Professional Documents
Culture Documents
44 43 42 41 40 39 38 37 36 35 34 33
52 51 50 49 48 47 46 45
60 59 58 57 56 55 54 53 T
4 5 3 4 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
4 3 2 1 160-7689 circle indicates that the component has screw terminals and a wire can be disconnected from it.
155-2267 3E-3370 169-8670 133-0973 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
13 1
No circle indicates that the wire cannot be disconnected from the component.
23 14
31 24
B A 39 32 Ground (Wired): This indicates that the component is connected to a grounded wire. The
B A
A B A B 47 40 grounded wire is fastened to the machine.
57 48
C 70 58
C
C C Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
153-9693 NOTE X 155-2269 100-3320 111-2416 3E-3364 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
8T-9834
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
A B B 2 1 A B A B
1 2
10
20 16
6
15
5 1
11
C7 Industrial Engine T
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
30
40
26
36
25
35
21
31 Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
127-5485 127-5486 129-7163 129-7164 It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
(8-10 AWG) (8-10 AWG) (12-14 AWG) (12-14 AWG)
JRA1-UP
155-2252
JTF1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
12 11 10 9 8 7
can open or close a valve or move a piece of metal that can do work.
7 8 9 10 11 12
Harness and Wire Symbols
Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
6 5 4 3 2 1 Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
9W-1951
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
D 2
E C
F A B Plug Receptacle
J Pin or Socket Number
G 5A
H Deutsch connector: Typical representation
1 Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 7X6222
325-AG135 PK-14
CYLINDER 1 CYLINDER 2 CYLINDER 3 CYLINDER 4 CYLINDER 5 CYLINDER 6 1 Sure-Seal connector: Typical representation Harness identification code:
C-C2 C-C3 C-C4 C-C5 C-C6 C-C7 2
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
contain both pins and sockets. wire 135 in harness "AG". Wire Color
6 4 3 1
12 10 9 7
9X-0145
1 3 4 6
7 9 10 12
13 15 16 18
Component Identifiers (CID¹)
19 21 22 24 Module Identifier (MID²) CONNECTOR TABLES CONNECTOR TABLES FOR HARNESS 198-2713
CID Component Failure Mode Identifiers (FMI)¹ FOR HARNESS AMP CONNECTOR TABLE A-C1 AMP CONNECTOR TABLE A-C1 CONT. DT CONNECTOR TABLE A-C7
0001 Injector Cylinder #1
FMI No. Failure Description 222-5917 CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA WIRE NAME POS
86
TERM/PLUG
8T-8737
CLR-GA
BU-18
WIRE NAME
C967-A15
POS
1
TERM/PLUG
180-9340
0002 Injector Cylinder #2 DT CONNECTOR TABLE C-C1 2 - 87 8T-8737 PK-18 G833-A45 2 180-9340
0 Data valid but above normal operational range. CLR-GA WIRE NAME POS TERM/PLUG 3 8T-8737 88 8T-8737 ACCESSORY TABLE
0003 Injector Cylinder #3 GY-16 A701-C1 1 180-9340 4 - 89 8T-8737
1 Data valid but below normal operational range. QTY PART NAME P/N
PU-16 A702-C3 2 180-9340 RD-18 C987-A99 5 180-9340 90 8T-8737
0004 Injector Cylinder #4 1 PLUG_AS. 155-2269
2 Data erratic, intermittent, or incorrect. BR-16 A703-C5 3 180-9340 6 8T-8737 91 8T-8737
1 WEDGE 155-2261
0005 Injector Cylinder #5 GN-16 A704-C7 4 180-9340 7 - 92 8T-8737
3 Voltage above normal or shorted high. BU-16 A705-C9 5 180-9340 8 8T-8737 93 8T-8737 DT CONNECTOR TABLE A-C9
FUEL PRESSURE 0006 Injector Cylinder #6
4 Voltage below normal or shorted low. GY-16 A706-C11 6 180-9340
PU-18 G855-A91
9
10
-
180-9340
94
95
8T-8737
8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
RENR7933-02
0172 Intake Manifold Air Temperature Sensor QTY PART NAME P/N DT CONNECTOR TABLE A-C10
29 8T-8737 114 -
FUEL HARNESS 0190 Engine Speed Sensor 15 Parameter failures. 1 PLUG 153-9693 PK-18 G833-A47 30 180-9340 WH-18-XLPE T859-A37 115 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
INTERFACE 16 Parameter not available. 1 SEAL 154-0877 31 8T-8737 PU-18-XLPE T957-A16 116 180-9340 WH-18 G856-A22 1 180-9340
BOOST PRESSURE SENSOR CONNECTOR A-C16
0247 SAE J1939 Data Link
1 CLIP 154-3769
32
33
8T-8737
8T-8737 YL-18-XLPE T958-A17
117
118
-
180-9340
YL-18 G857-A30 2 180-9340
A-C12 0253 Personality Module 17 Module not responding.
34 8T-8737 119 -
ACCESSORY TABLE
BOOST PRESSURE 0261 Engine Timing Calibration 18 Sensor supply fault. TPI CONNECTOR TABLE C-C3 WH-18 E964-A26 35 180-9340 120 8T-8737
QTY
1
PART NAME
PLUG_AS.
P/N
155-2269
SENSOR A-C12 CLR-GA WIRE NAME POS TERM/PLUG YL-18 G857-A30 36 180-9340 ACCESSORY TABLE
TOP VIEW
19 Condition not met. 1 WEDGE 155-2261
0262 5 Volt Sensor Power Supply PU-16 A702-C3 A 154-2389 37 8T-8737 QTY PART NAME P/N
38 8T-8737 DT CONNECTOR TABLE A-C11
TIMING 0268 Programmed Parameter Fault 20 Parameter failures. WH-16 L983-C4 B 154-2389
39 8T-8737
1
1
ECM
ENDBELL
227-4002
211-6807 CLR-GA WIRE NAME POS TERM/PLUG
CALIBRATION 0274 Atmospheric Pressure Sensor ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
QTY
ACCESSORY TABLE
PART NAME P/N
PK-18 C991-A33 40
41
180-9340
8T-8737 DT CONNECTOR TABLE A-C2
WH-18 G828-A40 A 180-9340
(TC)PROBE 0342 Secondary Engine Speed Sensor 1 PLUG 153-9693 42 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
GN-18
GY-18
G829-A42
R747-A6
B
C
180-9340
180-9340
INJECTION ACTUATION RAIL PRESSURE CONNECTOR A-C10 0617 Inlet Air Heater Relay 1 SEAL 154-0877
43
44
8T-8737
8T-8737
RD-18 C987-A99 1 180-9340 ACCESSORY TABLE
PRESSURE CONTROL (INJECTION ACTUATION 1 CLIP 154-3769 45 -
BU-18 G850-A98 2
ACCESSORY TABLE
180-9340 QTY PART NAME P/N
VALVE(IAPCV) A-C3 PRESSURE) SENSOR A-C13 ATMOSPHERIC PRESSURE 1835 Auxiliary Pressure Sensor YL-18 E966-A49 46 180-9340 1 PLUG_AS. 169-8670
INTAKE MANIFOLD SENSOR A-C11 1836 Auxiliary Temperature Sensor
TPI CONNECTOR TABLE C-C4 BU-18 E965-A48 47 180-9340 QTY
1
PART NAME
PLUG_AS.
P/N
155-2269
1 WEDGE 155-2276
SENSOR A-C12 INTERFACE FUEL FILTER LEFT SIDE VIEW E360 Low Engine Oil Pressure
1 SEAL 154-0877 BU-18
GY-18
C967-A15
R747-A6
56
57
180-9340
180-9340
QTY PART NAME P/N
QTY
1
PART NAME
PLUG_AS.
P/N
169-8670
1 CLIP 154-3769 1 PLUG_AS. 155-2269
CONNECTOR A-C16 NOTE: FUEL PRESSURE SENSOR LOCATION E361 High Engine Coolant Temperature Related Electrical Service Manuals 58 8T-8737 1 WEDGE 155-2261
1 WEDGE 155-2276
59 8T-8737
DEPENDS ON ENGINE CONFIGURATION E362 Engine Overspeed
TPI
CLR-GA
CONNECTOR TABLE
WIRE NAME POS
C-C5
TERM/PLUG
60 8T-8737 PACKARD CONNECTOR TABLE A-C4
DT
CLR-GA
CONNECTOR TABLE
WIRE NAME POS
A-C13
TERM/PLUG
Title Form Number 61 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
GN-16 A704-C7 A 154-2389 WH-18 G828-A95 A 180-9339
E443 High Auxilliary Pressure YL-18 A751-A13 62 180-9340 BK-18 E963-A27 A 111-1567
Troubleshooting RENR2418 63 8T-8737 GN-18 G829-A94 B 180-9339
OR-16 L984-C8 B 154-2389 WH-18 E964-A26 B 111-1567
E445 High Auxilliary Temperature 64 8T-8737 BR-18 G849-A96 C 180-9339
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
Systems Operation / Testing and Adjusting RENR9803 WH-18 T725-A32 65 180-9340
E539 High Intake Manifold Air Temperature QTY PART NAME P/N 66 8T-8737
QTY PART NAME P/N QTY PART NAME P/N
Operation and Maintenance Manual 1 PLUG 153-9693 67 8T-8737 1 PLUG_AS. 100-3320 1 RECEPTACLE_AS. 3E-3370
E2143 Low Engine Coolant Level SEBU8089
INTAKE AIR HEATER RELAY 1 SEAL 154-0877 68 8T-8737 PACKARD CONNECTOR TABLE A-C5 1 WEDGE 3E-3371
¹ The CID is a diagnostic code that indicates which circuit is faulty. 69 -
CLR-GA WIRE NAME POS TERM/PLUG
CABLE TO INTAKE AIR HEATER 1 CLIP 154-3769
70
71
8T-8737
8T-8737 BU-18 E965-A48 A 111-1567
DT
CLR-GA
CONNECTOR TABLE
WIRE NAME POS
A-C14
TERM/PLUG
² The MID is a diagnostic code that indicates which electronic control module TPI CONNECTOR TABLE C-C6 YL-18 E966-A49 B 111-1567
WH-18 G828-A92 72 180-9340 1 8T-8737
diagnosed the fault. CLR-GA WIRE NAME POS TERM/PLUG 73 8T-8737 ACCESSORY TABLE 2 8T-8737
30 Page,
BU-16 A705-C9 A 154-2389 74 8T-8737 QTY PART NAME P/N ACCESSORY TABLE
75 8T-8737 1 PLUG_AS. 111-2416 QTY PART NAME P/N
YL-16 L985-C10 B 154-2389
76 - 1 RECEPTACLE_AS. 3E-3364
ACCESSORY TABLE 77 8T-8737 DT CONNECTOR TABLE A-C6
QTY PART NAME P/N 78 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG DT CONNECTOR TABLE A-C15
1 PLUG 153-9693 BU-18 G850-A98 79 180-9340 BU-18 995-A12 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
BR-18 G826-A1 80 180-9340 PK-18 G833-A44 2 180-9340 BR-18 G826-A38 A 180-9340
1 SEAL 154-0877
81 8T-8737 ACCESSORY TABLE
1 CLIP 154-3769 BU-18 G827-A43 B 180-9340
82 8T-8737 QTY PART NAME P/N
PU-18 N707-A31 83 180-9340 GY-18 994-A10 C 180-9340
1 PLUG_AS. 155-2269 ACCESSORY TABLE
TPI CONNECTOR TABLE C-C7 84 8T-8737 1 WEDGE 155-2261 QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG BR-18 G849-A96 85 180-9340
1 PLUG_AS. 169-8670
GY-16 A706-C11 A 154-2389
1 WEDGE 155-2276
YL-16 L985-C12 B 154-2389
ACCESSORY TABLE CONNECTOR TABLES FOR HARNESS 272-5869 DT CONNECTOR TABLE A-C16
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
N-C1 N-C4
YL-18 A751-A13 1 180-9340
1 PLUG 153-9693 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG PK-18 G833-A46 2 180-9340
1 SEAL 154-0877 1 8T-8737 WH-18 G828-N5 A 180-9339 WH-18 T725-A32 3 180-9340
TIMING 1 CLIP 154-3769 2 8T-8737 GN-18 G829-N6 B 180-9339 PU-18 N707-A31 4 180-9340
INTAKE AIR HEATER GROUND STRAP PK-18 C991-N7 7 180-9339 200mm PAINT/PRO 110-3202 QTY
ACCESSORY TABLE
PART NAME P/N
8 8T-8737 1 WEDGE 3E-3371 1 PLUG_AS. 155-2264
ACCESSORY TABLE 1 WEDGE 155-2259
QTY PART NAME P/N
PRIMARY ENGINE
SPEED/TIMING
SENSOR(TOP)
A-C4
F F
A
B
A
B
A
B
A
B
A
B
A
B
F426/BU 12 BOOST 15 R746-A20 PK-18
F424/YL 13 P649 J649 16
125/OR 14 1552252 3E5179 PRESSURE SENSOR COMMON 17 G829-A93 GN-18
T993/BR 15 ANLG SNSR RETURN T993 BK-16 +BAT. (UNSWITCHED) 150(52) OR-14 1 3E3382 1552264
18
A234/BK 16 +BAT. (UNSWITCHED) 150(53) OR-14 2 1 REMOTE STOP 19 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
K900/YL 17 PTO RAMP UP/SET SW G955 GN-16 3 2 -BAT IAPCV 20 G854-A100 PK-18 994-A10 GY-18 CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6
K990/GN 18 PTO RAMP DOWN/RESUME SW G967 WH-16 4 3 REMOTE START 21 995-A12 BU-18
M904/OR 19 REMOTE SHUTDOWN SW F716 WH-16 5 269E4604 4 REMOTE RUN 22 A751-A13 YL-18 A-S1
20 +BAT. (UNSWITCHED) 150(48) OR-14 6 5 +BAT 23 C967-A15 BU-18
E798/PK 21 +BAT. (SWITCHED) 120 YL-14 7 267E4207 CB2 15A 6 24 C987-A99 RD-18
NOTE D
382/PK 22 041 BK-16 041 BK-16 8 PRIMARY ENGINE SPEED/TIMING 25 E963-A27 BK-18 C991-A33 PK-18
23 WARNING LAMP F420 GN-16 9 TIMING CALIBRATION PROBE + 26 G856-A22 WH-18 E963-A27 BK-18
F404/RD 24 DIAGNOSTIC LAMP F404 RD-16 DIAGNOSTIC LAMP F404 RD-16 10 27 E964-A26 WH-18 A-C16
F420/GN 25 WARNING LAMP F420 GN-16 PTO ENABLE SW 11
WARNING RD ENGINE OIL PRESSURE SENSOR 28 994-A10 GY-18 E965-A48 BU-18 1552264
N-C1
3E3388
FUEL HARNESS 272-5869 A-C13 RAIL PRESSURE
120/YL 26 +BAT. (SWITCHED) 120 YL-14 12 BATTERY A751-A13 YL-18 1
F716/WH 27 REMOTE SHUTDOWN SW F716 WH-16
DIAGNOSTIC
ENGINE COOLANT TEMPERATURE SENSOR COMMON
29
30 G833-A47 PK-18
E966-A49 YL-18
G833-A46 PK-18 2 FUEL (INJECTION ACTUATION PRESSURE) A-C11
YL 266E793 A-S8 PRESSURE
G968/WH
381/PU
28
29 PTO ENABLE SW 381 PU-16 756E168 CB1 15A
31 G826-A1 BR-18 G826-A38 BR-18 T725-A32 WH-18 3 N-C4 SENSOR SENSOR ATMOSPHERIC PRESSURE
1275485 1275486 32 G826-A35 BR-18 N707-A31 PU-18 4 3E3370 1946725
G955/GN 30 PTO RAMP UP/SET SW G955 GN-16 1 33
A-S7
G826-A35 BR-18 5 G828-N5 WH-18 A OR-18 V+ ANALOG SENSOR
150/OR(52) 31 +BAT. (UNSWITCHED) 150(52) OR-14 34 G827-A2 BU-18 G827-A43 BU-18 G827-A36 BU-18 6 G829-N6 GR-18 B YL-18 RETURN
150/OR(53) 32 +BAT. (UNSWITCHED) 150(53) OR-14 PRIMARY ENGINE SPEED TIMING SENSOR 35 E964-A26 WH-18 G827-A36 BU-18 C991-A33 PK-18 7 C991-N7 PK-18 C GN-18 SIGNAL
E E
266E957
G469/BU 33 TIMING CALIBRATION PROBE - 36 G857-A30 YL-18 8
UP G S
H407/YL 34 37 G829-A94 GN-18
A-S6 FUEL HARNESS A-S2
H406/GY 35 38 G829-A93 GN-18 G829-A42 GN-18 INTERFACE CONNECTOR
36 E452 WH-16 R MTR BAT.
E452/WH COOLANT LEVEL SNSR DN 39 G829-A41 GN-18 994-A10 GY-18
H405/BU 37 + C991-A33 PK-18
SPEED NOTE D FUEL PRESSURE SENSOR 40 995-A12 BU-18 A-C10 A-C14
38 C OFF
M910/OR RAISE/LOWER STARTING 41 G828-A95 WH-18 A751-A13 YL-18 1552269 3E3364
39 SWITCH S ON A-S5
G967/WH PTO RAMP DOWN/RESUME SW G967 WH-16 G856-A22 WH-18 1
387/PK 40
HOURMETER START B ST
MOTOR 42
43
G828-A92 WH-18 G828-A40
G828-A39
WH-18
WH-18
C967-A15
C987-A99
BU-18
RD-18 G857-A30 YL-18 2
TIMING CALIBRATION
(TC)PROBE CONNECTOR
A-C3
RELAY
041 BK-16 (SMMS) START/STOP
KEY SWITCH
44 C991-A33 PK-18 INJECTION
45 G833-A46 PK-18 E963-A27 BK-18 A-C4
1
1275486 1275485
ALTERNATOR SECONDARY ENGINE SPEED/TIMING 46 E966-A49 YL-18 G833-A47 PK-18
A-S4
G833-A44 PK-18 E964-A26 WH-18 1003320 ACTUATION PRESSURE
GROUND STUD SECONDARY ENGINE SPEED/TIMING 47 E965-A48 BU-18 G833-A45 PK-18 E965-A48 BU-18 E963-A27 BK-18 A SIGNAL PRIMARY ENGINE A-S5
BK-18 1
1552269
48 E966-A49 YL-18 E964-A26 WH-18 B RETURN SPEED/TIMING SENSOR(TOP) CONTROL VALVE (IAPCV) A-S3
Wire Number Code BK-18 2 49
50
G849-A96
G850-A98
BR-18
BU-18
G826-A35
G826-A38
BR-18
BR-18
A-C16 FUEL HARNESS
A-C5 (245-4630)
Code Component Terminal
ENGINE STOP SWITCH CONTROL PANEL 51 G854-A100 PK-18 G827-A36 BU-18 1112416 INTERFACE
52 G855-A91 PU-18 G827-A43 BU-18 E965-A48 BU-18 A SIGNAL SECONDARY ENGINE
53 G856-A22 WH-18 G828-A39 WH-18 E966-A49 YL-18 B SPEED/TIMING SENSOR(BOTTOM)
A-S6
050 Starter Motor (RH) +Battery RETURN
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
98
INJECTOR 5 &6 HS 99 T860-A34 OR-18-XLPE A-C5 SECONDARY A-C4 PRIMARY A-C15 ENGINE
OR-2
100 INTAKE AIR ENGINE ENGINE OIL PRESSURE
GAUGE V+
GAUGE V+
GAUGE V+
GAUGE V+
GAUGE V+
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
102 SENSOR
103
INJECTOR 1 &2 HS 104 T858-A23 GY-18-XLPE SENSOR SENSOR
INJECTOR 5 LS 105 T962-A29 WH-18-XLPE
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
GN-18
GN-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
N782-G21
N783-G22
N784-G23
N785-G24
N782-G34
N783-G35
N784-G36
N785-G29
N782-G5
N783-G6
N784-G7
N785-G8
111
112
E-C7 CONTROL MODULE G-C1 1
113 INLET AIR SHUTOFF
1552273 210-4309 1552273 2
114 SOLENOID RELAY
120-E34 YL-18 1 +BATTERY 1
G-S1 INJECTOR 3 &4 HS 115 T859-A37 WH-18-XLPE
G-S5 G-S9 G-S13 INLET AIR SHUTOFF (NOTE V)
K900-E47 YL-16 2 J1939 DATA+ RS485A 2 N782-G1 BU-18 N782-G9 BU-18 N782-G17 BU-18 N782-G25 BU-18 N782-G30 BU-18 INJECTOR 1 LS 116 T957-A16 PU-18-XLPE SOLENOID (NOTE V)
K990-E48 GN-16 3 J1939 DATA- RS485B 3
G-S2 G-S6 G-S10 G-S14 117
4 J1939 SHIELD GAUGE GROUND 4 N783-G2 GN-18 N783-G10 GN-18 N783-G18 GN-18 N783-G26 GN-18 N783-G31 GN-18
(Dimensions: 39 inches x 28 inches)
1297163
12 229/BK B (-)BATTERY
1297163 V-C2 1297164 1297163 1297164 J403/P403 SIGNAL PLUS TO ECM
13 A234/BK C J1939 SHIELD THROTTLE DESIRED
1 200-V2 BK-14 C SIG
14 893/PK D CAT DATA LINK(+) 1 POSITION SPEED SIGNAL MINUS TO ECM
A + BAT. SENSOR 1
H-C3 AUXILIARY PRESSURE SENSOR 15 G469/BU 892/WH E CAT DATA LINK(-) NOTE D CONTROL
CONTROL PLUS FROM ECM
1
B - BAT. (pwm)
1275486 1275485 AUXILIARY TEMPERATURE SENSOR 16 G488/GN K990/GN F J1939(-) (NOTE W)
1297164
C-S6
G S
1 101-H20 RD-10 1 2
101-E10 RD-10 1 1
E-T2
E-T1 32 K900/YL K900/YL BK-18 1
101-E17 RD-14 1311497 1311497 E-C5
1552269 33 K990/GN K990/GN BK-18 2 CIRCUIT NOT CONNECTED WH WHITE
101-E2 RD-14 STARTING AID OVERRIDE SW
BK-18 391-E43 PK-18 J1939 DATA (-) 34 K990/GN 892/WH 892/WH
OPTIONAL
BK-18
1
2 229-E30 BK-18 NOT USED 35 SPARE 1 893/PK 893/PK
ELECTRICAL CONNECTION TO OR ORANGE
WIRING MACHINE STRUCTURE
36
1 37 M909/GN INTERNAL ELECTRICAL CONNECTION YL YELLOW
H-C2 E-C1 E-S1 MAINTENANCE DUE RESET SW
ANALOG SENSOR POWER (+5V) 2 7X6222 9X0145
1
K900-E27 YL-16
2
150-H24 OR-14 8 105-E6 RD-18 K990-E23 GN-16 K900-E47 YL-16 INTERMEDIATE ENGINE SPEED SWITCH G968/WH F426/BU REMOTE SHUTDOWN SW (NOTE K)
46 G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR
AIR SHUTOFF SOLENOID 9 K990-E15 GN-16 K990-E48 GN-16 F424/YL BR BROWN
30 Page,
K990-E25 GN-16
2
229-H21 BK-14 101-H37 RD-14 12 101-E14 RD-14 K990-E24 GN-16 COOLANT LEVEL SENSOR E452/WH M904/OR INTERMEDIATE ENGINE SPEED SW BLADE, SPADE, RING OR SCREW
LAMP LAMP LAMP
167/OR 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR
AUXILIARY PRESSURE 15 229-H18 BK-18 229-H39 BK-18 120-H22 YL-18 13 120-E7 YL-18 120-E45 YL-18 7N5876 7N5876 7N5876 J1939 DATA (+) 50 K900/YL E798/PK
A274/BK 9 DIG SNSR RETURN THROTTLE POSITION SENSOR 1 (pwm)
TERMINAL BU BLUE
AUXILIARY TEMPERATURE 16 F426-H3 BU-18 14 F426-E52 BU-18 51 382/PK
E-S7
17 F716-H9 WH-18 15 F716-E9 WH-18 120-E7 YL-18 1 2
120-E21 YL-18 +BATTERY (UNSWITCHED) 52 150/OR(52) F404/RD A307/GY 10 THROTTLE POSITION SENSOR 1 (pwm) ANLG SNSR PWR (+5V)
1 1 1 1 1 1
18 H-S8 G967-H16 WH-18 16 G967-E4 WH-18 53 F420/GN G488/GN 11 AUXILIARY TEMP SNSR ANLG SNSR RETURN
229-H14 BK-18 1 2
+BATTERY (UNSWITCHED) 150/OR(53) OVERSPEED VERIFY SW
19 101-H38 RD-14 17 101-E17 RD-14 75% OVERSPEED VERIFY SWITCH 54 387/PK F716/WH F426/BU 12 MAINTENANCE DUE RESET SW ETHER START VALVE RELAY
229-H19 BK-18 120-E35 YL-18
20 101-H33 RD-14 18 101-E18 RD-14 55 G968/WH F424/YL 13 MAINTENANCE DUE LAMP STARTING AID OVERRIDE SW
E-S6 F420-E32 GN-18
21 F404-H4 RD-18 19 F404-E29 RD-18 120-E37 YL-18 1 2
120-E19 YL-18 PTO ENABLE SWITCH 56 381/PU 381/PU 125/OR 14 ANLG SNSR PWR (+5V) MAINTENANCE DUE RESET SW
893-H1 GN-18 120-E21 YL-18
START AID OVERRIDE 22 F420-H5 GN-18 20 F420-E32 GN-18 120-E34 YL-18 57 T993/BR 15 ANLG SNSR RETURN TORQUE LIMIT SW
892-H2 BR-18 F404-E29 RD-18 G955/GN PTO INTERRUPT SW
RETARDER SOLENOID LO/HI SWITCH 23 F424-H6 YL-18 21 F424-E39 YL-18 120-E36 YL-18 A234/BK 16 J1939 SHIELD REMOTE SHUTDOWN SW
F426-H3 BU-18 120-E36 YL-18 PTO RAMP UP/SET SWITCH 58 G955/GN G469/BU
22 MAINTENANCE
B 229-E40 BK-14
B
24 229-H21 BK-14 120-E35 YL-18
F404-H4 RD-18 F424-E39 YL-18 CLEAR SWITCH NOT USED 59 E798/PK H407/YL K900/YL 17 J1939 DATA + INTERMEDIATE ENGINE SPEED SW
25 101-H35 RD-14 23 101-E41 RD-14 E-S9
F420-H5 GN-18 1 2
391-E43 PK-18 E-C19 3N-5716 PTO RAMP DOWN / RESUME SWITCH 60 G967/WH H406/GY K990/GN 18 J1939 DATA - 75% OVERSPEED VERIFY SW
26 229-H32 BK-14 24 229-E16 BK-14
F424-H6 YL-18 391-E46 PK-18 1552267 BATTERY (-) 61 229/BK(61) E452/WH M904/OR 19 PTO INTERRUPT SW PTO INTERRUPT SW
27 PTO ENABLE SW
F716-H9 WH-18 391-E31 PK-18 A 62 H405/BU C912/GN 20 THROTTLE POSITION SENSOR 2 (pwm) PTO ENABLE SW
DIAGNOSTIC LAMP
1 1
28 F404-H4 RD-18
G955-H15 GN-18 F426-E52 BU-18 B BATTERY (-) 63 229/BK(63) M910/OR E798/PK 21 NOT USED
WARNING LAMP 29 F420-H5 GN-18
G967-H16 WH-18 CIRCUIT BREAKER 229-E53 BK-18 C 64 G967/WH 382/PK 22 ETHER START VALVE RELAY PTO RAMP UP/SET SW ABBREVIATIONS
MAINTENANCE OVERDUE LAMP 30 F424-H6 YL-18
120-H22 YL-18 6T-3643 65 387/PK SPARE 1 23 NOT USED PTO RAMP DOWN/RESUME SW
RETARDER LAMP 31
E-C18 BATTERY (-) 229/BK(65) ALT ALTERNATOR
E-T20 E-T15 HI/LO IDLE F404/RD 24 DIAGNOSTIC LAMP MAINTENANCE DUE LAMP
32 101-E5 RD-14 150-E1 OR-14 1552267 2591107 THROTTLE POSITION SENSOR 1 (pwm) 66 A307/GY 150/OR(48)
33
15A
150/OR(52) F420/GN 25 WARNING LAMP DIAGNOSTIC LAMP
ATA AMERICAN TRUCKING ASSOCIATION
E-T17 G955-E3 GN-18 A SOLENOID COMMON 67 G969/YL
J1939 DATA LINK (-) 34 K990-H7 GN-16 150-E38 OR-14 229-E51 BK-18 B
2 1
68 150/OR(53) 120/YL 26 +BAT. (SWITCHED) WARNING LAMP CB CIRCUIT BREAKER
THROTTLE POSITION SENSOR 2 (pwm) C912/GN
35
G967-E4 WH-18 C KEYSWITCH 69 SPARE 1 F716/WH 27 REMOTE SHUTDOWN SW PTO RAMP
CIS CUSTOMER IGNITION SWITCH
3
36 105-E6 RD-18 3E0156
+BATTERY (SWITCHED) 70 120/YL C912/GN G968/WH 28 INTERMEDIATE ENGINE SPEED SW +BAT. (SWITCHED) 14 AWG UP/DOWN SWITCH DIG DIGITAL
37 STOP SWITCH
G955-E3 GN-18 111-1325 OFF 381/PU 29 PTO ENABLE SW CAT DATA LINK - ECM ELECTRONIC CONTROL MODULE
38 F426-E52 BU-18 ON ELECTRONIC CONTROL MODULE (ECM)
E-M8 2 1 E-M9 ST
G955/GN 30 PTO RAMP UP/SET SW CAT DATA LINK + N/C NO CONNECTION
39 F716-E9 WH-18 MAINTENANCE
391-E31 PK-18 1
1
391-E33 PK-18 391-E33 PK-18 1
INTERMEDIATE ENGINE SPEED SWITCH 45 K900-H28 YL-16 1330973 892-E11 BR-18 E452/WH 36 COOLANT LEVEL SNSR DIAGNOSTIC LAMP
105-E6 RD-18 CB
46 K900-H11 YL-16 1 2
K900-H27 YL-16 A TERMINATION 229-E16 BK-14 E-S8 229-E30 BK-18 1 GND H405/BU 37 NOT USED NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
H-S2
47 K990-H29 GN-16 B RESISTOR 229-E40 BK-14 229-E54 1 2
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
8 7 6 5 4 3 2 1