~ @Hitechi Hi-Rel Power Electronics Pvt. Ltd. HITACHI CUSTOMER SERVICE REPORTVP?@ Govater Moda | oc kk ub im Under QxGoKVA flertin Check up wi depos cesenvarion:V Lyi Lol on te Tpon Choc kod apo found OK. DS bloc Ksel all Powarns torr found Ok. > bow > Dow Successpully A.D; bet ien Dow Suce sah My. Opec Kid Load Tremp 2¥ UPS-) To eked & Bolle) Sg eee Be on on 14 ieuh ey (a fg 0, o) on Then ON Syslen: >of Nes Cells Chowged In Bon K No-2 > Pm: Dow Successfully > Spiem woking O-K. A ehee Ked TP Sorte Choryt Over found O'K- PART AND. MATERIALS Se Nol > Tn Ben K- Ho"). fownd og Ne GI D>. ke |yov | In Bon KNo- & Ieee 10 Nos = 'Fov + SUETORER NB go Us ) « bust 1 (4 UPS-2 avd WWrda J En Wb. HHPE ENGINEER HAS seen ‘SAFETY NORMS DURING ONSITE pais Taives No WORK COMPLETED VES/NO. A { 18 ENGINEER SIGN & DATE : oe CUSTOMER SIGN & DATE. ie WORKS "Baie sabe ezcrnoe ae aeons cnmmwcnn or GUNTAT HO, ata San haat fa or Tossa CUSTOMER SUPPORT DION: Be G10 LECTRONGS ESTATE SECTORS GANDVINAGAR- 882 044, CUSTOMER coPY GY A deaalek arolyy 16 vegas Sy tae A ~ Houle 9 put aloeron gine AER Y Aun Change ove ——ENGINEER'S NAME | LOKESH RATING & CONF. MODEL Lee Sterna! oor [TYPE OF SERVICE : 1 commissionine | S-ROUTINE GHEGKUP UNDER AMC mn [Eo] CALL UNDER WARRANTY Starting any work in panel, please fil below mandatory safety norm, Customer representativels is/are requested to verify below points and sign. From date: Time: To date: Time: © KYT/Risk prediction form filled ? Dyes no © HHPE Engineer used all PPE: Dpetmet shoes Safety gloves L}Bafoty Eye glasses [voltage detector [Discharged Rod / Kit |_] Ear plug UPS physical conditions: [_|Parlly damage Halt damage Li Fully damage [Healthy ©. UPS Positioning / Surrounding area are Accessible to work ? (No (Uf No then please fil KYT and discuss Rsk and take permission ft ‘concer manager / HOD) . Working Place / Standing area is sufficient to work and escape ? res [No (ifNo then please fl KYT and discuss Risk and take permission from concem manager / HOD) Room lighting arrangements eo suflent? [ee Uno (lighting not avaiable then asks customer to male sufiient arrangement immediately.) ‘© Required rubber mats are available in front of UPS ? TINo (ttrubber mat is not avaliable then folow our SOP of shutdown ‘ask customer to arrange mat for permanent arrangment) ‘Checked & ensured the leakage voltage, before touching the panel. L)¥es OONo Checked & ensured that all AC power switches are OFF and ensured zero voltage by use of calibrated multi-meter. Lives No ‘All DC Power switches needs to be OFF & wait till complete discharge (Use discharge kit) ° Checked by calibrated muttrmeter and ensured zero voltage. , [}¥es CINo ‘Along with Hitachi Engineer one more person must be available (engineer / technician from customer side): [No Customer permitted allowed to work on system. (System should Isolated from both-sides, applied LoTO) ? Clyes Ono (wja> pne)!4 ENGINEER ree WORKS Tow 8 171, GIDG ELEGTRONIGS ZONE, SECTOR-25, GANDHINAGAR 382 044, GUJARAT, INDIA PHONE: 101-70-8170.0600, 2328 7180181, FAK: 91-70-2908 7182 CUSTOMER SUPPORT DIVISION: B-161, GDC. ELECTRONICS ESTATE, SECTOR-25, GANDHINAGAR 382 044 CUSTOMER COPY Ey A ddoileh Anclipys 18 VOGUE TO 4 pity alam prer O Oegeee ate bp nds (Vey: 7oil apa soo oe Se RN OUTPUTS POT poiton entra Foss ote ate = na a wa FoR DTA TOO Fe UPS HEM —azaring sa abe TT gen ta rent earer Fah HEN BOF FO POE aoe TPR Me ean ton ont Le ceeen a ree NTN maine Urs ae = Kvecxanywosrmel sou ofthe Fone AES ra : nas tn vy tnt ET Sd 3° hau.J25) — a1 Abt eey 123) 0% } S.No_|Activity, 1 {cleanin ig ofthe battery cells with proper care: ‘Quateriy maintenance of the UPS battery bank ; oate- 2c] 10] ee oN 200M, pen cell shows hes Tet the battery Bank come on LOAD by | = > [Replace the Cell whieh are found Open/Wesk. OF 3 |system in OFF condition & then measut ‘putting the Supply of the UPS ire the individual cell voltage as Per) table below: ‘Measure & Note 4 |after supply made OFF. oun the DC voltage at fuse, AC volatge at output end 5 _|supply restoration [Measure & nate down the Charging. “amp, DC voltage, AC voltage after ‘AcGorresponding batter iMeasure| ya a Voltage 10. OL Cell No. ry bank individual cel sure] yh | Celt No 106, 107 108 109) 120 21 112 113 114 5 116 17, 118 113 13 “after putting the UPS system on load 120 Fore 124 sure| ee Measure| cellNo.| Voltage mi [za | y} 3 105 az [10 | ealyay — eu? (44 — 2:03 196 — Doe qa 1-18 IF) -29) UW -200 199 -— 2e3 15°. 15) — Bol 15h - 2-63 wI-} Ish te 55 -\%t [5b-% 169-990 158 ~y ie 59ers {fo ie wore Meat 163 —1-% 16g <>! st tee —1™ teq—ral 1ee— = I- = twoao \-95 a\ Ih 93-20? ce pn Ym 37 es e- 5A (ag -2 03 ann (33-204 ae a R-144 7a - Ls 1@o~ BOUL 10y 293 VBL FH N99 183-20) 194-23 10 -2°3 1L—\-47 184 Wey - 20 (eA - 200 199-298 LAG 207 Hye 3 ie ie ue Ks “x one rag ry oF es wage ta 136 lag 222 1aG- 20! 1 ae ag-nge 194 Bite WIN [94Je - ol:4u a a ee ve nit el one einen Measure} Measure! |Measure| |Measure| Celt No. a a Cell No. a Cell No. a s vot ott patel el es i a aa 37 V4 72 ia 307 | i 1a2_| 5 sae] oe | ae Td 303 [1 ‘ FS sa) Pee) bets pov’ 6 a 5 76 2 5 a i an 5 ecboe| Fe 5 12) 4 8 a3 (y-48 73 | Vo ae 4 ee Be Pes Be 1 om ee) oH ns Pa 146 - 44 : 5 a6 48 an a i. 17 gag gan 44 ¢ 118. \ . ® Lae Sa aac 199-1 Vv so 1as| eH. aa 14-2029 | gp: Ne: a pat Iso -/-49 24 wl 8 yer bl isg- htt vs4¢-18 Veg 44, ASG IF (5% ~¥ 93 tse —\.4 eq (85 ie i Lho— 14> Yu a a ver ye sia) He Cis TS Feaeci tl 1eg-8) satiate e a eae i Gk f ves-vib 3 He conse Za RO era © > mm teq-)4? : om 160.~L eq 498 las- (5 12-7 192-18 Vag-ia tag-b ennvas- «94 lag-+%4 193 -1-9% tag -1-9° SX ahe (74 - 17° nee ee a 1@s- 11} lay - 49 162 - \40 . : tg3- rte a ye Pos 199-79 se pe onan tas VP 0 ug, §*7pPr gee yee 182-199 teg ~).76 1eq- gv tye- 1:59 tae 7 tare 199 tag- 4m lag 40 pa BS pace 96 A tage 1-49 ta@- (49 Vaqe vale Qeo- Hey aeAnnexure-1 Description of work | Frequency | ‘Observations/Action taken | | TToheck automatic changeover from UPS 219 quanety | | | Gps 2 by switching of UPS. | | heck automatic changeover from UPS 210 Quarterly | UPS aby swtenng of UPS2. | Tcheci changeover rom UPS tobatery PY | ‘Quarterly ciching of IP supply of both UPS: | | eee eases te @ | Clean complete UPS whn Vacuum cleanet! Quarterly | | blower. | \ \ \e | 4 | 1] | cheek total battery bank voltage before dis | Quarterly er \ | | chars | | e = fe J eheck iota battery bank votiage afters | Quarterly | | charge | | | __|— =| {7 vsual inspection of values in Ammeter and Quarery | | voltmeter. | | | [8 | check i aeurele ck tightness of connection. | quarety | 7 | ir eee | @ Check UPS door hinge and locks. | quarery | | | 10 ‘Check for UPS status(Main/Standby). Quarterly | | - : a je) 4 oh A ge‘quaterly Maintenance of UPS & Battery Bank owe- 19/19 ene iat (pusins OF He UPS oem — Prout surely ofthe UPS made OFF. fut te Seector sch of OUTPUT I Output OFF pestion 1 {Gen he Fue fe batory Feria afte err Sch om back de of he UPS (= OF "Span the Front cover ofthe UPSSTEM oe Fra Tere Rona pp ae erinned:(Ateugh Bu SPB OF OMB [carne a Cover oma Ses Bop ovTmEgt SET ~s a esos Hera oT MES ana Neo SIN Lacan anormal comeion fe end ond Ear Danke tighten a vibe connections TGhak foray heating the bles [cane Uae toon wer Eco ae {Tien fsa te ater Ban ers a Spa one neon Fontan Scat Tap SO cage wee TON cong nS UPS TE, y Sa graper coring wong PON te TPN CF te SHE Yass are PUTED oa Gow tore De CT Tadictng te ray TURE [xB RRS oe ETI Cw etre ay eter operator, 1 a RECTTEN ED or on a, nBERNGFetrBON, PATON Be verter EN ee ~e Sy et ie VENTER LED How and abl of 0 = rR ED sad ated na ener HON Pathe OUTPUT Secor 3 a = «eo gw win cates tht th se ste and now proving sng pat Ww Teneatne outst oka for ng phase po and ON the panel NA en Se oe ia EO A NAL fe check any abnormal sound ofthe Fansin the sytem. 77 |sweasare and note the loud mp 6 wotage ofthe syste a wh: [See ’ rah es Sion, — we we wv we Sr eb ' Remsert eaitey Gore cP" > piggies! | pees pelow) WAV Key hy fowd ieee yolteye - rage Cahn 35; ani Non ts, TH 15> Lin Pate maems) Hy individual cells ree activity + [Cleaning ofthe battery cells with prover cae [2 [Replace the Cell whieh ae Tound Open/Weak. Open cell shows hea Let the battery bank come on ‘LOAD by putting the ‘Supply of the UPS 3 _ |gystem in OFF condition & then measure the individual cell voltage 2s Pe | table below: C ae re & Note down the DC voltage at Fuse TAC volatge at output end 4 |after supply made OFF. Bint rasure & note down the Charging am: Sevotage ACvolage ater | |_ 5 _|suppty restoration ©“ Tartssching try bank nial a VO puting the UPS sam on load Measure sa eras Messe | easure| Celi No. catne.| Call No. celiNo.| voltage| —_[ vege | % Fe te 77 qa [he] 37 Bees | {28 og Do@ pat] 38 [ees Fei] a 33, [Vos N a Fh e Wy ae at 76 [88 . Ns alee a2 a7 fae pe a3 75 WG ~ 206 a p73 | 4 45 0 |a-88 ae le 46 31 [ase we 47 a has |e task 1a 149 a9 ea [ane 1oh 35 [ase S90 ce Ein ‘87 +38 Cee | tae sa = Soe om Iss 10 ben ao = oS , 5s.” ae Sa 7 dee\ ee 159 - woo ar] et Mote a 33 ette 2-06 ive 2.08 Ios — dey Vente eye les nae i> ae 164 OSS yee saw = les eats S j2g0 a em kek a oe oS \a1 So \6>, = \e at ae yn i 90. oO} 16% =. Des 133 ign. 0 7 e 6 1,03 ne i Vsy = as Re Iss ona oP Ge ee. 19> Lies” = DERE, \Saea 2 1e5 Foe = ie ee aol 0 - 2 oe Me, TY \sy is eee lis — 1.48 See i ‘ carat e Te Last= 2-28 (7. = r+ 16 1S 1-06 Iqs = eae [30 ~ wo? 2 fetta 2:07 \ we (atte 5 7 ie 133 ee (ey = a 8k eeeMeasure] d Voltage <2 exe Qe or. 42 OM de olise AM 396v0c Hen ait ing battery bank individual cell voltage after haif'an hour of ‘the system on load Measure] Measure Measure measure] Cell No. a Cell No. qd Cell No. d Cell No. d voltage | voltage | Voltage Voltage | 36 [2.08 me noe Ps qa [2-08 37 Ine | [72 feet] &[ 107 [eco 3a2_[ 2-09} 38 {har} [73 [tom 108 Total a 39 [2.4 7m [b3e 309) weet 40 [2-26 75 [204 110 uy 2:88 a1_[2-04] 76 [a-* a1 3 a2 _a.60 7p a2 Ws qs 43 [zou] [78 (n06 m3 ey 7 314 WE + Bes 45 [2.e% 80 Loe 11s 46 1 Pa us pode 47 a2 [\64 7 "8 + eee 48 a hes 118; 9 fet] & [Tae 99 5 a0 50 85 [Rey 120. \so ~Li0y 31 a6 [se 121 Is i 52 a7 [1.50 122 , ares, 53, 88 123 isu ~ Ley 34 #9 124) 55 90 12s 13a aed 36 31 126 VS eaten 57. 92 127, ‘ee ‘ 58 93 128) y Loy 59 94 129) ‘s¢ S 0 <5 120 ; Zeer 6 96 131 2 720s 6z 7 132 ive @ 8 3 ee SauRENS 6a 99 134) 37 65 100 135, \bo 66 101 136 tes 04 67 102 137 pein a: 68 203 138; a 9 704) 139) clase 70 105 140) C3 a VOUS gah oma Sign Signature of Supervisor Fo |vw\\9 eH<7 0 tee. 1.08 iit Seal Lage 7. 00. gas) a ok * 174 — \-\3 ne thas; | 62 144 Re en te wey kes tases DS) eqagce \. bo Lat as Iso - UN Pie. ale ite Gn es — 2:0d (ee na tha = ale \ See oat lon Ley aa — or 34 — rot sNeE Pe soy \a4 ~ 2.06 \ieq Sas \38 — heron (BSc Seas doo = ln fay Bank Coublawal t Aexpply ha anblab Avael fem 00:60 bg « 5 01157 bret at Belov mention Load . R- Sup Gr SFKVA A-~ S$: Lkvr Toth Lond (WY KvA,- (o[U ayes) Min - Bae g yeyAnnexure-1 ‘S.No. | Description of work | Frequency | Observations/Action taken 1 | Check automatic changeover from UPS 1.10 Quarterly | UPS 2 by switching of UPS1, | ea 2 | Check automatic changeover from UPS 2 to Quanerly | | | UPS 1 by switching of UPS2 Se 3 | Check changeover from UPS to battery by Quarterly | ‘switching of VP supply of both UPS. Se 4 | Clean complete UPS with Vacuum cleaner! Quarterly | blower. we | 5 | Check total battery bank voltage before dis- Quarterly | Kcherpe, a | 6 | Check total battery bank voltage after dis- Quarterly a charge. ee | | 4 7 | Visual inspection of values in Ammeter and | Quarterly voltmeter. | ee 8 | Check tightness of connection. | Quarterly ena 9 | Check UPS door hinge and locks. Quanery | I | | | 10 | Check for UPS status(Main/Standby). Quarery | ez