13
Figure 6-78 Tool Bar Menu 5 .....................................................................................6-13
Figure 6-79 Select LED Color ....................................................................................6-13
Figure 6-80 Writing LED Standby Indication .............................................................6-14
Figure 6-81 Tool Bar Menu 6 .....................................................................................6-14
Figure 6-82 Reading LED Standby Indication ...........................................................6-14
Figure 6-83 Tool Bar Menu 7 .....................................................................................6-14
Figure 6-84 Save As Screen .....................................................................................6-14
Figure 6-85 Tool Bar Menu 8 .....................................................................................6-14
Figure 6-86 Software Version Indication ...................................................................6-14
Figure 6-87 Tool and Harness Connection ................................................................6-15
Figure 6-88 DIP Switch Settings ................................................................................6-15

P/N 960-100189R_Rev. 5 {EDP #148850} viii © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series Banknote Validator

List of Figures
Page
Figure 6-89 Tool and Harness Connection ............................................................... 6-16
Figure 7-1 VEGA Entire Unit Exploded View (SH) .................................................... 7-1
Figure 7-2 VEGA Entire Unit Exploded View (SU/SD, LD and RFID) ....................... 7-2
Figure 7-3 Upper Transport Unit Exploded View ...................................................... 7-5
Figure 7-4 Lower Transport Unit Exploded View ...................................................... 7-7
Figure 7-5 Course Turning Unit Exploded View ...................................................... 7-10
Figure 7-6 Cash Box Unit Exploded View ............................................................... 7-11
Figure 7-7 SH Unit Bezel Exploded View ................................................................ 7-14
Figure 7-8 SD/SU Unit Bezel Type D Exploded View ............................................. 7-16
Figure 7-9 SD/SU Unit Bezel Type N Exploded View ............................................. 7-17
Figure 7-10 SD/SU Unit Bezel Type R Exploded View ............................................. 7-18
Figure 7-11 Option Unit Exploded View .................................................................... 7-19
Figure A-1 Additional Maintenance Equipment Requirements ..................................A-8

P/N 960-100189R_Rev. 5 {EDP #148850} ix © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series Banknote Validator

THIS PAGE INTENTIONALLY LEFT BLANK

P/N 960-100189R_Rev. 5 {EDP #148850} x © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series
Banknote Validator
List of Tables
Page

Table 1-1 VEGA Model Number Specifications ....................................................... 1-2


Table 1-2 VEGA Type Number Specifications ......................................................... 1-2
Table 1-3 VEGA-RFID Model Number Specifications ............................................. 1-2
Table 1-4 VEGA-RFID Structure Number Specifications ......................................... 1-2
Table 1-5 VEGA-RFID Type Number Specifications ............................................... 1-3
Table 1-6 VEGA and VEGA-RFID Technical Specifications .................................... 1-6
Table 1-7 VEGA and VEGA-RFID Environmental Specifications ............................ 1-7
Table 1-8 VEGA Electrical Specifications ................................................................ 1-7
Table 1-9 VEGA Structural Specifications ............................................................... 1-8
Table 1-10 RFID Specifications ................................................................................. 1-8
Table 2-1 DIP Switch Block 1 Settings .................................................................... 2-2
Table 2-2 DIP Switch Block 2 Settings .................................................................... 2-3
Table 2-3 DIP Switch Block 3 Settings .................................................................... 2-3
Table 2-4 DIP Switch DS1 Color Settings ................................................................ 2-3
Table 2-5 VEGA Interface Connection Pin Assignments ......................................... 2-4
Table 2-6 VEGA-RFID Interface Connection Pin Assignments ............................... 2-4
Table 2-7 VEGA Sensor Cleaning Methods ............................................................ 2-6
Table 6-1 Red LED Flash Rate Errors ................................................................... 6-16
Table 6-2 Performance Test DIP Switch Configuration Settings ........................... 6-17
Table 6-3 Feed Motor Abnormal Error Codes ........................................................ 6-17
Table 6-4 Stacker Motor Abnormal Error Codes .................................................... 6-18
Table 6-5 Feeding/Stacking Abnormal Error Codes .............................................. 6-18
Table 6-6 Sensor Test DIP Switch 2 Configuration Settings ................................. 6-20
Table 7-1 VEGA Entire Unit Parts List ..................................................................... 7-3
Table 7-2 Upper Transport Unit Parts List ............................................................... 7-6
Table 7-3 Lower Transport Unit Parts List ............................................................... 7-8
Table 7-4 Course Path Turning Parts List .............................................................. 7-10
Table 7-5 Cash Box Unit Parts List ........................................................................ 7-12
Table 7-6 SH Unit Bezel Parts List ........................................................................ 7-15
Table 7-7 VEGA SD/SU Unit Bezel Type D Parts List ........................................... 7-16
Table 7-8 VEGA SD/SU Unit Bezel Type N Parts List ........................................... 7-17
Table 7-9 VEGA SD/SU Unit Bezel Type R Parts List ........................................... 7-18
Table 7-10 Option Unit Parts List ............................................................................. 7-20
Table A-1 Fault Table Listings ..................................................................................A-1
Table A-2 LED Error Flashing Patterns ....................................................................A-3
Table A-3 LED Reject Flashing Patterns ..................................................................A-5

P/N 960-100189R_Rev. 5 {EDP #148850} xi © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series Banknote Validator

List of Tables
Page
Table A-4 Additional Maintenance Equipment Parts Lists ....................................... A-9

P/N 960-100189R_Rev. 5 {EDP #148850} xii © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series
Banknote Validator
Section 1
1 GENERAL INFORMATION
Description
This section provides a general overview of the In order to make operation this device and navigat-
VEGA Series Banknote Validator Unit, pictured in ing within this manual easier, the following illus-
Figure 1-1. This section is designed to help the user trations are used:
navigate through this guide with ease. It contains Safety Instructions need to be observed in order to
the following information: protect the operators and the equipment; these are
• VEGA Unit identified with Bold text and the following picto-
• VEGA Product Descriptions graphs:
• VEGA-RFID Product Descriptions Special Notes affect the use of the Banknote Vali-
• Precautions dator; these are identified with italic text and the
following pictograph:
• Primary Features
Steps require the operator to perform specific
• Component Names
actions; these are identified with sequential num-
• Specifications bers (1, 2, 3 etc.)
• Unit Dimensions .
• Technical Contact Information
VEGA Unit
Figure 1-1 VEGA Unit

NOTE: The VEGA-RFID Unit is available with the VEGA-RC Twin In-Vehicle Unit. Refer to the
VEGA-RC Twin Operation and Maintenance Manual for the VEGA-RFID In-Vehicle Unit details.
Figure 1-1 VEGA Unit

P/N 960-100189R_Rev. 5 {EDP #148850} 1-1 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 1 VEGA™ Series Banknote Validator General Information

Product Descriptions Table 1-2 VEGA Type Number Specifications


VEGA Product Descriptions No
Model: **** - * * ** * - ** - **
No (1) (2)(3)(4)(5) (6) (7)
The VEGA product description consists of a prod-
uct model number (Table 1-1) and type number Box Access (Cash Box Removal Side)
(Table 1-2). (5) F = Front Access
B = Rear Access
L = No Cash Box (LD type)
VEGA Model Description
Option
Table 1-1 lists the product model number descrip- 00 = No Option
tion for the VEGA. (6) 01 = Lock Unit
02 = Bezel Protector
Table 1-1 VEGA Model Number Specifications 03 = Lock Unit + Bezel Protector

Model: VEGA - * * * - *** - **** Interface*


No No (1) (2)(3)(4) (5) (6)
(7) I1 = ID-003 Interface Types
I4 = 4 Interface Types
(1) Product Series Name *. An external interface cable needs to be prepared by a customer.
(2) CPU Board Type
1 = Standard VEGA-RFID Product Descriptions
Durability The VEGA-RFID product descriptions consist of a
(3) 0 = Standard
1 = Reserved product model number (Table 1-3), structure num-
SUB Board ber (Table 1-4) and type number (Table 1-5).
0 = 12V DC Power (NO Magnetic Sensor)
1 = 12V DC Power / Magnetic Sensor (W) NOTE: The VEGA-RFID Unit is available
(4) 2 = 24V DC Power / NO Magnetic Sensor with the VEGA-RC Twin In-Vehicle Unit.
3 = 24V DC Power / Magnetic Sensor (J)
4 = 24V DC Power / Magnetic Sensor (W) Refer to the VEGA-RC Twin Operation and
5 = 12V DC Power / Magnetic Sensor (J) Maintenance Manual for the VEGA-RFID In-
Stacker Type Vehicle Unit details.
SH = Downward horizontal stacking
(5) SU = Upward vertical stacking VEGA-RFID Model Description
SD = Downward vertical stacking.
LD = No Stacking Mechanism Table 1-3 lists the product model number descrip-
Recycler (Option)* tion for the VEGA-RFID.
None = No Recycler Featured (Standard) Table 1-3 VEGA-RFID Model Number
(6) RC1 = Featured. VEGA-RC (1 Denomination)
RC20 = Featured. VEGA-RC Twin (2 Denominations) Specifications
RC21 = Featured. VEGA-RC Twin In-Vehicle Model
(2 Denominations)
Model: VEGA-RFID - * * * * - (RFID Structure)
*. Optional recycler units details are explained in each Operation and No No (1) (2)(3)(4)
Maintenance Manual. Refer to VEGA-RC Operation and Maintenance
Manual for using the RC1 or the VEGA-RC Twin Operation and Mainte-
nance Manual for using the RC20/RC221. (1) Product Series Name
VEGA Type Description
Table 1-2 lists the product type number description (2) CPU Board Type
1 = Standard
for the VEGA. Durability
Table 1-2 VEGA Type Number Specifications (3) 0 = Standard
1 = Reserved
Model: **** - * * ** * - ** - **
No No (1) (2)(3)(4)(5) (6) (7) SUB Board
(4) 2 = 24V DC Power / NO Magnetic Sensor
(1) Country Code 4 = 24V DC Power / Magnetic Sensor (W)
Refer to the “Software Information Sheet”
Cash Box VEGA-RFID Structure Description
(2) 3 = 300 Note Standard Box
Table 1-4 lists the product structure number
A = 1000 Note Large Box (Optional)
B = 300 Note Front Door (Optional) description for the VEGA-RFID.
Lock Table 1-4 VEGA-RFID Structure Number
(3) 0 =Thumb Lock (Plastic)
Specifications
1 = OEM Lock
2 = Front Door Lock
Bezel Model: VEGA-RFID - (Model Number) - ** - ****
No
01 = SH 68mm (EUR) No (1) (2)
02 = SH 76mm (GBR/SCO/NIRL)
03 = SH 71mm (RUS)
04 = SH 77mm White (JPN) (1) Stacker Type
05 = SH 67mm (USA) SH = Downward horizontal stacking
07 = SH 76mm Black (JPN)
(4) 11 = SH 68mm (EUR) + Metal Bezel (EUR) Recycle (Option)*
21 = SH 71mm Long Bezel (TYPE 3)
22 = SH 71mm Long Bezel (TYPE 4)
(2) RC22 = Featured. VEGA-RC Twin In-Vehicle (2 Denominations)
N2 = SU/SD 76mm (GBR/SCO/NIRL) For the VEGA-RFID
D1 = SU/SD 67mm (USA)
D2 = SU/SD 71mm (RUS) *. Refer to the VEGA-RC Twin Operation and Maintenance Manual for
D3 = SU/SD 68mm (EUR) using the optional recycler unit RC22.
R1 = SU/SD 71mm (RUS)

P/N 960-100189R_Rev. 5 {EDP #148850} 1-2 © 2019, JAPAN CASH MACHINE CO., LTD.
General Information VEGA™ Series Banknote Validator Section 1

VEGA-RFID Type Description 1. This unit is not designed for outdoor installation.
Table 1-5 lists the product type number description Be sure the Host Machine contains enough pro-
tection to avoid wet or dusty conditions when
for the VEGA-RFID. installing it in both open-air and indoor spaces.
Table 1-5 VEGA-RFID Type Number Specifications 2. Be sure the Host Machine is designed with care-
ful consideration for retrieving a Banknote and/or
Model: **** - * * ** * - ** - ** cleaning a Banknote jam.
No No (1) (2)(3)(4)(5) (6) (7) 3. Be careful not to use excessive outside pressure
on the Unit Frame, especially when a Cash Box is
(1) Country Code not installed.
Refer to the “Software Information Sheet”
4. Avoid exposing the Banknote Insertion Slot to
(2) Cash Box direct Sunlight and/or Incandescent Lamp illumi-
3 = 300 Note Standard Box nation having a Gradient Angle of 15 Degrees or
Lock more, and an illumination index of 3000 Lux or
(3) 0 =Thumb Lock (Plastic) less. Ensure that the Host Machine is also
1 = OEM Lock designed to avoid exposing the Banknote Inser-
Bezel tion Slot to direct Sunlight or incandescent light.
01 = SH 68mm (EUR) 5. Do not allow the Unit to endure a range of tem-
02 = SH 76mm (GBR/SCO/NIRL) perature and humidity beyond the environmental
03 = SH 71mm (RUS)
(4) 04 = SH 77mm White (JPN) limits specified (See “Environmental Specifica-
05 = SH 67mm (USA) tions (VEGA and VEGA-RFID)” on page 1-7).
07 = SH 76mm Black (JPN)
11 = SH 68mm (EUR) + Metal Bezel (EUR) 6. Do not use the Unit in environments that may be
21 = SH 71mm Long Bezel (TYPE 3) subject to extreme temperature changes.
22 = SH 71mm Long Bezel (TYPE 4)
7. Do not use the Unit where it may be exposed to
(5) Box Access (Cash Box Removal Side) airborne evaporated or sporadic chemicals and/or
F = Front Access oil.
Option 8. Do not install the unit in a in an excessively
00 = No Option smoke filled environment.
(6) 01 = Lock Unit 9. Be sure to connect the Frame Housing to the
02 = Bezel Protector
03 = Lock Unit + Bezel Protector Frame Ground of the Host Machine.
* 10. Because this equipment is a component product,
(7) Interface close the Host Machine’s door before using it.
I1 = ID-003 Interface Types
11. Do not operated the Unit while the Cash Box
*. An external interface cable needs to be prepared by a customer. Door is open. Personal injury may occur.
Precautions Mounting, Dismounting and Transporta-
Figure 1-2 Precautionary Symbols
tion
Methods for mounting, dismounting, and transport-
ing the unit:
1. Be sure to turn the Unit’s power OFF before
mounting or removing the optional or sub unit(s).
Type 1 Type 2 Type 3 2. Plugging or unplugging the communications con-
nector while the Unit’s power is ON may cause
Figure 1-2 Precautionary Symbols damage to the other unit(s).
3. Be sure to carry the Unit using both hands. Hold-
Symbols in Figure 1-2 are defined as follows: ing the Unit with only one hand may cause per-
1. (Type 1) Do not insert a damaged or exhibited sonal injury if the unit comes apart.
unfit condition Banknote; it may cause a jam 4. While transporting, be careful not to apply too
inside the unit. much pressure to the unit, or subject it to excess
NOTE: Refer to “Banknote Fitness vibration.
Requirements” on page 1-4. 5. Do not throw or apply excessive force to the unit.
2. (Type 2) Do not expose the unit to water. The unit 6. Be sure to carry or transport the Unit with the
contains several precision electronic devices that Cash Box installed. Exerting external pressure on
can be damaged if water or any liquid is sprayed the equipment without the Cash Box in place
or spilled into the unit. may cause it to distort.
3. (Type 3) Do not install the unit in a dusty envi- PLACING FOREIGN OBJECTS INTO THE UNIT
ronment. Dust may damage the unit or degrade Observe the following precautions when placing
its performance.
foreign objects into the Unit:
User Cautions 1. Do not insert anything except Banknotes into the
Careful measures were taken in the design of this Insertion Slot. Inserting Receipts, Staples Tick-
product to ensure its quality; however, the follow- ets, Rubber Bands, or Credit Card into the Unit
ing cautions pertain to all users and should be fol- may damage the Banknote Transport path.
lowed for safe operation. 2. Do not inject liquids into the Banknote Insertion
Slot. Injecting water, oil or cleaning agents may
Installation Cautions damage the Sensors within the Banknote Trans-
The installation Cautions are defined as follows: port path.

P/N 960-100189R_Rev. 5 {EDP #148850} 1-3 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 1 VEGA™ Series Banknote Validator General Information

Preventive Maintenance Caution: Make sure Interface


The preventive maintenance requirements are Harness connections to the Host
defined as follows: Machine are shorter than 3 Meters
1. Be sure to turn the Power OFF before beginning (9.84 Feet) in length. Cut off all
a maintenance procedure. The equipment pro- unused portions of the Interface
duces improper operating signals while in main-
tenance mode that may cause personal injury. Harness wiring.

Caution: Turn the Unit’s power WARNING: This Unit is designed


supply OFF before opening the for use with a Limited Power
Upper or Lower Guide; otherwise, Source! Design the Host Cabinet
the Belts could begin operating space to meet all local related
and cause injury by pulling safety standards.
fingers into the unit.
Banknote Fitness Requirements
2. When closing the section(s) having latches or
tabs such as Upper Guide and/or Course Path The following Banknote types may not validate
Turning Unit, ensure that it clicks firmly into correctly, or can cause a Banknote jam and/or dam-
place. age to the Unit’s Transport Path. Banknotes exhib-
iting the conditions listed below and illustrated in
Caution: Be careful to avoid any Figure 1-3 should be avoided:
personal injury to fingers when
• torn
closing the Guide Section.
• taped
3. When reassembling a disassembled unit, ensure • excessive folds or wrinkles
that each part is carefully placed in its proper
location. • dirty
4. Be sure that the Guides and Unit sections are • curled
placed in the proper location after a maintenance
procedure. • wet
5. Use a soft, lint-free cloth, cotton swab or com- • containing foreign objects and/or oil
pressed air spray to clean dust and debris from
the Banknote path and the inside areas of the Figure 1-3 Unacceptable Banknotes
Unit.
WARNING: Use only non-
Damaged Banknotes Taped Banknotes
flammable compressed air when
necessary to clean dust by using
a compressed air spray.
Wrinkled or Folded Banknotes
6. Perform routine cleaning and maintenance at
least once a month or even more often depending
on conditions to keep the Validation Unit’s per-
formance optimal. Curled, Folded or Partial Banknotes
7. If the Unit is exposed to water or other liquids,
use a clean, dry micro-fiber cloth to wipe off and
absorb excess liquids immediately. Any remain-
ing liquids may affect and degrade the Sensors
and Validation performance. Dirty Banknotes Wet or Oiled Banknotes

WARNING: Do not inject water or Figure 1-3 Unacceptable Banknotes


liquid agents of any kind into the Primary Features
Unit; as this may cause extreme The VEGA contains the following primary fea-
damage to the Unit. tures:
Caution: Do not use any alcohol, • The ability to replace an identical VEGA Unit
thinner, or citrus-based products installation (e.g., a Unit having and SH
for cleaning any surfaces or specification or a SD/SU specification) into a wide
sensors that can damage the range of target Host Machines by changing the
plastic surface when cleaning it. Bezel and the Cash Box stop location.
8. Do not redesign or disassemble the Unit. Unau- • A single denomination can flow in reverse by
thorized use by inadequately trained personnel, adding the VEGA-RC.
or use outside the original manufacturer’s intent
for operation voids the warranty. • Any two (2) denominations can be recycled by
adding the VEGA-RC Twin Unit.

P/N 960-100189R_Rev. 5 {EDP #148850} 1-4 © 2019, JAPAN CASH MACHINE CO., LTD.
General Information VEGA™ Series Banknote Validator Section 1

Component Names (VEGA and VEGA-RFID)


Figure 1-4 illustrates the VEGA and VEGA-RFID Component Names and locations.
e
Figure 1-4 VEGA and VEGA-RFID Compo- a g f

l i
n

k o

Front Access Rear Access p q


NOTE: The VEGA-RFID Unit is available with the VEGA-RC Twin In-Vehicle Unit. Refer to the
VEGA-RC Twin Operation and Maintenance Manual for the VEGA-RFID In-Vehicle Unit details.
a) Upper Section j) Course Path Reversing Guide Cover Release
b) Bezel Buttons
c) Upper Section Open/Close Buttons k) Cash Box Door
d) Cash Box l) Thumb Lock Knob
e) USB Connector Receptacle Cover m) Banknote Insertion Slot
f) Interface Connector Receptacle n) Lock Unit (Option)
g) Recycler (RC) Connector Receptacle o) Cash Box Stopper
h) DIP Switches (Refer to “Structural Specifications (VEGA)” on page 1-8)
i) Course Path Reversing Guide p) VEGA-RFID Harness Connector
(Inside of the VEGA-RFID Board Assy.)
q) VEGA-RFID Board Assy.

Figure 1-4 VEGA and VEGA-RFID Component Names

P/N 960-100189R_Rev. 5 {EDP #148850} 1-5 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 1 VEGA™ Series Banknote Validator General Information

Specifications
Technical Specifications (VEGA and VEGA-RFID)
Table 1-6 VEGA and VEGA-RFID Technical Specifications
Accepted Denominations: Refer to the Specific Country’s “Software Information Sheet”
95% or greater
The following Banknote types are excluded:
• Banknotes with excess or poor magnetism or unclear graphics.
• Double (dual) Banknotes.
• Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes.
Acceptance Rate:* • Banknotes having folded corners or edges.
• Banknotes having the wrong cut dimensions or printing displacement.
• Returned Banknote because of incorrect or failed insertion.
• Banknotes having excessive or insufficient Magnetic-ink (when Magnetic Sensor
contact occurs)
Long side: 110-165mm (4.33-6.5 in.)
Banknote Types Accepted:
Short side: 60-82mm (2.36-3.23 in.)
Insertion Direction: Four (4) ways
Validation Method: Optical, 5 wavelength (transparency and reflection)
• Approximately 2 seconds (from Banknote insertion to vend signal output)
Processing Speed:† • Approximately 3 seconds (from Banknote insertion to completion of stacking)
• Approximately 3 seconds (from Banknote insertion to enable of next insertion)
Diagnostic Indicators: LED (full-Color range)
Escrow: 1 Banknote
Not supported (Sequential Operation by more than 100 Banknotes is
Sequential Operation: prohibited).
Anti-stringing Mechanism: Optical and mechanical combination.
Standard Cash Box: Approximately 300 notes (new Banknotes)
Cash Box Capacity: Large Cash Box: Approximately 1000 notes (new Banknotes)
Front Door Cash Box: Approximately 300 notes (new Banknotes)
Front Access or Rear Access (SH Type)
Cash Box Access: Upward (SU or SD Type)
VEGA

Cash Box Type: Standard Cash Box


Large Cash Box
• Photo-coupler Isolation (ID-003, ID-0D3)
• RS232C (ID-003)
Interface:‡
• ccTalk (ID-0E3)
• Pulse (ID-082A)
Cash Box Capacity: Standard Cash Box: Approximately 300 notes (new Banknotes)
VEGA-RFID

Cash Box Access: Front Access (SH Type)

Cash Box Type: Standard Cash Box

Interface:† RS232C (ID-003)


*. Based on new Euro Banknotes. Refer to the “Software Information Sheet” for each Country’s Banknote particular acceptance rate.
†. Based on Euro Banknote sizes. Processing time depends on the Host communication time lag.
‡. Related Parameters for the respective Interface type or types listed.

P/N 960-100189R_Rev. 5 {EDP #148850} 1-6 © 2019, JAPAN CASH MACHINE CO., LTD.
General Information VEGA™ Series Banknote Validator Section 1

Environmental Specifications (VEGA and VEGA-RFID)


Table 1-7 VEGA and VEGA-RFID Environmental Specifications
Operating Temperature: 0°C to + 50°C (32°F to 122°F)*
Storage Temperature: -20°C to + 60°C (- 4°F to 140°F)*
Relative Operating Humidity: 30% to 80% RH (non-condensed)
Relative Storage Humidity: 10% to 85% RH (non-condensed)
Avoid contact with direct sunlight
Visible Light Sensitivity: (Interior lighting must be incandescent with a Gradient Angle of 15 Degree or more, having an Illumina-
tion index of 3000 Lux or less)

Installation: Indoors Only (Not exposed to the elements, including the internal Unit assemblies)
*. Depends on Hydrothermal conditions

Hydrothermal Condition Graph

35°C/80RH%

Allowable
Operating
Temperature and 50°C/30RH%
Humidity Range

Electrical Specifications (VEGA)


NOTE: The VEGA-RFID Unit is available with the VEGA-RC Twin In-Vehicle Unit. Refer to the
VEGA-RC Twin Operation and Maintenance Manual for the VEGA-RFID Electrical Specifications.
Table 1-8 VEGA Electrical Specifications

12V Power Supply Type 24V Power Supply Type

Supply Voltage* † ‡ **: 12V DC (±5%) (2.0A recommended††) 24V DC (Range: 20V - 42.5V DC)
12V DC 24V DC 36V DC
• Standby = 0.2A • Standby = 0.1A • Standby = 0.1A
Current Consumption‡‡:
• Operation = 0.7A • Operation = 0.5A • Operation = 0.3A
(Max:1.0A) (Max: 0.6A) (Max: 0.5A)
*. Use a Limited Power Source.
†. If Voltage ripple exists on the applied Voltage, ensure that the minimum Voltage does not fall below 20V DC, and filter the Voltage ripple smooth as
much as possible. Hot-swapping is prohibited (e.g., do not plug or unplug Power Connectors while the power is active [ON]).
‡. Be sure that the electrical specification for the VEGA Unit matches the optional VEGA-RC Unit (e.g., The VEGA-RC 12V DC Specification Unit must
be installed on the VEGA 12V DC Specification Unit and the VEGA-RC 24V DC Specification Unit must be installed on the VEGA 24V Specification
Unit).
**.Rise time to rise from 0V DC to specified supply voltage should be within 100ms.
††.For VEGA + RC30 specification, 5.0A is recommended.
‡‡.Each Current Consumption is for only the VEGA Unit. When using the VEGA or VEGA-RFID Unit with the VEGA-RC or the VEGA-RC Twin, refer to
the Section 1 “Electrical Specification” of each Operation and Maintenance Manual.

P/N 960-100189R_Rev. 5 {EDP #148850} 1-7 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 1 VEGA™ Series Banknote Validator General Information

Structural Specifications (VEGA)


NOTE: The VEGA-RFID Unit is available with the VEGA-RC Twin In-Vehicle Unit. Refer to the
VEGA-RC Twin Operation and Maintenance Manual for the VEGA-RFID Structural Specifications.
Table 1-9 VEGA Structural Specifications

Unit (300 notes): Approximately 2kg (4.409 lbs)


Weight: Unit (1000 notes): Approximately 2.5kg (5.516lbs)
Cash Box (300 notes): Approximately 0.8kg (1.763 lbs)
Cash Box (1000 notes): Approximately 1kg (2.204 lbs)
Horizontal (SH Type)
Mounting:* Vertical Surface Installation (SU/SD Type)
Rear Installation (Front Access)
Cash Box Stopper Installation:
Front Installation (Rear Access)
Outer Dimensions: 168mm (6.61 in) High x 221.5mm (8.72 in) Deep x 104mm (4.09 in) Wide.†
*. 0 degrees, ±0 degrees angle
†. Without a 12mm width Faceplate.

RFID Specifications
Table 1-10 RFID Specifications

Frequency: 13.56MHz ±7kHz


Transmission Power: 200mW

P/N 960-100189R_Rev. 5 {EDP #148850} 1-8 © 2019, JAPAN CASH MACHINE CO., LTD.
General Information VEGA™ Series Banknote Validator Section 1

Unit Dimensions
Entire VEGA Unit Outside Dimension (SH Unit with Standard Cash Box)
Figure 1-5 illustrates the Entire VEGA SH Unit with a Standard Cash Box outside dimension.
Figure 1-5 VEGA Unit Outside Dimension
(Type SH with Standard Cash Box)

221.5 12 104
168

NOTE: All Dimensions are in Millimeters


Figure 1-5 VEGA Unit Outside Dimension (Type SH with Standard Cash Box)
Entire VEGA Unit Clearance Dimension (SH Unit with Standard Cash Box)
Figure 1-6 illustrates the VEGA SH Unit with Standard Cash Box mounting space clearance dimension.
Figure 1-6 VEGA Mounting Space Clearance a) Upper Section Open/Close Button
Dimension (Type SH with Standard Cash Box) b) Course Path Reversing Guide Door Release Button
380 (Top Opening)

b a
168

Rear Access 221.5 Front Access


238
446 223

NOTE: All Dimensions are in Millimeters


Figure 1-6 VEGA Mounting Space Clearance Dimension (Type SH with Standard Cash Box)

P/N 960-100189R_Rev. 5 {EDP #148850} 1-9 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 1 VEGA™ Series Banknote Validator General Information

Entire VEGA Unit Outside Dimension (SH Unit with Large Cash Box)
Figure 1-7 illustrates the entire VEGA SH Unit with Large Cash Box outside dimension.
Figure 1-7 VEGA Unit Outside Dimension
(Type SH with Large Cash Box)

221.5 12 104

247.8

61.6 112 52
92

5.6 4xM4 (Installation Hole)

NOTE: All Dimensions are in Millimeters


Figure 1-7 VEGA Unit Outside Dimension (Type SH with Large Cash Box)

Entire VEGA Unit Clearance Dimension (SH Unit with Large Cash Box)
Figure 1-8 illustrates the VEGA SH Unit with Large Cash Box mounting space clearance dimension.
Figure 1-8 VEGA Mounting Space Clearance a) Upper Section Open/Close
(Type SH - Large Cash Box) Button
b) Course Path Reversing
Guide Door Release Button
b a
460
248

Rear Access Front Access


221.5
238 NOTE: All Dimensions
466 240
are in Millimeters

Figure 1-8 VEGA Mounting Space Clearance (Type SH - Large Cash Box)

P/N 960-100189R_Rev. 5 {EDP #148850} 1-10 © 2019, JAPAN CASH MACHINE CO., LTD.
General Information VEGA™ Series Banknote Validator Section 1

VEGA Unit Outside Dimension (SH Unit with Front Door Cash Box)
Figure 1-9 illustrates the entire VEGA SH Unit with Front Door Cash Box outside dimension.
Figure 1-9 VEGA Unit Outside Dimension
(Type SH with Front Door Cash Box)

104
94
221.5 12

33.9
168

168
113.7
100
86 55 57 24.3
5xM3
91
92

NOTE:
5.6 4xM4 (Installation Hole) All Dimensions are in
57.5 112 Millimeters

Figure 1-9 VEGA Unit Outside Dimension (Type SH with Front Door Cash Box)
Entire VEGA Unit Clearance Dimension (SH Unit with Front Door Cash Box))
Figure 1-10 illustrates the VEGA SH Unit with Front Door Cash Box mounting space clearance dimen-
sion.
Figure 1-10 VEGA Mounting Space Clearance
Dimension (Type SH with Front Door Cash

b a
380
168

Rear Access 221.5 Front Access


238
453.5 231.5

NOTE: All Dimensions are in Millimeters

Figure 1-10 VEGA Mounting Space Clearance Dimension (Type SH with Front Door Cash Box)

P/N 960-100189R_Rev. 5 {EDP #148850} 1- 11 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 1 VEGA™ Series Banknote Validator General Information

Entire VEGA Unit Outside Dimension (SD Unit with Standard Cash Box)
Figure 1-11 illustrates the entire VEGA SD Unit with Standard Cash Box outside dimension.
Figure 1-11 VEGA Unit Outside Dimension
(Type SD with Standard Cash Box)

110.8
249.9

20
169.2
NOTE: All Dimensions are in Millimeters

Figure 1-11 VEGA Unit Outside Dimension (Type SD with Standard Cash Box)

Entire VEGA Unit Outside Dimension (SD Unit with Large Cash Box)
Figure 1-12 illustrates the entire VEGA SD Unit with Large Cash Box outside dimension.
Figure 1-12 VEGA Unit Outside Dimension
(Type SD with Large Cash Box)
110.8

249.9
20
249

NOTE: All Dimensions are in Millimeters

Figure 1-12 VEGA Unit Outside Dimension (Type SD with Large Cash Box)

P/N 960-100189R_Rev. 5 {EDP #148850} 1-12 © 2019, JAPAN CASH MACHINE CO., LTD.
General Information VEGA™ Series Banknote Validator Section 1

Entire VEGA Unit Outside Dimension (SU Unit with Standard Cash Box)
Figure 1-13 illustrates the entire VEGA SU Unit with Standard Cash Box outside dimension.
Figure 1-13 VEGA Unit Outside Dimension
(Type SU with Standard Cash Box)

110.8
249.9

20
169.2
NOTE: All Dimensions are in Millimeters

Figure 1-13 VEGA Unit Outside Dimension (Type SU with Standard Cash Box)

Entire VEGA Unit Outside Dimension (SU Unit with Large Cash Box)
Figure 1-14 illustrates the entire VEGA SU Unit with Large Cash Box outside dimension.
Figure 1-14 VEGA Cash Box Outside Dimen-
sion (Type SU with Large Cash Box)
110.8

249.9
20
249

NOTE: All Dimensions


are in Millimeters

Figure 1-14 VEGA Cash Box Outside Dimension (Type SU with Large Cash Box)

P/N 960-100189R_Rev. 5 {EDP #148850} 1-13 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 1 VEGA™ Series Banknote Validator General Information

VEGA Cash Box Outside Dimension (Standard Cash Box)


Figure 1-15 illustrates the VEGA Standard Cash Box outside dimension.

Figure 1-15 VEGA Cash Box Outside Dimen-


sion (Standard Cash Box)

97.6
5.3 218.1

118.2
198.85

NOTE: All Dimensions are in Millimeters

Figure 1-15 VEGA Cash Box Outside Dimension (Standard Cash Box)

VEGA Cash Box Outside Dimension (Large Cash Box)


Figure 1-16 illustrates the VEGA Large Cash Box outside dimension.
Figure 1-16 VEGA Cash Box Outside Dimen-
sion (Large Cash Box)
97.6

5.3 218.1 16.2


190

190.85
NOTE: All Dimensions are in Millimeters

Figure 1-16 VEGA Cash Box Outside Dimension (Large Cash Box)

P/N 960-100189R_Rev. 5 {EDP #148850} 1-14 © 2019, JAPAN CASH MACHINE CO., LTD.
General Information VEGA™ Series Banknote Validator Section 1

VEGA Cash Box Outside Dimension (Front Door Cash Box)


Figure 1-17 illustrates the VEGA Cash Box with the Front Door outside dimension.
Figure 1-17 VEGA Cash Box Outside Dimen-
sion (Standard Cash Box with Front Door)

( 231.5)
6.3 225.2 97.6
110.2

NOTE: All Dimensions are in Millimeters

Figure 1-17 VEGA Cash Box Outside Dimension (Standard Cash Box with Front Door)
Bezel Outside Dimension (Bezel Type SH)
Figure 1-18 illustrates the Bezel type SH outside dimension.

Figure 1-18 VEGA Bezel Outside Dimension


(Type SH)

100 11.9 43
33.9 20.4

83

X = 68mm (EUR)
76mm (GBR/SCO/NIRL)
71mm (RUS)
77mm (JPN)
67mm (USA)
NOTE: All Dimensions are in Millimeters

Figure 1-18 VEGA Bezel Outside Dimension (Type SH)

P/N 960-100189R_Rev. 5 {EDP #148850} 1-15 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 1 VEGA™ Series Banknote Validator General Information

Bezel Outside Dimension (Bezel Type N)


Figure 1-19 illustrates the Bezel Type N outside dimension.
Figure 1-19 Bezel Outside Dimension (Type
N)

22 31.3
94

X 13 30.5 14.95

83
100

X = 68mm (EUR) or
76mm (GBR/SCO/NIRL)

NOTE: All Dimensions are in Millimeters

Figure 1-19 Bezel Outside Dimension (Type N)

Bezel Outside Dimension (Bezel Type D)


Figure 1-20 illustrates the Bezel Type D outside dimension.

Figure 1-20 Bezel Outside Dimension (Type


D)

4
18 31.3
18.7

94
3.5
18.4
12.6 5.25

X
3× 83
100

X = 67mm (USA)
71mm (RUS)
68mm (EUR)

NOTE: All Dimensions are in Millimeters

Figure 1-20 Bezel Outside Dimension (Type D)

P/N 960-100189R_Rev. 5 {EDP #148850} 1-16 © 2019, JAPAN CASH MACHINE CO., LTD.
General Information VEGA™ Series Banknote Validator Section 1

Bezel Outside Dimension (Bezel Type R)


Figure 1-21 illustrates the Bezel Type R outside dimension.
Figure 1-21 Bezel Outside Dimension (Type
D)

100.01 36.5 31.3

13.1
24.5
3

78.4
2
71 11
85.2
94

NOTE: All Dimensions are in Millimeters

Figure 1-21 Bezel Outside Dimension (Type R)


VEGA-RFID Board Assy. Outside Dimension
Figure 1-22 illustrates the VEGA-RFID Board Assy. outside dimension.

Figure 1-22 VEGA-RFID Board Assy. Outside


Dimension

33 34
18 106 15

3xM2.6
55

52
21

M2.6
NOTE: All Dimensions are in Millimeters
Figure 1-22 VEGA-RFID Board Assy. Outside Dimension

P/N 960-100189R_Rev. 5 {EDP #148850} 1-17 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 1 VEGA™ Series Banknote Validator General Information

Lock Unit Outside Dimension


Figure 1-23 illustrates the Lock Unit outside dimension.

Figure 1-23 Lock Unit Outside Dimension

64.4
57.2 58.2
50.9 37.4 43.4
40

26.2

NOTE: All Dimensions are in Millimeters

Figure 1-23 Lock Unit Outside Dimension


Lock Unit Clearance Dimensions
Figure 1-24 illustrates the Lock Unit mounting space clearance dimension.
Figure 1-24 Lock Unit Mounting Space Clear-
ance Dimension

90
°

NOTE: All Dimensions are in Millimeters

Figure 1-24 Lock Unit Mounting Space Clearance Dimension

P/N 960-100189R_Rev. 5 {EDP #148850} 1-18 © 2019, JAPAN CASH MACHINE CO., LTD.
General Information VEGA™ Series Banknote Validator Section 1

VEGA-RFID Unit Outside Dimension (VEGA-RFID Unit with Standard Cash Box)
Figure 1-25 illustrates the entire VEGA-RFID Unit with Standard Cash Box outside dimension.
NOTE: The VEGA-RFID Unit is available with the VEGA-RC Twin In-Vehicle Unit. Refer to the
VEGA-RC Twin Operation and Maintenance Manual for the VEGA-RFID In-Vehicle Unit details.

Figure 1-25 VEGA-RFID Unit Outside Dimen-


sion (Standard Cash Box)

105.6
94
221.5 12

33.9

168

3xM2.6
113.7

105.57 5.3 18.7

86 55 57 24.3
5xM3
91
92

57.5 112 5.6 4xM4(Installation Hole)

NOTE: All Dimensions are in Millimeters

Figure 1-25 VEGA-RFID Unit Outside Dimension (Standard Cash Box)

P/N 960-100189R_Rev. 5 {EDP #148850} 1-19 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 1 VEGA™ Series Banknote Validator General Information

Technical Contact Information


To obtain further technical information regarding the VEGA Unit, please contact the nearest location listed
below:
Americas Asia and Oceania
JCM AMERICAN JCM GOLD (HK) LTD.
Phone: +1-702-651-0000 Phone: +852-2429-7187
Fax: +1-702-644-5512 Fax: +852-2929-7003
925 Pilot Road, Las Vegas, NV 89119 Unit 1-7, 3/F., Favor Industrial Centre
E-mail: support@jcmglobal.com 2-6 Kin Hong Street, Kwai Chung,
Europe, Middle East, Africa & Russia N.T. Hong Kong
JCM EUROPE GMBH E-mail: asiasupport@jcmglobal.com
Phone: +49-211-530-645-60 JAPAN CASH MACHINE CO., LTD. (HQ)
Fax: +49-211-530-645-65 Phone: +81-6-6703-8400
Mündelheimer Weg 60 Fax: +81-6-6707-0348
D-40472 Düsseldorf Germany 2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035
E-mail: support@jcmglobal.eu JAPAN
UK & Ireland E-mail: Shohin@jcm-hq.co.jp
JCM EUROPE (UK OFFICE)
Phone: +44 (0) 190-837-7331 The JCM Website for all locations is:
Fax: +44 (0) 190-837-7834 http://www.jcmglobal.com
Unit B, Third Avenue
Denbigh West Business Park
Bletchley, Milton Keynes,
Buckinghamshire MK1 1DH, UK
E-mail: support@jcmglobal.eu

P/N 960-100189R_Rev. 5 {EDP #148850} 1-20 © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series
Banknote Validator
Section 2
2 INSTALLATION
This section provides Installation instructions for 3. Set the VEGA DIP Switches (Figure 2-1 b) for
the VEGA Banknote Validator Unit. This section the proper communications Mode (See “DIP
contains the following information: Switch Configurations” on page 2-2).
4. Connect the VEGA Unit to the Host Machine
• Installation Procedure using a user supplied Harness as shown in Figure
• DIP Switch Configurations 2-1.
• Connector Pin Assignments Figure 2-2 Cable Interconnection
• Preventive Maintenance b
• Cleaning Procedure c
• Standard Interface Circuit Schematics
• Operation Flowchart a
Installation Procedure
Perform the following steps to install a VEGA SH
and SU/SD Unit.
SH Unit Installation
1. Mount the VEGA in place without Cash Box
installed.
2. Standard Cash Box: d
Bolt the bottom of the Standard Cash Box Guide
into place using four (4) M4 Hexnuts (Figure 2-1 a) VEGA Unit
a1 through a4), or using five (5) M3 Hexnuts b) VEGA Interface Connector
(Figure 2-1 c1 through c5). c) Harness (User prepared)
Large Cash Box: d) Host Machine (Game Machine, Kiosk, etc.)
Bolt the bottom of the Large Cash Box Guide
into place using four (4) M4 Hexnuts (Figure 2-1 Figure 2-2 Cable Interconnection
a1 through a4). 5. Turn the VEGA Unit Power ON.
6. Activate the VEGA Unit normally, and confirm
Figure 2-1 M3/M4 Nut & DIP Switch Locations that the LED lighting sequence indicates an
b active idle mode color pattern as set by DIP
Switch selection (See “DIP Switch Configura-
tions” on page 2-2).
SD/SU Unit Installation
1. Set the VEGA DIP Switches for the proper com-
munication Mode (See “DIP Switch Configura-
tions” on page 2-2).
2. Connect the VEGA Unit to the Host Machine
using a user supplied Harness as shown in Figure
a1 a 2-2.
2
3. Turn the VEGA Unit Power ON.
a3 4. Activate VEGA Unit normally, and confirm that
a4 the LED lighting sequence indicates an active
M4 Nut idle mode color pattern as set by DIP Switch
c1 selection (See “DIP Switch Configurations” on
c2 page 2-2).
c3 c4 c 5. Turn the VEGA Unit Power OFF and disconnect
5 the Harness between the VEGA and the Host
M3 Nut Machine.
6. Connect the attached Bezel 2 Plate (Figure 2-3 a)
Figure 2-1 M3/M4 Nut & DIP Switch Locations on the VEGA SD/SU Bracket (Figure 2-3 b)
NOTE: The bolt length are not to extend using two (2) M4 Screws (Figure 2-3 c1 & c2).
more than 5mm up from the ground surface.

P/N 960-100189R_Rev. 5 {EDP #148850} 2-1 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 2 VEGA™ SeriesBanknote Validator Installation

7. Mount the VEGA SD/SU Bracket into place of


the Host Machine using two (2) Hexnuts (Figure Figure 2-5 Cash Box & Guide Cover Location
2-3 d1 & d2).

Figure 2-3 Bezel Attachment

a
b b

c2 d2
c1
d1
Figure 2-3 Bezel Attachment
NOTE: The bolt length are not to extend
more than 15mm up from the Host
Machine’s base. Figure 2-5 Cash Box & Guide Cover Location
8. Remove the Course Path Reversing Guide and
bolt the VEGA SD/SU Unit into the VEGA SD/ DIP Switch Configurations
SU Bracket installed on the Host Machine using
two (2) M4 Screws (Figure 2-4 a1 & a2) and two This portion provides the basic and special DIP
(2) or four (4) M4 Hexnuts. Switch settings for the VEGA Unit.
Basic Settings
Figure 2-4 M4 Screw & Nut Removal Loca-
To activate the ID-003, ccTalk or MDB Interface on
tions
a VEGA Unit, set DIP Switch Block DS2 Switches
#6 through #8 to ON to select the desired Commu-
nications Interface Protocol (Table 2-2). Then set
DIP Switch Block DS1 Switches #2 through #8 to
a2 ON to select the desired Banknote acceptance/
a1
b4 b2 inhibit settings.
b3 NOTE: The setting of Switches #2 through
b1 #8 on DS1, and Switches #1 through #5 on
DS2 are decided by the Related Country’s
Software Information Sheet.
Refer to the related Country’s Software Information
Sheet for further Switch setting details.
Table 2-1 DIP Switch Block 1 Settings

DS1
Figure 2-4 M4 Screw & Nut Removal Locations
NOTE: The number of Screws required Switch No. Switch ON Switch OFF
depend on each Host Machine specification 1 Test Mode Basic Performance
requirements. 2
9. Seat the Cash Box (Figure 2-5 a) into the Frame 3
and replace the Course Path Reversing Guide 4
Cover (Figure 2-5 b) onto the Upper Section. 5
Refer to the Related Country’s
10. Turn the VEGA Unit Power ON. Software Information Sheet
6
7
8

P/N 960-100189R_Rev. 5 {EDP #148850} 2-2 © 2019, JAPAN CASH MACHINE CO., LTD.
Installation VEGA™ SeriesBanknote Validator Section 2

Table 2-2 DIP Switch Block 2 Settings To set and save the desired LED setting proceed as
follows:
1. Turn the VEGA Unit Power OFF.
DS2 2. Set DS1 Switches #1, #2 and #7 to ON when
choosing the LED gradient indication.
3. Turn the VEGA Unit Power ON.
Switch No. Switch ON Switch OFF
4. Set DS1 Switch #1 to OFF to memorize the
1 Stand-by setting indication and embed it into the
2 VEGA Unit memory.
Refer to the Related Country’s Software 5. The selected color setting will be reflected by the
3
Specification Sheet Front Panel LED Color flashing indication when
4
the desired assignment is completed correctly.
5
NOTE: If the LED lights Red, the
6 7 8 IF Setting
Color assignment process failed.
6
Turn the VEGA Power OFF and
OFF OFF OFF ID-003 (RS-232C)
perform the procedure again.
ID-003
OFF ON ON (Photo-Coupler Isolation)
7
OFF ON OFF ccTalk (No Encryption)
Rewriting ccTalk Encryption Code
ON ON OFF ccTalk (Encryption)
(Initialize)
ON OFF ON ccTalk (Checksum)
The ccTalk Interface Encryption Code is rewritten
8
ON OFF OFF MDB
with the VEGA Serial Number by setting DIP
Switch Block #1 as shown in Figure 2-6, and per-
DIP Switch Block #3 selects between RS232C and forming the following Encryption Code Initializa-
Pulse Mode Communication (Table 2-3). tion Instructions.
Table 2-3 DIP Switch Block 3 Settings Figure 2-6 DIP Switch DS1 (ccTalk Initialize)

1 (ON)
DS3 2 (OFF)
Figure 2-6 DIP Switch DS1 (ccTalk Initialize)
Switch No. Switch ON Switch OFF
1 RS232C Interface Pulse Interface To set and save the Serial Number as the default
ccTalk Encryption Code, proceed as follows:
Special Settings 1. Turn the VEGA Unit Power OFF.
When the VEGA Status LED indicates Stand-by 2. Set DIP Switch Block DS1 Switches #1 through
operation, set the desired LED Indication Pattern or #6 to ON.
3. Turn the VEGA Unit Power ON.
rewrite the ccTalk Initialization Encryption Code 4. Set DS1 Switch #1 to OFF.
by performing the special setting information that When the LED is extinguished, Encryption Code
follows. rewriting into the Serial Number (Initialize) has
LED Pattern Setting Mode begun.
5. The LED will flash Blue when the memory
To change the LED Indication Pattern to show a rewrite procedure is complete.
Green, Blue or Rainbow Gradient Color, set the
DIP Switches as indicated in Table 2-4 for the NOTE: If the LED lights Red, the
Color assignment process failed.
desired LED result. Turn the VEGA Power OFF and
Table 2-4 DIP Switch DS1 Color Settings perform the procedure again.
Color DIP Switch DS1
NOTE: DIP Switch settings may vary
based on software changes related
Rainbow Gradient to the specific Country using the
VEGA Unit.
Refer to the Related Country’s
Software Information Sheet.
Blue

Green

P/N 960-100189R_Rev. 5 {EDP #148850} 2-3 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 2 VEGA™ SeriesBanknote Validator Installation

Connector Pin Assignments


VEGA Pin Assignment
Table 2-5 lists the VEGA Interface Connector Pin Assignments.
Table 2-5 VEGA Interface Connection Pin Assignments

Box Pin Header: PS-16PE-D4LT1-PN (JAE)


Recommended Socket Housing: PS-D4C16
Contact Type: 030-51304-001
Recommended Wire: UL1007 AWG #24~26

As Viewed From Front Side

Pin No.* Signal Name I/O† Function

1 VDD1 12V DC (Option: 24V - 36V DC)‡


--
2 VSS1 GND --
3 RS232C-RXD IN
Serial data signal input line from Controller to Validator
4 PC-RXD IN
Serial data signal input line from Controller to Validator
5 PC-TXD(MDB) OUT
Serial data signal output line from Validator to Controller
6 PC-COM --
Photo-coupler Common (Ground)
7 VEND3(BUSY) OUT
Serial data signal output line from Validator to Controller
8 SG Signal Ground --
9 INHIBIT3(Soft-R) IN
Serial data signal input line from Controller to Validator
10 INHIBIT4 IN
Serial data signal input line from Controller to Validator
11 INHIBIT1 (TTL-RXD) IN
Serial data signal input line from Controller to Validator
12 INHIBIT2(D/E) IN
Serial data signal input line from Controller to Validator
13 RTS/FULL OUT
Serial data signal output line from Validator to Controller
14 Serial data signal output line from Validator to Controller
VEND4(RS232C-TXD) OUT (RS232C output line alternative)
15 VEND1(cc-Talk(TTL-TXD)) IN/OUT** Serial data signal I/O line from Validator to Controller
16 VEND2(ABN) OUT Serial data signal output line from Validator to Controller
*. NOTE: The listed Pin Numbers are different from the Pin Numbers actually printed on the Circuit Board. Be sure that the Pin Numbers printed on the
Connector entry point.
†. I/O (Input/Output) is the Terminal viewed from Banknote Validator’s Bezel opening.
‡. Be sure to use the correct Supply Voltage Specification Parts (Use the 24V DC Specification Item when using 24V - 36V DC Option).
**. ccTalk dual circuit used.

VEGA-RFID Pin Assignment


Table 2-6 lists the VEGA-RFID Interface Connector Pin Assignments.
Table 2-6 VEGA-RFID Interface Connection Pin Assignments

4 1
Validator Connector: 5559-06P, Nylon 66
5 2 Recommended Socket Housing: 5557-06R, Nylon 66
Contact Type: 5556T, AWG#16~28
Recommended Wire: UL1007 AWG #24~26
6 3

As Viewed From Front Side

Pin No.* Signal Name I/O† Function


1 VDD1 -- 24V DC
2 GND -- GND
3 NC IN
4 RS232C-TXD IN Serial data signal output line from Validator to Controller
5 RS232C-RXD OUT Serial data signal input line from Controller to Validator
6 GND -- GND
*. NOTE: The listed Pin Numbers are different from the Pin Numbers actually printed on the Circuit Board. Be sure that the Pin Numbers printed on the
Connector entry point.
†. I/O (Input/Output) is the Terminal viewed from Banknote Validator’s Bezel opening.

P/N 960-100189R_Rev. 5 {EDP #148850} 2-4 © 2019, JAPAN CASH MACHINE CO., LTD.
Installation VEGA™ SeriesBanknote Validator Section 2

Preventive Maintenance 5. Remove the Cash Box from the VEGA Unit.
6. Rotate the Cash Box Banknote Transportation
Retrieving Banknotes Gear in the necessary direction (Figure 2-9 a) to
To retrieve Cash Box deposited Banknotes, perform remove the jammed Banknote.
the following steps:
Figure 2-9 Retrieving Cash Box Banknote Jam
1. Pull and remove the Cash Box from the Frame
(Figure 2-7 a).
2. Rotate the Thumb Lock Knob counterclockwise
and lower the Cash Box Door (Figure 2-7 b).
3. Retrieve the Banknotes from the Cash Box
(Figure 2-7 c). a
Figure 2-7 Retrieving Banknotes

Cash Box Banknote


Transportation Gear

Figure 2-9 Retrieving Cash Box Banknote Jam


a c
Cleaning Procedure
To clean the VEGA Validation Section, use a soft
dry or slightly damp with water lint-free Micro-
b Knob fiver Cloth.
Do not use any alcohol, solvents, citrus based prod-
Figure 2-7 Retrieving Banknotes
ucts or scouring agents that may cause damage to
Clearing a Banknote Jam the Validation Section Sensors and/or Rollers.
To retrieve a Banknote Jam located inside the
VEGA Unit, proceed as follows: Sensor and Roller Cleaning Procedure
1. Simultaneously press in on the two (2) Upper To clean the VEGA Unit’s Sensors and Rollers,
Transport Unit Open/Close Latches located on proceed as follows:
each side of the Unit, and lift the Upper Transport 1. Turn the power OFF on both VEGA Unit and
Unit open (Figure 2-8 a). Host Machine.
2. Remove the Course Reversing Guide Cover by 2. Open the Upper Transport Unit.
pressing in on the two (2) Guide Cover Release 3. Clean the appropriate path and Lens of each Sen-
Buttons (Figure 2-8 b) located on each side of the sor.
Cover.
3. Turn the Thumb Lock Knob (Figure 2-8 c) to gain Caution: Do not use Alcohol, thinner or
access to the jammed Banknote. Citrus based products for cleaning any
Banknote Transport Sensors or surfaces.
Figure 2-8 Opening the Upper Validation Sec- The lenses can become clouded by
tion chemical evaporation residue that may
cause acceptance errors.
a Figure 2-10 General Cleaning Image
Before
Cleaning
Lens Roller Belt

b After
Cleaning
Lint-free Cloth/Cotton Swab/Air Jet

c
Figure 2-8 Opening the Upper Validation Section
4. Remove the jammed Banknote or foreign object Figure 2-10 General Cleaning Image
jamming the Transport Path.

P/N 960-100189R_Rev. 5 {EDP #148850} 2-5 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 2 VEGA™ SeriesBanknote Validator Installation

Sensor and Roller Locations


Figure 2-11 illustrates the various VEGA Unit’s sensor cleaning locations and Table 2-7 lists the VEGA
sensor cleaning methods.
Figure 2-11 VEGA Sensor Cleaning Locations
a

d
c
f
g h
i
d
b
a

NOTE: Wipe the Rollers and Belts, colored Green,


with a water damped Micro-fiber cloth.

Figure 2-11 VEGA Sensor Cleaning Locations


Table 2-7 VEGA Sensor Cleaning Methods
Sym. Sensor Cleaning Method
a Entrance Sensors, Prism
b Validation Sensors, Prism
c Side Sensors Wipe area clean using a lint-free cloth
d Escrow Sensor, Prism
e Prism
f Recycler (RC) Flap Sensor
Blow area clean with compressed air*
g Stacker Door Flap Sensor
h Stack Input Sensor
Remove the Cash Box and blow from under-surface of the Unit
i Cash Box Present Sensor
with a compressed air* (Prisms on the Cash Box as well)
j Pusher Mechanism Home Position Sensors
*. Use a non-flammable compressed air.

P/N 960-100189R_Rev. 5 {EDP #148850} 2-6 © 2019, JAPAN CASH MACHINE CO., LTD.
Installation VEGA™ SeriesBanknote Validator Section 2

Standard Interface Circuit Schematics


Figure 2-12 illustrates the VEGA Photo-Coupler/MDB Interface Schematic Diagram.
Figure 2-12 VEGA Photo-Coupler/MDB Inter-
VEGA SIDE CONTROLLER SIDE
face Schematic Diagram +5V

+5V
1 6 loL=15mA (Max)
5 TXD
101

3 PS2811 +12V
(NEC)
NPN
3.3V
6 1 1F=10mA (Min)
4 RXD

6 SG
4
PS2811 3
(NEC)

Figure 2-12 VEGA Photo-Coupler/MDB Interface Schematic Diagram


Figure 2-13 illustrates the VEGA RS232C Interface Schematic Diagram.
Figure 2-13 VEGA RS232C Interface Sche-
CONTROLLER SIDE
maticVEGA SIDE
Diagram
MAX232C DSW3 MAX232C

T1IN T1OUT 14 TXD R1IN R1OUT

R1OUT R1IN 3 RXD T1OUT T1IN

8 SG

Figure 2-13 VEGA RS232C Interface Schematic Diagram


Figure 2-14 illustrates the VEGA ccTalk Interface Schematic Diagram.
Figure 2-14 VEGA ccTalk Interface Schematic
VEGA SIDE CONTROLLER SIDE
Diagram
3.3V +5V
+5V Data Com

loL=70mA (Max)
15 VEND1
UMH9N
74HC14 74HC14 (ROHM)
NPN

74HC14 74HC14 uPA677TB


(NEC)
8 SG

Figure 2-14 VEGA ccTalk Interface Schematic Diagram

P/N 960-100189R_Rev. 5 {EDP #148850} 2-7 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 2 VEGA™ SeriesBanknote Validator Installation

Standard Interface Circuit Schematics (Continued 1)


Figure 2-15 illustrates the VEGA Pulse Interface Schematic Diagram.
Figure 2-15 VEGA Photo-Coupler/MDB Inter-
VEGA SIDE CONTROLLER SIDE
face Schematic Diagram
3.3V

10KΩ
11 INH1
NPN
VHC14 4R7KΩ 3.3V
102

10KΩ
12 INH2
NPN
VHC14 4R7KΩ 3.3V
102

10KΩ
9 INH3
NPN
VHC14 4R7KΩ 3.3V
102

10KΩ
10 INH4
NPN
VHC14 4R7KΩ
102
+5V

IOL = 350mA(Max)
7 BUSY
uPA677TB
(NEC)
VHC14

3.3V +5V +5V

IOL = 70mA(Max)
15 VEND1
VHC14 VHC14 UMH9N
(ROHM)
+5V
VHC14 VHC14 uPA677TB
(NEC)
IOL = 350mA(Max)
16 ABN
uPA677TB
(NEC) +5V
VHC14

IOL = 350mA(Max)
13 STKF
uPA677 TB
(NEC)

VHC14
8 SG

Figure 2-15 VEGA Pulse Interface Schematic Diagram

P/N 960-100189R_Rev. 5 {EDP #148850} 2-8 © 2019, JAPAN CASH MACHINE CO., LTD.
Installation VEGA™ SeriesBanknote Validator Section 2

Operation Flowchart
Figure 2-16 depicts a typical VEGA Banknote acceptance flow process.
Figure 2-16 VEGA Banknote Validator Opera-
tional Flowchart (Acceptance)

Power ON
D
a a) Initializing

C
b b) Stand-by

NO c) Enable Accept?
c d
d) LED Display No Accept Pattern
YES
e e) LED Display shows Enable Accept
Pattern

NO
f f) Is Banknote inserted?

YES
g g) Banknote transporting and
sampling

h h) Stop Transportation (Escrow position)

NO
i i) Is Banknote Validation OK?

YES
NO
j j) Is Banknote Acceptable?

YES

k k) Provide Denomination Signal Output

A) To Stacker
(See Figure 2-17 on page 2-10)
A B B) To Reject
(See Figure 2-18 on page 2-11)

Figure 2-16 VEGA Banknote Validator Operational Flowchart (Acceptance)

P/N 960-100189R_Rev. 5 {EDP #148850} 2-9 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 2 VEGA™ SeriesBanknote Validator Installation

Operation Flowchart (Continued 1)


Figure 2-17 depicts a typical VEGA Banknote stacking flow process.
Figure 2-17 VEGA Banknote Validator Opera-
tional Flowchart (Stacking)

A A) Begin Stacking

a a) Banknote Transportation to Stacker

NO
b b) Complete Banknote Transportation?

YES
c c) Vend Signal Output

d d) Complete Stacking Process

e e) Stop Banknote Movement

f f) LED Display Blinks Red Light

NO
g g) Remove Banknote from the Transport Path?

YES
C C) Return to Stand-by
(See Figure 2-16 on page 2-9)
D D) Return to Initializing
(See Figure 2-16 on page 2-9)

Figure 2-17 VEGA Banknote Validator Operational Flowchart (Stacking)

P/N 960-100189R_Rev. 5 {EDP #148850} 2-10 © 2019, JAPAN CASH MACHINE CO., LTD.
Installation VEGA™ SeriesBanknote Validator Section 2

Operation Flowchart (Continued 2)


Figure 2-18 depicts a typical VEGA Banknote reject flow process.
Figure 2-18 VEGA Banknote Validator Opera-
tional Flowchart (Reject)

B B) Reject Command

a a) Reject Banknote

NO
b b) Complete Banknote Rejection?

YES c c) Try to Reject Again

b d) Complete Banknote Rejection Now?


YES
NO
e e) Stop Banknote Movement

f
f) LED Display Flashes a Red Color

g
NO g) Remove Banknote from the Transport Path?
YES
C C) Return to Stand-by
D (See Figure 2-16 on page 2-9)
D) Return to Initializing
(See Figure 2-16 on page 2-9)

Figure 2-18 VEGA Banknote Validator Operational Flowchart (Reject)

P/N 960-100189R_Rev. 5 {EDP #148850} 2- 11 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 2 VEGA™ SeriesBanknote Validator Installation

THIS PAGE INTENTIONALLY LEFT BLANK

P/N 960-100189R_Rev. 5 {EDP #148850} 2-12 © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series
Banknote Validator
Section 3
3 COMMUNICATIONS
This section was intentionally left out due to a Non-Disclosure Agreement requirement.
If this information is required, please contact the closest office location listed below:

Americas Asia and Oceania


JCM AMERICAN JCM GOLD (HK) LTD.
Phone: +1-702-651-0000 Phone: +852-2429-7187
Fax: +1-702-644-5512 Fax: +852-2929-7003
925 Pilot Road, Las Vegas, NV 89119 Unit 1-7, 3/F., Favor Industrial Centre
E-mail: support@jcmglobal.com 2-6 Kin Hong Street, Kwai Chung,
Europe, Middle East, Africa & Russia N.T. Hong Kong
JCM EUROPE GMBH E-mail: asiasupport@jcmglobal.com
Phone: +49-211-530-645-60 JAPAN CASH MACHINE CO., LTD. (HQ)
Fax: +49-211-530-645-65 Phone: +81-6-6703-8400
Mündelheimer Weg 60 Fax: +81-6-6707-0348
D-40472 Düsseldorf Germany 2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035
E-mail: support@jcmglobal.eu JAPAN
UK & Ireland E-mail: Shohin@jcm-hq.co.jp
JCM EUROPE (UK OFFICE)
Phone: +44 (0) 190-837-7331 The JCM Website for all locations is:
Fax: +44 (0) 190-837-7834 http://www.jcmglobal.com
Unit B, Third Avenue
Denbigh West Business Park
Bletchley, Milton Keynes,
Buckinghamshire MK1 1DH, UK
E-mail: support@jcmglobal.eu

P/N 960-100189R_Rev. 5 {EDP #148850} 3-1 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 3 VEGA™ Series Banknote Validator Communications

THIS PAGE INTENTIONALLY LEFT BLANK

P/N 960-100189R_Rev. 5 {EDP #148850} 3-2 © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series
Banknote Validator
Section 4

4 DISASSEMBLY/REASSEMBLY
This section provides disassembly and reassembly NOTE: To remove the VEGA SD/SU
instruction for the VEGA Banknote Validator. Unit from the Host Machine, refer to
This section contains the following information: “SD/SU Unit Installation” on page 2-
• Tool Requirements 1 and perform reverse operation.
• CPU Circuit Board Removal 3. Remove the four (4) Frame Mounting Screw
from each side of the VEGA Unit’s Frame (Fig-
• Upper Sensor Circuit Board Removal
ure 4-2 a1 through a4).
• Sub-Circuit Board Removal
4. Separate the VEGA Unit (Figure 4-2 b) from the
• Feed and Stacker Motor Removal Lower Frame Section by lifting up and off the
• Sub-Sensor Circuit Board Removal Cash Box Frame (Figure 4-2 c).
• Lower Sensor Circuit Board Removal Figure 4-2 Cash Box Frame Removal
• Transport Belt Removal b
• Stacker Belt Removal
• RFID Module Removal
NOTE: Calibration is required after
reassembly (Refer to “Calibration” on
page 6-4). a4
Tool Requirements
The following tools will be required to perform a3
disassembly and reassembly.
• #1 Phillips Screwdriver
• Flat Blade Screwdriver
• E-Ring Holder a1
• Tweezer
CPU Circuit Board Removal
a2
To remove the VEGA Unit’s CPU Board, proceed
as follows: c
1. Remove the VEGA Cash Box (Figure 4-1 a)
from the Frame (Figure 4-1 b). Figure 4-2 Cash Box Frame Removal
2. Remove the Course Path Reversing Guide Cover
(Figure 4-1 c) from the Upper Transport Unit 5. Open and hold the Upper Transport Unit (Figure
(Figure 4-1 d). 4-3 a).
6. Use a Flat Blade Screwdriver to release the two
c Path Revers-
Figure 4-1 Cash Box & Course (2) Claw Hooks (Figure 4-3 b1 & b2) of each
d
ing Guide Cover Removal Harness Cover by pressing-in on them through
the slot opening located on each side of the
Upper Transport Unit, and lift and separate the
two (2) Covers from retaining the Connector in
place (Figure 4-3 c).
7. Unplug the two (2) Signal Connectors from the
b CPU Board on the opened Upper Transport Unit.

a
Figure 4-1 Cash Box & Course Path Reversing
Guide Cover Removal

P/N 960-100189R_Rev. 5 {EDP #148850} 4-1 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 4 VEGA™ Series Banknote Validator Disassembly/Reassembly

10. Remove the two (2) Flap Positioning Springs


Figure 4-3 Upper Assembly Separation (Part (Figure 4-6 a1 & a2) from the side of the Upper
1) a Transport Unit (Figure 4-6 b).

Figure 4-6 Flap Positioning Spring Removala


2
b2

b1
c

a1
b
Figure 4-6 Flap Positioning Spring Removal
Figure 4-3 Upper Assembly Separation (Part 1) 11. Remove the single E-Ring (Figure 4-7 a) from the
8. While lifting up on the Upper Transport Unit end of the Flap Axis (Figure 4-7 b).
(Figure 4-4 a), gently widen one side of the 12. Slide the Flap Axis containing the mounted left
Lower Transport Unit hinge area (Figure 4-4 b), Flap Lever (Figure 4-7 c) and remove the right
and separate the Upper Transport Unit from the (Figure 4-7 d) and left Flap Lever from the Flap
Lower Transport Unit. Axis end.
13. Carefully remove the Flap 1 (Figure 4-7 e) and
Figure 4-4 Upper Assembly Separation (Part
Flap 2 (Figure 4-7 f) up and off the Upper Trans-
2) port Unit.

Figure 4-7 Shaft and Flap #1 & #2 Removal


a
f
e b
c
b

a
Figure 4-4 Upper Assembly Separation (Part 2) d
9. Pull the Front Bezel (Figure 4-5 a) forward and
off the Upper Transport Unit (Figure 4-5 b). Figure 4-7 Shaft and Flap #1 & #2 Removal
Figure 4-5 Front Bezel Removal NOTE: When re-attaching the Right Flap
Lever, ensure that the retaining pin portion
b of the left Flap Lever (Figure 4-8 a)
securely fits into the Flap 1 mating hole
(Figure 4-8 b) and the corresponding pin of
the right Flap Lever (Figure 4-8 c) fits into
Flap 2 mating hole (Figure 4-8 d).

a
Figure 4-5 Front Bezel Removal

P/N 960-100189R_Rev. 5 {EDP #148850} 4-2 © 2019, JAPAN CASH MACHINE CO., LTD.
Disassembly/Reassembly VEGA™ Series Banknote Validator Section 4

Figure 4-8 Flap Lever Arm Reassembly Figure 4-10 Main CPU
a Board Removal
d 4
a1
c a2
a3

a
b
b
Figure 4-8 Flap Lever Arm Reassembly
14. Carefully press-in, and individually pull upward d
on the six (6) Plastic Retaining Tabs one at a time c
on the Upper Transport Unit (Figure 4-9 a1
through a6), and carefully remove the Upper
Transport Unit up and off the Lower Transport
Unit (Figure 4-9 b).
Figure 4-9 Upper Transport Assembly
Removal
a1
b
a2 Figure 4-10 Main CPU Board Removal
a3 Upper Sensor Circuit Board
a4 Removal
a5 To remove the VEGA Unit’s Upper Sensor Board,
proceed as follows:
a6
1. Remove the two (2) Mounting Screws (Figure 4-
11 a1 & a2) securing the Upper Sensor Board in
place (Figure 4-11 b), and unplug the single Cir-
cuit Board Connector (Figure 4-11 c) located on
the Upper Sensor Board.
2. Left the Sensor Board up and off the Upper
c Transport Unit (Figure 4-11 d).

a2 Removal
Figure 4-11 Upper Sensor Board
Figure 4-9 Upper Transport Assembly Removal a1
15. Remove the four (4) Board Mounting Screws
(Figure 4-10 a1 through a4) retaining the Main
CPU Circuit Board in place (Figure 4-10 b). Care-
fully lift the Main CPU Board up, and unplug the b c
single Circuit Board Connector from the Board
(Figure 4-10 c); then lift the CPU Board up and
off the Upper Transport Unit (Figure 4-10 d).

Figure 4-11 Upper Sensor Board Removal

P/N 960-100189R_Rev. 5 {EDP #148850} 4-3 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 4 VEGA™ Series Banknote Validator Disassembly/Reassembly

Sub-Circuit Board Removal NOTE: Ensure that Harness replacement


To remove the VEGA Unit’s Sub-Circuit Board, during re-assembly (Figure 4-13 e) does
proceed as follows: not disturb the Transport Belt positions
1. Remove the five (5) Sub-Circuit Board Mounting (Figure 4-13 f) when reassembling the
Screws (Figure 4-12 a1 through a5) from the back Carrier Base.
side of the removed Lower Transport Unit. 4. Unplug the two (2) Inter-Assembly Harness (Fig-
ure 4-14 a) from the Sub-Circuit Board.
a1 a2Removal (Part
Figure 4-12 Base Unit Carrier
1) a3 Figure 4-14 Unplug Inter-Assembly
a5 Harnesses

a4

Figure 4-12 Base Unit Carrier Removal (Part 1)


2. Unplug the single Sub-Circuit Board Connector Figure 4-14 Unplug Inter-Assembly Harnesses
(Figure 4-13 a) from the Lower Transport Unit
(Figure 4-13 b). 5. Remove the four (4) Sub-Circuit Board Mounting
3. Lift the Carrier Base (Figure 4-13 c) up and off Screws (Figure 4-15 a1 through a3) and unplug
the Lower Transport Unit. the three (3) Connectors (Figure 4-15 b) located
on the back side of the Sub-Circuit Board (Figure
Figure 4-13 Base Unit Carrier Removal (Part 4-15 c).
2)
d3
d2 6. Lift the Sub-Circuit Board up and off the Base
Frame (Figure 4-15 d).
d1
f Figure 4-15 Sub-Circuit Board Removal
a2
c a3
e b a4
a
a1
c

Figure 4-13 Base Unit Carrier Removal (Part 2) d


NOTE: Be careful that six (6) left and right
side Pulleys do not fall out of the Assembly
(Figure 4-13 d1 through d3) when removing
Figure 4-15 Sub-Circuit Board Removal
the Carrier Base.

P/N 960-100189R_Rev. 5 {EDP #148850} 4-4 © 2019, JAPAN CASH MACHINE CO., LTD.
Disassembly/Reassembly VEGA™ Series Banknote Validator Section 4

Feed and Stacker Motor Removal Sub-Sensor Circuit Board


To remove the VEGA Unit’s Feed and Stacker Removal
Motors, proceed as follows:
To remove the VEGA Unit’s Sub-Sensor Circuit
1. Remove the three (3) Mounting Screws (Figure 4-
Board, proceed as follows:
16 a1 through a3) retaining the Transport Gear
1. Unplug the single (1) Circuit Board Connector
Box Assembly (Figure 4-16 b) to the Lower
(Figure 4-18 a) attached to the Sub-Sensor Board
Transport Assembly (Figure 4-16 c), and lift the
(Figure 4-18 b).
Transport Gear Box Assembly up and off the
Lower Transport Unit. 2. Lift the Sub-Sensor Circuit Board and off the
2. Remove the three (3) Mounting Screws (Figure 4- Lower Transport Unit (Figure 4-18 c).
16 d1 through d3) retaining the Stacker Gear Box Figure 4-18 Sub-Sensor Board Removal
Assembly (Figure 4-16 e) to the Lower Transport b
Unit, and lift the Stacker Gear Box Assembly up a
and off the Lower Transport Unit.
Figure 4-16 Gear BoxaMotor Assembly
Removal 2 d2
a1 a3 d1 d3

f
b g e
c

Figure 4-18 Sub-Sensor Board Removal

Lower Sensor Circuit Board


Removal
c To remove the VEGA Unit’s Lower Sensor Circuit
Figure 4-16 Gear Box Motor Assembly Removal Board, proceed as follows:
NOTE: Both Gear Box Assemblies are 1. Remove the two (2) Mounting Screws (Figure 4-
identical. When reassembling the Gear Box 19 a1 & a2) retaining the Lower Sensor Board
Assemblies, identify the Gears by the (Figure 4-19 b) to the Carrier Base (Figure 4-19
labels located on each Box. Yellow label is c); then unplug the single (1) Circuit Board Con-
located on the Stacker Motor Housing nector (Figure 4-19 d).
(Figure 4-16 f), and the White label is 2. Lift the Lower Sensor Board up and off the Car-
located on the Feed Motor Housing (Figure rier Base.
4-16 g).
3. Remove the two (2) Mounting Screws (Figure 4- a
Figure 4-19 Lower Sensor
1
Board Removal
17 a1 & a2) retaining the Stacker Motor (Figure 4- a2
17 b) to Stacker Gear Box Assembly (Figure 4-17
c) and remove the Stacker Motor out of the
Stacker Gear Box. b
Figure 4-17 Stacker & Feed Motor Removal
b
c d

a1 c
a2
Figure 4-17 Stacker & Feed Motor Removal Figure 4-19 Lower Sensor Board Removal

P/N 960-100189R_Rev. 5 {EDP #148850} 4-5 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 4 VEGA™ Series Banknote Validator Disassembly/Reassembly

Transport Belt Removal 4. Remove the two (2) Transport Belts (Figure 4-22
a1 & a2) from the Carrier Base (Figure 4-22 b).
To remove the VEGA Unit’s Transport Belts,
proceed as follows: Figure 4-22 Transport Belt Removal
1. Remove the single (1) Mounting Screw (Figure 4- a1 e1
20 a) retaining the Tension Pulley Assembly in
place (Figure 4-20 b). Take the Tension Pulley e2
Assembly off the Carrier Base (Figure 4-20 c).
e3 e4
Figure 4-20 Tension Pulley UnitaRemoval
d1 e5

d1 b e6 a2
d2
d2
b Figure 4-22 Transport Belt Removal

NOTE: Be careful not to lose the eight (8)


Pulley Pins when removing the Tension
Pulley Assembly (Figure 4-22 d1 & d2, e1
through e6).

c NOTE: The two (2) End Pulleys located on


each side of the Carrier Base (Figure 4-22
d1 & d2) are a different shape from the
other Pulleys (Figure 4-22 e1 through e6).
Figure 4-20 Tension Pulley Unit Removal
Be sure to replace them in their correct
NOTE: Be careful that the two (2) side locations when reassembling the Unit.
Tension Pulleys do not fall out of the
Assembly (Figure 4-20 d1 & d2) when Stacker Belt Removal
removing the Tension Pulley Assembly. To remove the VEGA Unit’s Stacker Belts,
proceed as follows:
2. Remove the three (3) Screws (Figure 4-21 a1 1. Open the Cash Box Door (Figure 4-23 a) and
through a3) retaining the Belt Cover (Figure 4-21 remove the two (2) Mounting Screws located
b) to the Carrier Base (Figure 4-21 c). inside the Cash Box (Figure 4-23 b1 & b2).
3. Remove the Belt Cover Assembly from the Car-
rier Base. Figure 4-23 Stacker Unit Removal (Part 1)

a Removal
Figure 4-21 Belt Cover
1a
2 b2
a3

c a
b1

Figure 4-23 Stacker Unit Removal (Part 1)


b 2. Carefully spread both upper sides of the Cash
Box apart (Figure 4-24 a) and gently pull the
Pusher Unit forward (Figure 4-24 b) out of the
Cash Box (Figure 4-24 c).
Figure 4-21 Belt Cover Removal

P/N 960-100189R_Rev. 5 {EDP #148850} 4-6 © 2019, JAPAN CASH MACHINE CO., LTD.
Disassembly/Reassembly VEGA™ Series Banknote Validator Section 4

Figure 4-24 Stacker Unit Removal (Part 2) Figure 4-26 E-Ring, Gear & Clutch Shaft
a Removal
b c1b1
d d1
c b2
a d 22

c
e
f
Figure 4-24 Stacker Unit Removal (Part 2) Figure 4-26 E-Ring, Gear & Clutch Shaft Removal
NOTE: Be careful not to lose the seven (7) NOTE: Be careful not to lose each Bushing
Drive Gears (Figure 4-24 d) from the Cash or Slider retained by the parts removed in
Box when removing the Pusher Unit. above steps when removing the parts.
3. Remove the two (2) Mounting Screws (Figure 4- 8. Remove the two (2) Mounting Screws (Figure 4-
25 a1 & a2) retaining Cash Box Turn Course 27 a1 & a2) retaining the Right Cash Box Link
located on each side of the Pusher Unit (Figure 4- Frame (Figure 4-27 b) to the center Ceiling Board
25 b). Assembly (Figure 4-27 c), and separate the Right
4. Pull the Cash Box Turn Course off the Pusher Cash Box Link Frame from the Ceiling Board.
Unit (Figure 4-25 c). 9. Remove the single (1) Stacker Belt with its
related Pulleys (Figure 4-27 d) from the right side
Figure 4-25 Cash Box Turn Course Removal of the Right Cash Box Link Frame.
b 10. Remove the single (1) Set Pin (Figure 4-27 e)
a1 retaining the Shaft in the Ceiling Board Assem-
bly.

Figure 4-27 Right Stacker Belt Removal


e

a2 c

Figure 4-25 Cash Box Turn Course Removal


d
5. Remove the single (1) E-Ring with single (1) c
Bushing (Figure 4-26 a) from left end of the Box
Drive Shaft. a1
6. Remove the two (2) E-Rings (Figure 4-26 b1 & b
b2), the two (2) Gears (Figure 4-26 c1 & c2) and
the two (2) Set Pins (Figure 4-26 d1 & d2) located a2
on the right side of the Pusher Unit (Figure 4-26
Figure 4-27 Right Stacker Belt Removal
e).
7. Slide the Crank Drive Shaft (Figure 4-26 f) out of 11. Remove the two (2) Mounting Screws (Figure 4-
the Pusher Unit. 28 a1 & a2) retaining the Left Cash Box Link
Frame (Figure 4-28 b) to the Ceiling Board
Assembly (Figure 4-28 c), and separate the Left
Cash Box Link Frame from the Ceiling Board
Assembly.

P/N 960-100189R_Rev. 5 {EDP #148850} 4-7 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 4 VEGA™ Series Banknote Validator Disassembly/Reassembly

12. Remove the single (1) Stacker Belt (Figure 4-28 RFID Module Removal
d) located on the left side of the Left Cash Box
Link Frame. To remove the VEGA-RFID Unit’s RFID Module,
proceed as follows:
Figure 4-28 Left Stacker Belt Removal a1 1. Disconnect the single RFID Harness (Figure 4-31
a2 a) from the RFID Board Assy.
Figure 4-31 RFID Module Removal 1

d
b

c
Figure 4-28 Left Stacker Belt Removal
a
Ceiling Board Assembling Caution
When reassembling the Ceiling Board Assembly,
Figure 4-31 RFID Module Removal 1
be careful not to damage the Stacker Belts (Figure 4-
29 a1 & a2) by allowing them to rub on the Blue 2. Remove the three (3) Screws (Figure 4-32 a1
Dotted (Figure 4-29 a1 & a2, Figure 4-30 a3) Circled through a3).
areas. 3. Remove the Device Cover (Figure 4-32 b).
4. Remove the three (2) Screws (Figure 4-32 c1 &
Figure 4-29 Transport Belt Installation 1 c2).
5. Remove the RFID Module (Figure 4-32 d).
Figure 4-32 RFID Module Removal 2

a1
c1
a2
Figure 4-29 Transport Belt Installation 1
c2 d
Figure 4-30 Transport Belt Installation 2 a1 b
a2
a3
Figure 4-32 RFID Module Removal 2
a3

Figure 4-30 Transport Belt Installation 2

P/N 960-100189R_Rev. 5 {EDP #148850} 4-8 © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series
Banknote Validator
Section 5

5 WIRING DIAGRAMS
This section provides Wiring Diagrams for the • VEGA Wiring Diagram (without Magnetic Sensor
VEGA Banknote Validator Unit. This section con- Board)
tains the following information: • VEGA-RFID Wiring Diagram (with Magnetic
• VEGA Wiring Diagram (with Magnetic Sensor Sensor Board)
Board) • VEGA-RFID Wiring Diagram (without Magnetic
Sensor Board)

VEGA Wiring Diagram (with Magnetic Sensor Board)


Figure 5-1 VEGA Wiring
SUB SENSOR BOARDDiagram SUB
(with Mag-
BOARD
CN1 CN6 FEED-Motor
netic Sensor Board) 1
2
BROWN
RED
1 LED5V
2 P-SENS2
PGND
M12V
1
2
BROWN
RED
ORANGE ORANGE
3 YELLOW
3 DGND FG 3
YELLOW
4 GREEN
4 A5V ST/SP 4
GREEN
5 5 P-SENS3 CW/CCW 5

BROWN STACK-Motor
PGND 1
SENSOR BOARD M12V 2
RED

CN1 CN1 FG 3
ORANGE
BROWN YELLOW
1 RED
1 DASL ST/SP 4 GREEN
2 ORANGE
2 DASR CW/CCW 5
3 YELLOW
3 DASC NC 6
4 GREEN
4 S-IR
5 BLUE
5 S-RED
6 PURPLE
6 S-NIR
7 GRAY
7 S-BLUE MAG Board
8 WHITE
8 S-IRC
9 BLACK
9 SL-SENS CN1
10 BROWN
10 SR-SENS A5V 1 1
11 RED
11 SC-SENS MAG 2 2
12 ORANGE
12 A5V AGND 3 3
13 13 +8V
CN3 CN8
16
15
14
13
12
11
10

16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1
BLUE
GREEN
YELLOW
ORANGE
RED
BROWN
BLACK
WHITE
GRAY
PURPLE
BLUE
GREEN
YELLOW
ORANGE
RED
BROWN

BLUE
GREEN
YELLOW
ORANGE
RED
BROWN
BLACK
WHITE
GRAY
PURPLE
BLUE
GREEN
YELLOW
ORANGE
RED
BROWN
16
15
14
13
12
11
10
16
15
14
13
12
11
10

9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
CN4

CN8
MAG-SENS
D-SC-SENS
D-SR-SENS
D-SL-SENS
DA-SC
DA-SR
DA-SL
S-IRC
S-BLUE
S-NIR
S-RED
S-IR
STACK-CW/CCW
STACK-ST/SP
FEED-CW/CCW
FEED-ST/SP

3.3V
DI
+8V
LD
AGND
P-SENS3
A5V
STACK-ENC
FEED-ENC
HOME-SENS
DGND
CLK
D5V
P-SENS2
PGND
+12

CN7
CN6 POWER 1
1 VEND1 POWER 2
2 VEND2 PGND 3
3 RTS/FULL PGND 4
4 VEND4 TXD 5
5 INHIBIT1 RXD 6 RECYCLE
POWER 6 INHIBIT2 P-SENS1 7
7 INHIBIT3 P-SENS2 8
I/F 8 INHIBIT4 F-SENS2 9
9 VEND3 FEED-ENC 10
10 SG R-ON 11
11 PC-TXD SCOM 12
12 PC-COM
13 RS232C-RXD
14 PC-RXD
15 VDD1
16 VSS1
CN1
SENSOR BOARD Vbus 1
CN1 CN1 -Data 2
BROWN
1 RED
1 DA-SL +Data 3 USB
2 ORANGE
2 DA-SR ID(NC) 4
3 YELLOW
3 DA-SC GND 5
4 GREEN
4 S-IR
5 BLUE
5 S-RED
6 PURPLE
6 S-NIR
7 GRAY
7 S-BLUE
8 WHITE
8 S-IRC
9 BLACK
9 SL-SENS
10 BROWN
10 SR-SENS
11 11 SC-SENS
RED
12 12 A5V
ORANGE
13 13 +8V

CPU BOARD

Figure 5-1 VEGA Wiring Diagram (with Magnetic Sensor Board)

P/N 960-100189R_Rev. 5 {EDP #148850} 5-1 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 5 VEGA™ Series Banknote Validator Wiring Diagrams

VEGA Wiring Diagram (without Magnetic Sensor Board)


Figure 5-2 VEGA Wiring Diagram (without
Magnetic Sensor Board)
SUB SENSOR BOARD SUB BOARD
CN1 BROWN
CN6 BROWN
FEED-Motor
1 RED
1 LED5V PGND 1
RED
2 ORANGE
2 P-SENS2 M12V 2
ORANGE
3 YELLOW
3 DGND FG 3
YELLOW
4 GREEN
4 A5V ST/SP 4
GREEN
5 5 P-SENS3 CW/CCW 5

BROWN STACK-Motor
PGND 1
SENSOR BOARD M12V 2
RED

CN1 CN1 FG 3
ORANGE
BROWN YELLOW
1 RED
1 DASL ST/SP 4 GREEN
2 ORANGE
2 DASR CW/CCW 5
3 YELLOW
3 DASC NC 6
4 GREEN
4 S-IR
5 BLUE
5 S-RED
6 PURPLE
6 S-NIR
7 GRAY
7 S-BLUE
8 WHITE
8 S-IRC
9 BLACK
9 SL-SENS
10 10 SR-SENS A5V 1 WITHOUT MAG
BROWN
11 RED
11 SC-SENS MAG 2 SENSOR BOARD
12 ORANGE
12 A5V AGND 3
13 13 +8V
CN3 CN8
16
15
14
13
12
11
10

16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1
BLUE
GREEN
YELLOW
ORANGE
RED
BROWN
BLACK
WHITE
GRAY
PURPLE
BLUE
GREEN
YELLOW
ORANGE
RED
BROWN

BLUE
GREEN
YELLOW
ORANGE
RED
BROWN
BLACK
WHITE
GRAY
PURPLE
BLUE
GREEN
YELLOW
ORANGE
RED
BROWN
16
15
14
13
12
11
10
16
15
14
13
12
11
10

9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
CN4

CN8
MAG-SENS
D-SC-SENS
D-SR-SENS
D-SL-SENS
DA-SC
DA-SR
DA-SL
S-IRC
S-BLUE
S-NIR
S-RED
S-IR
STACK-CW/CCW
STACK-ST/SP
FEED-CW/CCW
FEED-ST/SP

3.3V
DI
+8V
LD
AGND
P-SENS3
A5V
STACK-ENC
FEED-ENC
HOME-SENS
DGND
CLK
D5V
P-SENS2
PGND
+12

CN7
CN6 POWER 1
1 VEND1 POWER 2
2 VEND2 PGND 3
3 RTS/FULL PGND 4
4 VEND4 TXD 5
5 INHIBIT1 RXD 6 RECYCLE
POWER 6 INHIBIT2 P-SENS1 7
7 INHIBIT3 P-SENS2 8
I/F 8 INHIBIT4 F-SENS2 9
9 VEND3 FEED-ENC 10
10 SG R-ON 11
11 PC-TXD SCOM 12
12 PC-COM
13 RS232C-RXD
14 PC-RXD
15 VDD1
16 VSS1
CN1
SENSOR BOARD Vbus 1
CN1 CN1 -Data 2
BROWN
1 RED
1 DA-SL +Data 3 USB
2 ORANGE
2 DA-SR ID(NC) 4
3 YELLOW
3 DA-SC GND 5
4 GREEN
4 S-IR
5 BLUE
5 S-RED
6 PURPLE
6 S-NIR
7 GRAY
7 S-BLUE
8 WHITE
8 S-IRC
9 9 SL-SENS
BLACK
10 BROWN
10 SR-SENS
11 11 SC-SENS
RED
12 12 A5V
ORANGE
13 13 +8V

CPU BOARD

Figure 5-2 VEGA Wiring Diagram (without Magnetic Sensor Board)

P/N 960-100189R_Rev. 5 {EDP #148850} 5-2 © 2019, JAPAN CASH MACHINE CO., LTD.
Wiring Diagrams VEGA™ Series Banknote Validator Section 5

VEGA-RFID Wiring Diagram (with Magnetic Sensor Board)


Figure 5-3 VEGA-RFID Wiring Diagram (with
Magnetic Sensor Board)

SUB SENSOR BOARD SUB CIRCUIT BOARD


CN1 CN6 CN2 FEED-Motor
BROWN BROWN
1 ○
RED
○ 1 LED5V PGND 1 ○
RED

2 ○ ○ 2 P-SENS2 M12V 2 ○ ○
ORANGE ORANGE
3 ○ ○ 3 DGND FG 3 ○ ○
YELLOW YELLOW
4 ○ ○ 4 A5V ST/SP 4 ○ ○
GREEN GREEN
5 ○ ○ 5 P-SENS3 CW/CCW 5 ○ ○

CN4 STACK-Motor
BROWN
PGND 1 ○ ○
SENSOR BOARD M12V 2 ○
RED

ORANGE
CN1 CN1 FG 3 ○ ○
BROWN YELLOW
1 ○
RED
○ 1 DA-SL ST/SP 4 ○
GREEN

2 ○
ORANGE
○ 2 DA-SR CW/CCW 5 ○ ○
3 ○
YELLOW
○ 3 DA-SC NC 6 ○
4 ○
GREEN
○ 4 S-IR
5 ○ ○ 5 S-RED
6 ○
BLUE
○ 6 S-NIR MAG CIRCUIT BOARD
PURPLE
7 ○ ○ 7 S-BLUE CN5 CN1
GRAY RED
8 ○
WHITE
○ 8 S-IRC A5V 1 ○
BROWN
○ 1
9 ○
BLACK
○ 9 SL-SENS MAG 2 ○
BLACK
○ 2
10 ○
BROWN
○ 10 SR-SENS AGND 3 ○ ○ 3
11 ○
RED
○ 11 SC-SENS
12 ○
ORANGE
○ 12 A5V
13 ○ ○ 13 +8V
CN3 CN8
16
15
14
13
12
11
10

16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1































BLUE
GREEN
YELLOW
ORANGE
RED
BROWN
BLACK
WHITE
GRAY
PURPLE
BLUE
GREEN
YELLOW
ORANGE
RED
BROWN

BLUE
GREEN
YELLOW
ORANGE
RED
BROWN
BLACK
WHITE
GRAY
PURPLE
BLUE
GREEN
YELLOW
ORANGE
RED
BROWN
RFID TAG

RFID MODULE






























CN1 ○
CN4

CN8
16 MAG-SENS
15 D-SC-SENS
14 D-SR-SENS
13 D-SL-SENS
12 DA-SC
11 DA-SR
10 DA-SL

16 3.3V
15 DI
14 +8V
13 LD
12 AGND
11 P-SENS3
10 A5V
9 S-IRC
8 S-BLUE
7 S-NIR
6 S-RED
5 S-IR
4 STACK-CW/CCW
3 STACK-ST/SP
2 FEED-CW/CCW
1 FEED-ST/SP

9 STACK-ENC
8 FEED-ENC
7 HOME-SENS
6 DGND
5 CLK
4 D5V
3 P-SENS2
2 PGND
1 24-36V
6
5
1
3
2
4




VOLTAGE
BOARD

CN7
CN6 POWER(24-36V) 1
YELLOW
○ 1 VEND1 POWER(24-36V) 2
○ 2 VEND2 PGND 3
RED
○ 3 RTS/FULL PGND 4
RED
○ 4 VEND4 TXD 5
ORANGE
○ 5 INHBIT1 RXD 6 RECYCLE
○ 6 INHBIT2 P-SENS1 7
○ 7 INHBIT3 P-SENS2 8
○ 8 INHBIT4 F-SENS2 9
POWER I/F
○ 9 VEND3 FEED-ENC 10
ORANGE
○ 10 SG R-ON 11
3 ○ PURPLE
○ 11 PC-TXD SCOM 12
2 ○ ○ 12 PC-COM
BLUE
5 ○ ○ 13 RS232C-RXD
4 ○ YELLOW
○ 14 PC-RXD
1 ○ ○ 15 VDD1(24-36V)
WHITE
6 ○ ○ 16 VSS1(GND)
CN1
SENSOR BOARD Vbus 1
CN1 CN3 -Data 2
BROWN
1 ○
RED
○ 1 DA-SL +Data 3 USB
2 ○
ORANGE
○ 2 DA-SR ID(NC) 4
3 ○
YELLOW
○ 3 DA-SC GND 5
4 ○
GREEN
○ 4 S-IR
5 ○ ○ 5 S-RED
BLUE
6 ○ ○ 6 S-NIR
PURPLE
7 ○ ○ 7 S-BLUE
GRAY
8 ○
WHITE
○ 8 S-IRC
9 ○
BLACK
○ 9 SL-SENS
10 ○
BROWN
○ 10 SR-SENS
11 ○
RED
○ 11 SC-SENS
12 ○
ORANGE
○ 12 A5V
13 ○ ○ 13 +8V

CPU BOARD

Figure 5-3 VEGA-RFID Wiring Diagram (with Magnetic Sensor Board)

P/N 960-100189R_Rev. 5 {EDP #148850} 5-3 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 5 VEGA™ Series Banknote Validator Wiring Diagrams

VEGA-RFID Wiring Diagram (without Magnetic Sensor Board)


Figure 5-4 VEGA-RFID Wiring Diagram (with-
out Magnetic Sensor Board)

SUB SENSOR BOARD SUB CIRCUIT BOARD


CN1 CN6 CN2 FEED-Motor
BROWN BROWN
1 ○
RED
○ 1 LED5V PGND 1 ○
RED

2 ○ ○ 2 P-SENS2 M12V 2 ○ ○
ORANGE ORANGE
3 ○ ○ 3 DGND FG 3 ○ ○
YELLOW YELLOW
4 ○ ○ 4 A5V ST/SP 4 ○ ○
GREEN GREEN
5 ○ ○ 5 P-SENS3 CW/CCW 5 ○ ○

CN4 STACK-Motor
BROWN
PGND 1 ○ ○
SENSOR BOARD M12V 2 ○
RED

ORANGE
CN1 CN1 FG 3 ○ ○
BROWN YELLOW
1 ○
RED
○ 1 DA-SL ST/SP 4 ○
GREEN

2 ○
ORANGE
○ 2 DA-SR CW/CCW 5 ○ ○
3 ○
YELLOW
○ 3 DA-SC NC 6 ○
4 ○
GREEN
○ 4 S-IR
5 ○
BLUE
○ 5 S-RED
6 ○
PURPLE
○ 6 S-NIR
7 ○ ○ 7 S-BLUE CN5
GRAY
8 ○ ○ 8 S-IRC A5V 1 ○
9
WHITE
9 SL-SENS Without MAG

BLACK
○ MAG 2 ○
10 ○ ○ 10 SR-SENS AGND 3 ○ CIRCUIT BOARD
BROWN
11 ○
RED
○ 11 SC-SENS
12 ○
ORANGE
○ 12 A5V
13 ○ ○ 13 +8V
CN3 CN8
16
15
14
13
12
11
10

16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1































BLUE
GREEN
YELLOW
ORANGE
RED
BROWN
BLACK
WHITE
GRAY
PURPLE
BLUE
GREEN
YELLOW
ORANGE
RED
BROWN

BLUE
GREEN
YELLOW
ORANGE
RED
BROWN
BLACK
WHITE
GRAY
PURPLE
BLUE
GREEN
YELLOW
ORANGE
RED
BROWN
RFID TAG

RFID MODULE































CN1
CN4

CN8
16 MAG-SENS
15 D-SC-SENS
14 D-SR-SENS
13 D-SL-SENS
12 DA-SC
11 DA-SR
10 DA-SL

16 3.3V
15 DI
14 +8V
13 LD
12 AGND
11 P-SENS3
10 A5V
9 S-IRC
8 S-BLUE
7 S-NIR
6 S-RED
5 S-IR
4 STACK-CW/CCW
3 STACK-ST/SP
2 FEED-CW/CCW
1 FEED-ST/SP

9 STACK-ENC
8 FEED-ENC
7 HOME-SENS
6 DGND
5 CLK
4 D5V
3 P-SENS2
2 PGND
1 24-36V
6
5
1
3
2
4




VOLTAGE
BOARD

CN7
CN6 POWER(24-36V) 1
YELLOW
○ 1 VEND1 POWER(24-36V) 2
○ 2 VEND2 PGND 3
RED
○ 3 RTS/FULL PGND 4
RED
○ 4 VEND4 TXD 5
ORANGE
○ 5 INHBIT1 RXD 6 RECYCLE
○ 6 INHBIT2 P-SENS1 7
○ 7 INHBIT3 P-SENS2 8
○ 8 INHBIT4 F-SENS2 9
POWER I/F
○ 9 VEND3 FEED-ENC 10
ORANGE
○ 10 SG R-ON 11
3 ○ PURPLE
○ 11 PC-TXD SCOM 12
2 ○ ○ 12 PC-COM
BLUE
5 ○ ○ 13 RS232C-RXD
4 ○ YELLOW
○ 14 PC-RXD
1 ○ ○ 15 VDD1(24-36V)
WHITE
6 ○ ○ 16 VSS1(GND)
CN1
SENSOR BOARD Vbus 1
CN1 CN3 -Data 2
BROWN
1 ○
RED
○ 1 DA-SL +Data 3 USB
2 ○
ORANGE
○ 2 DA-SR ID(NC) 4
3 ○
YELLOW
○ 3 DA-SC GND 5
4 ○
GREEN
○ 4 S-IR
5 ○ ○ 5 S-RED
BLUE
6 ○ ○ 6 S-NIR
PURPLE
7 ○ ○ 7 S-BLUE
GRAY
8 ○
WHITE
○ 8 S-IRC
9 ○
BLACK
○ 9 SL-SENS
10 ○
BROWN
○ 10 SR-SENS
11 ○
RED
○ 11 SC-SENS
12 ○
ORANGE
○ 12 A5V
13 ○ ○ 13 +8V

CPU BOARD

Figure 5-4 VEGA-RFID Wiring Diagram (without Magnetic Sensor Board)

P/N 960-100189R_Rev. 5 {EDP #148850} 5-4 © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series
Banknote Validator
Section 6

6 CALIBRATION AND TESTING


This section provides Calibration and Performance NOTE: Be sure to use the correct input
Testing instruction for the VEGA Banknote voltage for each Product Specification.
Validator. This section contains the following
information: WARNING: Ensure that the VEGA Unit’s
power is OFF before connecting
• Tool Requirements
harnesses. Connecting harnesses
• Installation Procedures while the power is ON may damage the
• Calibration VEGA or cause electrical shock.
• Performance Tests
Figure 6-2 Tool and Harness Connection
Tool Requirements
a b
Figure 6-1 illustrates and list identifies the tools
and equipment interconnects necessary to down-
load and install the VEGA.
Figure 6-1 Tool and Harness Connection
d1
g
a) PC Side (USB A Terminal)
OR b) VEGA Side (USB Mini-B Terminal)
d
c Figure 6-2 Tool and Harness Connection
To PC USB Port
d2
Installation Procedures
e a Perform the following steps to install the various
VEGA Software Drivers (Refer to Figure 6-1 and
Interface
VEGA USB Figure 6-2 for the necessary Tool and Harness
Connector
Connector Connections and USB Cable Requirements).
f Before downloading the VEGA Software package,
the VEGA USB Driver must be installed in a des-
To AC
ignated Folder on the PC first as follows:
Power 1. Create a VEGA Folder on the “C” Drive (e.g.,
b C:\VEGA), and copy the VEGA USB Drivers
a) VEGA Unit into the PC Folder created.
b) Power Supply (following Electrical Specification)
c) PC (OS: Windows 7/8/10)(VEGA Driver Installed) OS USB Driver
d) USB Cable 32 bit x86
d1) USB A Terminal
d2) USB Mini-B Terminal 64 bit x64
e) Application Software
f) Harness 2. Connect the USB Cable to the VEGA Unit.
g) Download Tool Device (DT-300 BlueWaveDX) 3. Supply power to the VEGA Unit.
4. The “Found New Hardware Wizard” Screen
Figure 6-1 Tool and Harness Connection
shown in Figure 6-4 appears. Click the Radio
NOTE: For the download procedures with a Button located beside “No, not this time”
DT-300 BlueWaveDX, refer to the JCM (Figure 6-3 a), and then Click the “Next>”
Global® DT-300™ Series Download Tool Button (Figure 6-3 b).
Operation Integration Guide (Part Number
960-000167R)

P/N 960-100189R_Rev. 5 {EDP #148850} 6-1 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 6 VEGA™ Series Banknote Validator Calibration and Testing

9. Confirm that the “Hardware Installation” Message


Figure 6-3 Hardware Wizard Welcome Screen appears, and then click select the “Con-
Screen tinue Anyway” Button (Figure 6-6 a).
Figure 6-6 Installation Warning Screen

a b

a
Figure 6-3 Hardware Wizard Welcome Screen
5. On the next screen that appears, click the Radio
Button located next to “Install from a list or
specific location (Advanced)” (Figure 6-4 a), and
Figure 6-6 Installation Warning Screen
then click the “Next>” Button (Figure 6-4 10. When software installation is complete, the
b). “Completing the Found New Hardware Wizard”
Screen will appear (Figure 6-7).
Figure 6-4 Installation Path Selection Screen
11. Click the “Finish” Button (Figure 6-7 a) to
close the Screen.
Figure 6-7 Hardware Wizard Completion
Screen

a
b
a
Figure 6-4 Installation Path Selection Screen
6. Click the Radio Button located next to Figure 6-7 Hardware Wizard Completion Screen
“Search for the best driver in these locations.” This completes the VEGA USB Driver Software
(Figure 6-5 a) and check the “Include this location installation.
in the search:” Checkbox (Figure 6-5 b).
Software Download Procedure
7. Click the “Browse” Button (Figure 6-5 c)
and select the new VEGA Folder [C:\VEGA] Perform the following steps to download the
recently created on the PC. VEGA Operating Software Program (Refer to Fig-
8. Click the “Next>” Button (Figure 6-5 d) to ure 6-1 and Figure 6-2 for the necessary Tool and
display the next screen. Harness Connections and USB Cable Require-
ments). Before downloading the VEGA Software
Figure 6-5 Install Option Screen Program, copy the Downloader program (JCM
VEGA Downloader), and the VEGA Operating
Software Download into the VEGA Folder
a ([C:\VEGA]) created on the PC.
1. Turn the VEGA power OFF.
b c 2. Set DIP Switch Block DS1, Switches #1, #7 and
#8 to ON (Figure 6-8).
Figure 6-8 DIP Switch DS1 Initial Setting
d

Figure 6-5 Install Option Screen Figure 6-8 DIP Switch DS1 Initial Setting

P/N 960-100189R_Rev. 5 {EDP #148850} 6-2 © 2019, JAPAN CASH MACHINE CO., LTD.
Calibration and Testing VEGA™ Series Banknote Validator Section 6

NOTE: DIP Switch Block DS2 and Figure 6-11 Download Progress Screen
DS3 settings are not required for this
Software Download.
3. Turn the VEGA power ON.
4. Confirm that the Front Panel LED flashes at a
Green Color rate. a
5. Launch the copied Downloader Program from the b
PC VEGA Folder and confirm that the program
Download Screen appears (Figure 6-9).
6. Ensure that the “Reset” pull-down menu is set to
“Auto” (Figure 6-9 a).
7. Click the “Browse” Button (Figure 6-9 b) Figure 6-11 Download Progress Screen
and select the desired VEGA Software for down-
load; then 10. Once the download is complete, the Front Panel
LED Display turns a steady Blue Color, and then
Figure 6-9 JCM VEGA Download Screen flashes at a Green Color rate.
11. When the downloading is complete, confirm that
b the Host’s Checksum and the Device Checksums
match each other (Figure 6-12 a) (e.g.,
[CRC:XXXX = CRC:XXXX]).
NOTE: If the Host and the Device
c CRC Checksum do not match, the
download did not end correctly.
Confirm that the download
a procedure is correct, and perform
download procedure again.
NOTE: Never select Figure 6-9c “Auto
Download Mode”. NOTE: If a download error occurs,
the Front Panel LED will light a Red
Figure 6-9 JCM VEGA Download Screen Color.
8. Click the “Open” (Figure 6-10 a) to 12. After verifying a CRC match between both
launch the selected File. Checksums, click the Close Button (Figure 6-12
b) to close the JCM VEGA Downloader program.
Figure 6-10 Software Selection Screen
Figure 6-12 CRC Confirmation Screen

b
a=
Selected File

a
Figure 6-12 CRC Confirmation Screen
Figure 6-10 Software Selection Screen
9. When the JCM VEGA Downloader Screen
appears again, click the center “Download”
Button (Figure 6-11 a) to begin the Soft-
ware download into the VEGA Flash Memory.
The downloading Screen will display a Progress
Bar during the download operation (Figure 6-11
b).
NOTE: The Front Panel LED lights
Yellow during a download.

P/N 960-100189R_Rev. 5 {EDP #148850} 6-3 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 6 VEGA™ Series Banknote Validator Calibration and Testing

Calibration Reference Paper Usage


This section provides instructions for performing a This portion provides information concerning the
calibration of the VEGA Sensors. KS-325 White Reference Paper and the KS-326
Black Reference Paper settings and uses.
NOTE: Before performing Sensor
Calibration, clean the Sensors to ensure Figure 6-14 Reference Paper Types
calibration accuracy (See “Sensor and
Roller Cleaning Procedure” on page 2-5).

When to Calibrate
Calibration should be performed when one of the
following conditions occur:
1. When removing one of the Circuit Boards KS-325 KS-326
2. When the Banknote Acceptance Rate becomes
drastically degraded Figure 6-14 Reference Paper Types
Calibration Preparation Calibration using the White and Black Reference
Figure 6-13 illustrate Tool and Harness Connection Paper requires the same procedure. Perform the fol-
to calibrate a VEGA Unit. lowing steps to calibrate the VEGA Unit using the
Confirm that the interconnection for performing the individual calibration papers.
VEGA calibration with the PC referring the illus- 1. Press in on the Upper Transport Unit’s left and
tration shown in Figure 6-13. right side Open/Close Buttons (Figure 6-15 a),
and lift the Upper Transport Unit open (Figure 6-
Figure 6-13 Tool and Harness Connection 15 b).
d1
b e Figure 6-15 Upper Transport Unit Open
d
To PC USB Port
VEGA USB
Interface Connector Connector
Receptacle

g f d2 ab
h a
To AC Power

c Figure 6-15 Upper Transport Unit Open


a) VEGA Unit 2. Insert the Black Sponge Portion of the Reference
b) PC (OS: Windows XP/7/8) Paper (Figure 6-16 a) into the Bezel Guide’s
c) Power Supply (following Electrical Specification) opening (Figure 6-16 b) allowed for the Sponge
d) USB Cable
d1) USB A Terminal width (Approximately 5mm); then align the lower
d2) USB Mini B Terminal part of each Sponge to the edge of the Bezel
e) Adjustment Program Guide (Figure 6-16 c).
f) Harness NOTE: Do not cover the Entrance
g) White Reference Paper KS-325 Sensor (Figure 6-16 d) with the
h) Black Reference Paper KS-326 Reference Paper. If the Reference
Paper covers any part of the
Figure 6-13 Tool and Harness Connection Entrance Sensor, calibration will not
be performed correctly.
NOTE: Be sure to use the correct input However, when placing the Black
voltage for each Product Specification. Reference Paper, a part of the black
portion covers the Entrance Sensor.

P/N 960-100189R_Rev. 5 {EDP #148850} 6-4 © 2019, JAPAN CASH MACHINE CO., LTD.
Calibration and Testing VEGA™ Series Banknote Validator Section 6

Figure 6-16 Placing Reference Paper


VEGA_Adjustment.exe Program
a To use the VEGA_Adjustment.exe Program,
b
proceed as follows:
1. Copy the VEGA_Adjustment.exe Program into
c the PC Folder.
2. Turn the VEGA Unit power OFF.
3. Confirm that the interconnection for performing
d the VEGA calibration with the PC (Refer to Fig-
ure 6-2 and Figure 6-13 for the necessary
Tool and Harness Connections and USB
Cable Requirements).
4. Set DIP Switch Block DS1 Switches #1, #2, #3
Figure 6-16 Placing Reference Paper and #5 to ON (Figure 6-18).
3. Close the Upper Transport Unit by pressing Figure 6-18 DIP Switch Block DS1 Initial
downward until it “clicks” into place, and ensure Settings
that both sides are tightly closed and locked in
place.
Figure 6-17 Upper Transport Unit Close
a Figure 6-18 DIP Switch Block DS1 Initial Settings
NOTE: DIP Switch Block DS2 and DS3
settings are not required for this
procedure.
5. Turn the VEGA power ON. The Front LED will
slowly flash at a Green Color rate.
b Set DIP Switch Block DS1 Switch #1 to OFF. The
Front Panel LED will begin to flash in a Cyan,
White, and Blue Color sequence.
Figure 6-17 Upper Transport Unit Close 6. Launch the VEGA_Adjustment.exe Program. The
VEGA Adjustment Screen (Figure 6-19) will
This completes the Reference Paper Placement Pro- appear when the application is active.
cedure.
Figure 6-19 VEGA Adjustment Screen
Calibration Using a PC
The following two (2) ways to calibrate a VEGA
Unit using a PC exist:
• VEGA_Adjustment.exe: Calibration without
writing a Serial Number into the Unit.
• VEGA_Adjustment_Zero.exe: Calibration by Figure 6-19 VEGA Adjustment Screen
writing a Serial Number into the Unit, setting the 7. Click the “Start” Button (Figure 6-20 a) to
Standby LED Pattern Color and clearing EEPROM. begin the Entrance Sensor Adjustment Procedure.
Use the VEGA_Adjustment.exe to perform normal
adjustment procedure. Figure 6-20 Entrance Sensor Adjustment
NOTE: The Serial Number of the
Screen a
VEGA is factory installed, however,
Serial Number identity is not retained
when the CPU Board is replaced.
Depending on Interfaces set, the
performance of the VEGA may stop Figure 6-20 Entrance Sensor Adjustment Screen
when the Serial Number is not set. The 8. When the Entrance Sensor Adjustment is com-
VEGA_Adjustment_Zero.exe plete, the White Reference Paper Placement
calibration is required to set the Serial Request Dialog will appear (Figure 6-21).
Number into the VEGA Unit. Set the White Reference Paper in place (See
“Reference Paper Usage” on page 6-4) and click
“Yes” Button (Figure 6-21 a) to begin the
White Reference Paper Adjustment.

P/N 960-100189R_Rev. 5 {EDP #148850} 6-5 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 6 VEGA™ Series Banknote Validator Calibration and Testing

15. Confirm the Test progress by checking the Prog-


Figure 6-21 White Reference paper Place- ress Bar (Figure 6-25 a, Figure 6-26 a).
ment Request Dialog
a Figure 6-25 Calibration without Reference
Paper 1 a
Figure 6-21 White Reference paper Placement
Request Dialog
9. Confirm the Test progress by checking the Prog- Figure 6-25 Calibration without Reference Paper 1
ress Bar (Figure 6-22 a).
Figure 6-26 Calibration without Reference
Figure 6-22 White Reference Paper Calibra- Paper 2 a
tion Progress Screen a

Figure 6-26 Calibration without Reference Paper 2


Figure 6-22 White Reference Paper Calibration
16. Once the Calibration without Reference paper
Progress Screen procedure is complete, the Motor Speed Test pro-
10. Once the White Reference Paper Adjustment Pro- gram will automatically begin and test progress
cedure is complete, the Dialog Message will will appear (Figure 6-27 a).
appear (Figure 6-23). Remove the White Refer-
Figure 6-27 Motor Speed Test
ence Paper from the Transport Section.
11. Set the Black Reference Paper in place (See “Ref-
a
erence Paper Usage” on page 6-4).
12. When the Black Reference Paper is set in place,
click the “Yes” Button (Figure 6-23 a) to
begin the Black Reference Paper Calibration. Figure 6-27 Motor Speed Test
Figure 6-23 Black Reference paper Placement 17. Once the Motor Speed Test is complete, the Dia-
Request Dialog logue Message will appear (Figure 6-28). Insert
the White Reference Paper to the Transport Sec-
a tion and click the “Yes” Button to begin
the White Reference Paper Calibration
confirmation (Figure 6-28 a).
Figure 6-23 Black Reference paper Placement
Figure 6-28 White Reference paper Place-
Request Dialog
ment Request Dialog
13. Once the Black Reference Paper Calibration Pro-
cedure is complete, the Dialog Message will a
appear (Figure 6-24).
14. Remove the Black Reference Paper and click the Figure 6-28 White Reference paper Placement
“Yes” Button (Figure 6-24 a) to begin the Request Dialog
Calibration without Reference Paper.
18. When the White Reference Paper Calibration
Figure 6-24 Black Reference paper Removal confirmation is complete, the Dialog Message
Request Dialog will appear (Figure 6-29). Remove the White Ref-
a erence Paper from the Transport Section and click
the “Yes” Button to end the White Refer-
ence Paper Calibration (Figure 6-29 a)
Figure 6-24 Black Reference paper Removal Figure 6-29 White Reference paper Removal
Request Dialog Request Dialog

Figure 6-29 White Reference paper Removal


Request Dialog

P/N 960-100189R_Rev. 5 {EDP #148850} 6-6 © 2019, JAPAN CASH MACHINE CO., LTD.
Calibration and Testing VEGA™ Series Banknote Validator Section 6

19. When the “Calibration completed.” Dialog VEGA_Adjustment_Zero.exe Program


Message appears (Figure 6-30), click the “Yes” To use the VEGA_Adjustment_Zero.exe Program,
Button (Figure 6-30 a) to begin writing the proceed as follows:
calibration results into the VEGA Unit’s
EEPROM. 1. Copy the VEGA_Adjustment_Zero.exe Program
into the PC Folder.
Figure 6-30 Request Writing Data to 2. Turn the VEGA Unit power OFF.
EEPROM 3. Confirm that the interconnection for performing
the VEGA calibration with the PC (See “Tool
a Requirements” on page 6-1).
4. Set DIP Switch DS1 Switches #1, #2, #3 and #5
Figure 6-30 Request Writing Data to EEPROM to ON (Figure 6-34).
20. Confirm the writing progress by checking the Figure 6-34 DIP Switch Block DS1 Initial
Progress Bar (Figure 6-31 a). Settings
Figure 6-31 Writing EEPROM Data Progress
a Figure 6-34 DIP Switch Block DS1 Initial Settings
NOTE: DIP Switch Block DS2 and DS3
settings are not required for this
procedure.
Figure 6-31 Writing EEPROM Data Progress 5. Turn the VEGA power ON. The Front LED will
21. When the calibration result data is completely slowly flash at a Green Color rate.
written into EEPROM, the Screen to save the data Set DIP Switch Block DS1 Switch #1 to OFF. The
onto the PC will appear (Figure 6-32). Click the Front Panel LED will begin to flash in a Cyan,
“Save” Button (Figure 6-32 a) to retain the White, and Blue Color sequence.
data results (Figure 6-32 b), or click the “Cancel” 6. Launch the VEGA_Adjustment_Zero.exe Pro-
Button (Figure 6-32 c) to end the Calibra- gram. The VEGA Adjustment Screen (Figure 6-
tion Procedure without saving the data. 35) will appear when the application is active.
Figure 6-32 Save As Screen Figure 6-35 VEGA Adjustment Screen

b a Figure 6-35 VEGA Adjustment Screen


7. Click the “Serial No.” Text Entry Field (Figure 6-
36 a) located just below the “Start” Button
(Figure 6-36 b).
c 8. Type in the new VEGA Serial Number as a con-
Figure 6-32 Save As Screen tinuous Character String with no spaces.
Click the “Start” Button.
22. Confirm the “Completed” Message (Figure 6-33
Figure 6-36 Serial No. Input Field Location
a) on the Screen.
b a
Figure 6-33 VEGA Adjustment Complete
Screen a

Figure 6-36 Serial No. Input Field Location


If clicking the “Start” Button before a Serial
Figure 6-33 VEGA Adjustment Complete Screen Number is entered, the Dialog Message will
appear. Click “OK” Button to call the
This completes the Calibration Procedures. “SERIAL NO” Text Input Dialog Window.

Dialog Message

OK Button

P/N 960-100189R_Rev. 5 {EDP #148850} 6-7 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 6 VEGA™ Series Banknote Validator Calibration and Testing

Type the Serial Number into the Text Input Field


and then click “OK” Button. Figure 6-40 White Reference Paper Calibra-
tion Progress Screen a
Text Input Field
OK Button

9. Set the Standby Mode Front Panel LED Display Figure 6-40 White Reference Paper Calibration
Color pattern by choosing the desired pattern Progress Screen
from the three (3) selections available in the “led 15. Once the White Reference Paper Calibration
idle pattern” Pull-down Menu (Figure 6-37 a). procedure is compete, the “Remove white
reference paper and insert black reference paper
Figure 6-37 LED Idle Pattern Menu Location (KS-326)” Dialog Message (Figure 6-41) will
a appear.
Remove the White Reference Paper from the
Transport Section and insert the Black Reference
Paper.
16. Click the “Yes” Button (Figure 6-41 a) to
Figure 6-37 LED Idle Pattern Menu Location begin the Black Reference paper Calibration.
NOTE: The Standby indication can Figure 6-41 Black Reference Paper Place-
also be set by DIP Switch (See “LED ment Request Dialog Screen
Pattern Setting Mode” on page 2-3).
a
NOTE: Unless a complete setup
Mode Color selection result is saved
in EEPROM, the VEGA Unit will not Figure 6-41 Black Reference Paper Placement
be able to decide Standby Color Request Dialog Screen
selection. 17. Confirm the Test progress by checking the
Progress Bar (Figure 6-42 a).
10. Click the “Start” Button to begin the Entrance
Sensor Calibration Procedure Figure 6-42 Black Reference Paper Calibra-
(Figure 6-38 a). tion Progress Screen a
Figure 6-38 Entrance Sensor Calibration
a
Figure 6-42 Black Reference Paper Calibration
Progress Screen
18. Once the Black Reference Paper Calibration
Figure 6-38 Entrance Sensor Calibration procedure is complete, the “Remove black
reference paper” Dialog Message (Figure 6-43)
11. When the Entrance Sensor Calibration is com- will appear.
plete, the White Reference paper Setting Dialog Remove the Black Reference Paper.
will appear (Figure 6-39).
19. Click the “Yes” Button (Figure 6-43 a) to
12. Set the White Reference Paper in place (See begin the Calibration without Reference Paper.
“Reference Paper Usage” on page 6-4).
13. Click “Yes” Button (Figure 6-39 a) to Figure 6-43 Black Reference Paper Removal
begin the White Reference Paper Calibration. Request Dialog
a
Figure 6-39 White Reference paper Place-
ment Request Dialog
a Figure 6-43 Black Reference Paper Removal
Request Dialog
20. Confirm the Test progress by checking the
Figure 6-39 White Reference paper Placement Progress bar (Figure 6-44 a, Figure 6-45 a).
Request Dialog
Figure 6-44 Calibration without Reference
14. Confirm the Test progress by checking the Prog- Paper 1 a
ress Bar (Figure 6-40 a).

Figure 6-44 Calibration without Reference Paper 1

P/N 960-100189R_Rev. 5 {EDP #148850} 6-8 © 2019, JAPAN CASH MACHINE CO., LTD.
Calibration and Testing VEGA™ Series Banknote Validator Section 6

25. The Front Panel LED will flash at a Yellow Color


Figure 6-45 Calibration without Reference rate. Confirm the EEPROM data clearing process
Paper 2 a by checking the Progress Bar (Figure 6-50 a).
Figure 6-50 Clearing EEPROM Data
a
Figure 6-45 Calibration without Reference Paper 2
21. Once the Calibration without Reference Paper
Calibration procedure is complete, the Motor
Speed Test will automatically begin. Confirm the Figure 6-50 Clearing EEPROM Data
Test progress by checking the Progress Bar
(Figure 6-46 a). NOTE: Clearing data in the EEPROM
takes approximately 40 seconds.
Figure 6-46 Motor Speed Test
a 26. Once the EEPROM data clearing process is
complete, the calibration result data will be
written into the EEPROM. Confirm the calibra-
tion result data writing process by checking the
Progress Bar (Figure 6-51 a).
Figure 6-46 Motor Speed Test
Figure 6-51 Writing Data to EEPROM
22. Once the Motor Speed Test is complete, the
Dialogue Message will appear (Figure 6-47). a
Insert the White Reference Paper to the Transport
Section and click the “Yes” Button to
begin the White Reference Paper Calibration
confirmation (Figure 6-47 a).
Figure 6-51 Writing Data to EEPROM
Figure 6-47 White Reference paper Place-
27. When the calibration result data is completely
ment Request Dialog
written into EEPROM, the Screen to save the data
a onto the PC will appear (Figure 6-52). Click the
“Save” Button (Figure 6-52 a) to retain the
data results (Figure 6-52 b), or click the “Cancel”
Figure 6-47 White Reference paper Placement Button (Figure 6-52 c) to end the Calibra-
Request Dialog tion Procedure without saving the data..
23. When the White Reference Paper Calibration Figure 6-52 Save As Screen
confirmation is complete, the Dialog Message
will appear (Figure 6-48). Remove the White
Reference Paper from the Transport Section and
click the “Yes” Button to end the White
Reference Paper Calibration (Figure 6-48 a)

Figure 6-48 White Reference paper Removal b a


Request Dialog
a
c
Figure 6-48 White Reference paper Removal
Figure 6-52 Save As Screen
Request Dialog
24. When the “Calibration completed.” Dialog 28. Confirm the “Completed” Message (Figure 6-53
Message appears (Figure 6-49), click the “Yes” a) on the Screen.
Button (Figure 6-49 a) to begin writing the Figure 6-53 VEGA Adjustment Complete
calibration results into the VEGA Unit’s Screen a
EEPROM.
Figure 6-49 Request Writing Data to
EEPROM
a Figure 6-53 VEGA Adjustment Complete Screen
This completes the Calibration Procedures.
Figure 6-49 Request Writing Data to EEPROM

P/N 960-100189R_Rev. 5 {EDP #148850} 6-9 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 6 VEGA™ Series Banknote Validator Calibration and Testing

Calibration Failure Figure 6-56 Entrance Sensor Calibration


This portion provides various possible error Error
responses that may occur while performing the
VEGA Unit Calibration. a b
Activation Failure
When VEGA Calibration Program is inactivate, the
following cases should be examined. Figure 6-56 Entrance Sensor Calibration Error
USB DRIVER CONFIRMATION MESSAGE • Click the “Yes” Button
Ensure that the correct USB Drivers have been Start the failed calibration procedure again with the
message “Retrying the calibration of entrance
installed on the PC (See “Installation Procedures” sensor...” in the Blue Message Field (Figure 6-57 a).
on page 6-1). If the two (2) VEGA USB Drivers
“usbser.sys” and “usbvega.inf” are not installed on Figure 6-57 Retrying Calibration Message
the PC, the Install Confirmation Dialog will appear. a
• Click the “OK” Button (Figure 6-54 a) and
install both USB Drivers.
Figure 6-54 USB Driver Confirmation Screen
Figure 6-57 Retrying Calibration Message
a • Click the “No” Button
Save the calibration result with the message
“Calibration of entrance sensor failed” appearing in
the Blue Message Field (Figure 6-58 a).
Figure 6-54 USB Driver Confirmation Screen
Figure 6-58 Calibration Failed Message
COMMUNICATION ERROR MESSAGE
Ensure that the COM Port is correctly assigned and a
the USB Cable is properly connected. If opening a
COM Port fails, the “communication error” Mes-
sage will appear.
• Click the “OK” Button (Figure 6-55 a) and Figure 6-58 Calibration Failed Message
properly assign the COM Port. The “Save As” Screen will appear (Figure 6-59) to
Figure 6-55 Communication Error Screen allow saving the Calibration Data with its errors
onto the PC. Click the “Save” Button (Figure
6-59 a) to retain the data for analysis. If saving the
a data (Figure 6-59 b) is unnecessary however, click
the “Cancel” Button (Figure 6-59 c) to
discard the data.
Figure 6-55 Communication Error Screen Figure 6-59 Save As Screen
Calibration Failure
This portion provides various possible error
responses that may occur while performing calibra-
tion of the VEGA Unit. When the error Dialogue
Message appears, select “Yes” or “No” to perform b a
desired action.
SENSOR ERROR MESSAGE
If the Reference Papers, the Sensors or the Motor
Speed Calibration procedure fails, the “[Error] Cali- c
bration of entrance sensors failed. Try again?” Dialog Figure 6-59 Save As Screen
Message appears. Select and click the “Yes”
Button (Figure 6-56 a) or the “No” But- When the same name file exist on the PC, the “Con-
ton (Figure 6-56 b) to proceed. firm Save As” Message (Figure 6-60) will appear to
confirm if overwriting is desired. Click “Yes”
Button (Figure 6-60 a) to overwrite the data
existing on the PC, or click “No” Button (Fig-
ure 6-60 a) and rename the File Name.

P/N 960-100189R_Rev. 5 {EDP #148850} 6-10 © 2019, JAPAN CASH MACHINE CO., LTD.
Calibration and Testing VEGA™ Series Banknote Validator Section 6

The “Save As” Screen will appear (Figure 6-65) to


Figure 6-60 Overwrite Confirmation allow saving the Calibration Data with its errors
onto the PC. Click the “Save” Button (Figure
b 6-65 a) to retain the data for analysis. If saving the
a data (Figure 6-65 b) is unnecessary however, click
the “Cancel” Button (Figure 6-65 c) to
Figure 6-60 Overwrite Confirmation discard the data.
The file saved in same name is already open when Figure 6-65 Save As Screen
the “Save” Button is clicked, the “Cannot
read/ cannot make a data file” Message appears
(Figure 6-61). In this case, the failed data is NOT
saved and terminate the procedure with clicking on
the “OK” Button (Figure 6-61 a).
Figure 6-61 Failed Data Save Error b a

a
c
Figure 6-61 Failed Data Save Error Figure 6-65 Save As Screen
When the same name file exist on the PC, the
Adjustment Data Writing Failure “Confirm Save As” Message (Figure 6-66) will
If the EEPROM writing fails, the “[Error] Writing appear to confirm if overwriting is desired. Click
data to EEPROM failed. Try again?” Dialog Mes- “Yes” Button (Figure 6-66 a) to overwrite the
sage appears. Select and click the “Yes” But- data existing on the PC, or click “No” Button
ton (Figure 6-62 a) or the “No” Button(Figure (Figure 6-66 a) and rename the File Name.
6-62 b) to proceed action.
Figure 6-66 Overwrite Confirmation
Figure 6-62 Writing Error Screen
b
a
a b
Figure 6-66 Overwrite Confirmation
The file saved in same name is already open when
Figure 6-62 Writing Error Screen the “Save” Button is clicked, the “Cannot
• Click the “Yes” Button read/ cannot make a data file” Message appears
Start the EEPROM writing procedure again with the (Figure 6-67). In this case, the failed data is NOT
message “Retrying the data writing to EEPROM” in saved and terminate the procedure with clicking on
the Blue Message Field (Figure 6-63 a). the “OK” Button (Figure 6-67 a).
Figure 6-63 Retrying Writing Message Figure 6-67 Failed Data Save Error
a
a

Figure 6-63 Retrying Writing Message Figure 6-67 Failed Data Save Error
• Click the “No” Button NOTE: In case the Calibration Result data
Save the calibration result with the message “Writing performed is NOT completely written into
data to EEPROM failed” in the Blue Message Field the EEPROM, the previous data may be
(Figure 6-64 a). replaced. Also, if writing data into EEPROM
fails, the previous data in memory may also
Figure 6-64 Writing Failed Message
be deleted causing the VEGA Unit to cease
a operating.

Figure 6-64 Writing Failed Message

P/N 960-100189R_Rev. 5 {EDP #148850} 6- 11 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 6 VEGA™ Series Banknote Validator Calibration and Testing

Menu Item Functions 2. When the “Enter serial number in 10 digits” Mes-
The Menu contains the following eight (8) sage appears, click the “OK” Button
(Figure 6-69 a) to accept the read state reported.
functions:
1. Writing a Serial Number Figure 6-69 Serial No. Window Request
(For only VEGA_Ajustment_Zero.exe)
2. Reading a Serial Number
3. Reading the ccTalk Encryption Code a
4. Reading the ccTalk Address
5. Writing a Standby Indication
Figure 6-69 Serial No. Window Request
6. Reading a Standby Indication
7. Reading Adjustment Data 3. The SERIAL NO input Dialog Window will
appear (Figure 6-70). Type the new VEGA Serial
8. Reading the VEGA Software Version
Number as 10 digits (Figure 6-70 a); then click
The VEGA Calibration Program must be launched the “OK” Button (Figure 6-70 b).
to perform these eight (8) functions. Refer to Step 1
through 6 of the “Calibration Using a PC” on Figure 6-70 SERIAL NO Input
page 6-5 to launch the VEGA Calibration Program. a
NOTE: Set the DIP Switches according to b
the procedure specified by “Calibration
Preparation” on page 6-4. Other settings
may cause the VEGA Unit’s performance to Figure 6-70 SERIAL NO Input
stop operating. 4. When the Serial Number is completely written
If opening a COM Port fails, the “commu- into VEGA Memory, the “write complete” Dialog
nication error” Dialog Message will appear. Window will appear. Click the “OK”
Click “OK” Button and ensure that Button (Figure 6-71 a) to accept the read
the USB Cable is connected and/or the state reported.
desired COM Port is correctly assigned. Figure 6-71 Writing Serial No.Complete

a
OK Button

If reading EEPROM data fails, the Figure 6-71 Writing Serial No.Complete
“eeprom read error” Dialog Message will
appear. Click “OK” Button and If communication error occurs between the
ensure that the USB Cable is connected VEGA and the PC while writing the Serial
and/or the desired COM Port is correctly Number, “Communication Error PC <->
assigned. Bill Acceptor” Message will appear.
Click the “OK” Button and ensure
that the USB Cable is connected and/or
desired COM Port is correctly assigned,
OK Button

Writing Serial Number OK Button


To write a Serial Number into EEPROM, proceed
as follows:
1. Select “EEPROM Serial No. Write (W)” (Figure 6-
68 a) from the Pull Down Menu from the VEGA
Calibration Program Tool Bar Menu Selection.

Figure 6-68 Tool Bar Menu 1


a

Figure 6-68 Tool Bar Menu 1

P/N 960-100189R_Rev. 5 {EDP #148850} 6-12 © 2019, JAPAN CASH MACHINE CO., LTD.
Calibration and Testing VEGA™ Series Banknote Validator Section 6

Reading a Serial Number Reading the ccTalk Address


To read a Serial Number written in EEPROM, pro- To read the ccTalk Address, proceed as follows:
ceed as follows: 1. Select “EEPROM ccTalk address Read (D)” (Fig-
1. Select “EEPROM Serial No. Read (R)” (Figure 6- ure 6-76 a) from the Pull Down Menu from the
72 a) from the Pull Down Menu from the VEGA VEGA Calibration Program Tool Bar Menu
Calibration Program Tool Bar Menu Selection. Selection.

Figure 6-72 Tool Bar Menu 2 Figure 6-76 Tool Bar Menu 4
a a

Figure 6-72 Tool Bar Menu 2 Figure 6-76 Tool Bar Menu 4
2. When the VEGA completely sent the Serial Num- 2. When the VEGA completely sent the ccTalk
ber to the PC, the “read complete” Dialog Win- Encryption Code to the PC, the “read complete”
dow appears (Figure 6-73). Click the “OK” Dialog Window appears (Figure 6-77). Click the
Button (Figure 6-73 a) to accept the read “OK” Button (Figure 6-77 a) to accept
state reported. the read state reported.

Figure 6-73 Serial No. Read Completion Figure 6-77 Address Read Completion

a a

Figure 6-73 Serial No. Read Completion Figure 6-77 Address Read Completion

Reading ccTalk Encryption Code Writing a Standby LED Pattern Color


To read the ccTalk Encryption Code, proceed as To write the Front Panel LED Standby Pattern
follows: Color Indication, proceed as follows:
1. Select “EEPROM ccTalk Encryption Code Read 1. Select “EEPROM led idle pattern Write” (Figure
(E)” (Figure 6-74 a) from the Pull Down Menu 6-78 a) from the Pull Down Menu from the
from the VEGA Calibration Program Tool Bar VEGA Calibration Program Tool Bar Menu
Menu Selection. Selection.

Figure 6-74 Tool Bar Menu 3 Figure 6-78 Tool Bar Menu 5
a a

Figure 6-74 Tool Bar Menu 3 Figure 6-78 Tool Bar Menu 5

2. When the VEGA completely sent the ccTalk 2. The “LED IDLE PA...” Dialog Window will
Encryption Code to the PC, the “read complete” appear (Figure 6-75). Select one of three (3) pat-
Dialog Window appears (Figure 6-75). Click the tern types available (i.e., Gradation [Rainbow],
“OK” Button (Figure 6-75 a) to accept Green or Blue) from the Pull Down Menu (Figure
the read state reported. 6-79 a).
3. Click the “OK” Button (Figure 6-79 b) to
Figure 6-75 Encryption Code Read retain the desired LED Idle Pattern.
Completion
Figure 6-79 Select LED Color
a a
b
Figure 6-75 Encryption Code Read Completion

Figure 6-79 Select LED Color

P/N 960-100189R_Rev. 5 {EDP #148850} 6-13 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 6 VEGA™ Series Banknote Validator Calibration and Testing

4. Click the “OK” Button (Figure 6-80 a) to “Save” Button (Figure 6-84 a) to save the
accept the state shown as selected. latest Calibration Data.
Figure 6-80 Writing LED Standby Indication Figure 6-84 Save As Screen

Figure 6-80 Writing LED Standby Indication


a
Reading a Standby LED Pattern Color
To read the Front Panel LED Standby Pattern Color
Indication, proceed as follows:
1. Select “EEPROM led idle pattern Read” (Figure
6-81 a) from the Pull Down Menu from the Figure 6-84 Save As Screen
VEGA Calibration Program Tool Bar Menu
Selection. 3. Open the Saved Data File on the PC (e.g., Figure
6-84 example VEGA_Read_00000000 in this
Figure 6-81 Tool Bar Menu 6 case).
a Reading the VEGA Software Version
To read the VEGA Unit’s Software Version, pro-
ceed as follows:
1. Select “EEPROM version read (V)” (Figure 6-85
a) from the Pull Down Menu from the VEGA
Figure 6-81 Tool Bar Menu 6 Calibration Program Tool Bar Menu Selection.
2. When the VEGA completely sent the Standby Figure 6-85 Tool Bar Menu 8
Color Indication data to the PC, the “read com-
plete” Dialog Window appears (Figure 6-82).
Click the “OK” Button (Figure 6-82 a) to
accept the read state reported.
Figure 6-82 Reading LED Standby Indication
a
Figure 6-85 Tool Bar Menu 8
a 2. The “read complete” Dialog Window appears
(Figure 6-86) to show current Software Version.
Click the “OK” Button (Figure 6-86 a) to
Figure 6-82 Reading LED Standby Indication accept the read state reported.
Reading Adjustment Data Figure 6-86 Software Version Indication
To read the VEGA Unit’s Calibration Data, proceed
as follows:
1. Select “EEPROM Adjustment Read (A)” (Figure
a
6-83 a) from the Pull Down Menu from the
VEGA Calibration Program Tool Bar Menu
Figure 6-86 Software Version Indication
Selection.
Figure 6-83 Tool Bar Menu 7

a
Figure 6-83 Tool Bar Menu 7
2. The “Save As” Screen will appear (Figure 6-84)
to allow saving the Calibration Data. Click the

P/N 960-100189R_Rev. 5 {EDP #148850} 6-14 © 2019, JAPAN CASH MACHINE CO., LTD.
Calibration and Testing VEGA™ Series Banknote Validator Section 6

Calibration without PC 6. Set DIP Switch DS2 Switch #1 to ON to begin the


To perform calibration without the PC, proceed as Entrance Sensor Calibration without Reference
Paper. During the adjustment process, the Front
follows:
Panel LED flashes a Cyan Color at a high rate of
1. Confirm that the interconnection for performing speed.
the VEGA calibration without the PC referring
illustration shown in Figure 6-87. NOTE: Do not touch the VEGA Unit
while performing calibration,
Figure 6-87 ToolConnector
Interface and Harness Connection otherwise, the adjustment changes
Receptacle will not accurately calibrate the Unit.
NOTE: Keep DIP Switch Block 2
Switch #1 ON until instructed to turn
c the switch to OFF.
d e a 7. Once the Entrance Sensor Calibration without
Reference Paper procedure is complete, the Front
To AC Power Panel LED slowly flashes at a White Color rate.
Set the White Reference paper in place (See
b “Upper Transport Unit Close” on page 6-5).
8. Set DIP Switch DS2 Switch #2 to ON to begin the
a) VEGA Unit
Validation Sensor Calibration with the White Ref-
b) Power Supply
c) Harness erence Paper. During the adjustment process, the
d) White Reference Paper KS-325 Front Panel LED flashes a White Color at a high
e) Black Reference Paper KS-326 rate of speed.
NOTE: Keep DIP Switch Block 2
Figure 6-87 Tool and Harness Connection Switch #1 and #2 ON until instructed
WARNING: Ensure that the VEGA Unit’s to turn the switches to OFF.
power is OFF before connecting 9. Once the Validation Sensor Calibration with
harnesses. Connecting harnesses White Reference Paper procedure is complete, the
while the power is ON may damage the Front Panel LED slowly flashes at a Blue Color
VEGA or cause electrical shock. rate.
10. Confirm that the Front Panel LED is slowly flash-
2. Turn the VEGA Unit’s power OFF. ing at a Blue Color rate, remove the White Refer-
3. Set DIP Switch DS1 Switches #1, #2 and #8 to ence Paper from the Transport Section.
ON, and set DIP Switch DS2 Switches ALL OFF 11. Set the Black Reference Paper in place (See
as shown in Figure 6-88. “Upper Transport Unit Close” on page 6-5).
NOTE: DIP Switch Block 3 settings 12. Set DIP Switch DS2 Switch #3 to ON to begin the
are not required to perform this Validation Sensor Calibration with the Black Ref-
Calibration Procedure. erence Paper. During the adjustment process, the
Blue LED will momentarily flash at high rate of
Figure 6-88 DIP Switch Settings speed.
NOTE: Keep DIP Switch Block 2
Switch #1, #2 and #3 ON until
instructed to turn the switches to OFF.
DIP Switch Block No.1
13. Once the Validation Sensor Calibration with the
Black Reference Paper is complete, the Front
Panel LED slowly flashes at a Purple Color rate.
14. Confirm that the Front Panel LED is slowly flash-
DIP Switch Block No.2 ing at a Purple Color rate, remove the Black Ref-
erence Paper from the Transport Section.
Figure 6-88 DIP Switch Settings 15. Set DIP Switch DS2 Switch #4 to ON to begin the
4. Turn the VEGA Unit’s power ON, and confirm Validation Sensor Calibration without the Refer-
that the Front Panel LED slowly flashes at a ence Paper. During the adjustment process, the
Green Color rate. Purple LED will momentarily flash at high rate of
5. Set DIP Switch DS1 Switch #1 to OFF to turn the speed.
VEGA into the Adjustment Mode, and confirm NOTE: Keep DIP Switch Block 2
that the Front Panel LED slowly flashes at a Cyan Switch #1, #2, #3 and #4 ON until
Color rate. instructed to turn the switches to OFF.

P/N 960-100189R_Rev. 5 {EDP #148850} 6-15 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 6 VEGA™ Series Banknote Validator Calibration and Testing

16. Once the Validation Sensor Calibration without Performance Tests


the Reference Paper is complete, the Front Panel
LED slowly flashes at a Green Color rate. The VEGA Unit provides Self-diagnostic Perfor-
17. Set DIP Switch DS2 Switch #5 to ON to begin the mance Tests that can be performed by the User. The
Side Sensor Calibration without the Reference following content information provides a summary
Paper. During the adjustment process, the Green of the VEGA Performance Tests available for use.
LED will momentarily flash at high rate of speed. Performance Test Activation
NOTE: Keep DIP Switch Block 2 Perform the following steps to activate the VEGA
Switch #1, #2, #3, #4 and #5 ON Unit’s self contained Performance Tests:
until instructed to turn the switches to 1. Confirm that the interconnection for performing
OFF. the VEGA Performance Tests referring illustra-
18. Once the Side Sensor Calibration without the tion shown in Figure 6-89.
Reference Paper is complete, the Front Panel Figure 6-89 Tool and Harness Connection
LED slowly flashes at a Yellow Color rate. Interface Connector
Receptacle
19. Set DIP Switch DS2 Switches #1, #2, #3, #4 and
#5 to OFF in order to write these adjustment
results into the VEGA Unit EEPROM Memory.
While writing the data to EEPROM, the Front c
Panel LED will flash a Yellow Color at a high rate a
of speed.
NOTE: If EEPROM data writing fails, To AC Power
all previous adjustment data will be Power Supply
lost which may disable VEGA Unit
performance. b
a) VEGA Unit
20. Once the data writing procedure is complete, the b) Power Supply
Front Panel LED flashes at a Green Color rate. c) Harness
21. Turn the VEGA Unit power switch OFF.
Figure 6-89 Tool and Harness Connection
NOTE: If the adjustment of ANY
Sensor fails, the Front Panel LED 2. Set DIP Switch Block 1 Switch #1 to ON.
will flash RED. If this error condition 3. Turn the VEGA Unit Power ON, and the Perfor-
occurs, ensure that the procedures mance Test Mode will activate.
were correctly performed, and then
perform them again. Refer to Table NOTE: When the VEGA
6-1 for a detailed explanation of each Performance Test Mode begins, the
RED Color flash sequence. Front Panel LED slowly flashes at a
Green Color rate.
Table 6-1 Red LED Flash Rate Errors
LED Flash
Description
Color Sequence

1 time The Entrance Sensor adjustment has failed.

The Entrance Sensor adjustment using


2 times
White Reference paper has failed.

3 times The Validation Sensor adjustment using


Black Reference paper has failed.
Red
The Validation Sensor Calibration without
4 times Reference Paper has failed.

5 times The Edge Sensor adjustment has failed.

The EEPROM data writing process has


6 times
failed.

This completes the Reference Paper Calibration


procedures.

P/N 960-100189R_Rev. 5 {EDP #148850} 6-16 © 2019, JAPAN CASH MACHINE CO., LTD.
Calibration and Testing VEGA™ Series Banknote Validator Section 6

DIP Switch Configuration Settings


Table 6-2 lists the various Performance Test DIP Switch Setting configurations for each test type.
Table 6-2 Performance Test DIP Switch Configuration Settings
DIP Switch Block 1 Switch# DIP Switch Block 2 Switch#
Test Type
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
DIP Switch Test ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Feed Motor Normal Rotation Test ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Feed Motor Reverse Rotation Test ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Stacker Motor Test ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Aging Test ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
RFID Aging Test ON ON ON ON OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
Off-line Banknote Acceptance Test ON OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Sensor Test ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Standby Color Indication (Rainbow Gradient)* ON ON OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
Standby Color Indication (Green)† ON OFF ON OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
Standby Color Indication (Blue)‡ ON OFF OFF ON OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
ccTalk Encryption Code Initialization** ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
*. See “LED Pattern Setting Mode” on page 2-3 for making “Rainbow” setting (Gradation).
†. See “LED Pattern Setting Mode” on page 2-3 for making GREEN setting (Green).
‡. See “LED Pattern Setting Mode” on page 2-3 for making BLUE setting (Blue).
**. See “Rewriting ccTalk Encryption Code (Initialize)” on page 2-3 for making the communication Protocol setting.

Performance Test Initiation


Set the various DIP Switches listed in Table 6-2 for each test AFTER the Performance Test Mode is acti-
vated. Once the DIP Switches on both DS1 and DS2 have been set for the desired Test; set DIP Switch
DS1, Switch #1 to OFF to begin the test. To stop the current Test and return to the Standby Mode, reset DIP
Switch DS1 #1 to ON.
NOTE: After performing an “Off-line” Banknote Acceptance Test, cycle the VEGA Unit’s power OFF/
ON to return to the Standby Mode. Unless the power is turned OFF/ON, the next test WILL NOT
run.
The following information describes each test in detail.
DIP SWITCH TEST FEED MOTOR FORWARD ROTATION TEST
Perform the following steps to test the functionality Perform the following steps to test the normal for-
of each DIP Switch Block: ward rotation functionality of the Feed Motor:
1. Ensure that the VEGA Unit power is OFF. 1. Ensure that the VEGA Unit power is OFF.
2. Set all Switches on DIP Switch DS1 and DS2 to 2. Set DIP Switch DS1 Switch #1 to ON as indicated
ON as indicated in Table 6-2 for this Test. in Table 6-2 for this Test.
3. Turn the VEGA Unit power ON. 3. Turn the VEGA Unit power ON.
4. Set DIP Switch DS1 #1 to ON to begin the test. 4. Set DIP Switch DS1 Switch #1 to OFF. When the
Confirm that the Front Panel LED will extin- Feed Motor Forward Rotation Test begins, the
guish. Front Panel LED will extinguish.
5. Set the ODD numbered DIP Switches (i.e., DIP If the Feed Motor correctly rotates in a forward
Switch DS1 and DS2 Switches #1, #3, #5 and #7) direction, the Front Panel LED will be extin-
to OFF. The Front Panel LED flashes at a Yellow guished and forward rotation will continue.
Color rate. 5. To end the forward Feed Motor Test, turn the
6. Set the EVEN numbered DIP Switches (i.e., DIP VEGA Unit power OFF, or set DIP Switch DS1
Switch DS1 and DS2 Switches #2, #4, #6 and #8) Switch #1 to ON.
to OFF. The Front Panel LED flashes at a Blue NOTE: If the Front Panel LED
Color rate if all of the DIP Switches function cor- flashes any White Error sequence
rectly. indicated in Table 6-3, the Feed
NOTE: If the DIP Switches were set Motor forward rotation is abnormal.
incorrectly during the test, the Front Table 6-3 Feed Motor Abnormal Error Codes
Panel LED flashes Red, indicating a
Flash Sequence Error Description
Test failure. However, if the DIP
Switches were set correctly, and the 3 times Feed Motor Low Speed Problem
LED still flashes Red, then a DIP 5 times Feed Motor High Speed Problem
Switch failure is indicated. 7 times Feed Motor Lock-up Problem

P/N 960-100189R_Rev. 5 {EDP #148850} 6-17 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 6 VEGA™ Series Banknote Validator Calibration and Testing

FEED MOTOR REVERSE ROTATION TEST AGING TEST


Perform the following steps to test the normal The Aging Test repeatedly performs basic Validator
reverse rotation functionality of the Feed Motor: functions such as feeding, transporting and stacking
1. Ensure that the VEGA Unit power is OFF. operations.
2. Set DIP Switch DS1 Switch #1 and #2 to ON as Perform the following steps to repeatedly test the
indicated in Table 6-2 for this Test. VEGA Unit’s basic feeding, transporting and stack-
3. Turn the VEGA Unit power ON. ing functional performance:
4. Set DIP Switch DS1 Switch #1 to OFF. When the 1. Ensure that the VEGA Unit power is OFF.
Feed Motor reverse rotation test begins, the Front 2. Set DIP Switch DS1 Switch #1, #2 and #4 to ON
Panel LED will extinguish. as indicated in Table 6-2 for this Test.
If the Feed Motor rotates in reverse correctly, the 3. Turn the VEGA Unit power ON.
Front Panel LED will be extinguished and reverse 4. Set DIP Switch DS1 Switch #1 to OFF. When the
rotation will continue. Aging Test begins, the Front Panel LED will
5. To end the reverse Feed Motor Test, turn the extinguish. If operation is normal, the Unit will
VEGA Unit power OFF, or set DIP Switch DS1 perform the following five (5) functions repeti-
Switch #1 to ON. tively until the test is stopped:
NOTE: If the Front Panel LED a) Feed Motor Reverse Rotation Test
flashes any error sequence indicated b) Interval Test (20sec, LED lights White)
in Table 6-3, the Feed Motor’s c) Feed Motor Forward Rotation Test
reverse rotation is abnormal. d) Stacking Test
e) Interval Test (20sec, LED lights White)
STACKER MOTOR TEST 5. To end the Aging Test, turn the VEGA Unit
Perform the following steps to test the Stacker power OFF, or set DIP Switch DS1 Switch #1
ON.
Motor rotation functionality:
1. Ensure that the VEGA Unit power is OFF. NOTE: If the Front Panel LED
flashes any error sequence indicated
2. Set DIP Switch DS1 Switch #1 and #3 to ON as
in Table 6-5, the Feeding and/or
indicated in Table 6-2 for this Test.
Stacking function is abnormal.
3. Turn the VEGA Unit power ON.
4. Set DIP Switch DS1 Switch #1 OFF. When the Table 6-5 Feeding/Stacking Abnormal Error Codes
Stacker Motor Test begins, the Front Panel LED LED Flash
will extinguish. Error Description
Color Sequence
5. If the Stacker Motor rotates forward/reverse cor- 3 times Feed Motor Low Speed Problem
rectly, the Front Panel LED will be extinguished,
White 5 times Feed Motor High Speed Problem
and the Motor will continue operating in a for-
ward/reverse direction. 7 times Feed Motor Lock-up
6. To end the Stacker Motor Test, turn the VEGA Red 5 times Cash Box Seating Problem
Unit power OFF, or Set DIP Switch DS1 Switch 5 times Stacker Motor Lock-up
#1 to ON. Purple
7 times Stacker Motor Gear Problem
NOTE: If the Front Panel LED Orange 3 times Stacker Full
flashes any error sequence indicated
in Table 6-4, the Stacker Motor’s
reverse rotation is abnormal.
Table 6-4 Stacker Motor Abnormal Error Codes
LED Flash
Error Description
Color Sequence
Red 5 times Cash Box Seating Problem
5 times Stacker Motor Lock-up
Purple
7 times Stacker Motor Gear Problem
Orange 3 times Stacker Full

P/N 960-100189R_Rev. 5 {EDP #148850} 6-18 © 2019, JAPAN CASH MACHINE CO., LTD.
Calibration and Testing VEGA™ Series Banknote Validator Section 6

RFID AGING TEST SENSOR TEST


Perform the following steps to verify if the RFID Perform the following steps to verify if the eight (8)
Module and RFID Tag are functional: Sensors within the VEGA Unit are functional (i.e.,
1. Ensure that the VEGA Unit power is OFF. the Entrance/Validation/Side Escrow/RC Flap/
2. Set DIP Switch DS1 Switch #1, #2,#3, #4 and #7 Stacker and Box Sensors).
to ON as indicated in Table 6-2 for this Test. 1. Ensure that the VEGA Unit power is OFF.
3. Turn the VEGA Unit power ON. 2. Set DIP Switch DS1 Switch #1. #2. #3, #4 and #5
4. Set DIP Switch DS1 Switch #1 to OFF. The Front to ON as indicated in Table 6-2 for this Test.
Panel LED lights an Orange and then Yellow 3. Turn the VEGA Unit power ON.
Color. 4. Set DIP Switch DS1 Switch #1 to OFF. The Front
The Front Panel LED will light a Green and then Panel LED will extinguish. Sensor Confirmation
White Color rate if the RFID Module and RFID will be Standby Mode.
Tag function correctly. 5. Table 6-6 lists the DIP Switch DS2 settings for
NOTE: If the Front Panel LED shows the Sensor Test Configurations. Select the
any error sequence indicated in Table intended Sensor from the Table, and set DIP
A-2 on page A-3, the RFID Module Switch DS2 Switches according to the Sensor
and/or RFID Tag are abnormal. Configuration Table.
5. To end the RFID Aging Test, turn the VEGA Unit 6. When the selected Sensor detects an object such
power OFF, or set DIP Switch DS1 Switch #1 as a Banknote or a Test Paper, the Front Panel
ON. LED flashes at a Yellow Color rate. When there is
no object detected, the Front Panel LED will be
OFF-LINE BANKNOTE ACCEPTANCE TEST
extinguished.
Perform the following steps to perform the VEGA
Unit’s Off-line Banknote Acceptance Test:
1. Ensure that the VEGA Unit power is OFF.
2. Set DIP Switch DS1 Switch #1, #3 and #5 to ON
as indicated in Table 6-2 for this Test.
3. Turn the VEGA Unit power ON.
4. Set DIP Switch DS1 Switch #1 to OFF. When the
Off-line Banknote Acceptance Test begins, the
Front Panel LED will extinguish.
Wait for the Front Panel LED to indicate a
Standby Mode initialization flashing sequence,
and then insert Banknotes.
When the VEGA receives the Banknotes, the
Front Panel LED will flash an Emerald Green
Color.
READING NUMBER OF FLASHES
The acceptable denominations are identified by the
following Front Panel LED flash sequence periods.
To check each country’s Denomination Value flash
set, confirm ID-003 Data Setting Specification
Escrow Data listed on the Software Information
Sheet and refer to following formula:
“Escrow Code” - “60” = Number of Flashes
If the Escrow Code of the Target Denomination is
63, the number of flashes for the Denomination is 3
(63-60=3).
NOTE: Between sequential Banknote
insertions, the Color of the Front Panel LED
will be determined by the Standby Mode
selections set by the user.
NOTE: If an error or a reject occurs, refer to
the Error and Reject Codes listed in
Appendix A of this Manual to identify the
cause of the malfunction.

P/N 960-100189R_Rev. 5 {EDP #148850} 6-19 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 6 VEGA™ Series Banknote Validator Calibration and Testing

Table 6-6 Sensor Test DIP Switch 2 Configuration Settings


DIP Switch DS2 Yellow LED Status
Sensor
1 2 3 4 5 6 7 8 Lit Extinguished
With Paper No Paper
Entrance Sensor ON OFF OFF OFF OFF OFF OFF OFF (Light Interception) (Transmissive)

Validation Sensor OFF ON OFF OFF OFF OFF OFF OFF With Paper No Paper
(Light Interception) (Transmissive)
With Paper No Paper
Side Sensor OFF OFF ON OFF OFF OFF OFF OFF
(Light Interception) (Transmissive)
With Paper No Paper
Escrow Sensor OFF OFF OFF ON OFF OFF OFF OFF (Light Interception) (Transmissive)

RC Flap Sensor OFF OFF OFF OFF ON OFF OFF OFF With Paper No Paper
(Transmissive) (Light Interception)
With Paper No Paper
Stacker Flap Sensor OFF OFF OFF OFF OFF ON OFF OFF
(Transmissive) (Light Interception)
With Paper No Paper
Stack-In Sensor OFF OFF OFF OFF OFF OFF ON OFF (Light Interception) (Transmissive)

Box Sensor OFF OFF OFF OFF OFF OFF OFF ON With Paper No Paper
(Light Interception) (Transmissive)

P/N 960-100189R_Rev. 5 {EDP #148850} 6-20 © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series
Banknote Validator
Section 7

7 EXPLODED VIEWS AND PARTS LISTS


This section provides product Exploded Views and • VEGA Entire Unit View and Parts
Parts Lists for the VEGA Banknote Validator. • Upper/Lower Transport Unit View and Parts
This section contains the following information. • Course Path Turning Unit View and Parts
NOTE: Parts may be changed for • Cash Box Unit View and Parts
improvement without notice.
• SH Bezel Unit View and Parts
NOTE: If a JAC number is not listed, use
the EDP part number. • SD/SU Bezel Unit View and Parts
• Option Unit View and Parts
VEGA Entire Exploded View (SH)
Figure 7-1 VEGA Entire Unit Exploded View
5

7 12 4
2
2
(16)

For Front Access


4
For Rear Access

3 6 (16)
16
3 3
10
1
8
3
15
3
1
3
3

9
3

15
11

Figure 7-1 VEGA Entire Unit Exploded View (SH)

P/N 960-100189R_Rev. 5 {EDP #148850} 7-1 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists

VEGA Entire Exploded View (SU/SD, LD and RFID)


Figure 7-2 VEGA Entire Unit Exploded View (SU/SD, LD and RFID)
SU/SD Type
9

21
7

20
6 19
3
22
14
RFID Type
(VEGA-RC Twin In-Vehicle Unit)
3

13

LD Type 5

12

18

17

6
18 17
Figure 7-2 VEGA Entire Unit Exploded View (SU/SD, LD and RFID)

P/N 960-100189R_Rev. 5 {EDP #148850} 7-2 © 2019, JAPAN CASH MACHINE CO., LTD.
Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7

VEGA Entire Unit Parts List


Table 7-1 VEGA Entire Unit Parts List
EDP
Ref No. JAC No. Description Qty Remark
No.
144563 200-200720R Cash Box Guide (Standard) 1 For SH
149628 200-101159R Cash Box Guide 1000 (Large) 1 For SH
1
191056 - Box Guide SD B 1 For SD
191055 - Box Guide SU B 1 For SU

2 144564 200-200721R Cash Box Stopper 1 For SH


For VEGA only

3 104081 186-266000R 2.6x6 Phillips Self-Tapping, Binding, Head Screw 4


(Black)

4 023755 186-260004R M2.6x4 Pan Head Screw with W Washer 3M 1 For SH


(Small)

195734 - Upper VEGA Transport Unit without Magnetic 1 SUB Board Type: 0
Sensor SUB Board Type: 2
SUB Board Type: 1
5 148779 - Upper VEGA Transport Unit with Magnetic Sensor 1 SUB Board Type: 3
SUB Board Type: 4
SUB Board Type: 5

239954 - Upper VEGA Transport Unit BK with Magnetic 1 SUB Board Type: 3
Sensor Option: 04
Lower VEGA Transport Unit 12V without Magnetic
195733 - Sensor 1 SUB Board Type: 0

187520 - Lower VEGA Transport Unit 12V with Magnetic SUB Board Type: 1
Sensor

237566 - Lower VEGA Transport Unit 24V without Magnetic SUB Board Type: 2
Sensor

148780 - Lower VEGA Transport Unit 24V with Magnetic SUB Board Type: 3
Sensor (JPN)
6
260811 - Lower VEGA Transport Unit 24V with Magnetic SUB Board Type: 3
Sensor (JPN, OEM)

205607 - Lower VEGA Transport Unit 24V with Magnetic SUB Board Type: 4
Sensor

216976 - Lower VEGA Transport Unit 12V with Magnetic SUB Board Type: 5
Sensor (JPN)

236824 - Lower VEGA Transport Unit 12V without Magnetic 1 For LD


Sensor for LD
7 148789 - VEGA Course Path Turning Unit 1
193993 - VEGA-SH Cash Box Unit 300 1 Cash Box Type: 3
197687 - VEGA Cash Box Unit 300 With Set Pin Cash Box Type: 3
8 204634 - VEGA Key Box Unit 300 1 Cash Box Type: 3
*Without Thumb Turn Accessories

194992 - VEGA SD/SU Cash Box Unit 300 With Set Pin Cash Box Type: 3
Stacker Type; SU and SD
195542 - VEGA-SH Cash Box Unit 1000 1 Cash Box Type: A
197688 VEGA Cash Box Unit 1000 With Set Pin Cash Box Type: A
9 206294 808-101089R VEGA Key Box Unit 1000
*Without Thumb Turn Accessories 1 Cash Box Type: A

194991 - VEGA SD/SU Cash Box Unit 1000 With Set Pin 1 Cash Box Type: A
Stacker Type; SU and SD

10 216980 - VEGA Cash Box (F-S) Unit 300 Cash Box Type: B
*Without Thumb Turn Accessories
11 151424 - VEGA 1K Box Handle Set 1

P/N 960-100189R_Rev. 5 {EDP #148850} 7-3 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists

Table 7-1 VEGA Entire Unit Parts List


EDP
Ref No. JAC No. Description Qty Remark
No.

149443 902-100494R VEGA Bezel Unit A (EUR) 1 Bezel Type 01: 68mm
For SH
Optional (SH, 68mm)
245344 - VEGA Bezel Unit A (EUR) BK 1
Color: Black

149442 - VEGA Bezel Unit B (EUR) 1 Bezel Type 01: 68mm


* Without Face SH2 #144621 For SH

149441 902-100495R VEGA Bezel Unit A (GBR) 1 Bezel Type 02: 76mm
For SH and LD

149445 - VEGA Bezel Unit B (GBR) 1 Bezel Type 02: 76mm


* Without Face SH2 #144621 For SH

149648 902-100496R VEGA Bezel Unit A (RUS) 1 Bezel Type 03: 71mm
For SH

149649 - VEGA Bezel Unit B (RUS) 1 Bezel Type 03: 71mm


* Without Face SH2 #144621 For SH

151423 902-100497R VEGA Bezel Unit A (JPN) 1 Bezel Type 04: 77mm
12 For SH

151422 - VEGA Bezel Unit B (JPN) 1 Bezel Type 04: 77mm


* Without Face SH2 #144621 For SH

151421 902-100498R VEGA Bezel Unit A (USD) 1 Bezel Type 05: 67mm
For SH

151420 - VEGA Bezel Unit B (USD) 1 Bezel Type 05: 67mm


* Without Face SH2 #144621 For SH

228090 - VEGA Bezel Unit A(JPN) Black 1 Bezel Type 07: 77mm
For SH

227559 - VEGA Metal Bezel Unit A 1 Bezel Type 11: 68mm


For SH
Bezel Type 21: 71mm
248692 - VEGA Long Bezel Type3 Unit A 71 1 Longer version of Bezel
Type 03
Bezel Type 22: 77mm
248693 - VEGA Long Bezel Type4 Unit A 77 1 Longer version of Bezel
Type 04

150131 902-100502R VEGA SD/SU Bracket Set (GBR-N) 1 Bezel Type N2: 76mm
For SU/SD

151698 902-100499R VEGA SD/SU Bracket Set (USD-D) 1 Bezel Type D1: 67mm
For SU/SD
13
150129 902-100500R VEGA SD/SU Bracket Set (RUS-D) 1 Bezel Type D2: 71mm
For SU/SD

150125 902-100501R VEGA SD/SU Bracket Set (EUR-D) 1 Bezel Type D3: 68mm
For SU/SD

13 206154 - VEGA SD/SU Bracket Set (RUS-R) 1 Bezel Type R1: 71mm
For SU/SD
14 010374 177-000003R M4x8 Pan Head W Washer Small 2
15 149986 200-101164R VEGA Lock Unit 1 Option: 01
16 216978 - Bezel Protector Unit BK 1 Option: 02
17 236822 - LD Frame 2 For LD

18 055413 - 2.6x6 Phillips Self-Tapping, Binding, Head Screw 4 For LD


(Black)
19 003611 - 3x8 Pan Head W Washer (Large) 1 For VEGA-RFID
20 050419 - Nylon Clamp 1 For VEGA-RFID

21 023755 186-260004R M2.6x4


(Small)
Pan Head Screw with W Washer 3M 1 For VEGA-RFID

22 - - RFID Board Assy. 1 For VEGA-RFID

P/N 960-100189R_Rev. 5 {EDP #148850} 7-4 © 2019, JAPAN CASH MACHINE CO., LTD.
Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7

Upper Transport Unit Entire View


Figure 7-3 Upper Transport Unit Exploded
View

113 115 120 107 101

115 113

120

111 106

124
108

104 121

103

116
119
109
Turn
Bac
k

105 119

121
118
117
114
118
114
105
112 110
110
125
112
110
122
102 123

Figure 7-3 Upper Transport Unit Exploded View

P/N 960-100189R_Rev. 5 {EDP #148850} 7-5 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists

Upper Transport Unit Parts List


Table 7-2 Upper Transport Unit Parts List

Ref No. EDP No. JAC No. Description Qty Remark

101 144565 900-200300R Upper Transport Frame Top 1

144566 900-200301R Upper Transport Frame Bottom 1 without Magnetic


Sensor
102
148822 900-101166R Upper Transport Frame Bottom Mag 1 with Magnetic
Sensor
103 144571 200-200722R Flap 1 1
104 144572 200-200723R Flap 2 1
105 144574 200-200724R Spring Position Setting Plate 3
106 144582 200-200725R Flap Lever (Left) 1
107 144583 200-200726R Flap Lever (Right) 1
108 144585 900-200302R USB Cover 1
109 145238 900-200303R Harness Cover 2
110 144607 900-200304R Pinch Roller 6
111 144608 200-200729R Flap Axis 1
112 144610 200-200730R Pinch Roller Shaft 3
113 144611 200-200731R Set Pin 11 2
114 144556 200-200732R Pinch Roller Coil Spring 4
115 144622 200-200733R Flap Tension Spring 2
116 188481 300-200153R CPU Board 1
117 140511 300-200154R Sensor Board 1
118 144445 400-100633R Upper Relay Harness Connector 1
119 144447 400-100634R Signal Power Harness R 2
120 091517 100-100060R Ф2 E-Ring 2

121 104081 186-266000R 2.6x6 Phillips, Self-Tapping, Binding Head


Screw (Black) 6

122 148823 900-101167R TMF Roller 1 with Magnetic


Sensor

123 148864 250-1100686R TMF Compression Spring 2 with Magnetic


Sensor
124 236444 - FG-Film 1
125 144556 200-200732R Pinch Roller Coil Spring 2

P/N 960-100189R_Rev. 5 {EDP #148850} 7-6 © 2019, JAPAN CASH MACHINE CO., LTD.
Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7

Lower Transport Unit Exploded View


Figure 7-4 Lower Transport Unit
211
Exploded 235

View 203

211

235
211

228
220
224
209
224 222 223 201 222

244 235

212

205 210

235
231
220 209 228 212 243 246
207
238 242 1
242 CN 247

239 234 245


204 241
226
215
242
221
219
213
218
238 216 238
236
240

237
240

214 204
237
216 236
217 119
215 217
231
237
218 242
214 227 242
233 CN
8
1 229
CN
CN
213 5
3 CN 232
232
221 247 T ur
nB
ack
230 119 233
6
CN
234 N4
2C
CN

SUB Board
208

225

202

238

238 208 225 206


242

Figure 7-4 Lower Transport Unit Exploded View

P/N 960-100189R_Rev. 5 {EDP #148850} 7-7 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists

Lower Transport Unit Parts List


Table 7-3 Lower Transport Unit Parts List

Ref No. EDP No. JAC No. Description Qty Remark

144567 900-200305R Carrier Base 1 without Magnetic Sensor


201
148821 900-101168R Carrier Base MAG 1 with Magnetic Sensor
202 144568 200-200734R Base Frame 1
203 257195 900-200306R Belt Cover 1
2
204 144576 200-200735R Gear Box
1 For LD only
205 144577 200-200736R Tightening Bracket 1
206 144578 200-200737R Snug Fit Latch Plate 1
207 144579 900-200307R Light Prism 1
208 144580 200-200738R Self/Release Latch 2
209 144596 900-200308R Course Path Turning Drive Pulley 2
210 144598 900-200309R Idle Pulley 2
211 144600 900-200310R Support Pulley 6
212 144675 900-200311R Tension Pulley 2
2
213 144625 200-200740R Motor Pinion
1 For LD only
2
214 144627 900-200312R B Idle Gear 1
1 For LD only
2
215 144631 900-200313R B Idle Gear 2
1 For LD only
2
216 144633 900-200314R B Idle Gear 3
1 For LD only
2
217 144636 900-200315R Idle Gear 3
1 For LD only
2
218 144639 900-200316R U Stand Gear
1 For LD only
219 144647 900-200317R Idle Gear 4 1
220 144650 900-200318R Flange Gear 2
2
221 144562 200-200741R Thermal Radiator Plate
1 For LD only
222 144584 200-200742R Bearing 2
223 144609 200-200743R Course Path Turning Drive Axis 1
224 144612 200-200788R Set Pin 8 2
225 144558 200-200793R Latch Compression Spring 1 2
226 145452 200-200746R Feed Motor 1 Not for LD
227 145455 200-200747R Stacker Motor 1
228 144809 900-200319R Transport Belt 2

P/N 960-100189R_Rev. 5 {EDP #148850} 7-8 © 2019, JAPAN CASH MACHINE CO., LTD.
Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7

Table 7-3 Lower Transport Unit Parts List (Continued)

Ref No. EDP No. JAC No. Description Qty Remark

140509 - Sub Circuit Board (12V) 1 For Lower VEGA


Transport Unit 12V

148644 300-100635R Sub Circuit Board (24V) 1 For Lower VEGA


229 Transport Unit 24V
For Lower VEGA
260807 - Sub Circuit Board (24V) for JPN OEM Transport Unit 24V with
Magnetic Sensor (JPN,
OEM)
230 140513 300-200156R Sub Sensor Board 1
231 144446 400-100635R Relay Harness Connector R 1
232 144444 400-100636R Position Sensor Harness R 1
233 144443 400-100637R Stacker Motor Harness R 1 Not for LD
234 144442 400-100638R Feed Motor Harness R 1
235 144844 200-200748 Ф4x12 Parallel Pin Sustainer (B Type/Hard) 8
3
236 095878 200-200749R Ф3x15 Parallel Pin Sustainer (Hard)
2 For LD only
4
237 113898 200-200750R Ф3x18 Parallel Pin Sustainer (Hard)
2 For LD only

238 144840 171-268000R 2.6x8 Phillips, Self-Tapping, Binding Head


Screw (Black) 13

239 147148 900-200431R TMF Spacer 1 without Magnetic Sensor


4
240 003598 181-260006R M2.6x6 Pan Head Screw with Washer 3M
2 For LD only

241 061070 186-260005R 2.6x5 Phillips, Self-Tapping, Binding Head


Screw (Black) 2 without Magnetic Sensor

9 without Magnetic Sensor


242 104081 186-266000RA 2.6x6 Phillips, Self-Tapping, Binding Head
Screw (Black) 11 with Magnetic Sensor
243 140511 300-200154R Sensor Board 1

244 146118 186-266000R 2.6x6 Phillips, Self-Tapping, Flat Head


Screw (Black) 3

187322 300-000021R MAG Circuit Board (W) 1 with Magnetic Sensor


Global Specification
245
148625 300-100636R MAG Circuit Board (J) 1 with Magnetic Sensor
For Japan Specification
246 148827 900-101169R TMR Rubber 1 with Magnetic Sensor
187813 - MAG Imaginary Harness (12V) 1 without Magnetic Sensor
187519 400-100668R MAG Harness (12V) 1 with Magnetic Sensor
247
187814 - MAG Imaginary Harness (MDB) 1 without Magnetic Sensor
148868 400-100667R MAG Harness (24V) 1 with Magnetic Sensor

P/N 960-100189R_Rev. 5 {EDP #148850} 7-9 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists

Course Path Turning Unit Exploded View


Figure 7-5 Course Turning Unit Exploded View

307 306
305

303
308

301

306 308
307

304

303
302

Figure 7-5 Course Turning Unit Exploded View

Course Path Turning Unit Parts List


Table 7-4 Course Path Turning Parts List

Ref No. EDP No. JAC No. Description Qty Remark

301 144569 900-200320R Course Path Turning Guide 1


302 219639 900-200321R Course Path Turning Guide Cover 1
303 144581 900-200322R Course Path Turning Guide Cover Latch 2
304 144559 200-200793R Latch Compression Spring 2 2
305 275844 - Prism C 1
306 144607 900-200304R Pinch Roller 4
307 144610 200-200730R Pinch Roller Shaft 2
308 144556 200-200730R Pinch Roller Coil Spring 4

P/N 960-100189R_Rev. 5 {EDP #148850} 7-10 © 2019, JAPAN CASH MACHINE CO., LTD.
Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7

Cash Box Unit Exploded View


Figure 7-6 Cash Box Unit Exploded View 405 453 415 444 450 421 420 422 423

443 444
428
453 439 430 435
409
424
410 441
453 440 431
452 439 442
430 459
410 453
453 407
449 408 444
452 415 437 436
430 439 429
406
453 440 401
430 453 427 439
415
415 451 425
419 444
434 444
444 433
450 439 444 441
418
403 458
417 444 453 441 402
459
416 444 403
425 444 426 439
404

445
446 414

447 448 432

457 456
453
413
457

456
444
438

456 467
411 461

462

432 463 445 414


446

457 456

456 468 447 448 432


469
459 468 457
457 453

456 457
464
465
448 466
460 470
414
444
411
456
445 432
459 (445)
444 447448 438 456
445 411
438 453
446 456

457
414

455
412
456
444

412

438 411
454
455

Figure 7-6 Cash Box Unit Exploded View

P/N 960-100189R_Rev. 5 {EDP #148850} 7- 11 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists

Cash Box Unit Parts Lit


Table 7-5 Cash Box Unit Parts List
Ref No. EDP No. JAC No. Description Qty Remark
401 144587 300-200157R Ceiling Board 1
402 144586 900-200323R Parallel Crank 1 1
403 144588 900-200324R Parallel Crank 2 2
404 239374 - Pusher Plate 1
405 144595 900-200326R Pusher Prism 2
406 144597 200-200751R Cash Box Link Frame (Left) 1
407 144599 200-200752R Cash Box Link Frame (Right) 1
408 144601 900-200327R Cash Box Turn Guide 1
409 144603 900-200328R Cash Box Turn Course 1
410 144604 900-200329R Tightening Plate 2
144605 900-200330R Cash Box 300 (Standard) 1
411 149629 808-000003R Cash Box 1000 (Optional) 1
216967 808-101091R Cash Box FM 1 For Front Door
Specification
412 107111 149-000008R 3x10
Screw
Phillips, Self-Tapping, Binding Head 4 For Large Cash Box
413 144618 200-200754R Dress Plate 1
219640 900-200331R Safe Cover [Cash Box Door] (Standard) 1 Cash Box Type: 3
414 219642 900-101179R Safe Cover 1000 [Cash Box Door] (Large) 1 Cash Box Type: A
216968 - Safe Cover Frame 300 [Front Door] 1 Cash Box Type: B
415 144584 200-200755R Bearing 6
416 144652 900-200332R Cash Box Drive Standard Gear 1
417 144657 900-200333R Cash Box Drive Idle Gear 1 1
418 144659 900-200334R Cash Box Drive Idler Gear 2 1
419 144662 900-200335R Box Drive Gear 1
420 144664 900-200336R B Pulley Stand Gear 1
421 144667 900-200337R B Pulley Idler Gear 1 1
422 144671 900-200338R B Pulley Reduction Gear 1
423 144590 900-200339R B Pulley Idler Gear 2 1
424 144591 900-200340R Clutch Gear 1
425 144593 200-200756R Pinion Pantograph 2
426 144594 200-200757R Pinion Drive Gear 1
427 144674 900-200341R Rack Pantograph 1
428 144623 100-381611R D Washer 1
429 144624 900-200342R Slide Collar 1
430 144602 900-200343R Drive Pulley 25 4
431 144557 900-200344R Limiter Compression Spring 1
144560 250-100687R Conical Spring (Standard Box) 1
432
149631 250-100688R Conical Spring 1000 (Large Box) 1
433 144561 200-200758R Crank Kick Spring 1
434 144613 200-200759R Crank Shaft 1
435 144614 200-200760R Box Drive Shaft 1
436 144615 200-200761R Crank Drive Shaft 1
437 144616 200-200762R Pinion Drive Shaft 1
438 144617 200-200763R Cash Box Cover Hinge Axis 1
439 144612 200-200788R Set Pin 8 6
440 144810 900-200346R Stacker Belt 2

P/N 960-100189R_Rev. 5 {EDP #148850} 7-12 © 2019, JAPAN CASH MACHINE CO., LTD.
Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7

Table 7-5 Cash Box Unit Parts List (Continued)


Ref No. EDP No. JAC No. Description Qty Remark
441 144841 900-200347R 5xФ9x0.4 Poly Vinyl Slider 3
442 000900 192-051008R 5xФ10x0.8 Plain Washer 1
443 275844 900-101014RA Prism C 1
444 091516 200-100984R Ф3 E-Ring 14
219641 200-200818R Thumb Turn A DB 1
032057 200-200400RA C-88-1 Undesignated Key Lock R 1
445 081786 200-200819R C-88-1 Key Lock L 1
080522 200-200352RA C-89-1 Key Lock FM 1 For Front Door
Specification
446 135328 900-200424R Thumb Turn B 1
447 135329 900-200425R Thumb Turn Nut 1 Set for Ref No. 445
135330 900-200426R Thumb Turn CAM (Plastic Tang) 1
448 144606 900-200443R Cylinder Tang 1 For C-88-1 Undesignated
Key Lock R
218670 900-200444R Key Tang FM 1 For C-89-1 Key Lock FM
449 144607 900-200304R Pinch Roller 2
450 055413 - 2.6x6 Phillips, Self-Tapping, Binding Head 2
Screw (Black)
451 148186 - 2.6x6 Phillips, Self-Tapping Flat Head Screw 1
452 095878 200-200749R Ф3x15 Parallel Pin Sustainer (Hard) 2
12
453 144840 171-268000R 2.6x8 Phillips, Self-Tapping, Binding Head
Screw (Black) 10 For Front Door
Specification
454 127711 900-101180R IQ P-Box Handle (Large) 1
455 127712 900-101181R IQ P-Box Handle Bracket (Large) 2
189772 200-000350R Set Pin 300 (Standard Box) 4 For SD, SU
456
189774 200-000347R Set Pin 1000 (Large Box) 4 For SD, SU
457 189773 177-000004R M3x10
(Black)
Washer Head with F-Lock 3M Screw 4 For SD, SU

458 216970 900-200445R Key Link FM 1 For Front Door


Specification
459 197914 - 2.6x12 Phillips, Self-Tapping, Binding Head 4 For Front Door
Screw Specification
460 142673 - 2.3x6 Pan Head W Washer Small 2 For Front Door
Specification
461 276564 - Device Cover 1 For VEGA-RFID
462 146783 - RFID Module 1 For VEGA-RFID
463 276566 - Device Protector 1 For VEGA-RFID
464 276565 - Device Retainer 1 For VEGA-RFID
465 272590 - RFID Tag 1 For VEGA-RFID
466 276567 - RFID Tag Sheet 1 For VEGA-RFID
467 003598 - M2.6x6 Washer 3 For VEGA-RFID
468 082027 - M2x8 W Washer (Small) 3 For VEGA-RFID
469 275338 - RFID Harness 1 For VEGA-RFID
470 276568 - RFID Tag Sheet Cover 1 For VEGA-RFID
For VEGA-RFID
- 275339 - Cable Tie 2 (Tie the RFID Harness to the
Device Retainer)_

P/N 960-100189R_Rev. 5 {EDP #148850} 7-13 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists

SH Unit Bezel Exploded View


Figure 7-7 SH Unit Bezel Exploded View
504

503

505

501
505

502

503

501 505 506

502
505

505

Figure 7-7 SH Unit Bezel Exploded View

P/N 960-100189R_Rev. 5 {EDP #148850} 7-14 © 2019, JAPAN CASH MACHINE CO., LTD.
Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7

SH Unit Bezel Parts List


Table 7-6 SH Unit Bezel Parts List

Ref No. EDP No. JAC No. Description Qty Remark

144621 900-101196R Bezel Frame SH 2 1


501
239417 900-101182R Bezel Frame JP (OEM) 1 Without JCM Logo
144620 900-101183R Face SH 1 1 Bezel Type: 01
Optional (SH, 68mm)
245340 - Face SH 68 Black 1
Color: Black
147868 900-101184R Face SH GBR/SCO 1 Bezel Type: 02

502 149612 900-101185R Face SH 71 1 Bezel Type: 03


Bezel Type: 21

148824 900-101186R Face SH JP 1 Bezel Type: 04


Bezel Type: 22
149615 900-101187R Face SH 67 1 Bezel Type: 05
195054 - Face SH77 JP Black 1 Bezel Type: 07
Bezel Type: 01 (68mm)
147146 900-101197R Face SH Front 1 Bezel Type: 02 (76mm)
Bezel Type: 11
Optional (SH, 68mm)
245341 - Face SH Front 68 Black 1
Color: Black
503
149613 900-101188R Face SH 71 Front 1 Bezel Type: 03
148825 900-101189R Face SH Front JP 1 Bezel Type: 04
149616 900-101190R Face SH 67 Front 1 Bezel Type: 05
195053 - Face SH77 Front 1 Bezel Type: 07
248690 - Long Bezel Type3 1 Bezel Type: 21
504
248691 - Long Bezel Type4 1 Bezel Type: 22
2
505 148186 149-000009R 2.6x6 Phillips, Self-Tapping, Flat Head Screw
(Black) 4 Bezel Type: 11 Only
506 254351 - Metal Bezel 1 Bezel Type: 11

P/N 960-100189R_Rev. 5 {EDP #148850} 7-15 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists

SD/SU Unit Bezel Type D Exploded View


Figure
609 7-8 SD/SU Unit Bezel Type D Exploded
View 605 603

608
602

604

604

601

606
607

Figure 7-8 SD/SU Unit Bezel Type D Exploded View

SD/SU Unit Bezel Type D Parts List


Table 7-7 VEGA SD/SU Unit Bezel Type D Parts List

Ref No. EDP No. JAC No. Description Qty Remark

Bezel Type D1
601 148623 902-100505R Bezel SD/SU Type D75 1 Bezel Type D2
Bezel Type D3
149622 900-101191R Face Upper SD/SU Type D67 1 Bezel Type D1
602 149624 900-101192R Face Upper SD/SU Type D71 1 Bezel Type D2
149626 900-101193R Face Upper SD/SU Type D68 (EUR) 1 Bezel Type D3
149623 900-101200R Face Lower SD 1 Bezel Type D1
603 149625 900-101194R Face Lower SD/SU Type D71 1 Bezel Type D2
149627 900-101195R Face Lower SD/SU Type D68 (EUR) 1 Bezel Type D3
604 110949 149-00010R 2.6x8 Phillips, Self-Tapping, Flat Head Screw (Black) 2
605 149640 200-101162R SD SU Plate 1
606 149639 200-101163R SD SU Bracket 1
607 149621 902-100504R Bezel 2 SD/SU Type D 1
608 150124 149-000006R 2.6x5 Phillips, Self-Tapping, Flat Head Screw (Black) 2

609 055413 149-000007R 2.6x6 Phillips, Self-Tapping, Binding Head Screw


(Black) 3

P/N 960-100189R_Rev. 5 {EDP #148850} 7-16 © 2019, JAPAN CASH MACHINE CO., LTD.
Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7

SD/SU Unit Bezel Type N Exploded View


Figure 7-9 SD/SU Unit Bezel Type N Exploded
709
View 703

708
702

704

705
704

701

706
707

Figure 7-9 SD/SU Unit Bezel Type N Exploded View

SD/SU Unit Bezel Type N Parts List


Table 7-8 VEGA SD/SU Unit Bezel Type N Parts List

Ref No. EDP No. JAC No. Description Qty Remark


701 149617 902-100506R Bezel SD/SU Type N 1 Bezel Type: N2
702 149619 900-101198R Face Upper SD/SU Guide Type N2 (76mm) 1 Bezel Type: N2
703 149620 900-101199R Face Lower SD/SU Guide Type N2 (76mm) 1 Bezel Type: N2

704 110949 149-000010R 2.6x8 Phillips, Self-Tapping, Flat Head


Screw (Black) 2 Bezel Type: N2

705 149640 200-101162R SD SU Plate 1 Bezel Type: N2


706 149639 200-101163R SD SU Bracket 1 Bezel Type: N2
707 149618 902-100503R Bezel 2 SD/SU Type N 1 Bezel Type: N2

708 150124 149-000006R 2.6x5 Phillips, Self-Tapping, Flat Head


Screw (Black) 2 Bezel Type: N2

709 055413 149-000007R 2.6x6 Phillips, Self-Tapping, Binding Head


Screw (Black) 3 Bezel Type: N2

P/N 960-100189R_Rev. 5 {EDP #148850} 7-17 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists

SD/SU Unit Bezel Type R Exploded View


Figure 7-10 SD/SU Unit Bezel Type R
Exploded View
803
807

808

805
809

806

804 808 801

802

Figure 7-10 SD/SU Unit Bezel Type R Exploded View

SD/SU Unit Bezel Type R Parts List


Table 7-9 VEGA SD/SU Unit Bezel Type R Parts List

Ref No. EDP No. JAC No. Description Qty Remark

801 206149 - Bezel SD/SU Type R 1 Bezel Type: R1


802 206150 - Bezel 2 SD/SU Type R 1 Bezel Type: R1
803 206151 - Face Upper SD/SU Guide Type 71 RUS 1 Bezel Type: R1
804 206152 - Face Lower SD/SU Guide Type 71 RUS 1 Bezel Type: R1
805 149639 - SD SU Bracket 1 Bezel Type: R1
806 194640 - SD SU Plate 1 Bezel Type: R1

807 055413 - 2.6x6 Phillips, Self-Tapping, Binding Head Screw 3 Bezel Type: R1
(Black)
808 110949 - 2.6x8 Phillips, Self-Tapping, Flat Head Screw (Black) 2 Bezel Type: R1
809 150124 - 2.6x5 Phillips, Self-Tapping, Flat Head Screw (Black) 2 Bezel Type: R1

P/N 960-100189R_Rev. 5 {EDP #148850} 7-18 © 2019, JAPAN CASH MACHINE CO., LTD.
Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7

Option Unit Exploded View


Figure 7-11 Option Unit Exploded View

Bezel Protector Assy.

OP5

OP3 OP1

OP5
OP2 OP4

OP16

OP10
Lock Unit
OP15

OP14
OP7
OP11
OP8
OP6

OP12

OP13

OP9

Figure 7-11 Option Unit Exploded View

P/N 960-100189R_Rev. 5 {EDP #148850} 7-19 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists

Option Unit Parts List


Table 7-10 Option Unit Parts List

Ref No. EDP No. JAC No. Description Qty Remark


OP1 216973 - Face Cover 1
OP2 216972 - Face Cover Bracket Right 1
OP3 216971 - Face Cover Bracket Left 1

OP4 216974 - M3x4 Phillips, Flat Head Screw with F-Lock 4


Black

OP5 097410 - 3x6 Phillips, Self-Tapping, Binding Head 2


Screw
OP6 149643 200-101168R Key Cover 1
OP7 149644 200-101169R Key Lever 1
OP8 149645 200-101170R Key Bracket 1
OP9 144606 900-200443R Key Tang 1
OP10 149984 200-101172R Key Shaft 1
OP11 149985 149-000012R M2.6x6 Phillips, Flat Head Screw (Small) 1
OP12 117252 149-000013R M2.6x3 Phillips, Flat Head Screw 2

OP13 003595 177-000003R M2.6x4


(Small)
Pan Head Screw with Washer 1

OP14 003668 140-000633R M2.6 Hex Nut 1


OP15 006098 142-000010R Ф2.6 Spring Washer 1
OP16 003707 100-100043 Ф3 E-Ring 2

P/N 960-100189R_Rev. 5 {EDP #148850} 7-20 © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series
Banknote Validator
Section 8

B procedures for ...6-1

Banknote Validator J
general information describing a ...1-1
Jam
C Banknote
clearing a ...2-5
Calibration
procedures for ...6-4
N
timing of ...6-4
tool requirements for ...6-4
Navigation
within manual
Calibration Failure procedure for ...1-1
Types of ...6-10
Caution P
special boxed areas providing important safety infor-
mation ...1-4 Performance Tests
Cleaning instructions for ...6-16
procedure for ...2-5 Pin Assignments
Communications Interface Connector
pin identifications for ...2-4
criteria regarding receipt of ...3-1
Contact Information Precautionary Symbols
Address and Telephone Numbers for ...1-20, 3-1 types of ...1-3
Preventive Maintenance
D cleaning materials required for ...2-5
Primary Features
Dimensions VGEA
entire unit VEGA Product Series of ...1-4
clearance drawing of ...1-10 Product Description
entire unit clearance drawing of ...1-9, 1-11
model number ...1-2
Disassembly/Reassembly
instruction for ...4-1 S
E Safety
pictographs indicating
Error Code 1 to 3 symbols inside boxed area ...1-1
table listings of ...A-3 Schematic
Exploded View circuit flow
illustrations of ...7-1 diagrams of ...2-7, 2-8
Settings
F basic
of DIP Switches ...2-2
Flowchart special
operation of ...2-9 of DIP Switches ...2-3
Software
I download procedure for ...6-2
Indication Special Notes
LED italic text highlights
color patterns for ...2-3 finger points to ...1-1
Installation Steps
procedure for ...2-1 sequential numbering of ...1-1

P/N 960-100189R_Rev. 5 {EDP #148850} 8-1 © 2019, JAPAN CASH MACHINE CO., LTD.
Section 8 VEGA™ Series Banknote Validator

T
Technical Contact Information
location listing of ...1-20, 3-1

W
Wiring Diagram
with Magnetic Sensor ...5-1
without Magnetic Sensor ...5-2

P/N 960-100189R_Rev. 5 {EDP #148850} 8-2 © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series
Banknote Validator
Appendix A

A TROUBLESHOOTING
This section provides troubleshooting instructions Perform all repairs by referring to Calibration and
for the VEGA Banknote Validator including the Testing in Section 6 and Disassembly/Reassembly
following information: instructions in Section 4 of this Manual.
• Introduction Troubleshooting Overview
• Troubleshooting Overview This product allows the operator to perform fault
• Fault Table Listings diagnosis by checking various Fault Table Listings
• LED Indication Conditions against the symptoms. Survey the cause(s) of any
failure occurrences during the process.
Introduction After determining the cause of a failure, repair the
Most Validator failures result from minor causes. Unit by replacing any parts that may be necessary.
Before replacing any parts, be sure that all assem- Conduct the Performance Tests, and then perform a
bly and circuit board connectors are properly fitted, Sensor re-adjustment to complete the repair.
with relative harnesses properly connected.
Fault Table Listings
Poor performance by the Validator is often caused
when dust or foreign objects adhere to the sensors, Table A-1 through Table A-3 list the various possi-
rollers and belts. With power OFF, clean the ble fault conditions that can occur, and the neces-
Banknote insertion section first, then carefully sary actions required to correct them.
observe the operating state of the Validator when Malfunction LED Error Codes
re-initializing power. This observation is important The VEGA Unit’s Front Panel Bezel LEDs will be
in locating any causes of failure and the possible flashing when errors or Banknote rejects occur.
fault location. Table A-1, Table A-2 and Table A-3 list the possi-
ble Malfunction LED Error Codes that are identi-
fied by various LED flash counts and Colors.
Table A-1 Fault Table Listings

LED Symptoms Causes Solutions


Check that the Interface Connectors are prop-
erly fitted.
The power is not supplied.
Verify the Power Supply meets the specifica-
tion required to drive a VEGA Unit.
Program is not activated.
(The Software download was not Re-download
the correct Software.
(See Software Download for procedures.)
completed correctly.)
VEGA is not working
- VEGA’s Bezel LED is CPU Circuit Board or SUB-Cir-
Replace the Circuit Board.
not lighting cuit Board is malfunctioning.
Not communicating with the Host
Machine.
Different Interfaces DIP Switches Check that the Interface settings and the DIP
are set on the VEGA Unit and the Switch settings meet design specifications.
Host Machine. (See DIP Switch Configuration on page 2-2)
Interface DIP Switches settings
are not correct.
Identify the flashing Error Code Color Pattern
and locate the error by referring to the Error
VEGA is not working Codes Table; then perform the necessary
- VEGA’s Bezel is ROM or RAM malfunctioning.
Flashing Yellow action required.
(See “LED Indication Conditions” on page A-3
in this section)

P/N 960-100189R_Rev. 5 {EDP #148850} A-1 © 2019, JAPAN CASH MACHINE CO., LTD.
Section A VEGA™ Series Banknote Validator Troubleshooting

Table A-1 Fault Table Listings

LED Symptoms Causes Solutions


Check that the Unit, Assembly, and Connec-
tions are properly seated in place.
A Unit setting is malfunctioning. Check that there is not a Banknote Jam or
Improper assembly and/or Har- interference from a foreign object inside the
VEGA is not working ness connection. VEGA Unit. Check that the LED Flashing Pat-
- VEGA’s Bezel LED is
Flashing Red Banknote Jam or poor condition tern is correct, and identify the indicated error
occurred by interference of a for- by referring to the Error Codes Table; then per-
eign object. form the necessary action required.
(See “LED Indication Conditions” on page A-3
in this section)
Confirm that the acceptable denomination is
correct by referring to the related Country’s
Software not designed to accept Software Information Sheet.
current Country’s Banknotes. Download the correct Software.
(See Software Download Procedure on page
6-3)
Check that the DIP Switch settings are prop-
DIP Switch settings are incorrect. erly set.
(See DIP Switch Configurations on page 2-2)
Most Banknotes are Banknote accept/inhibit setting is Check that the command from the Host
rejected
- VEGA’s Bezel LED is by command from the Host Machine is correct, and change the setting to
Flashing Yellow Machine. be acceptable for use with the VEGA Unit.
Dirt or foreign objects adhering to Clean the Sensors.
the Sensors. (See Cleaning Procedure on page 2-5)
Check that all Assembly and Cable Connec-
tions are properly set.
Improper validation process per- Identify the Error Code flashing pattern and
formance. locate the error by referring to the Error Codes
Improper assembly and/or the
Table; then perform the necessary action
Sensors are malfunctioning. required.
(See Table A-3)
Software version is old. Confirm that the required denomination and/or
Proper denomination Banknotes desired Country’s Issued year is correct by
are required in the desired Coun- referring to the Software Information Sheet.
try’s Software. (See Clearing Banknote Jam on page 2-5)
Validation rate is
degraded Dirt or foreign objects adhering to Clean the Sensors.
Some Banknotes are the Sensors. (See Cleaning Procedure on page 2-5)
rejected
- VEGA’s Bezel LED is Identify the Error Code flashing pattern and
Sensor Calibration Tests need to locate the error by referring to the Error Codes
Flashing Yellow be performed. Table; then perform the necessary action
(Did not perform Calibration
required.
Tests following a disassembly or Perform Calibration Tests as necessary.
repair.) (See Calibration Procedures on page 6-4)

P/N 960-100189R_Rev. 5 {EDP #148850} A-2 © 2019, JAPAN CASH MACHINE CO., LTD.
Troubleshooting VEGA™ Series Banknote Validator Section A

LED Indication Conditions


The flash rate is different between Error Codes and Reject Codes. Long term blink rates (300msec) indi-
cate an Error Code situation occurrence, and a short term flashing (120msec) condition indicates a Reject
Code situation occurrence.
These Error and Reject Code patterns also indicate differently when On-line (e.g., communicating with the
Host Machine) versus Off-line (e.g., when performing an Off-line Banknote Acceptance Test during a Per-
formance Test operation).
However, Off-line Patterns can indicate more complicated situations in order to identify the detailed cause
of a specific error condition.
NOTE: The user may become confused if the flashing Color Patterns are complicated while On-
line; so On-line Patterns are made simpler than Off-line Patterns when performing any Test
functions.
LED Error Flashing Patterns
Table A-2 lists the LED Error Flashing Patterns.
Table A-2 LED Error Flashing Patterns

On-line Off-line

Color Color
Error Causes and Solutions
Flashes Flashes
(Interval (Interval
[msec]) [msec])
Yellow Yellow ROM (Software) is malfunctioning.
1 1 ROM Error [Solution] Re-download the current Software. If the error is not corrected
(300) (300) by this operation, change the CPU Circuit Board.
Yellow Yellow RAM is malfunctioning.
2 2 RAM Error
(300) (300) [Solution] Change the CPU Board.

While operating the Feed Motor, no pulse inputs exist greater than the
rated value.
Red White Feed Motor Low [Solution] Check that the following parts are properly assembled and/or
3 3 Speed Problem Harness connected.
(300) (300)
[Relative Parts] Feed Motor
If the error is not resolved, change the above related part.
While operating the Feed Motor, no pulse inputs exist greater than the
rated value.
Red White Feed Motor High [Solution] Check that the following parts are properly assembled and/or
3 5 Speed Problem Harness connected.
(300) (300)
[Relative Parts] Feed Motor
If the error is not resolved, change the above related part.
While operating the Feed Motor, no pulse inputs exist greater than the
rated value. (This error occurs while initializing, or when a Banknote is at
Red White a transport position where it can not be returned).
3 7 Feed Motor Lock-up [Solution] Check that the following parts are properly assembled and/or
(300) (300) Problem Harness connected.
[Relative Parts] Feed Motor
If the error is not resolved, change the above relative part or parts
While operating the Stacker Motor, no pulse inputs exist greater than the
rated value.
Red Purple Stacker Motor Lock- [Solution] Check that the following parts are properly assembled and/or
3 5 up Problem Harness connected.
(300) (300)
[Relative Parts] Stacker Motor
If the error is not resolved, change the above related part or parts.
The Pusher Mechanism stays in its Home Position while the Stacker
Motor is operating.
Red Purple Stacker Motor Gear [Solution] Check that the following parts are properly assembled and/or
3 7 Problem Harness connected, and clean all of the Sensors.
(300) (300) [Relative Parts] Stacker Motor, Pusher Mechanism and Home Position
Sensor
If the error is not resolved, change the above related part or parts.

P/N 960-100189R_Rev. 5 {EDP #148850} A-3 © 2019, JAPAN CASH MACHINE CO., LTD.
Section A VEGA™ Series Banknote Validator Troubleshooting

Table A-2 LED Error Flashing Patterns

On-line Off-line

Color Color
Error Causes and Solutions
Flashes Flashes
(Interval (Interval
[msec]) [msec])
An abnormal Banknote transportation error is detected when
transporting or rejecting Banknotes. The Transportation Slip Sensors do
not detect continuous Banknotes being transported according to the
Red Blue rated value.
3 2 Banknote
(300) (300) Transportation Slips [Solution] Check that the following parts are properly assembled and/or
Harness connected, and clean all of the Sensors.
[Relative Parts] Feed Motor, Stack-in Sensor, Cash Box Sensor, Storage
Flap Sensor, Escrow Sensor, Validation Sensor
If the error is not resolved, change the above related part or parts.
An abnormal Banknote transportation error is detected when
transporting or rejecting Banknotes. The Transportation Locks-up or
runs too slow. Sensors detect continuous Banknotes being transported
Red Blue according to the rated value.
3 3 Transportation Times [Solution] Check that the following parts are properly assembled and/or
(300) (300) Out Harness connected, and clean all of the Sensors.
[Relative Parts] Feed Motor, Stack-in Sensor, Storage Flap Sensor,
Escrow Sensor, Validation Sensor
If the error is not resolved, change the above related part or parts.
Sensors detect Banknotes remain in path or none exist during abnormal
timing.
Red Red Abnormal Timing [Solution] Check that the following parts are properly assembled and/or
3 3 Response (Transport, Harness connected, and clean all of Sensors.
(300) (300) Reject, other) [Relative Parts] Stack-in Sensor, Box Sensor, Store Flap Sensor, Escrow
Sensor, RC Flap Sensor, Side Sensor, Pusher Mechanism Home
Position Sensor, Validation Sensor
If the error is not resolved, change the above relative part or parts.
Cash Box Sensors detect a Banknotes remaining in path or a Cash Box
not properly seated.
Red Red Cash Box Seating [Solution] Check that the following parts are properly assembled and/or
3 5 Problem Harness connected, and clean all of the Sensors.
(300) (300)
[Relative Parts] Cash Box Sensor
If the error is not resolved, change the above related part.
Pusher Mechanism Home Sensor detects that the Pusher Mechanism is
not presently seated at the Home end position.
Red Purple Pusher Mechanism [Solution] Check that the following parts are properly assembled and/or
3 3 Position Problem Harness connected, and clean all of the Sensors.
(300) (300)
[Relative Parts] Pusher Mechanism Home Position Sensor
If the error is not resolved, change the above related part.
When the Pusher Mechanism movement proceeds toward stacking, the
Stacker-full Sensor determined that the time taken is longer than
specified value for the function.
Red Orange [Solution] Check that the following parts are properly assembled and/or
3 3 Stacker Full Harness connected. and clean all of the Sensors.
(300) (300)
[Relative Parts] Pusher Mechanism Assembly and inspect movement
path
If the error is not resolved, change the above related part.
Intake Sensor detects Banknote at a position where it can be returned
while in the transportation process.
Red Cyan [Solutions] Check that the following parts are properly assembled and/or
3 3 Pause* Harness connected, and clean all of the Sensors.
(100) (100)
[Relative Parts] Intake Sensor
If error is not resolved, change the above relative part.

Blue – A RFID Tag cannot be detected.


1 [Solutions] Firmly re-seat the Cash Box.
Red Cannot detect RFID If the error is not resolved, try the following solutions:
3 Tag Test mode (On-Line): Remove and then apply the electrical power to
Red reset.
1 I/F mode (Off-Line): Remove and then apply the electrical power to reset
and/or send a reset command from a host machine.

P/N 960-100189R_Rev. 5 {EDP #148850} A-4 © 2019, JAPAN CASH MACHINE CO., LTD.
Troubleshooting VEGA™ Series Banknote Validator Section A

Table A-2 LED Error Flashing Patterns

On-line Off-line

Color Color
Error Causes and Solutions
Flashes Flashes
(Interval (Interval
[msec]) [msec])
A RFID Module cannot communicate with a RFID Tag. (i.e. wrong CRC)
Blue [Solutions] Firmly re-seat the Cash Box.
1
Red RFID If the error is not resolved, try the following solutions:
3 Communication Error Test mode VEGA Unit(On-Line): Remove and then apply the electrical
Orange power to reset.
1 I/F mode (Off-Line): Remove and then apply the electrical power to reset
and/or send a reset command from a host machine.
A RFID Module is not responding.
Purple [Solutions] Firmly re-seat the Cash Box and/or connect each Harness in
1 place.
Red RFID If the error is not resolved, try the following solutions:
3 Module Problem Test mode (On-Line): Remove and then apply the electrical power to
Red reset.
1 I/F mode (Off-Line): Remove and then apply the electrical power to reset
and/or send a reset command from a host machine.

Orange
1 Detected an abnormal operating condition.
[Solutions] Firmly re-seat the Cash Box.
-- Other RFID Errors
If the error is not resolved, remove and then apply the electrical power to
Purple reset.
1

*. The Flash error pause time between blinks is a 100msec duration.

LED Reject Flashing Patterns


Table A-3 lists the LED Reject Flashing Patterns.
Table A-3 LED Reject Flashing Patterns

On-line Off-line

Color Color Error Causes and Solutions


Flashes Flashes
(Interval (Interval
[msec]) [msec])
Detect abnormal Banknotes transportation while the transport is
processing (Transport Slippage). Sensor does not detect a Banknote
even though the number of Banknotes transported is more than the
Yellow Yellow accepted value.
1 1 Transport Slips [Solution] Check that the following parts are properly assembled and/or
(120) (120) Harness connected, and clean all of the Sensors.
[Relative Parts] Feed Motor, Escrow Sensor, Store Flap Sensor,
Validation Sensor
If the error is not resolved, change the above relative part or parts.

Red Detect an abnormal Banknotes transportation error when transporting or


rejecting Banknotes (e.g., Transportation Locks-up or its operation is too
slow). Sensors do not detect movement even though Banknote
Yellow transportation time is longer than the accepted value.
3 Yellow Transport Time Out [Solution] Check that the following parts are properly assembled and/or
(120) Harness connected, and clean all of the Sensors.
Red [Relative Parts] Feed Motor, Escrow Sensor, Validation Sensor
3 If the error is not resolved, change the above related part or parts.
(120)

P/N 960-100189R_Rev. 5 {EDP #148850} A-5 © 2019, JAPAN CASH MACHINE CO., LTD.
Section A VEGA™ Series Banknote Validator Troubleshooting

Table A-3 LED Reject Flashing Patterns

On-line Off-line

Color Color
Error Causes and Solutions
Flashes Flashes
(Interval (Interval
[msec]) [msec])

Blue
While operating the Feed Motor, no pulse inputs exist greater than the
rated value (when a Banknote is in transport position where it can be
Yellow returned, reject the Banknote).
3 Yellow Transport Motor [Solution] Check that the following parts are properly assembled and/or
(120) Lock-up Harness connected, and clean all of the Sensors.
Blue [Relative Parts] Feed Motor
3 If the error is not resolved, change the above related part.
(120)

Green
While performing a transportation process, the pulse interaction was
shorter than the accepted value.
Yellow Transport Speed [Solution] Check that the following parts are properly assembled and/or
3 Purple
(120) High Harness connected, and clean all of the Sensors.
[Relative Parts] Feed Motor
Green If the error is not resolved, change the above related part.
3
(120)
Sensor detected a Banknote remaining in path or none present during an
abnormal timing interval.
Yellow Red Abnormal Timing [Solution] Check that the following parts are properly assembled and/or
3 3 Response Harness connected, and clean all of the Sensors.
(120) (120) [Relative Parts] Intake Sensor, Stack-in Sensor, Store Flap Sensor,
Escrow Sensor, RC Flap Sensor, Validation Sensor
If the error is not resolved, change the above related part or parts.

Blue The Side Sensor detected a level in-between limits before it passed in
the Banknote through the Guide Sensor, and after it passed the
Banknote through the Side Sensor, and the value was greater than an
Yellow acceptable value.
3 White Side Sensor Problem [Solution] Check that the following parts are properly assembled and/or
(120) Harness connected, and clean all of the Sensors
Yellow [Relative Parts] Side Sensor
3 If the error is not resolved, change the above related part.
(120)
Software version is old, or a disabled denomination Banknote was
inserted.
Validation Problem [Solution] Confirm that the denomination set is the same as the Software
Information Sheet specified, and re-download the correct Software if
different.
Wrong DIP Switch settings.[Solution] Confirm that the denomination set
is the same as the Software Information Sheet specifies, and re-
download the correct Software if different (See “Software Download
Procedure” on page 6-2).
Yellow Purple Validation Problem Inhibit validation due to conflicting Host Command settings.
3 3 (Most Banknotes are
rejected) [Solution] Confirm the Host Command setting and reset the command to
(120) (120) prohibit.

Adhering foreign object or dirt on the Sensors.[Solution] Clean the


Sensors (See “Sensor and Roller Cleaning Procedure” on page 2-5)

Validation Problem Software version is old, or a disabled denomination Banknote was


(Only specific inserted.
Banknotes are
rejected or the [Solution] Confirm that the denomination set is the same as the Software
validation rate is Information Sheet specifies, and re-download the correct Software if
degraded) different.

P/N 960-100189R_Rev. 5 {EDP #148850} A-6 © 2019, JAPAN CASH MACHINE CO., LTD.
Troubleshooting VEGA™ Series Banknote Validator Section A

Table A-3 LED Reject Flashing Patterns

On-line Off-line

Color Color
Error Causes and Solutions
Flashes Flashes
(Interval (Interval
[msec]) [msec])

Validation Problem Adhering foreign object or dirt on the Sensors.


(Only specific [Solution] Clean the Sensors (See “Sensor and Roller Cleaning
Yellow Purple Banknotes are Procedure” on page 2-5).
3 3 rejected or the
(120) (120) Needs Sensor calibration (after disassembly/reassembly or parts repair/
validation rate is replacement, perform the necessary Calibration Procedure(s). (See
degraded) “Calibration” on page 6-4)
Short Banknote length problem: While waiting for Validation Sensor
detection, the Intake Sensor detected “no-bill” present. Or, while
transporting Banknotes, the Escrow Sensor waited for Banknote
insertion detection and the Intake Sensor detected a “no-bill” present
Green condition.
3 Banknote Length Long Banknote length problem: Inserted a Banknote having a length
(120) Problem greater than 165mm.
Yellow
3 [Solution] Check that the following parts are properly assembled and/or
(120) Harness connected, and clean all of the Sensors
[Relative Parts] Intake Sensor
If the error is not resolved, change the above related part.
The Validation Sensor’s transitional level is less than the accepted value.
Blue Dirt, Sticker, or Foreign Object may be on the Banknote.
3 Double Banknotes
(120) [Solution] Confirm the Banknote’s condition
If the error is not resolved, perform a Sensor Calibration.

Red
Cash Box Sensors detect a banknote remaining in path.
Yellow Cash Box Seating [Solution] Check that the following parts are properly assembled and/or
3 Blue Harness connected, and clean all of the Sensors.
(120) Problem
[Relative Parts] Cash Box Sensor
Red If the error is not resolved, change the above related part.
3
(120)

White
Pusher Mechanism Home Sensor detects that the Pusher Mechanism is
not presently at Home end position.
Yellow Pusher Mechanism [Solution] Check that the following parts are properly assembled and/or
3 Purple
(120) Problem Harness connected, and clean all of the Sensors.
[Relative Parts] Pusher Mechanism Home Position Sensor
White If the error is not resolved, change the above related part.
3
(120)

P/N 960-100189R_Rev. 5 {EDP #148850} A-7 © 2019, JAPAN CASH MACHINE CO., LTD.
Section A VEGA™ Series Banknote Validator Troubleshooting

Maintenance Equipment
This portion provides product information for the VEGA Maintenance Equipment.
VEGA Maintenance Equipment
Figure A-1 Additional Maintenance Equipment
Requirements
a

b
c d

e f g

h i j

k
Figure A-1 Additional Maintenance Equipment Requirements

P/N 960-100189R_Rev. 5 {EDP #148850} A-8 © 2019, JAPAN CASH MACHINE CO., LTD.
Troubleshooting VEGA™ Series Banknote Validator Section A

Table A-4 Additional Maintenance Equipment Parts Lists*

EDP No. JAC No. Description Qty. Remark


a 190876 ← Use EDP# Reference Paper (White: KS-325) 1
b 190875 ← Use EDP# Reference Paper (Black: KS-326) 1
c G00205 501-100218R UAC 1
G00241 400-100669R UAC Adaptor Harness (ID-003) 1
d
G00249 ← Use G# UAC Adaptor Harness (ccTalk) 1
For UAC
e G00213 302-100007RA Power Cord (Euro or USA) 1
f G00286 ← Use G# AC Power Adaptor 1
g G00230 400-100249R UAC USB Cable 1
192470 550-100734R VM-VEGA (12V) 1
h
192469 550-100735R VM-VEGA (24V) 1
192467 ← Use EDP# AC Adaptor (12V) 1
i
192468 ← Use EDP# AC Adaptor (24V) 1
For VM-VEGA
j 192460 ← Use EDP# Power Harness 1
k 049171 ← Use EDP# RS232C I/F Cable 1
*. The product that includes a “G” in it’s EDP Number is a JCM-E product.

P/N 960-100189R_Rev. 5 {EDP #148850} A-9 © 2019, JAPAN CASH MACHINE CO., LTD.
Section A VEGA™ Series Banknote Validator Troubleshooting

THIS PAGE INTENTIONALLY LEFT BLANK

P/N 960-100189R_Rev. 5 {EDP #148850} A-10 © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series
Banknote Validator
Appendix B
B GLOSSARY
A
1 Anti-stringing Mechanism
a mechanism (optical, mechanical, or a combintion of both) designed to prevent the un-
authorized retrieving of Banknotes from a Cash Box ... 1-6

B
2 Bezel
a removable Plastic Assembly attached to the front of the Banknote Insertion Slot on a
VEGA Unit. It features a rectangular shaped access opening (slot) for easy insertion and
retrieval of Banknotes. Bezels are available in different shapes and sizes in order to ac-
commodate Banknotes of different widths and different stacking configurations ... 1-
2, 1-3

C
3 Calibration
a process performed on electronic equipment which ensures that all circuits are proper-
ly aligned and operating at optimum levels. For VEGA, calibration is accomplished us-
ing a software based program which checks and sets the operational reference levels for
Intake Sensors, Validation Sensors, and Edge Sensors. This helps to ensure that the Unit
operates with the highest Banknote acceptance rate possible. Calibration is recom-
mended whenever the CPU Board or one of the Sensor Boards is replaced ... 6-4
4 ccTalk
a Serial based Communications Protocol commonly used in control, electronic pay-
ment, and vending systems. Developed by Money Controls Ltd., the format enjoys
widespread use throughout Europe. ccTalk is a supported communications format in
the VEGA Unit ... 1-6
5 Course Path Reversing Guide
a movable guide located at the rear Section of the Banknote Transport Path in a VE-
GA™ Unit which allows Banknotes to be directed down to the VEGA™ Cash Box, up
to the optional VEGA-RC™ Recycler, or back to the customer as part of change-return-
ing or recycling operations. The removable Course Path Reversing Guide Cover con-
tains optical Lenses which help the VEGA™ Unit determine if any Banknotes or debris
are stuck in the transport area path ... 1-5
6 CRC Checksum
a numerical value assigned to a data file or block of data (usually expressed in hexadec-
imal notation). Check sum values are used to verify that the contents of a data file are
not corrupted in any way during transmission or encryption. The Checksum values of
both the original and duplicate files are compared to each other. If the values match,
then the duplicate file is considered to be acceptable. In instances where the Checksum

P/N 960-100189R_Rev. 5 {EDP #148850} B-11 © 2019, JAPAN CASH MACHINE CO., LTD.
Appendix B VEGA™ Series Banknote Validator

values DO NOT match, it is recommended that file be copied or encrypted again until
the Checksums do agree. CRC Checksum algorithms use a mathematical polynomial
division technique, which is highly accurate and can detect data errors down to a bit ...
6-3

E
7 EEPROM
an acronym for Electronically Erasable Programmable Read Only Memory. A form of
non-volatile Read Only Memory (ROM) which can be both written to, and erased via
electronic signals without the need to physically remove the IC from the Circuit Board
on which it is installed. EEPROM are often used to store system command instructions
and reference data sets that are succeeded on a frequent basis or when the equipment is
first initialized ... 6-5
8 Encryption Code
with respect to the VEGA Banknote Validator, encryption coding is used with the
ccTalk Communications Protocol to enhance security of its transmitted data. The de-
fault encryption code value used is the Serial Number of the VEGA Unit itself. The user
has the option to specify another encryption code value if desired ... 6-13

H
9 Hydrothermal
with respect to weather, it is a measurement of both the amount of hear (temperature)
and the amount of moisture (humidity) present in an equipment operating environment.
This may effect the operating temperature range of the VEGA™ Banknote Validator
... 1-7

L
10 LED
an acronym for Light Emitting Diode. An LED is a Semiconductor Device which when
turned on, emits a signal output in the visible light range. Available in a variety of col-
ors, LEDs are cost effective and are commonly used as Indicator Lights in a variety of
equipment devices. LEDs are also available in the invisible light range (i.e., ultraviolet,
near-infrared etc.) making them useful as operational indicators for a variety of elec-
tronic equipment and applications, such as Banknote Validation Circuits in the VEGA
Unit ... 1-6
11 Limited Power Source
an electronic circuit designed to prevent damage to a Power Supply in the event a short
circuit occurs ... 1-4

M
12 Magnetic Sensor
a Sensor located in the Banknote Validator’s Transport Path used to detect the presence
of Magnetic Ink found on Banknote denominations created by certain Countries ... 1-6
13 Magnetic-ink
special ink used by certain Country’s in the production and printing of their Banknotes

P/N 960-100189R_Rev. 5 {EDP #148850} B-12 © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series Banknote Validator Appendix B

as a deterrent to counterfeiting. In United States Currency, the Black Ink used on the
front side of the Banknote is Magnetically Metal impregnated. Banknote Validators
(like the VEGA) utilize Magnetic Sensors in their Transport Path in order to detect and
read the Magnetic Ink Pattern density level ... 1-6

P
14 Photo-coupler
a method of increasing safety to both the equipment and personnel by isolating and
routing transmitted data signals vie a Light Emitting Diode (LED) and a Photosensitive
Transistor combination circuit in various electronic equipment devices ... 1-6
15 Pictograph
small, internationally-recognized safety and attention symbols placed to the left of
Notes, Cautions and Warnings throughout a JCM Maintenance Manual ... 1-1
16 Precautions
special instructions warnings that appear in JCM Maintenance Manuals. They are in-
tended to promote personal safety and prevent damage to equipment when working
with the applicable JCM Product ... 1-3

R
17 Radio Button
a term used as reference to an On-Screen selection Button (usually circular in shape)
which can be selected or de-select by clicking on it with a Computer Mouse. Radio But-
tons are frequently used in desktop based applications to allow the user to enable or se-
lect specific program functions or features ... 6-1
18 Recycler
The VEGA-RC Twin, an optional add-on device for the VEGA Banknote Validator.
The Recycler adds additional capability and functionality to the VEGA Unit by stack-
ing, storing, and recycling Banknotes back to the customer on demand. These features
are particularly useful during cash transactions and vending operations ... 1-2
19 Reference Paper
specially coated/colored paper strips which are inserted into a Banknote Validator when
performing VEGA Unit Calibration. Reference Paper is used to help set minimum and
maximum threshold detection levels when adjusting the Photo-optical Sensors in the
unit for optimum performance. The paper is usually available in two shades ... 6-4
20 RFID
an acronym for Radio Frequency IDentification ... 1-2

S
21 Sensor
a Photo sensitive device and LED combination designed to detect timing and move-
ment events within a Validation Device ... 2-5
22 Special Notes
notation within JCM Maintenance Manuals that alert the reader to specific information
that can affect operation of the Unit. Notations often appear throughout the manual, and
are identified by the pictograph icon. Special Notes are always written in italic text ...
1-1

P/N 960-100189R_Rev. 5 {EDP #148850} B-13 © 2019, JAPAN CASH MACHINE CO., LTD.
Appendix B VEGA™ Series Banknote Validator

V
23 VEGA
A new state-of-the-art Banknote Validator offered by JCM Global. The combination
Banknote Acceptor and optional VEGA-RC and VEGA-RC Twin Recycler Unit makes
VEGA an attractive choice for AWP (Amusement with Prize), Vending, and Payment
Terminal Markets ... 1-1
24 VEGA-RC Twin
a Banknote Recycler Unit option used in conjunction with the VEGA Unit. The VEGA-
RC Twin can be programmed to accept and recycle any Banknote denomination within
a defined set of country currency values, and works with payment processing and vend-
ing systems to pay out Banknotes to a customer as a result of cash transactions initiated
by a Host System ... 1-2

P/N 960-100189R_Rev. 5 {EDP #148850} B-14 © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series Banknote Validator

P/N 960-100189R_Rev. 5 {EDP #148850} © 2019, JAPAN CASH MACHINE CO., LTD.
VEGA™ Series Banknote Validator

Issue #4064-SME-01-05

P/N 960-100189R_Rev. 5 {EDP #148850} © 2019, JAPAN CASH MACHINE CO., LTD.

You might also like