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UENR5415

December 2015

Component Locations Volume 2 thru Volume 6


Device Tag Device Tag
Sheet Schematic Sheet Schematic
Machine Component Part No. Machine Component Part No.
Location Location Location Location
Location Location
- 1A1 Display - Operator 14 E-1 435-6785 - 2KH1 Solenoid - Swing Break 42 C-1
- 1A2 Connector - Service 14 A-7 398-7555 - 2KH2 Solenoid - Servo 42 C-2
- 1A14 Converter - Power Supply 24V to 12V 100 B-2 - 2KH2.1 Solenoid - Servo 42 C-3
- 1F1 Breaker - Un-Switched Power (25A) 7 B-4 440-1411 * - 2KH3 Solenoid - Emergency Lowering 42 C-4
- 1F2 Breaker - Un-Switched Power (100A) 7 B-4 438-6472 - 2KH4 Solenoid - Swing Left Shift 42 C-5 466-3450
- 1F3 Breaker - Un-Switched Power (100A) 7 B-5 438-6472 - 2KH5 Solenoid - Swing Right Shift 42 C-6 466-3450
- 1F4 Breaker - Key Switch (4A) 7 E-5 440-1408 * - 2KH6 Solenoid - 2 Speed Drive 42 C-7

(Dimensions: 56 inches x 35 inches)


- 1F5 Breaker - Drive Controller (25A) 7 E-7 440-1411 * - 2KH8 Solenoid - Track Tension 42 C-8
- 1F6 Breaker - Safety Valve (4A) 9 C-1 440-1408 * - 2KH9 Solenoid - Grease Pump Upper Carriage 43 C-2
- 1F7 Breaker - Converter / Horn (15A) 9 C-1 440-1410 * - 2KH11 Solenoid - Main Pumps Supporting Control 43 C-3
- 1F8 Breaker - Seat / Wiper SW / Wiper Mtr (15A) 9 C-2 440-1410 * - 2KH12 Solenoid - Auxillary System 43 C-4
- 1F9 Breaker - Engine Start (8A) 9 B-2 440-1409 * - 2KH13 Solenoid - Swing Left Proportional 45 A-1
- 1F10 Breaker - Drive Controller Switched Pwr (4A) 9 C-3 440-1408 * - 2KH14 Solenoid - Swing Right Proportional 45 A-2 466-3431
- 1F11 Breaker - Switched Power (10A) 9 B-4 440-1413 * - 2KH15 Solenoid - Bucket Load (HE) Prop Block 1 45 A-3 466-3431
- 1F12 Breaker - Un-Switched Relay Pwr (4A) 9 A-6 440-1408 * - 2KH16 Solenoid - Bucket Load (HE) Prop Block 2 45 A-4
Breaker - Un-Switched Pwr (15A) 95 E-8 440-1410 * Solenoid - Bucket Load (RE) Prop Block 1 45 A-5

UENR5415
- 1F13 - 2KH17
- 1F14 Breaker - Un-Switched Pwr (4A) 9 A-7 440-1408 * - 2KH18 Solenoid - Bucket Load (RE) Prop Block 2 45 A-6
- 1F15 Breaker - Un-Switched Pwr (10A) 14 A-3 440-1413 * - 2KH19 Solenoid - Proportional Drive Left Backward 46 C-1 466-3431
- 1F16 Breaker - Switched Pwr Work Lights (15A) 72 A-1 440-1410 * - 2KH20 Solenoid - Proportional Drive Left Forward 46 C-2 466-3431
- 1F17 Breaker - Un-Switched Pwr Boom Lights (10A) 72 A-7 440-1413 * - 2KH21 Solenoid - Proportional Drive Right Backward 46 C-3 466-3431
- 1F18 Breaker - Un-Switched Pwr Engine Cont. (10A) 10 A-1 440-1413 * - 2KH22 Solenoid - Proportional Drive Right Forward 46 C-4 466-3431

6020B Hydraulic Mining Shovel


- 1F19 Breaker - Un-Switched Pwr HVAC Cont. (10A) 90 A-7 440-1413 * - 2KH23 Solenoid - Prop Boom Down Cont Slide (RE) Block 1 46 C-5
- 1F20 Breaker - Switched Pwr HVAC Cont. (10A) 92 A-2 440-1413 * - 2KH24 Solenoid - Prop Boom Down Cont Slide (RE) Block 2 46 C-6
- 1F21 Breaker - Cond BLDC Fan B2 Pwr (25A) 92 A-3 440-1411 * - 2KH25 Solenoid - Prop Boom Lift Cont Slide (RE) Block 1 46 C-7

Electrical System
- 1F22 Breaker - Cond BLDC Fan B1 Pwr (25A) 92 A-4 440-1411 * - 2KH26 Solenoid - Prop Boom Lift Cont Slide (HE) Block 2 46 C-8
- 1F23 Breaker - Cond BLDC Fan B3 Pwr (25A) 92 A-6 440-1411 * - 2KH27 Solenoid - Prop Drop Swimmer (Floating) 47 C-1
- 1F24 Breaker - Blower BLDC1 Pwr (25A) 92 A-7 440-1411 * - 2KH28 Solenoid - Prop Stick Up Cont Slide (RE) Block 1 47 C-2
- 1F25 Breaker - Blower BLDC2 Pwr (25A) 92 A-8 440-1411 * - 2KH29 Solenoid - Prop Stick Up Cont Slide (RE) Block 2 47 C-3
- 1F26 Breaker - Switched Power (25A) 95 E-7 440-1411 * - 2KH30 Solenoid - Prop Stick Down Cont Slide (HE) Block 1 47 C-4
- 1F27 Breaker - Switched Power (25A) 100 C-2 440-1411 * - 2KH31 Solenoid - Prop Stick Down Cont Slide (HE) Block 2 47 C-5 DNR1-UP
- 1F28 Breaker - 12V Power (8A) 100 C-3 440-1409 * - 2KH32 Solenoid - Proportional Main Pump 1 48 C-1
- 1F29 Breaker - Switched Power (10A) 14 B-2 440-1413 * - 2KH33 Solenoid - Proportional Main Pump 2 48 C-2
- 1F30 Breaker - Switched Pwr Minestar (4A) 9 A-1 440-1408 * - 2KH34 Solenoid - Proportional Main Pump 3 48 C-3
- 1F31 Breaker - Un-Switched Pwr Minestar (10A) 9 A-8 440-1413 * - 2KH35 Solenoid - Proportional Main Pump 4 48 C-5
- 1G1 Battery 1 7 D-1 153-5720 - 2KH36 Solenoid - Proportional Main Pump 5 48 C-6
- 1G2 Battery 2 7 D-1 153-5720 - 2KH37 Solenoid - Proportional Main Pump 6 48 C-7
- 1G3 Battery 3 7 D-2 153-5720 - 2KH38 Solenoid - Hydraulic Tank Aspirator 44 C-8
- 1G4 Battery 4 7 D-2 153-5720 - 2KH39 Solenoid - Travel Brake 43 C-2
- 1G5 Battery 5 7 D-2 153-5720 - 2P2 Alarm - Travel 44 C-5 3E-6328

42 Page,
- 1G6 Battery 6 7 D-2 153-5720 - 2R1 Resistor - Terminating 14 D-5
- 1K1 Relay - Battery Disconnect 7 D-7,F-2,B-1 440-1405 - 2R2 Resistor 31 C-8 467-3237
- 1K2 Relay - Battery Disconnect 7 D-8 440-1405 - 2R3 Resistor 60 C-6 467-3237
- 1K3 Relay - Main Power 8,9 D-2,B-4 440-1404 - 2R4 Resistor - Can 80 F-8 440-1345
- 1K4 Relay - Controller Power 8,9 D-3,C-6 440-1406 - 2S4 Switch - Service Light 85 A-8 395-3094
- 1K5 Relay - Starter 01 11 C-1 - 2S4.1 Switch - Service Light 56 D-1 425-8959
- 1K5.1 Relay - Starter 02 11 C-2 - 2S6 Switch - Dome Light (Console) 85 A-6 395-3096
- 1K6 Relay - Operator Display 9 , 14 E-6,B-3 440-1406 - 2S7.1 Switch - Lube Reset 57 C-4 440-1448 b
- 1K7 Relay - Engine ECM 9 , 12 E-6,E-2 440-1406 - 2S10 Switch - Beacon Light 85 A-4 395-3093
- 1K8 Relay - Delayed Shut Down Timing 9 E-7,D-6 440-1439 - 2S15 Switch - Work Lights 85 A-2 395-3091
- 1K9 Relay - Drive Controller 7 , 10 E-6,D-8 440-1404 - 2S16 Switch - Access Ladder Lights 53 C-1 439-6132 Volume 1 of 7: Cab
- 1K10
- 1K11
Relay - E-Stop
Relay - Servo / Aux and Drive Controller
10
9 , 14
D-7,E-4
E-7,B-4
440-1403
440-1406
- 2V1
- 2V2
Diode
Diode
30
30
B-2
B-2
440-1340
440-1340
Volume 2 of 7: Machine / Power Unit / Engine Int / Servo / Aux Controllers
- 1K12 Relay - Ladder Down 56 , 57 D-6,B-4,B-7 440-1403 - 2V3 Diode 30 B-3 440-1340 Volume 3 of 7: Machine / Power Unit / Servo / Aux Controllers
- 1K13 Relay - Work Light 72 B-1,E-1 440-1406 - 2V4 Diode 30 B-4 440-1340
- 1K14 Relay - Boom Worklight 72 A-8,B-7 440-1406 - 2V5 Diode 30 B-4 440-1340 Volume 4 of 7: Cab Interface / Drive Unit Controller
Solenoid Valve - Safety Valve 9 F-1 Diode 31 B-2
- 1KH1
- 1KH2 Solenoid Valve - Ladder Valve 57 C-8
- 2V6
- 2V7 Diode 31 B-2
440-1340
440-1340
Volume 5 of 7: Operator Controls Interface / A/C Controller Cab Interface
- 1M1 Motor - Starter 01 11 C-3 - 2V8 Diode 31 B-3 440-1340 Volume 6 of 7: HVAC Int / Key Start Interface / Power Converter / Options
- 1M2 Motor - Starter 02 11 C-4 - 2V9 Diode 31 B-3 440-1340
- 1M3 Alternator 11 C-5 - 2V10 Diode 31 B-3 440-1340 Volume 7 of 7: Engine
- 1M4 Motor - Fuel Priming Pump 11 C-7 - 2V11 Diode 31 B-4 440-1340
- 1M6 Motor - Washer Pump 55 A-8 - 2V12 Diode 53 D-3 440-1340
- 1S1 Switch - Starter Disconnect 7 A-1 440-1423 - 2V13 Diode 14 B-4 440-1340
- 1S2 Switch - Battery Disconnect 7 C-1,E-1 430-5165 - 2X1 Tee - Can Bus Drop and Connector 14 D-6 440-1344 © 2015 Caterpillar, All Rights Reserved Printed in U.S.A.
- 1S3 Switch - Battery Off 7 B-7 397-6432 a - 2X2 Tee - Can Bus Drop and Connector 14 D-6 440-1344
- 1S4 Switch - Key 95 B-4 110-7887 - 2X3 Tee - Can Bus Drop and Connector 80 C-8 440-1344
- 1S5 Switch - E-stop 10 B-2 395-2977 - 2X4 Tee - Can Bus Drop and Connector 80 C-8 440-1344
- 1S6 Switch - E-stop 10 E-2 395-2977 - 2X5 Tee - Can Bus Drop and Connector 80 D-8,B-1 440-1344
- 1S7 Switch - E-stop 10 D-3 395-2977 - 2X6 Tee - Can Bus Drop and Connector 80 E-8 440-1344
- 1S8 Switch - E-stop 10 F-3 395-2977 - 2X7 Tee - Can Bus Drop and Connector 80 E-8 440-1344
- 1S11 Switch - E-Stop Reset 10 A-6 425-8959 - 3A1 Controller - Engine 12 A-1

Harness And Wire Electrical Schematic Symbols for Volumes 2 thru 6 - 1S13
- 1S13.1
Switch - Rope / Ladder Down
Switch - Ladder Down
56
56
A-5
D-4
439-6132
425-8959
- 3A2
- 3B1
Controller - Servo
Sensor - Level Indicator Diesel Fuel Pressure
60
61
D-1
A-2
440-1339
440-1431
- 1S14 Switch - Ladder Up 56 D-3 425-8959 - 3B2 Sensor - Hydraulic Oil Temperature 61 A-3 438-6512
- 1S15 Switch - Priming Pump 11 C-7 - 3B3 Transducer - PTO Temperature 61 A-4 440-1430
- 1SH1 LED - Starter Disconnect 7 C-8 440-1444 - 3B4 Switch - Main Feed Hydraulic Tank Proximity 62 A-6 440-1432 Harness And Wire Electrical Schematic Symbols
- 1SH3 LED - Battery Disconnect 7 C-3 440-1444 - 3B5 Switch - Oil Circulation Feed Hyd Tank Proximity 62 A-7 440-1432
- 1V1 Diode 14 B-3 440-1340 - 3B6 Switch - PTO Contamination 63 A-2 440-1418 Symbols
- 1X1 Ground - Chassis 7 E-3 NA - 3B7 Switch - Contamination Main Pump 01 63 A-3 438-6464
- 1X2 Ground - Chassis 7 F-1 NA - 3B8 Switch - Contamination Main Pump 02 63 A-3 438-6464
- 2A1 Controller - Servo / Aux 30 E-1 440-1437 - 3B9 Switch - Contamination Main Pump 03 63 A-5 438-6464
Joystick - Right Hand 80 A-4 438-6510 Switch - Contamination Main Pump 04 63 A-6 438-6464 T
- 2A2 - 3B10
- 2A3 Joystick - Left Hand 80 A-5 438-6509 - 3B11 Switch - Contamination Main Pump 05 63 A-7 438-6464 Pressure Temperature Level Flow Circuit Breaker
- 2A4 Foot Pedal - Right Hand 80 A-6 438-6508 - 3B12 Switch - Contamination Main Pump 06 63 A-8 438-6464 Symbol Symbol Symbol Symbol Symbol
- 2A5 Foot Pedal - Left Hand 80 A-7 438-6508 - 3B13 Sensor - Gear Preasure 64 A-1 437-0888
- 2B1 Sensor - Swing Pressure Left (Prop) 32 B-1 443-0485 - 3B14 Switch - PTO Gear Oil Level 64 A-3 440-1419
- 2B2 Sensor - Swing Pressure Right (Prop) 32 B-2 443-0485 - 3B15 Sensor - Engine Coolant Level 64 A-4 445-4282 Symbols and Definitions
- 2B3 Sensor - Swing Pressure Left (High) 32 B-3 437-0771 - 3B16 Switch - Temperature Main Pump 01 65 B-1 440-1429
- 2B4 Sensor - Swing Pressure Right (High) 32 B-4 437-0771 - 3B17 Switch - Temperature Main Pump 02 65 B-2 440-1429 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
- 2B5 Sensor - Servo Pressure 32 B-5 443-0485 - 3B18 Switch - Temperature Main Pump 03 65 B-3 440-1429 through it.
- 2B6 Sensor - Main Pump Pressure 01 32 B-6 437-0771 - 3B19 Switch - Temperature Main Pump 04 65 B-4 440-1429
- 2B7 Sensor - Main Pump Pressure 02 32 B-7 437-0771 - 3B20 Switch - Temperature Main Pump 05 65 B-5 440-1429 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
- 2B8 Sensor - Main Pump Pressure 03 32 B-8 437-0771 - 3B21 Switch - Temperature Main Pump 06 65 B-6 440-1429 circle indicates that the component has screw terminals and a wire can be disconnected from it.
- 2B9 Sensor - Main Pump Pressure 04 33 B-1 437-0771 - 3B22 Indicator - Restriction Engine Air Filter 01 65 B-7 440-1422
- 2B10 Sensor - Main Pump Pressure 05 33 B-2 437-0771 - 3B23 Indicator - Restriction Engine Air Filter 02 65 B-8 440-1422 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
- 2B11 Sensor - Main Pump Pressure 06 33 B-3 437-0771 - 3B24 Sensor - Hydraulic Oil After Cooler Temperature 64 A-5 440-1430 No circle indicates that the wire cannot be disconnected from the component.
- 2B12 Sensor - HE Boom Pressure 33 B-4 437-0771 - 3B25 Sensor - Hydraulic Oil Before Cooler Pressure 64 A-6 443-0486
- 2B13 Sensor - RE Boom Pressure 33 B-5 437-0771 - 3B26 Sensor - Hydraulic Oil Before Cooler Temperature 64 A-7 440-1430
Ground (Wired): This indicates that the component is connected to a grounded wire. The
- 2B14 Sensor - HE Stick Pressure 33 B-6 437-0771 - 3B27 Sensor - RH Turbo Inlet Pressure 12 E-4 320-3063
grounded wire is fastened to the machine.
- 2B15 Sensor - RE Stick Pressure 33 B-7 437-0771 - 3B28 Sensor - LH Turbo Inlet Pressure 12 E-5 320-3063
- 2B16 Sensor - HE Bucket Pressure 34 A-2 437-0771 - 3B29 Sensor - Inlet Temperature 12 E-6 256-6453
- 2B17 Sensor - RE Bucket Pressure 34 A-3 437-0771 - 3F1 Breaker - Engine Controller Un-Switched Pwr (15A) 12 E-1 440-1410 * Ground (Case): This indicates that the component does not have a wire connected to ground.
- 2B18 Sensor - Hydraulic Filter Monitor 01 34 A-3 443-0486 - 3F2 Breaker - (15A) 12 E-2 440-1410 * It is grounded by being fastened to the machine.
- 2B19 Sensor - Ambient Temperature 34 A-4 438-6512 - 3F3 Breaker - Engine +Batt Swithced Power(4A) 12 D-3 440-1408 *
- 2B20 Sensor - Lube Pressure 34 A-5 437-0771 - 3F4 Breaker - (10A) 60 B-2 440-1413 * Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
- 2B21 Transducer - Hyd Oil Cooling Filter Pressure 34 A-6 443-0486 - 3F5 Breaker - (6A) 60 B-2 440-1412 * contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
- 2B22 Sensor - Servo Pressure 34 A-7 437-0771 - 3F6 Breaker - (10A) 60 B-3 440-1413 *
- 2B23 Sensor - Swing Brake Pressure 34 A-8 443-0485 - 3F7 Breaker - (10A) 60 B-4 440-1413 * Sender: A component that is used with a temperature or pressure gauge. The sender
- 2B24 Sensor - Hydraulic Oil Max Level 35 C-2 440-1419 - 3F8 Breaker - (10A) 60 B-4 440-1413 * measures the temperature or pressure. Its resistance changes to give an indication to
- 2B25 Sensor - Fuel Tank Full 35 C-3 440-1419 - 3F9 Breaker - (10A) 60 B-5 440-1413 * T
the gauge of the temperature or pressure.
- 2B26 Sensor - Hydraulic Oil Min 35 C-4 440-1419 - 3F10 Breaker - (10A) 60 A-5 440-1413 *
- 2B27 Sensor - Hydraulic Oil Min 35 C-6 440-1419 - 3F11 Breaker - Priming Pump Switch (8A) 11 E-7 440-1409 *
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
- 2B30 Switch - Servo Filter Contamination 36 A-7 440-1415 - 3F12 Breaker - (10A) 14 A-4 440-1413 *
It has a coil that makes an electromagnet when current flows through it. The
- 2B33 Piston Detector - Initiator Lubrication 57 E-3 - 3F13 Breaker - Sensor Power (4A) 32 A-1 440-1408 *
electromagnet can open or close the switch part of the relay.
- 2B34 Piston Detector - Grease Resevoir Empty 57 E-6 - 3K1 Relay - Lock Idle 60 , 67 B-5,D-6 440-1406
- 2B35 Sensor - Grease Full 05 C-1 - 3K7 Relay - Engine Stop 11 , 67 B-1,D-4 440-1406
- 2B41 Switch - Slew Motor Contamination 01 39 A-7 440-1415 - 3K8 Relay - Engine Start 12 , 67 C-3,D-5 440-1406 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
- 2B42 Switch - Slew Motor Contamination 02 39 A-8 440-1415 - 3KH1 Solenoid - Ether Start 11 C-8 coil that makes an electromagnet when current flows through it. The electromagnet
- 2B43 Switch - Ladder On Top Proximity 38 C-7 440-1432 - 3KH2 Solenoid - Prop Engine Water Cooling 67 C-1 can open or close a valve or move a piece of metal that can do work.
- 2B44 Sensor - Hydraulic Tank Pressure 38 B-2 466-9281 - 3KH3 Solenoid - Prop Engine Hyd Oil Cooling 67 C-2
- 2F1 Breaker - (10A) 30 B-2 440-1413 * - 3KH4 Solenoid - Proportional Oil Ciculating 67 C-3 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
- 2F2 Breaker - (10A) 30 B-2 440-1413 * - 3KH5 Solenoid - Valve Rev Fan Drive Engine Water Cooling 68 C-8 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
- 2F3 Breaker - (10A) 30 B-3 440-1413 * - 3KH6 Solenoid - Valve Rev Fan Drive Hyd Oil Cooling 69 D-1 that make electromagnet when current flows through them. It also has an internal switch that places
- 2F4 Breaker - (10A) 30 B-4 440-1413 * - 3R1 Resistor 12 C-7 467-3287 the latch coil circuit open at the time the coil latches.
- 2F5 Breaker - (10A) 30 B-4 440-1413 * - 3R2 Resistor 12 C-8 467-3287
Breaker - +UE-1 (10A) 31 A-2 440-1413 * Resistor 13 C-6 467-3287
- 2F7
- 2F8 Breaker - +UE (6A) 31 A-2 440-1412 *
- 3R3
- 3V1 Diode 12 E-1 440-1340
Harness and Wire Symbols
- 2F9 Breaker - +D (6A) 31 A-3 440-1412 * - 3V2 Diode 60 B-2 440-1340 Wire, Cable, or Harness Harness Identification Letter(s):
- 2F10 Breaker - (10A) 31 A-3 440-1413 * - 3V3 Diode 60 B-2 440-1340 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
- 2F11 Breaker - (10A) 31 A-4 440-1413 * - 3V4 Diode 60 B-3 440-1340 Harness Identification Letters and
Harness Connector Serialization Code:
- 2F12 Breaker - (10A) 31 A-4 440-1413 * - 3V5 Diode 60 B-3 440-1340 Harness Connector Serialization
The "C" stands for "Connector" and the
- 2F13 Breaker - Sensor Power (4A) 32 A-1 440-1408 * - 3V6 Diode 60 B-4 440-1340 Codes (see sample).
number indicates which connector in the
- 2F14 Breaker - USP (10A) 53 B-2 440-1413 * - 3V7 Diode 60 B-4 440-1340 AG-C4 L-C12 harness (C1, C2, C3, ...).
Breaker - Maintenance Light (10A) 71 A-1 440-1413 * Block - Power Distribution 7 D-4 443-0512
L-C12
- 2F15 - DB10 1 111-7898 3E-5179 3E-5179
- 2F16 Breaker - Ladder Light (15A) 71 B-8 440-1410 * - DB10 2 Block - Power Distribution 9 A-6 443-0512
- 2F17 Breaker - (6A) 14 A-4 440-1412 * - DB11 1 Block - Power Distribution 8 B-2 443-0512 Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
- 2H1 LED - Fuel Tank Full 44 D-2 440-1450 - DB11 2 Block - Power Distribution 8 E-2 443-0512
- 2H3 LED - Grease Error 57 C-2 440-1435 - DB11 4 Block - Power Distribution 9 F-6 443-0512
2
- 2H4 LED - Initiator Active 57 C-4 440-1444 - DB11 3 Block - Power Distribution 95 E-1 443-0512
Light - Hydraulic 71 E-2 386-1722 Block - Power Distribution 7 E-7 443-0512 Plug Receptacle
- 2H5 - DB12 1
Pin or Socket Number
- 2H6 Light - Hydraulic 71 E-3 386-1722 - DB12 2 Block - Power Distribution 9 A-1 443-0512 5A
- 2H7 Light - Engine 71 E-4 386-1722 4E1 Heater - Oil 1 03 , 04 F-1 1 Deutsch connector: Typical representation
Component
- 2H8 Light - Engine 71 E-5 386-1722 4E2 Heater - Oil 2 03 , 04 F-2 of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
- 2H9 Light - Water Cooling 71 E-6 386-1722 4E3 Heater - Oil 3 03 , 04 F-2 2 sockets and the receptacle contains all pins.
- 2H10 Light - Fast Fill 71 E-7 386-1722 4E4 Heater - Oil 4 03 , 04 F-3 325-AG135 PK-14
- 2H11 Light - RH Rear Work Light 72 E-3 383-8634 4E5 Heater - Oil 5 03 , 04 F-4 1 Sure-Seal connector: Typical representation Harness identification code:
- 2H12 Light - LH Hydraulic Tank Work Light 72 E-4 383-8634 4E6 Heater - Oil 6 03 , 04 F-4 of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
Light - RH Hydraulic Tank Work Light 72 E-5 383-8634 Heater - Jacket Water 1 03 , 04 E-7
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
- 2H13 4E7
- 2H14 Light - RH Boom Work Light 72 E-7 383-8634 4E8 Heater - Jacket Water 2 03 , 04 E-8
- 2H15 Light - LH Boom Work Light 72 E-8 383-8634 4F1 Breaker - (63A) 230V / 208V Wiring Main 03 , 04 A-2
- 2H21 Light - LH Rear Work Light 72 E-3 383-8634 4F2 Breaker - (16A) Oil Htr 1 03 , 04 C-2
- 2H24 Horn 100 D-7 146-5804 4F3 Breaker - (16A) Oil Htr 2 03 , 04 C-2
- 2H25 Light - Center Hyd Tank Work Light 72 E-5 3893-8634 4F4 Breaker - (16A) Oil Htr 3 03 , 04 C-2
- 2H27 Light - Cab Module 71 E-1 386-1722 4F5 Breaker - (16A) Oil Htr 4 03 , 04 C-3
2H30 Light - Grease Full 05 C-3 4F6 Breaker - (16A) Oil Htr 5 03 , 04 C-3
2H31 Light 07 F-2 4F7 Breaker - (16A) Oil Htr 6 03 , 04 C-4
2H32 Light 07 F-2 4F8 Breaker - (16A) Jacket Water Heaters or 1 on US 03 , 04 C-4
- 2H33 Light - LH Cab Walkway 100 D-7 383-8634 4F9 Breaker - (16A) Jacket Water Heater 2 on US version 03 , 04 C-4
- 2K1 Relay - Cab Lighting 43 , 100 D-6,B-4 440-1406 4F10 Breaker - (3A) Green LED 03 , 04 B-5
- 2K2 Relay - Maintenance 43 , 71 D-7,B-1 440-1406 4H LED - Green 03 , 04 B-5
- 2K3 Relay - Access Ladder Lighting 43 , 71 D-8,B-1 440-1406
- 2K4 Relay - Radio 44 D-2 440-1406
- 2K5 Relay - Lock Lighting 44 , 53 D-3,C-2 440-1406
- 2K6 Relay - Horn 44 , 100 D-4,B-7 440-1406
- 2K8 Relay - Access Ladder Lighting 53 F-1,C-2 440-1406
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

BTRY_CHG_OIL_PRESSURE_LOW_LH
124-E79 GN-16-TXL 201-M84 BK-16-TXL 105-M41 RD-16-TXL M-C25
395-3114
124-E95 GN-16-TXL 2234778
124-E117 GN-16-TXL 124-E96 GN-16-TXL 201-M122 BK-16-TXL 124-M26 GN-16-TXL 124-M27 GN-18-TXL 1
124-M25 GN-16-TXL 124-M28 GN-18-TXL LH_SPEAKER 2
140-E1 RD-14-TXL 201-M123 BK-16-TXL 124-M360 GN-16-TXL 124-M29 GN-18-TXL 168-8772 3
4
158-E51 BR-14-TXL C-C1 CONDENSER_B1 201-M124 BK-16-TXL 130-M37 GN-16-TXL 5
E-C6 C-C14 1762946 +
158-E52 BR-14-TXL 124-C46 GN-18-TXL 361-5582 130-M165 GN-16-TXL 130-M36 GN-16-TXL 508-M56 PU-18-TXL 6
158-E53 BR-14-TXL 3313575 1413353 158-C13 BR-14-TXL 158-C13 BR-14-TXL 1 POWER 24V 201-M175 BK-18-TXL 509-M57 WH-18-TXL A601-M293 YL-18-TXL 7
-
J767-E17 GY-18-TXL 1 J767-C6 GY-18-TXL 159-C15 BU-14-TXL 200-C14 BK-14-TXL 2 GND 200-M40 BK-16-TXL 201-M116 BK-18-TXL 8
159-E55 BU-14-TXL C555-E30 BR-18-TXL 2 C555-C7 BR-18-TXL 160-C17 PU-14-TXL C557-C24 OR-18-TXL 3 CONTROL_SIGNAL 201-M184 BK-18-TXL 200-M303 BK-16-TXL 200-M39 BK-16-TXL 201-M117 BK-18-TXL 9
159-E56 BU-14-TXL F550-E106 BU-18-TXL 3 F550-C40 BU-18-TXL 161-C19 PK-14-TXL F521-C31 GN-18-TXL 4 FEEDBACK E-STOP_1 A602-M294 PK-18-TXL 10
159-E57 BU-14-TXL 4 162-C21 YL-14-TXL 201-M185 BK-18-TXL 200-M32 BK-18-TXL 395-2977
COOLANT_LVL_TEMP_HIGH_LH
5 200-C14 BK-14-TXL 200-M53 BK-16-TXL 200-M30 BK-18-TXL M-C26
395-3115
160-E59 PU-14-TXL 6 200-C16 BK-14-TXL 201-M361 BK-16-TXL 200-M321 BK-16-TXL 200-M31 BK-18-TXL C956-M60 WH-16-TXL 2234778
C-C2 1 2
160-E60 PU-14-TXL F551-E107 PU-18-TXL F551-C41 PU-18-TXL 200-C20 BK-14-TXL CONDENSER_B2 C954-M58 PK-16-TXL
J J
7 1
160-E61 PU-14-TXL 8 200-C22 BK-14-TXL 1762946 361-5582 201-M362 BK-16-TXL 212-M47 BK-16-TXL C955-M59 PU-16-TXL 2
1 2
UENR5415 VOL 1 of 7

9 159-C15 BU-14-TXL 1 POWER 24V 212-M75 BK-16-TXL 212-M52 BK-16-TXL C957-M61 YL-16-TXL 3
161-E63 PK-14-TXL 10 200-C23 BK-16-TXL 200-C16 BK-14-TXL 2 GND 201-M363 BK-16-TXL 212-M76 BK-16-TXL 212-M114 BK-16-TXL 4
161-E65 PK-14-TXL F535-E3 PK-18-TXL 11 F535-C1 PK-18-TXL 200-C18 BK-14-TXL C557-C25 OR-18-TXL 3 CONTROL_SIGNAL 5
161-E64 PK-14-TXL 12 200-C44 BK-14-TXL H8 F522-C32 BR-18-TXL 4 FEEDBACK 308-M62 YL-16-TXL 308-M62 YL-16-TXL M-C8 6
13 500-M44 BR-16-TXL 3313582 A605-M131 PU-18-TXL 7
162-E67 YL-14-TXL C580-E98 YL-18-TXL 14 C580-C38 YL-18-TXL A524-C37 BR-18-TXL 500-M44 BR-16-TXL 501-M43 GN-16-TXL 201-M118 BK-18-TXL 8
A114-M141 YL-16-TXL 1
ACCESSORY POWER CONNECTOR
162-E68 YL-14-TXL J766-E39 PU-18-TXL 15 J766-C52 PU-18-TXL A549-C10 BU-18-TXL 506-M45 PU-16-TXL 201-M119 BK-18-TXL 9
(Dimensions: 56 inches x 35 inches)

C-C3 212-M52 BK-16-TXL 2


162-E69 YL-14-TXL C985-E35 BU-18-TXL 16 C985-C51 BU-18-TXL CONDENSER_B3 501-M43 GN-16-TXL 508-M56 PU-18-TXL A606-M132 PK-18-TXL 10
17 C555-C7 BR-18-TXL 1762946 361-5582 124-E79 GN-16-TXL BLINK_CODE_INDICATOR_LH
200-E7 BK-14-TXL 18 160-C17 PU-14-TXL 1 POWER 24V 140-E1 RD-14-TXL 600-M146 BR-18-TXL 509-M57 WH-18-TXL M-C27
M-C11 398-8422
200-E54 BK-14-TXL 19 C557-C24 OR-18-TXL 200-C18 BK-14-TXL 2 GND 158-E51 BR-14-TXL 2234778
1519278
200-E71 BK-14-TXL 20 C557-C27 OR-18-TXL C557-C25 OR-18-TXL C557-C26 OR-18-TXL 3 CONTROL_SIGNAL 159-E55 BU-14-TXL 600-M176 BR-18-TXL 511-M115 BR-18-TXL 1
A115-M305 YL-16-TXL 1
ACCESSORY POWER CONNECTOR
A549-E45 BU-18-TXL 21 A549-C10 BU-18-TXL C557-C26 OR-18-TXL F523-C33 PU-18-TXL 4 FEEDBACK 160-E59 PU-14-TXL 512-M170 GN-18-TXL 2
212-M47 BK-16-TXL 2
200-E127 BK-14-TXL H861-E42 PU-18-TXL 22 H861-C11 PU-18-TXL 161-E63 PK-14-TXL 600-M208 BR-18-TXL 541-M73 GN-18-TXL 3
200-E58 BK-14-TXL A524-E101 BR-18-TXL 23 A524-C37 BR-18-TXL C559-C28 GN-18-TXL 162-E67 YL-14-TXL 542-M74 BU-18-TXL 4
200-E72 BK-14-TXL 24 C559-C30 GN-18-TXL C559-C29 GN-18-TXL 200-E7 BK-14-TXL 600-M223 BR-16-TXL 550-M10 OR-18-TXL M-C20 5
25 C-C10 BLOWER_B1 200-E127 BK-14-TXL 551-M13 YL-18-TXL 6
2813132
200-E169 BK-14-TXL 26 H7 C580-C38 YL-18-TXL 1762946 361-5586 200-E169 BK-14-TXL 308-M121 YL-18-TXL 7
124-M29 GN-18-TXL 1 BACKLIGHT +24V
200-E62 BK-14-TXL 124-E95 GN-16-TXL 27 124-C46 GN-18-TXL 161-C19 PK-14-TXL 1 POWER 24V 200-E170 BK-14-TXL 592-M63 BU-16-TXL 592-M64 BU-16-TXL A610-M136 OR-18-TXL 8
C985-C51 BU-18-TXL 200-M32 BK-18-TXL 2 BACKLIGHT GND
200-E73 BK-14-TXL 28 C985-C49 BU-18-TXL 200-C20 BK-14-TXL 2 GND 200-E130 BK-14-TXL 592-M65 BU-16-TXL A609-M135 PU-18-TXL 9
C985-M16 BU-18-TXL 3 +8V SNSR SUPPLY
29 C985-C50 BU-18-TXL C559-C28 GN-18-TXL 3 CONTROL_SIGNAL 202-E5 BK-14-TXL 308-M120 YL-18-TXL 10
E528-M15 PU-18-TXL 4 BLOWER SPEED DIAL
200-E170 BK-14-TXL 30 C985-C8 BU-18-TXL F526-C35 WH-18-TXL 4 FEEDBACK 511-E167 BR-18-TXL A114-M141 YL-16-TXL
ECM HARNESS 200-E66 BK-14-TXL 31 512-E168 GN-18-TXL A115-M305 YL-16-TXL
A523-M14 PU-18-TXL
J766-M17 PU-18-TXL
5
6
TEMP CONTROL DIAL
8V SENSOR RETURN
M-C30
2234778
LH_ENGINE-START
395-3079
200-E74 BK-14-TXL F521-E87 GN-18-TXL 32 F521-C31 GN-18-TXL E504-C36 GN-18-TXL 541-E10 GN-18-TXL A513-M66 PK-16-TXL
F522-E88 BR-18-TXL 33 F522-C32 BR-18-TXL F521-C31 GN-18-TXL 542-E166 BU-18-TXL A523-M14 PU-18-TXL HVAC_PANEL 1
200-E130 BK-14-TXL F523-E89 PU-18-TXL 34 F523-C33 PU-18-TXL F522-C32 BR-18-TXL C-C11 BLOWER_B2 550-E27 OR-18-TXL C539-M7 YL-18-TXL 379-4359 171-M139 GN-18-TXL 2
A5:M4 200-E70 BK-14-TXL F526-E92 WH-18-TXL 35 F526-C35 WH-18-TXL F523-C33 PU-18-TXL 1762946 361-5586 551-E28 YL-18-TXL E-C4 M-C1 C540-M8 GY-18-TXL M971-M167 BR-18-TXL 3
365-6773 200-E75 BK-14-TXL 36 F526-C35 WH-18-TXL 162-C21 YL-14-TXL 1 POWER 24V 2130141 3313593 C954-M58 PK-16-TXL WIPER_SW 4
M-C12
E-C1 37 F527-C39 YL-18-TXL 200-C22 BK-14-TXL 2 GND A523-E31 PU-18-TXL 158-E51 BR-14-TXL 1 158-M20 BR-14-TXL C955-M59 PU-16-TXL 382-4473 5
J1 3388860 3313580
202-E5 BK-14-TXL 38 C559-C29 GN-18-TXL 3 CONTROL_SIGNAL 2 C956-M60 WH-16-TXL 6
H13 130-M36 GN-16-TXL 1 RD-16 B+
WAKEUP 1 124-E117 GN-16-TXL 511-E167 BR-18-TXL F527-E93 YL-18-TXL 39 F527-C39 YL-18-TXL F535-C1 PK-18-TXL F527-C39 YL-18-TXL 4 FEEDBACK C539-E25 YL-18-TXL 200-E7 BK-14-TXL 3 200-M296 BK-14-TXL C957-M61 YL-16-TXL 600-M128 BR-18-TXL 7
2
2 512-E168 GN-18-TXL C557-E80 OR-18-TXL 40 C557-C27 OR-18-TXL F550-C40 BU-18-TXL C540-E26 GY-18-TXL 200-E109 BK-14-TXL 4 200-M302 BK-14-TXL C985-M16 BU-18-TXL 201-M33 BK-18-TXL 8
H9 H12 200-M39 BK-16-TXL 3 BK-16 GROUND
SPEED TIMING SNSR B SIGNAL 3 F535-E3 PK-18-TXL 541-E10 GN-18-TXL C559-E83 GN-18-TXL 41 C559-C30 GN-18-TXL F551-C41 PU-18-TXL C552-E24 WH-16-GXL 159-E55 BU-14-TXL 5 159-M21 BU-14-TXL E528-M15 PU-18-TXL 201-M34 BK-18-TXL 9
4
4 542-E166 BU-18-TXL 158-E53 BR-14-TXL 42 158-C13 BR-14-TXL H861-C11 PU-18-TXL H9 C954-E76 PK-16-TXL 202-E5 BK-14-TXL 6 202-M295 BK-14-TXL 671-M197 PU-18-TXL 10
C-C6 501-M43 GN-16-TXL 5 YL-16 LOW SPEED
5 550-E27 OR-18-TXL 200-E54 BK-14-TXL 43 200-C14 BK-14-TXL H862-C45 GY-18-TXL SHUTOFF_SOLENOID_B C955-E77 PU-16-TXL 200-E127 BK-14-TXL 7 200-M297 BK-14-TXL H863-M70 BU-18-TXL LH_ENGINE_STOP
3313582 500-M44 BR-16-TXL 6 BU-16 PARK M-C32
6 551-E28 YL-18-TXL 44 366-1789 C956-E19 WH-16-TXL 8 H863-M171 BU-18-TXL H863-M71 BU-18-TXL 395-3080
J766-C52 PU-18-TXL 506-M45 PU-16-TXL 7 BN-16 WASHER PUMP 2234778
SPEED TIMING SNSR A SIGNAL 7 F536-E49 BR-18-TXL 45 J766-C53 PU-18-TXL A549-C10 BU-18-TXL 1 BK-18 C957-E20 YL-16-TXL 160-E59 PU-14-TXL 9 160-M22 PU-14-TXL
8
8 A523-E31 PU-18-TXL 46 J766-C54 PU-18-TXL H861-C11 PU-18-TXL 2 BK-18 C985-E36 BU-18-TXL 10 J766-M17 PU-18-TXL 1
9 A524-E101 BR-18-TXL 159-E57 BU-14-TXL 47 159-C15 BU-14-TXL J766-C9 PU-18-TXL E528-E32 PU-18-TXL 200-E169 BK-14-TXL 11 200-M298 BK-14-TXL 173-M205 YL-18-TXL 2
10 A548-E41 OR-18-TXL 200-E58 BK-14-TXL 48 200-C16 BK-14-TXL C-C7 CONTROL_SOLENOID_B E558-E23 YL-18-TXL H11 607-E108 PK-14-TXL 12 607-M157 PK-14-TXL J767-M4 GY-18-TXL J767-M3 GY-18-TXL AC_AUTO_MANUAL_SW M973-M206 BR-18-TXL 3
3313582 M-C16
+5V PRESS SENSOR PWR 11 A549-E45 BU-18-TXL 160-E61 PU-14-TXL 49 160-C17 PU-14-TXL J767-C6 GY-18-TXL 442-1607 F711-E11 YL-18-TXL 161-E63 PK-14-TXL 13 161-M23 PK-14-TXL J767-M78 GY-18-TXL J767-M9 GY-18-TXL 415-7133 4
2234778
12 200-E62 BK-14-TXL 50 200-C44 BK-14-TXL N951-C47 GN-18-TXL E504-C36 GN-18-TXL 1 BK-18 F712-E12 GN-18-TXL 140-E1 RD-14-TXL 14 140-M1 RD-14-TXL 5
C540-M8 GY-18-TXL 1

I I
BATTERY NEG (1) 13 202-E128 BK-14-TXL 124-E117 GN-16-TXL 51 H862-C45 GY-18-TXL 2 BK-18 H863-E21 BU-18-TXL 200-E170 BK-14-TXL 15 200-M299 BK-14-TXL 6
J767-M9 GY-18-TXL 2
14 52 J766-E38 PU-18-TXL 200-E130 BK-14-TXL 16 200-M300 BK-14-TXL 600-M204 BR-18-TXL 7
C539-M7 YL-18-TXL 3
15 140-E120 RD-14-TXL C539-E25 YL-18-TXL 161-E64 PK-14-TXL 53 161-C19 PK-14-TXL J767-E22 GY-18-TXL 162-E67 YL-14-TXL 17 162-M24 YL-14-TXL 201-M72 BK-18-TXL 8
M-C24 F-C1 4
16 140-E123 RD-14-TXL 140-E1 RD-14-TXL C540-E26 GY-18-TXL 200-E66 BK-14-TXL 54 200-C20 BK-14-TXL J767-E100 GY-16-GXL 18 201-M79 BK-18-TXL 9
C-C4 3313595 2253854 5
17 C552-E24 WH-16-GXL H6 55 HIGH_PRESSURE_SENSOR_B 608-E110 GN-14-TXL 19 608-M158 GN-14-TXL 673-M207 GY-18-TXL 10
2407879 6
18 202-E128 BK-14-TXL C553-E103 OR-18-TXL 162-E68 YL-14-TXL 56 162-C21 YL-14-TXL 367-9098 609-E171 YL-14-TXL 20 609-M35 YL-14-TXL J767-M4 GY-18-TXL 1 J767-F1 GY-18-TXL LH_IDLE_TIMER
124-M27 GN-18-TXL 7 M-C34
19 202-E129 BK-14-TXL 202-E5 BK-14-TXL C554-E29 PK-18-TXL 57 C985-C49 BU-18-TXL 1 OR-18 +8 VOLTS 200-E158 BK-14-TXL 21 200-M301 BK-14-TXL 200-M40 BK-16-TXL 2 200-F67 BK-16-TXL 395-3081
200-M30 BK-18-TXL 8 2234778
20 C555-E30 BR-18-TXL 200-E70 BK-14-TXL 58 200-C22 BK-14-TXL J766-C53 PU-18-TXL 2 BK-18 GROUND 603-E112 PK-14-TXL 22 603-M77 PK-14-TXL 104-M156 YL-16-TXL 3 104-F19 YL-16-TXL
200-M31 BK-18-TXL 9
HVAC SELECT SW 5V RETURN 21 J767-E9 GY-18-TXL 541-E10 GN-18-TXL C556-E81 BU-18-TXL 59 F550-C40 BU-18-TXL 3 WH-18 SIGNAL 133-E172 OR-14-TXL 23 133-M168 OR-14-TXL 197-M307 GN-18-TXL 4 197-F3 GN-18-TXL 1
H4 124-M28 GN-18-TXL 10
LOUVER TEMP SNSR 22 E558-E23 YL-18-TXL 542-E166 BU-18-TXL C557-E80 OR-18-TXL 60 E558-M2 YL-18-TXL 5 E558-F4 YL-18-TXL 175-M220 PK-18-TXL 2
BATTERY NEG (2) 23 202-E129 BK-14-TXL 550-E27 OR-18-TXL C558-E82 BU-18-TXL 61 C-C5 LOW_PRESSURE_SENSOR_B 697-M143 GN-18-TXL 6 697-F5 GN-18-TXL M975-M221 BU-18-TXL 3
24 551-E28 YL-18-TXL C559-E83 GN-18-TXL 62 2407878 367-9097 698-M145 PU-18-TXL 7 698-F6 PU-18-TXL HVAC_SELECT-SW 4
M-C23
25 A523-E31 PU-18-TXL C579-E97 YL-18-TXL 63 C985-C50 BU-18-TXL 1 OR-18 +8 VOLTS 8 415-7133 5
2234778
26 A524-E101 BR-18-TXL C580-E98 YL-18-TXL 64 J766-C54 PU-18-TXL 2 BK-18 GROUND 201-M175 BK-18-TXL 9 201-F7 BK-18-TXL 6
H14 551-M13 YL-18-TXL 1
27 A548-E41 OR-18-TXL C954-E76 PK-16-TXL 65 F551-C41 PU-18-TXL 3 WH-18 SIGNAL F711-M11 YL-18-TXL 10 F711-F8 YL-18-TXL 600-M219 BR-18-TXL 7
J767-M3 GY-18-TXL 2
28 A549-E45 BU-18-TXL C956-E19 WH-16-TXL 66 F712-M12 GN-18-TXL 11 F712-F9 GN-18-TXL 201-M108 BK-18-TXL 8
550-M10 OR-18-TXL 3
RECIRC TEMP SNSR 29 C552-E24 WH-16-GXL C955-E77 PU-16-TXL E504-E126 GN-18-TXL 67 E504-C36 GN-18-TXL 133-E172 OR-14-TXL 198-M127 RD-18-TXL 12 198-F10 RD-18-TXL 201-M109 BK-18-TXL 9
EVAP FIN TEMP A 30 C554-E29 PK-18-TXL C539-E25 YL-18-TXL C957-E20 YL-16-TXL H862-E99 GY-18-TXL 68 H862-C45 GY-18-TXL C-C13 EVAP_FIN_B 200-E109 BK-14-TXL M997-M142 PU-18-TXL 13 M997-F11 PU-18-TXL
4
675-M222 BR-18-TXL 10
BATTERY +(POS) 31 140-E120 RD-14-TXL C540-E26 GY-18-TXL N951-E161 GN-18-TXL 69 N951-C47 GN-18-TXL 2407874 233-6131 200-E158 BK-14-TXL M998-M140 OR-18-TXL 14 M998-F12 OR-18-TXL
5
6 LH_SPEED_ADJUST
32 C552-E24 WH-16-GXL C985-E33 BU-18-TXL C985-E35 BU-18-TXL 70 C555-C7 BR-18-TXL 1 H10 603-E112 PK-14-TXL 602-M48 WH-16-TXL 15 602-F13 WH-16-TXL M-C40
+T 541-M73 GN-18-TXL 7 424-4916
A/C SW MANUAL AC 33 C539-E25 YL-18-TXL C553-E103 OR-18-TXL C985-E34 BU-18-TXL J767-C6 GY-18-TXL 2 607-E108 PK-14-TXL 200-M321 BK-16-TXL 16 200-F14 BK-16-TXL 2234778
H10 E-C8 M-C14 H863-M70 BU-18-TXL 8
A/C SW ATC 34 C540-E26 GY-18-TXL C554-E29 PK-18-TXL C985-E36 BU-18-TXL 608-E110 GN-14-TXL 592-M65 BU-16-TXL 17 592-F62 BU-16-TXL M877-M230 WH-18-TXL 1
C-C12 2253854 3313595 H863-M71 BU-18-TXL 9
HVAC SELECT SW B 35 551-E28 YL-18-TXL C555-E30 BR-18-TXL WATER_VALVE_B 609-E171 YL-14-TXL 600-M176 BR-18-TXL 18 600-F33 BR-18-TXL 177-M228 OR-18-TXL 2
1762946 279-0850 542-M74 BU-18-TXL 10
HVAC PANEL BLOWER SPEED DIAL 36 E528-E32 PU-18-TXL C556-E81 BU-18-TXL E502-E50 BU-18-TXL C552-E24 WH-16-GXL 124-E79 GN-16-TXL 1 124-M26 GN-16-TXL 130-M37 GN-16-TXL 19 130-F15 GN-16-TXL M977-M229 BU-18-TXL 3
HVAC PANEL TEMP CONTROL DIAL 37 A523-E31 PU-18-TXL C557-E80 OR-18-TXL E504-E126 GN-18-TXL 124-C46 GN-18-TXL 1 POWER (9V-32V) J767-E100 GY-16-GXL 2 124-M360 GN-16-TXL 20 124-F21 GN-16-TXL 4
42 Page,

38 C558-E82 BU-18-TXL E528-E32 PU-18-TXL 124-E79 GN-16-TXL A524-C37 BR-18-TXL 2 CONTROL SIG 3 501-M43 GN-16-TXL 21 501-F17 GN-16-TXL M-C13 KEY_SW 5
BATTERY +(POS) 39 140-E123 RD-14-TXL C559-E83 GN-18-TXL E558-E23 YL-18-TXL 140-E1 RD-14-TXL 3 FEEDBACK C954-E76 PK-16-TXL 4 C954-M172 PK-16-TXL 500-M44 BR-16-TXL 22 500-F18 BR-16-TXL 1552272 110-7887 R 6
HVAC SELECT SW A 40 550-E27 OR-18-TXL C579-E97 YL-18-TXL F518-E84 YL-18-TXL 158-E51 BR-14-TXL 200-C23 BK-16-TXL 4 GROUND C955-E77 PU-16-TXL 5 C955-M173 PU-16-TXL A364-M163 YL-16-TXL 23 A364-F64 YL-16-TXL 677-M231 GN-18-TXL 7
308-M62 YL-16-TXL 1 YL-16
41 C580-E98 YL-18-TXL F519-E85 OR-18-TXL 159-E55 BU-14-TXL C956-E19 WH-16-TXL 6 C956-M60 WH-16-TXL A365-M164 OR-16-TXL 24 A369-F65 PU-16-TXL 2 PU-16
C OFF 201-M92 BK-18-TXL 8
42 C985-E33 BU-18-TXL F520-E86 BU-18-TXL 160-E59 PU-14-TXL C-C8 SPEED_TIMING_SENSOR_B C957-E20 YL-16-TXL 7 C957-M61 YL-16-TXL 25 S ON 201-M93 BK-18-TXL 9
43 E502-E50 BU-18-TXL F521-E87 GN-18-TXL 161-E63 PK-14-TXL 2407877 238-0120 8 212-M76 BK-16-TXL 26 212-F63 BK-16-TXL
3 OR-16
ST ANTENNA 627-M232 YL-18-TXL 10
B
105-M41 RD-16-TXL 4 BR-16
HVAC PANEL +8V SNSR SUPPLY 44 C985-E33 BU-18-TXL E504-E126 GN-18-TXL F522-E88 BR-18-TXL 162-E67 YL-14-TXL N951-C47 GN-18-TXL 1 +8 TO 32VDC 9 27 BTRY_CHG_OIL_PRESSURE_LOW_RH
HVAC PANEL 8V SNSR RETURN 45 J766-E37 PU-18-TXL E528-E32 PU-18-TXL F523-E89 PU-18-TXL 200-E7 BK-14-TXL F535-C1 PK-18-TXL 2 SIGNAL 10 U767-M154 BU-18-TXL 28 U767-F59 BU-18-TXL M-C3
395-3114
46 E558-E23 YL-18-TXL F524-E90 GY-18-TXL 200-E127 BK-14-TXL 11 L740-M155 BR-18-TXL 29 L740-F58 BR-18-TXL 2234778
47 F518-E84 YL-18-TXL F525-E91 PK-18-TXL 200-E130 BK-14-TXL F711-E11 YL-18-TXL 12 F711-M11 YL-18-TXL 410-M314 WH-18-TXL 30 410-F57 WH-18-TXL 1
SHUT OFF SOL B 48 A549-E45 BU-18-TXL H1 F519-E85 OR-18-TXL F526-E92 WH-18-TXL 200-E169 BK-14-TXL F712-E12 GN-18-TXL 13 F712-M12 GN-18-TXL 31 M-C2 JUMPER 2
C-C9 3313580 200-5728 12V_RADIO
SHUT OFF SOL A 49 A548-E41 OR-18-TXL F520-E86 BU-18-TXL F527-E93 YL-18-TXL 200-E170 BK-14-TXL AMBIENT_TEMP_PWM_SNSR 14 CABLE AS. 3
SHUT OFF SOL RET 50 H861-E44 PU-18-TXL F521-E87 GN-18-TXL 202-E5 BK-14-TXL 2698222 134-2252 541-E10 GN-18-TXL 15 541-M73 GN-18-TXL 592-M64 BU-16-TXL 6 RD BATTERY POS (12V) 321-6513 4
51 F522-E88 BR-18-TXL H4 511-E167 BR-18-TXL C985-C8 BU-18-TXL A OR-18 +8 VOLTS H863-E21 BU-18-TXL 16 H863-M171 BU-18-TXL A513-M66 PK-16-TXL 5 YL +B MEMORY 5
52 F523-E89 PU-18-TXL F535-E3 PK-18-TXL 512-E168 GN-18-TXL J766-C9 PU-18-TXL B BK-18 GROUND 542-E166 BU-18-TXL 17 542-M74 BU-18-TXL 163-M337 WH-18-TXL 509-M57 WH-18-TXL 1 WH/BK,GN/BK LEFT SPEAKER - 6
EVAP FIN TEMP B 53 C555-E30 BR-18-TXL F524-E90 GY-18-TXL F536-E49 BR-18-TXL 541-E10 GN-18-TXL C580-C38 YL-18-TXL C WH-18 SIGNAL 550-E27 OR-18-TXL 18 550-M10 OR-18-TXL 164-M343 WH-18-TXL 508-M56 PU-18-TXL 2 WH/GN LEFT SPEAKER + A603-M129 GY-18-TXL 7
54 F525-E91 PK-18-TXL F548-E104 YL-18-TXL 542-E166 BU-18-TXL 551-E28 YL-18-TXL 19 551-M13 YL-18-TXL 165-M347 YL-18-TXL 212-M114 BK-16-TXL 3 BK GROUND 201-M177 BK-18-TXL 8
INDICATOR RET 55
56
H863-E21 BU-18-TXL F526-E92 WH-18-TXL
F527-E93 YL-18-TXL
F549-E105 GN-18-TXL
F550-E106 BU-18-TXL
550-E27 OR-18-TXL
551-E28 YL-18-TXL H9
HVAC HARNESS J767-E22 GY-18-TXL
C539-E25 YL-18-TXL
20
21
J767-M78 GY-18-TXL
C539-M7 YL-18-TXL
171-M139
172-M200
GN-18-TXL
GN-18-TXL 512-M170 GN-18-TXL
4
7 GY/BK,PU/BK
NC
RIGHT SPEAKER -
201-M178 BK-18-TXL
A604-M130 BR-18-TXL
9
10

H H
57 F551-E107 PU-18-TXL A523-E31 PU-18-TXL C540-E26 GY-18-TXL 22 C540-M8 GY-18-TXL 173-M205 YL-18-TXL 511-M115 BR-18-TXL 8 GY/PU RIGHT SPEAKER +
HC COOLANT_LVL_TEMP_HIGH_RH
CONTROL VALVE A 58 E502-E50 BU-18-TXL F535-E3 PK-18-TXL F711-E11 YL-18-TXL 23 ANTENNA M-C7
395-3115
CONTROL VALVE B 59 E504-E126 GN-18-TXL F536-E49 BR-18-TXL F712-E12 GN-18-TXL E558-E23 YL-18-TXL 24 E558-M2 YL-18-TXL 174-M38 PK-18-TXL 2234778
CONTROL VALVE PWM DR RET 60 H862-E46 GY-18-TXL F548-E104 YL-18-TXL C539-E25 YL-18-TXL H9 25 174-M18 PK-18-TXL 174-M42 PK-18-TXL 1
61
62
F549-E105 GN-18-TXL
F550-E106 BU-18-TXL
C540-E26 GY-18-TXL
C552-E24 WH-16-GXL H9
C985-E36 BU-18-TXL
E528-E32 PU-18-TXL
26
27
C985-M16
E528-M15
BU-18-TXL
PU-18-TXL
174-M210 PK-18-TXL CONSOLE/MAIN CAB HARNESS 2
3
63 F551-E107 PU-18-TXL H861-E42 PU-18-TXL C954-E76 PK-16-TXL A523-E31 PU-18-TXL 28 A523-M14 PU-18-TXL 175-M220 PK-18-TXL 397-6432 - ACTUATOR 4

INDICATOR A
64
65 541-E10 GN-18-TXL
H861-E44 PU-18-TXL H861-E43 PU-18-TXL C955-E77 PU-16-TXL
C956-E19 WH-16-TXL
J766-E38 PU-18-TXL
511-E167 BR-18-TXL
29
30
J766-M17
511-M115
PU-18-TXL
BR-18-TXL 176-M225 OR-18-TXL
SIDE CONSOLE MAIN CAB HARNESS 398-3087 - COLLAR 5
6
INDICATOR B 66 542-E166 BU-18-TXL F711-E13 YL-18-TXL F711-E11 YL-18-TXL H862-E99 GY-18-TXL C957-E20 YL-16-TXL 512-E168 GN-18-TXL 31 512-M170 GN-18-TXL 176-M19 OR-18-TXL 176-M46 OR-18-TXL BATTERY_DISCONNECT A607-M133 PK-18-TXL 7
397-6432
67 F711-E15 YL-18-TXL H862-E46 GY-18-TXL H862-E102 GY-18-TXL C985-E36 BU-18-TXL 176-M49 OR-18-TXL 201-M179 BK-18-TXL 8
68 E528-E32 PU-18-TXL A364-F64 YL-16-TXL 201-M180 BK-18-TXL 9
3 4
10V PS 69 N951-E163 GN-18-TXL F712-E14 GN-18-TXL F712-E12 GN-18-TXL E558-E23 YL-18-TXL 177-M228 OR-18-TXL A369-F65 PU-16-TXL A608-M134 GY-18-TXL 10
70 F712-E16 GN-18-TXL H863-E21 BU-18-TXL F711-E11 YL-18-TXL 178-M233 GN-18-TXL BLINK_CODE_INDICATOR_RH
F712-E12 GN-18-TXL 179-M240 BU-18-TXL M-C9
398-8422
E-C2 H861-E44 PU-18-TXL J766-E37 PU-18-TXL J766-E39 PU-18-TXL H863-E21 BU-18-TXL 180-M245 GN-18-TXL F-C4 2234778
J2 3096831 3313582
H862-E46 GY-18-TXL J766-E40 PU-18-TXL J766-E38 PU-18-TXL C552-E24 WH-16-GXL 181-M250 GY-18-TXL 1
1 H863-E21 BU-18-TXL J766-E38 PU-18-TXL J767-E22 GY-18-TXL 182-M215 PU-18-TXL 130-F61 GN-16-TXL 1 CONNECTS TO 2
2 J766-E37 PU-18-TXL J767-E100 GY-16-GXL J767-E100 GY-16-GXL 183-M253 GY-18-TXL 200-F60 BK-16-TXL 2 SEAT COMPRESSOR SW 3
J767-E9 GY-18-TXL
3 J767-E9 GY-18-TXL 184-M260 BU-18-TXL 4
4 N951-E163 GN-18-TXL J767-E100 GY-16-GXL 185-M265 YL-18-TXL 5
M-C51 F-C13
5 J767-E18 GY-18-TXL 186-M270 WH-18-TXL 6
3987596 2733288
6 J767-E22 GY-18-TXL 187-M275 PU-18-TXL 308-M182 YL-18-TXL 7
7 J767-E17 GY-18-TXL 1A1 105-M41 RD-16-TXL 188-M280 WH-18-TXL U767-F59 BU-18-TXL 1 CONNECTS TO A612-M138 GN-18-TXL 8
8 E-C3 1A2 308-M364 YL-16-TXL 189-M285 WH-18-TXL L740-F58 BR-18-TXL 2
OPERATOR PRESENT A611-M137 PU-18-TXL 9
3313575 ANALOG PRESS SNSR
WATER VALVE B CONTROL SIG 300mA SINKING DRIVER 6 9 A524-E101 BR-18-TXL 1A3 592-M63 BU-16-TXL 190-M290 PK-18-TXL 308-M181 YL-18-TXL 10
10 J767-E18 GY-18-TXL 1 1A4 A513-M66 PK-16-TXL 199-M148 OR-18-TXL RH_ENGINE_START
BLOWER BLDC B_1 &2 SINKING DRIVER 3 11 C559-E83 GN-18-TXL N951-E161 GN-18-TXL C554-E29 PK-18-TXL 2 1A5 212-M75 BK-16-TXL M-C31
395-3079
CONDENSER BLDC FAN B1_2_3 300mA SINKING DRIVER 4 12 C557-E80 OR-18-TXL N951-E163 GN-18-TXL N951-E162 GN-18-TXL F548-E104 YL-18-TXL 3 1A6 C954-M58 PK-16-TXL 201-M363 BK-16-TXL 104-F50 YL-18-TXL F-C14 2234778
13 4 1A7 C955-M59 PU-16-TXL 201-M123 BK-16-TXL 104-F22 YL-18-TXL 7T5957 1
14 5 1A8 C954-M172 PK-16-TXL 201-M125 BK-16-TXL 104-F19 YL-16-TXL 104-F23 YL-18-TXL 592-F62 BU-16-TXL 1 172-M200 GN-18-TXL 2
BLOWER BLDC A1_FEEDBACK 15 F524-E90 GY-18-TXL 6 1A9 C955-M173 PU-16-TXL 104-F53 YL-18-TXL 212-F63 BK-16-TXL 2 M972-M201 PK-18-TXL 3
BLOWER BLDC A2_FEEDBACK 16 F525-E91 PK-18-TXL F549-E105 GN-18-TXL 7 1A10 A365-M164 OR-16-TXL 201-M125 BK-16-TXL 4
AMBIENT TEMP PWM SNSR B 17 C580-E98 YL-18-TXL 8 1A11 A364-M163 YL-16-TXL 201-M184 BK-18-TXL 124-F16 GN-16-TXL 12V_OUTLET 5
CONDENSER BLDC FAN A_2 FEEDBACK 18 F519-E85 OR-18-TXL 9 1A12 A114-M141 YL-16-TXL 201-M183 BK-18-TXL 124-F21 GN-16-TXL 124-F2 GN-16-TXL 335-5365 6
BLOWER BLDC A_1 &2 SINKING DRIVER 1 19 C558-E82 BU-18-TXL 10 1A13 U767-M154 BU-18-TXL ACTION_ALARM 600-M199 BR-18-TXL 7
CONDENSER BLDC FAN A1_2_3 300mA SINKING DRIVER 2 20 C556-E81 BU-18-TXL F536-E49 BR-18-TXL 11 1A14 L740-M155 BR-18-TXL 201-M116 BK-18-TXL 130-F61 GN-16-TXL F-C17 201-M54 BK-18-TXL 8
3313582 3E-6328
WATER VALVE A CONTROL SIG 300mA SINKING DRIVER 5 21 C553-E103 OR-18-TXL 12 1A15 607-M157 PK-14-TXL 201-M117 BK-18-TXL 130-F15 GN-16-TXL 130-F80 GN-16-TXL 201-M55 BK-18-TXL 9
22 13 1A16 608-M158 GN-14-TXL 201-M118 BK-18-TXL 410-F57 WH-18-TXL 1 BK-18 672-M202 OR-18-TXL 10
23 C579-E97 YL-18-TXL 14 1B1 603-M77 PK-14-TXL 201-M183 BK-18-TXL 201-M119 BK-18-TXL 197-F3 GN-18-TXL 201-F56 BK-18-TXL 2 PK-18
BLOWER BLDC B1_FEEDBACK SNSR 24 F526-E92 WH-18-TXL J766-E40 PU-18-TXL 15 1B2 609-M35 YL-14-TXL 198-F10 RD-18-TXL M-C4
BLOWER BLDC B2_FEEDBACK SNSR 25 F527-E93 YL-18-TXL C985-E34 BU-18-TXL 16 1B3 104-M156 YL-16-TXL 201-M34 BK-18-TXL 2458025
CONDENSER BLDC FAN B_1 FEEDBACK 26 F521-E87 GN-18-TXL 17 1B4 130-M165 GN-16-TXL 201-M184 BK-18-TXL 201-M33 BK-18-TXL 200-F67 BK-16-TXL 200-F66 BK-16-TXL 174-M38 PK-18-TXL 1
CONDENSER BLDC FAN B_2 FEEDBACK 27 F522-E88 BR-18-TXL 18 1B5 506-M45 PU-16-TXL 200-F60 BK-16-TXL 174-M42 PK-18-TXL 2

G 28
29
30 A548-E41 OR-18-TXL
19
20
21
1B6
1B7
1B8
602-M48 WH-16-TXL
201-M166 BK-16-TXL
A601-M293 YL-18-TXL
201-M190 BK-18-TXL 201-M178
201-M177
201-M179
BK-18-TXL
BK-18-TXL
BK-18-TXL
200-F14 BK-16-TXL 200-F68 BK-16-TXL
200-F25 BK-16-TXL
F-C3
2698222
DOME_LAMP_4
375-1478
176-M46 OR-18-TXL
176-M49 OR-18-TXL
M976-M50 OR-18-TXL
3
4
5
TO PRODUCT GROUP DISPLAY HARNESS
G
31 H861-E43 PU-18-TXL 22 1B9 A602-M294 PK-18-TXL 201-M180 BK-18-TXL 104-F50 YL-18-TXL A RD-16 6
HIGH PRESS SNSR_SIG_A 32 F548-E104 YL-18-TXL C553-E103 OR-18-TXL 23 1B10 A605-M131 PU-18-TXL 201-F27 BK-18-TXL 602-F51 WH-18-TXL C WH-16
LOW PRESS SNSR_SIG_A 33 F549-E105 GN-18-TXL 24 1B11 A606-M132 PK-18-TXL 201-M190 BK-18-TXL 201-F28 BK-18-TXL 201-F52 BK-18-TXL B BK-16 600-M213 BR-18-TXL
HIGH PRESS SNSR_SIG_B 34 F550-E106 BU-18-TXL 25 1B12 A609-M135 PU-18-TXL 201-M123 BK-16-TXL 201-F7 BK-18-TXL 201-F29 BK-18-TXL
LOW PRESS SNSR_SIG_B 35 F551-E107 PU-18-TXL 26 1B13 A610-M136 OR-18-TXL 201-M191 BK-18-TXL 201-F20 BK-16-TXL 201-F30 BK-18-TXL
36 124-E96 GN-16-TXL 27 1B14 171-M139 GN-18-TXL DOME_LAMP_3 RH_ENGINE_STOP
37 28 1B15 M971-M167 BR-18-TXL 201-M54 BK-18-TXL 201-F26 BK-18-TXL F-C6 375-1478 M-C33
395-3080
38 29 1B16 671-M197 PU-18-TXL 201-M191 BK-18-TXL 201-M55 BK-18-TXL 201-F52 BK-18-TXL 2698222 2234778
39 30 1C1 173-M205 YL-18-TXL 201-F56 BK-18-TXL 104-F53 YL-18-TXL A RD-16 1
CONDENSER BLDC FAN B_3 FEEDBACK 40 F523-E89 PU-18-TXL 31 1C2 M973-M206 BR-18-TXL 201-M80 BK-18-TXL 201-F24 BK-18-TXL 602-F54 WH-18-TXL C WH-16 174-M210 PK-18-TXL 2
CONDENSER BLDC FAN A_3 FEEDBACK 41 F520-E86 BU-18-TXL F518-E84 YL-18-TXL 32 1C3 673-M207 GY-18-TXL 201-M192 BK-18-TXL 201-M81 BK-18-TXL 201-F20 BK-16-TXL 201-F55 BK-18-TXL 201-F55 BK-18-TXL B BK-16 M974-M211 YL-18-TXL 3
CONDENSER BLDC FAN A_1 FEEDBACK 42 F518-E84 YL-18-TXL F519-E85 OR-18-TXL 33 TO HVAC UNIT A 1C4 175-M220 PK-18-TXL 201-M82 BK-18-TXL 4
43 F520-E86 BU-18-TXL 34 1C5 M975-M221 BU-18-TXL 201-M83 BK-18-TXL 212-F63 BK-16-TXL 5
44 F524-E90 GY-18-TXL 35 1C6 675-M222 BR-18-TXL 410-F57 WH-18-TXL DOME_LAMP_2 6
45 36 1C7 177-M228 OR-18-TXL 201-M192 BK-18-TXL 500-F18 BR-16-TXL F-C2 375-1478 600-M209 BR-18-TXL 7
46 37 1C8 M977-M229 BU-18-TXL 201-M363 BK-16-TXL H14 501-F17 GN-16-TXL 2698222 201-M80 BK-18-TXL 8
47 38 1C9 M877-M230 WH-18-TXL 201-M124 BK-16-TXL 592-F62 BU-16-TXL H15 104-F23 YL-18-TXL A RD-16 201-M81 BK-18-TXL 9
48 511-E167 BR-18-TXL F525-E91 PK-18-TXL 39 1C10 677-M231 GN-18-TXL 201-M185 BK-18-TXL 602-F31 WH-18-TXL C WH-16 674-M212 BU-18-TXL 10
49 512-E168 GN-18-TXL C556-E81 BU-18-TXL 40 1C11 627-M232 YL-18-TXL 201-M186 BK-18-TXL 600-F33 BR-18-TXL 600-F35 BR-18-TXL 201-F24 BK-18-TXL B BK-16
50 C558-E82 BU-18-TXL 41 1C12 185-M265 YL-18-TXL 600-F34 BR-18-TXL RH_IDLE_TIMER
AMBIENT TEMP PWM SNSR A 51 C579-E97 YL-18-TXL C954-E76 PK-16-TXL 158-E52 BR-14-TXL 42 1C13 M985-M266 BU-18-TXL 201-M161 BK-18-TXL DOME_LAMP_1 M-C35
395-3081
52 C955-E77 PU-16-TXL 200-E71 BK-14-TXL 43 1C14 685-M267 BR-18-TXL 201-M92 BK-18-TXL 602-F51 WH-18-TXL F-C5 375-1478 2234778
53 H3 C956-E19 WH-16-TXL 44 1C15 179-M240 BU-18-TXL 201-M186 BK-18-TXL 201-M93 BK-18-TXL 602-F54 WH-18-TXL 2698222 1
54 C957-E20 YL-16-TXL 45 1C16 M979-M241 WH-18-TXL 201-M162 BK-18-TXL 602-F31 WH-18-TXL 104-F22 YL-18-TXL A RD-16 176-M225 OR-18-TXL 2
55 46 1D1 679-M242 GY-18-TXL 602-F13 WH-16-TXL 602-F32 WH-18-TXL 602-F32 WH-18-TXL C WH-16 M976-M226 OR-18-TXL 3
56 159-E56 BU-14-TXL 47 1D2 180-M245 GN-18-TXL 201-M72 BK-18-TXL 201-F26 BK-18-TXL B BK-16 4
57 200-E72 BK-14-TXL 48 1D3 M980-M246 PK-18-TXL 201-M79 BK-18-TXL 697-F5 GN-18-TXL 5
58 160-E60 PU-14-TXL 49 1D4 680-M247 GN-18-TXL 201-M185 BK-18-TXL 201-M108 BK-18-TXL 698-F6 PU-18-TXL F-C10 CABLE AS 6
RH_SPEAKER 2458025
59 168-8772 200-E73 BK-14-TXL 50 1D5 181-M250 GY-18-TXL 201-M109 BK-18-TXL 442-7200 600-M224 BR-18-TXL 7
60 51 1D6 M981-M251 OR-18-TXL 892-F36 BR-18-TXL F711-F38 YL-18-TXL 1 BK BK 1 201-M82 BK-18-TXL 8
61
+
52 1D7 681-M252 OR-18-TXL 201-M96 BK-18-TXL F712-F41 GN-18-TXL 2 BU BU 2 TO PRODUCT 201-M83 BK-18-TXL 9
62 511-E167 BR-18-TXL 161-E65 PK-14-TXL 53 1D8 186-M270 WH-18-TXL 201-M97 BK-18-TXL 893-F37 GN-18-TXL 3 GN/YL GN/YL 3 GROUP 676-M227 PU-18-TXL 10
63 512-E168 GN-18-TXL 200-E74 BK-14-TXL 54 TO PRODUCT GROUP HARNESS 1D9 M986-M271 YL-18-TXL 201-M187 BK-18-TXL 201-M104 BK-18-TXL 893-F37 GN-18-TXL 4 BR BR 4 HARNESS
-
64 55 1D10 686-M272 OR-18-TXL 201-M105 BK-18-TXL 944-F42 OR-18-TXL 892-F36 BR-18-TXL 5 WH WH 5 RH_SPEED_ADJ
65 162-E69 YL-14-TXL 56 1D11 188-M280 WH-18-TXL 6 M-C49
424-4916
66 57 1D12 M988-M281 BU-18-TXL 201-M187 BK-18-TXL 945-F43 BR-18-TXL 2234778
CAN DATALINK A+ (J1939) 67 F711-E13 YL-18-TXL 200-E75 BK-14-TXL 58 1D13 688-M282 PU-18-TXL 201-M124 BK-16-TXL A364-F64 YL-16-TXL M878-M235 BU-18-TXL 1
F-C8
CAN DATALINK A- (J1939) 68 F712-E14 GN-18-TXL 59 1D14 190-M290 PK-18-TXL 201-M122 BK-16-TXL A369-F65 PU-16-TXL 178-M233 GN-18-TXL 2
3173176
69 60 1D15 M990-M291 OR-18-TXL 201-M188 BK-18-TXL E558-F4 YL-18-TXL M978-M234 YL-18-TXL 3
70 61 1D16 690-M292 GN-18-TXL 124-F16 GN-16-TXL A 4
H3 62 2A1 189-M285 WH-18-TXL 201-M98 BK-18-TXL F711-F39 YL-18-TXL 200-F25 BK-16-TXL B 5

F 63
64
65
2A2
2A3
2A4
M989-M286 GY-18-TXL
689-M287 BU-18-TXL
182-M215 PU-18-TXL
201-M188 BK-18-TXL
201-M99 BK-18-TXL
201-M100 BK-18-TXL
201-M101 BK-18-TXL
F711-F8 YL-18-TXL

F712-F9 GN-18-TXL
F711-F38 YL-18-TXL

F712-F41 GN-18-TXL
893-F37 GN-18-TXL
892-F36 BR-18-TXL
C
D
E
SERVICE CONNECTOR (LH ENGINE)
H21
678-M236
201-M162
YL-18-TXL
BK-18-TXL
6
7
8
F
66 2A5 M982-M216 BU-18-TXL F712-F40 GN-18-TXL F712-F40 GN-18-TXL F 201-M161 BK-18-TXL 9
E502-E50 BU-18-TXL 67 2A6 682-M217 BU-18-TXL 201-M106 BK-18-TXL F711-F39 YL-18-TXL G 628-M237 PK-18-TXL 10
H862-E102 GY-18-TXL 68 2A7 183-M253 GY-18-TXL 201-M107 BK-18-TXL J767-F1 GY-18-TXL H
E-STOP_2 N951-E162 GN-18-TXL 69 2A8 M983-M254 PU-18-TXL 201-M110 BK-18-TXL L740-F58 BR-18-TXL J AUTOMATIC_SPEED_LOWERING_SW
395-2977 70 2A9 M883-M255 YL-18-TXL 201-M193 BK-18-TXL 201-M111 BK-18-TXL M997-F11 PU-18-TXL M-C46
LOUVER_TEMP_SNSR1 395-3090
2A10 683-M256 PU-18-TXL M998-F12 OR-18-TXL F-C9 2234778
C956-E19 WH-16-TXL 2A11 633-M257 BU-18-TXL 201-M193 BK-18-TXL U767-F59 BU-18-TXL 2407874 256-6454 1
1 2
C954-E76 PK-16-TXL 2A12 184-M260 BU-18-TXL 201-M122 BK-16-TXL E558-F4 YL-18-TXL 1 185-M265 YL-18-TXL 2
+T
C955-E77 PU-16-TXL 1 2
2A13 M984-M261 GN-18-TXL 201-M362 BK-16-TXL Y959-F45 YL-18-TXL J767-F1 GY-18-TXL 2 M985-M266 BU-18-TXL 3
C957-E20 YL-16-TXL 2A14 684-M262 OR-18-TXL 201-M194 BK-18-TXL Y959-F46 YL-18-TXL 4
E-C5 2A15 187-M275 PU-18-TXL Y959-F44 YL-18-TXL 5
DOME_LAMP_SW_(DOOR)
2698222 2A16 M987-M276 BR-18-TXL 201-M88 BK-18-TXL F-C11 6
395-3096
TERM_RES_MACHINE A F711-E15 YL-18-TXL 2B1 687-M277 BU-18-TXL 201-M89 BK-18-TXL Y960-F49 GN-18-TXL 2234778 600-M264 BR-18-TXL 7
134-2540 B F712-E16 GN-18-TXL 2B2 197-M307 GN-18-TXL 201-M90 BK-18-TXL Y960-F48 GN-18-TXL 1 201-M104 BK-18-TXL 8
C 2B3 M997-M142 PU-18-TXL 201-M194 BK-18-TXL 201-M91 BK-18-TXL Y960-F47 GN-18-TXL 197-F3 GN-18-TXL 2 201-M105 BK-18-TXL 9
2B4 697-M143 GN-18-TXL M997-F11 PU-18-TXL 3 685-M267 BR-18-TXL 10
2B5 198-M127 RD-18-TXL 201-M94 BK-18-TXL 4
2B6 M998-M140 OR-18-TXL 201-M95 BK-18-TXL 5 SLEWING_BRAKE_SW
2B7 698-M145 PU-18-TXL 201-M189 BK-18-TXL 201-M102 BK-18-TXL 6 M-C42
395-3083
2B8 A603-M129 GY-18-TXL 201-M103 BK-18-TXL 600-F34 BR-18-TXL 7 2234778
2B9 A604-M130 BR-18-TXL 201-F28 BK-18-TXL 8 N979-M196 GN-18-TXL 1
2B10 A607-M133 PK-18-TXL 201-M189 BK-18-TXL 201-F30 BK-18-TXL 9 179-M240 BU-18-TXL 2
2B11 A608-M134 GY-18-TXL 201-M362 BK-16-TXL 697-F5 GN-18-TXL 10 M979-M241 WH-18-TXL 3
2B12 A611-M137 PU-18-TXL 201-M361 BK-16-TXL LADDER_LIGHT_SW_(DOOR) 4
R-C1 E-C7 2B13 A612-M138 GN-18-TXL 201-M326 BK-18-TXL F-C12 5
398-8453
3198100 3198101 2B14 172-M200 GN-18-TXL 2234778 6
607-R1 PK-14-GXL 1 607-E108 PK-14-TXL 2B15 M972-M201 PK-18-TXL 201-M86 BK-18-TXL 1 600-M239 BR-18-TXL 7
2 2B16 672-M202 OR-18-TXL 201-M87 BK-18-TXL 198-F10 RD-18-TXL 2 201-M96 BK-18-TXL 8
3 2C1 174-M18 PK-18-TXL 201-M326 BK-18-TXL 201-M329 BK-18-TXL M998-F12 OR-18-TXL 3 201-M97 BK-18-TXL 9
4 2C2 M974-M211 YL-18-TXL 201-M330 BK-18-TXL 4 679-M242 GY-18-TXL 10
608-R7 GN-14-GXL 5 608-E110 GN-14-TXL 2C3 674-M212 BU-18-TXL 5
6 2C4 176-M19 OR-18-TXL 201-M85 BK-18-TXL 6 TRAVELING_BRAKE_SW
200-R4 BK-14-GXL 7 200-E109 BK-14-TXL 2C5 M976-M51 OR-18-TXL 201-M112 BK-18-TXL 600-F35 BR-18-TXL 7 M-C43
395-3084
8 2C6 676-M227 PU-18-TXL 201-M195 BK-18-TXL 201-M113 BK-18-TXL 201-F29 BK-18-TXL 8 2234778
133-R15 OR-14-GXL 9 133-E172 OR-14-TXL 2C7 178-M233 GN-18-TXL 201-M144 BK-18-TXL 201-F27 BK-18-TXL 9 M980-M246 PK-18-TXL 1
10 2C8 M978-M234 YL-18-TXL 698-F6 PU-18-TXL 10 180-M245 GN-18-TXL 2
609-R41 YL-14-GXL 11 609-E171 YL-14-TXL 2C9 M878-M235 BU-18-TXL 201-M195 BK-18-TXL 3
H5 12 2C10 678-M236 YL-18-TXL 201-M361 BK-16-TXL 4
603-R13 PK-14-GXL 13 603-E112 PK-14-TXL 2C11 628-M237 PK-18-TXL 201-M84 BK-16-TXL F-C15 CABLE AS 5
14 H10 H10 2C12 199-M148 OR-18-TXL 201-M238 BK-18-TXL 2458025 442-7200 6
200-R17 BK-14-GXL 15 200-E158 BK-14-TXL 2C13 M999-M149 PK-18-TXL Y959-F45 YL-18-TXL 1 BK BK 1 600-M244 BR-18-TXL 7

E 16
17
18
2C14
2C15
2C16
699-M150 BR-18-TXL
165-M347 YL-18-TXL
M965-M349 GN-18-TXL 201-M238 BK-18-TXL
201-M328
201-M331
201-M333
BK-18-TXL
BK-18-TXL
BK-18-TXL
Y960-F48 GN-18-TXL

944-F42 OR-18-TXL
2
3
4
BU
GN/YL
BR
BU
GN/YL
BR
2
3
4
201-M98 BK-18-TXL
201-M99 BK-18-TXL
680-M247 GN-18-TXL
8
9
10
E
19 2D1 A115-M305 YL-16-TXL 201-M334 BK-18-TXL 945-F43 BR-18-TXL 5 WH WH 5
20 2D2 200-M303 BK-16-TXL 6 SERVO_ON_(ACTIVE)_SW
C552-R18 WH-16-GXL 21 C552-E24 WH-16-GXL 2D3 200-M302 BK-14-TXL 201-M84 BK-16-TXL TO PRODUCT M-C44
395-3085
22 2D4 201-M166 BK-16-TXL GROUP HARNESS 2234778
F-C16 UNUSED
J767-R19 GY-16-GXL 23 J767-E100 GY-16-GXL 2D5 201-M175 BK-18-TXL 1
3173176 ON 6020
2D6 410-M314 WH-18-TXL 181-M250 GY-18-TXL 2
2D7 308-M120 YL-18-TXL 124-F2 GN-16-TXL A M981-M251 OR-18-TXL 3
2D8 N979-M196 GN-18-TXL 308-M62 YL-16-TXL 308-M121 YL-18-TXL 200-F68 BK-16-TXL B 4
2D9 163-M337 WH-18-TXL 308-M364 YL-16-TXL 308-M182 YL-18-TXL C SERVICE CONNECTOR 5
2D10 M963-M339 BU-18-TXL 308-M181 YL-18-TXL 944-F42 OR-18-TXL D (RH ENGINE) 6
2D11 663-M340 GY-18-TXL 945-F43 BR-18-TXL E UNUSED ON 6020 600-M249 BR-18-TXL 7
2D12 164-M343 WH-18-TXL 600-M244 BR-18-TXL Y960-F49 GN-18-TXL F 201-M100 BK-18-TXL 8
2D13 M964-M344 BR-18-TXL 600-M249 BR-18-TXL H15 Y959-F46 YL-18-TXL G 201-M101 BK-18-TXL 9
2D14 664-M345 PU-18-TXL 600-M146 BR-18-TXL 600-M264 BR-18-TXL H 681-M252 OR-18-TXL 10
2D15 665-M350 BR-18-TXL 600-M239 BR-18-TXL J
2D16 600-M356 BR-16-TXL WORK_LIGHTS_SW
600-M209 BR-18-TXL F-C18 M-C21
395-3091
600-M204 BR-18-TXL 2698222 2234778
600-M126 BR-18-TXL 600-M219 BR-18-TXL Y959-F44 YL-18-TXL A TERM_RES_ENG_RH 1
600-M224 BR-18-TXL Y960-F47 GN-18-TXL B 134-2540 186-M270 WH-18-TXL 2
M-C50 C M986-M271 YL-18-TXL 3
3987597 600-M126 BR-18-TXL 4
A1 158-M20 BR-14-TXL 600-M146 BR-18-TXL F-C7 L 5
TO PRODUCT GROUP HARNESS A2 159-M21 BU-14-TXL 600-M223 BR-16-TXL 1762946 6
GND MOTOR
A3 160-M22 PU-14-TXL 600-M203 BR-18-TXL 600-M269 BR-18-TXL 7
A4 161-M23 PK-14-TXL 501-F17 GN-16-TXL 3 RD-16 201-M110 BK-18-TXL 8
B1 162-M24 YL-14-TXL 600-M199 BR-18-TXL 200-F66 BK-16-TXL 1 BK-16 T 201-M111 BK-18-TXL 9
B2 140-M1 RD-14-TXL 600-M203 BR-18-TXL 600-M128 BR-18-TXL 130-F80 GN-16-TXL 4 YL-16
B+
P 686-M272 OR-18-TXL 10
B3 133-M168 OR-14-TXL 500-F18 BR-16-TXL 2 GN-16
B4 124-M25 GN-16-TXL 600-M269 BR-18-TXL BEACON_SW
C1 200-M296 BK-14-TXL 600-M279 BR-18-TXL M-C47
395-3093
C2 200-M297 BK-14-TXL 600-M284 BR-18-TXL WIPER_MOTOR 2234778
C3 200-M298 BK-14-TXL 600-M289 BR-18-TXL 398-1418 1
C4 200-M299 BK-14-TXL 600-M208 BR-18-TXL 188-M280 WH-18-TXL 2
D1 200-M300 BK-14-TXL M988-M281 BU-18-TXL 3
D2 202-M295 BK-14-TXL 600-M147 BR-18-TXL 4
D3 200-M301 BK-14-TXL 600-M274 BR-18-TXL 5
D4 200-M53 BK-16-TXL 600-M342 BR-18-TXL H21 H21 6
600-M348 BR-18-TXL 600-M279 BR-18-TXL 7
600-M213 BR-18-TXL 201-M106 BK-18-TXL 8

D D
201-M107 BK-18-TXL 9
600-M214 BR-18-TXL 688-M282 PU-18-TXL 10
600-M198 BR-18-TXL 600-M259 BR-18-TXL
600-M338 BR-18-TXL DOME_LAMP_SW_(CONSOLE)
M-C39
395-3096
600-M198 BR-18-TXL 2234778
1
600-M208 BR-18-TXL 600-M213 BR-18-TXL 190-M290 PK-18-TXL 2
600-M223 BR-16-TXL 600-M218 BR-16-TXL M990-M291 OR-18-TXL 3
4
600-M356 BR-16-TXL 5
600-M176 BR-18-TXL 6
600-M218 BR-16-TXL 600-M289 BR-18-TXL 7
201-M90 BK-18-TXL 8
627-M232 YL-18-TXL 201-M91 BK-18-TXL 9
628-M237 PK-18-TXL 690-M292 GN-18-TXL 10
R-C2 633-M257 BU-18-TXL
1552269 663-M340 GY-18-TXL MAINTENANCE_LIGHTS_SW
603-R13 PK-14-GXL 1 664-M345 PU-18-TXL M-C38
395-3094
200-R14 BK-14-GXL 2 665-M350 BR-18-TXL 2234778
BEACON_LAMP 671-M197 PU-18-TXL 1
338-1132 672-M202 OR-18-TXL 189-M285 WH-18-TXL 2
R-C3 673-M207 GY-18-TXL M989-M286 GY-18-TXL 3
1552269 674-M212 BU-18-TXL 4
607-R2 PK-14-GXL 1 675-M222 BR-18-TXL 5
200-R5 BK-14-GXL 2 676-M227 PU-18-TXL 6
677-M231 GN-18-TXL SYMBOL DESCRIPTION 600-M284 BR-18-TXL 7
WORK_LIGHT_LH 678-M236 YL-18-TXL 201-M88 BK-18-TXL 8
R-C4 383-8634 679-M242 GY-18-TXL 201-M89 BK-18-TXL 9
1552269 680-M247 GN-18-TXL CIRCUIT CONNECTED 689-M287 BU-18-TXL 10
200-R5 BK-14-GXL 607-R3 PK-14-GXL 1 681-M252 OR-18-TXL
200-R4 BK-14-GXL 200-R6 BK-14-GXL 200-R6 BK-14-GXL 2 682-M217 BU-18-TXL TRAVEL_STAGE_2_SW
200-R44 BK-14-GXL 683-M256 PU-18-TXL CIRCUIT NOT CONNECTED M-C45
395-3086
WORK_LIGHT_RH 684-M262 OR-18-TXL 2234778
200-R14 BK-14-GXL 383-8634 685-M267 BR-18-TXL ELECTRICAL CONNECTION TO 1
200-R8 BK-14-GXL 200-R42 BK-14-GXL R-C7 686-M272 OR-18-TXL MACHINE STRUCTURE 182-M215 PU-18-TXL 2
200-R4 BK-14-GXL 200-R10 BK-14-GXL 1552269 687-M277 BU-18-TXL M982-M216 BU-18-TXL 3
200-R8 BK-14-GXL H19 H20 607-R43 PK-14-GXL 1 688-M282 PU-18-TXL
INTERNAL ELECTRICAL CONNECTION 4
133-R15 OR-14-GXL 603-R13 PK-14-GXL 603-R13 PK-14-GXL 200-R44 BK-14-GXL 2 689-M287 BU-18-TXL TO SURFACE OF COMPONENT 5
200-R4 BK-14-GXL 607-R1 PK-14-GXL 690-M292 GN-18-TXL 6
603-R13 PK-14-GXL 608-R7 GN-14-GXL 607-R2 PK-14-GXL WORK_LIGHT_3 699-M150 BR-18-TXL CONNECTOR 600-M214 BR-18-TXL 7
607-R1 PK-14-GXL 609-R41 YL-14-GXL 607-R1 PK-14-GXL 607-R3 PK-14-GXL 383-8634 A601-M293 YL-18-TXL 201-M102 BK-18-TXL 8
R-C5
608-R7 GN-14-GXL 607-R43 PK-14-GXL 1552269 A602-M294 PK-18-TXL 201-M103 BK-18-TXL 9
H# CIRCUIT GROUPING DESIGNATION
609-R41 YL-14-GXL A603-M129 GY-18-TXL 682-M217 BU-18-TXL 10
608-R7 GN-14-GXL
C C
1
608-R7 GN-14-GXL A604-M130 BR-18-TXL
609-R41 YL-14-GXL 200-R10 BK-14-GXL 2
A605-M131 PU-18-TXL
ATCH WIRE, CABLE, COMPONENT LUBRICATION_RESET_SW
200-R17 BK-14-GXL 200-R8 BK-14-GXL A606-M132 PK-18-TXL M-C41
395-3088
H5 H5 200-R94 BK-14-GXL H18 MAINTENANCE_LIGHT A607-M133 PK-18-TXL 2234778
R-C6 383-8634 A608-M134 GY-18-TXL M883-M255 YL-18-TXL 1
1552269 SPLICE
C552-R18 WH-16-GXL A609-M135 PU-18-TXL 183-M253 GY-18-TXL 2
J767-R19 GY-16-GXL 609-R41 YL-14-GXL 1 A610-M136 OR-18-TXL M983-M254 PU-18-TXL 3
BLADE, SPADE, RING OR SCREW
200-R42 BK-14-GXL 2 A611-M137 PU-18-TXL 4
A612-M138 GN-18-TXL TERMINAL 5
LADDER_LAMP M877-M230 WH-18-TXL 6
386-1722 M878-M235 BU-18-TXL 683-M256 PU-18-TXL 7
M883-M255 YL-18-TXL 201-M94 BK-18-TXL 8
M963-M339 BU-18-TXL 201-M95 BK-18-TXL 9
ROOF HARNESS M964-M344 BR-18-TXL 633-M257 BU-18-TXL 10
M965-M349 GN-18-TXL ABBREV COLOR
M971-M167 BR-18-TXL EMERGENCY_DOWN_SW
M972-M201 PK-18-TXL M-C37
M973-M206 BR-18-TXL
RD RED 2234778
395-3089
R-C8 M974-M211 YL-18-TXL 1
1552269 M975-M221 BU-18-TXL WH WHITE 184-M260 BU-18-TXL 2
133-R15 OR-14-GXL 1 M984-M261 GN-18-TXL 3
200-R94 BK-14-GXL 2
MOTOR M976-M51 OR-18-TXL M976-M50 OR-18-TXL OR ORANGE 4
M976-M226 OR-18-TXL 5
PRECLEANER YL YELLOW 6
PRECLEANER_MOTOR_341-8391 M977-M229 BU-18-TXL 600-M259 BR-18-TXL 7
M978-M234 YL-18-TXL 201-M86 BK-18-TXL 8
M979-M241 WH-18-TXL
PK PINK 201-M87 BK-18-TXL 9
M980-M246 PK-18-TXL 684-M262 OR-18-TXL 10
M981-M251 OR-18-TXL BK BLACK
M982-M216 BU-18-TXL BOOM_LIGHTS_SW
R-C10 RECIRC_TEMP_SNSR1 M-C22
2407874 256-6454
M983-M254 PU-18-TXL GY GRAY 2234778
395-3091
M984-M261 GN-18-TXL
C552-R18 WH-16-GXL 1 M985-M266 BU-18-TXL PU PURPLE 1
+T
J767-R19 GY-16-GXL 2 M986-M271 YL-18-TXL 187-M275 PU-18-TXL 2
M987-M276 BR-18-TXL M-C54 M987-M276 BR-18-TXL 3
M988-M281 BU-18-TXL 2234778BR BROWN 4
M989-M286 GY-18-TXL 1 5
M990-M291 OR-18-TXL 163-M337 WH-18-TXL GN
2 GREEN 6
M999-M149 PK-18-TXL M963-M339 BU-18-TXL 3 600-M274 BR-18-TXL 7
N979-M196 GN-18-TXL BU
4 BLUE 201-M112 BK-18-TXL 8
5 SPARE SWITCH CONNECTOR 1 201-M113 BK-18-TXL 9
133-M168 OR-14-TXL 6 687-M277 BU-18-TXL 10
140-M1 RD-14-TXL 600-M338 BR-18-TXL 7
158-M20 BR-14-TXL H17 201-M329 BK-18-TXL 8 SEAT_BRIDGING_SW

B B
159-M21 BU-14-TXL 201-M330 BK-18-TXL 9 M-C10
395-3087
160-M22 PU-14-TXL 663-M340 GY-18-TXL 10 2234778
161-M23 PK-14-TXL 1
162-M24 YL-14-TXL 199-M148 OR-18-TXL 2
200-M296 BK-14-TXL M999-M149 PK-18-TXL 3
200-M297 BK-14-TXL M-C55 4
200-M298 BK-14-TXL 2234778 5
200-M299 BK-14-TXL 1 6
WIRE GROUP COLOR DESCRIPTIONS 200-M300 BK-14-TXL
200-M301 BK-14-TXL
164-M343 WH-18-TXL
M964-M344 BR-18-TXL
2
3
600-M147 BR-18-TXL
201-M144 BK-18-TXL
7
8
200-M302 BK-14-TXL H16 4 201-M85 BK-18-TXL 9
GROUND CIRCUIT 202-M295 BK-14-TXL 5 699-M150 BR-18-TXL 10
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF 603-M77 PK-14-TXL 6 SPARE SWITCH CONNECTOR 2
607-M157 PK-14-TXL 600-M342 BR-18-TXL 7 163-M337 WH-18-TXL
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON 608-M158 GN-14-TXL 201-M331 BK-18-TXL 8 164-M343 WH-18-TXL
609-M35 YL-14-TXL 201-M328 BK-18-TXL 9 165-M347 YL-18-TXL
VOLTAGE CONVERTER OUTPUT CIRCUIT 664-M345 PU-18-TXL 10 201-M328 BK-18-TXL
201-M329 BK-18-TXL
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT C954-M172 PK-16-TXL M-C56 201-M330 BK-18-TXL
C955-M173 PU-16-TXL 2234778 201-M331 BK-18-TXL
CHASSIS / AWD CIRCUIT
1 201-M333 BK-18-TXL H16
ENGINE CONTROL CIRCUIT 133-M168 OR-14-TXL 165-M347 YL-18-TXL 2 201-M334 BK-18-TXL
140-M1 RD-14-TXL M965-M349 GN-18-TXL 3 600-M338 BR-18-TXL
HEATER AND AIR CONDITIONER CIRCUIT 158-M20 BR-14-TXL 4 600-M342 BR-18-TXL
159-M21 BU-14-TXL 5 SPARE SWITCH CONNECTOR 3 600-M348 BR-18-TXL
TURN SIGNAL / WIPER WASHER CIRCUIT 160-M22 PU-14-TXL 6 663-M340 GY-18-TXL
CAT DATA LINK 161-M23 PK-14-TXL 600-M348 BR-18-TXL 7 664-M345 PU-18-TXL
162-M24 YL-14-TXL 201-M333 BK-18-TXL 8 665-M350 BR-18-TXL
CAN DATA LINK 200-M296 BK-14-TXL H17 201-M334 BK-18-TXL 9 M963-M339 BU-18-TXL
200-M297 BK-14-TXL 665-M350 BR-18-TXL 10 M964-M344 BR-18-TXL
200-M298 BK-14-TXL H16 M965-M349 GN-18-TXL
OTHER COLOR DESCRIPTIONS 200-M299 BK-14-TXL
200-M300 BK-14-TXL
200-M301 BK-14-TXL
HIGHWAYS 200-M302 BK-14-TXL
202-M295 BK-14-TXL
603-M77 PK-14-TXL
607-M157 PK-14-TXL ID PART# CHG SHEET LOC NOTE DESCRIPTION
608-M158 GN-14-TXL C 455-3059 00 1 L9 HVAC HARNESS
609-M35 YL-14-TXL
E 455-3057 00 1 K18 ECM HARNESS
F 431-9369 01 1 J5 SIDE CONSOLE MAIN CAB HARNESS
C954-M172 PK-16-TXL M 455-3055 01 1 K6 CONSOLE/MAIN CAB HARNESS
C955-M173 PU-16-TXL

A A
R 455-3058 00 1 F11 ROOF HARNESS

CALLOUTS THIS SCHEMATIC IS FOR THE 6020B MINING SHOVEL ELECTRICAL SYSTEM
Callout Number Component
VOLUME 1 of 7:CAB
(Machine Location from (52) VALVE GP - CONTROL Name
Component Locations Table)
138-1234 Part Number
MEDIA NUMBER: UENR5415
SCHEMATIC PART NUMBER: 455-3053, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

+MACH -DB12_1

[7-5B]

[7-6B]

[7-5B]
[7-7E] [33-8A] [35-1A]
-TB13 -TB13
-TB13 16
-TB13
18

[9-3F]
15 17
A A A A A A A A
-1S1 +MACH +MACH +MACH +MACH +MACH +MACH +MACH +MACH

2
[31-1A]

[31-2A]
STARTER
J DISCONNECT
SWITCH
-2B16 -2B17 -2B18 -2B19 -2B20 -2B21 -2B22 -2B23 J

1
UENR5415 VOL 2 of 7

-1S3 -X23R 0-400bar/4-20mA 0-400bar/4-20mA 0-10bar/4-20mA -50C/+150C 0-10bar/4-20mA 0-10bar/4-20mA 0-400bar/4-20mA 0-100bar/4-20mA
+DRVCAB

1
BATTERY OFF SWITCH
-X23P -2F1 -2F2 -2F3 -2F4 -2F5
10A 10A 10A 10A 10A
(Dimensions: 56 inches x 35 inches)

[9-2A]
2

2
1
2
B [7D] B B -3K7 B B B B B

14
-1F2

24
+PWRMOD

1
-1K1 100A [67-4D]
-1F3

2
1 ENGINE START [31-1B] -TB15 -TB15 -TB15 -TB15 -TB15 -TB15 -TB40 -TB40
100A -1K5 -1K5.1 -X14P -X14P -X12P

2
-2V1 -2V2 -2V3 -2V4 -2V5 1 2 3 4 5 6 1 2

11

21
[1C]

2
-1F1 [2C] -1M4 -1S15

+GRSCAB
[11-3A]

[11-4A]
-3KH1 -X14R -X14R -X12R
25A FUEL PRIMING PUMP PRIMING PUMP SWITCH

1
ETHER START

[11-6A]
-TB30 -TB30 -TB30 -TB30

2
-TB1 M SOLENOID VALVE -X11P

1
35 36 37 38
-1S2 11
1

+ATTCAB
-X24R -X11R

1
BATTERY -X27R +MACH -X28R -X27R -1SH1
-1SH2 - +
DISCONNECT -X24P -X6P -X6P -X38P -X12P -X12P -X12P -X12P

2
2

SWITCH -X27P -X28P -X27P -1M3


C C C C C C C C

[60-1B]
ALTERNATOR

2
-X6R -X6R -X38R -X12R -X12R -X12R -X12R
G -TB12 -TB12 -TB12 -TB12 -TB12
BUS_BAR BUS_BAR BUS_BAR BAT BAT 18 19 20 21 22

[88-3F]
-BC-1 -BC-2 -BC-3 -JS-1 S S
-X18P -X30P -X18P -TB1 -1M1 M -1M2 M -X37P -X37P -X38P -X38P -X38P -X38P

S+

S+
+MAINC 1 STARTER 01 STARTER 02
-1G1 -1G3 -1G5 +UNDER -X18R -X30R -X18R -1K5 -1K5.1 -X37R -X37R -X38R -X38R -X38R -X38R
-X22AP

[9-4D]
BATTERY BATTERY BATTERY

[9-5B]
G G

G-

G-
-X7-3DB -X22AR -X24P [8-4B] [31-1C] -X5P -X5P -X10P -X3P -X10P -X10P -X10P -X10P
JUMPSTART
I SOCKET -1K1 -1K2 -X3R
I

A1

A1
D D D D -X5R -X5R -X10R -X10R -X10R -X10R -X10R D
D -1G2 -1G4 -1G6 -DB10_1 -TB10.1 -TB10.2 D D -X24R -X30-1D
BATTERY BATTERY BATTERY [92-3A] -X20P

A2

A2
-TB10.3 CHASSIS GROUND CHASSIS GROUND ENGINE GROUND
-X20R -TB13 -TB13 -TB13 -TB13 -TB13 -TB13 -TB13 -TB13
[9-4C] STW 45 46 47 48 49 50 51 52
-2A1 ESX-3XL

1
-BC-4 -BC-5 -BC-6 -JS-2 [9-6A]

[13-4B]

[13-4B]
1
-3F11 05 02 03 04 01 26 64 63 44 25 06

2
SERVO/AUX KS2

1
-BUS_BATT -1F5 8A +UB-2 +UB-3 PWR-D- PWR-F- PWR-E- +UEXT3 +UEXT2 CAN3-H CAN3-L CAN4-H CAN4-L

[13-7E]
[95-4E]
-1F4 CONTROLLER SIDE
BUS_BAR BUS_BAR BUS_BAR
4A 25A PIN14 PIN14 PIN14
-1X1 -1K9

2
[30-1D]

2
4

GROUND [10-8D]

1
-1S2 X30-1D
[1C] CHASSIS PWR-OPT- PWR-OPT- PWR-OPT-
E E E E E

[90-7A]
E E E AGND AGND E-PIN13 F-PIN13 D-PIN13
-2A1 ESX-3XL
3

-DB12_1 -TB1 45 07 56 78 34 SERVO/AUX KS2 SIDE


[30-2A] 2 GND CONTROLLER

[60-3A]
[8-8E] AIN_DIN16 AIN_DIN17 AIN_DIN18 AIN_DIN19 AIN_DIN20 AIN_DIN21 AIN_DIN22 AIN_DIN23
[1D]
42 Page,

-X30-1D

[14-1B]
+DRVCAB
[9-4E]

-1K2
F [8D] F F F F F F F
[56-4F]
LOCATION CONT ON LOCATION CONT ON -TB11 -TB11 -TB11 -TB11 -TB11 LOCATION CONT ON LOCATION CONT ON
2

21 22 23 24 25
-1X2 [95-1C] +BATCAB SH. +ENG SH. 12
[31-1F] +MAINC SH. 31
+MAINC SH. 35
GROUND DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET
CHASSIS [8-1F] ENGINE STARTING / ALTERNATOR 11 SERVO / AUX CONTROLLER 30 SERVO / AUX CONTROLLER 34
MAIN POWER DISTRIBUTION 7
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
H H

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
+DRVCAB -X14-8DA
[80-2A]

-3A1
ECM BN
[30-5A] [14-8D] [34-8A] [36-1A]
ENGINE -TB13 -TB13
+MACH +DRVCAB ECM WH [14-8D] 19 20
[30-4A] [36-1A]
A A A A A A A A

1
-TB11

1
-TB11 -TB11 -TB11

1
-X20R -X20P -X22AR -X22AP -X23R -X23P BLK [8-4A]
-TB11 -TB14 32 33 34 35

1
[61-1C] -2F7 -2F8 -2F9 -2F10 -2F11 -2F12 79 SHLD
14 6A 6A 10A 10A 10A [14-8D]
10A

2
2

2
-X14-8D +MACH

2
[35-1A] +PWRMOD BULKHEAD
-TB11 CONNECTOR
-DB11_1 -W12-1B

[2F]
[80-2A]
13 +MACH -X10R
[30-5B] +MACH-X20R -X10R +MACH +MACH -X10R
-2V6 -2V7 -2V8 -2V9 -2V10 -2V11 BK -X10P -X20P -X10P -X10P
-TB11 -W31-8B
12
[30-1D] [60-6A]
BN
B B B B B B

[80-2A]

[80-2A]
B -X38R -X38R -X38R B
-TB11
11 +DRVCAB -X24P -X24P WH -X38P -X38P -X38P
[60-1D] +DRVCAB

[14-4C]
-X24R
-X24R

[53-2E]
-TB11 [80-1F]

[69-5C]
10 -X12R -X21R -X12R -X12R
[13-7E] -TB22
[95-4E]

-TB22 [80-1F] -X12P -X12P -X12P


G -TB11
3 2
-TB24 -TB24 -TB24 -TB24
-X21P
G

[13-3B]
9 1 2 3 4 -TB12 -TB12 -TB12 -TB12 -TB12 -TB12 -TB15
[67-1E] 23 24 25 26 27 28 -TB15 -TB15 -TB15 -TB15
-TB15 -TB15 -TB15 13

14

24
10 11 12 14
8
C C C -3K8 C C 7 9 C C C
-X23P [67-5D]

120 OHM
+MACH -TB24 -TB24 -TB24 -3R1 -3R2

-2R2
11

21
-TB11 [14-2A] -X23R 27 28 29 2.7K Ω
8 2.7K Ω
[42-1F]

[82-4A]

[82-4A]
[30-5D] [36-1D]
-TB12 -2B24 -2B25 -2B26 -2B27

[13-5B]
[13-3B]
-X22AP -X31-1D
65
-TB11 [53-1F] -X22AR
7 [55-1F] [9-3D] [39-6C]
A1

A1

1
-1K3 -3F3 -TB24 -TB24
[9-4B] -1K4 4A 2_1 4_1 -2A1 STW -TB13 -TB13 -TB13 -TB13 -TB13
D D D -X20P
D D SERVO/AUX ESX-3XL D D 53 54
D
+MAINC CONTROLLER KS1 SIDE 05 06 25 03 04 01 07 08 26 27 45 46 64 65 55 56 57
A2

A2

-TB11

2
[100-1A] +UB-1 +UE +D PWR-A- PWR-B- PWR-C- CAN1-H CAN1-H CAN1-LCAN1-L CAN2-H CAN2-H CAN2-LCAN2-L
6 -X20R
-TB11 PIN14 PIN14 PIN14
-TB11.2 1

-TB11 [87-3F] PWR-OPT- PWR-OPT- PWR-OPT-


5
-3V1
+MACH +DRVCAB +MACH -TB12 GND AGND C-PIN13 B-PIN13 A-PIN13 RXD TXD
+UEXT-1
66 02 47 24 40 56 63 44 66
t>

[10-1B]
-TB11.1

[9-7B]
-DB11_2 -X20R -X20P -X22AR -X22AP -X23R -X23P -X24R -X24P -3B29 [30-1D]

[60-5C]
[60-5A]
-TB11 INLET TEMPERATURE X30-1D
4 [11-1E] -3B27 -3B28 [1D]
E E E RH TURBO INLET LH TURBO INLET SENSOR E E -X31-1D E E E
PRESSURE SENSOR PRESSURE SENSOR -2A1
ESX-3XL
-X18R KS2 SIDE
+MAINC SERVO/AUX
F -X10R -X10P -X38R -X38P -X12R -X12P CONTROLLER F
1

1
-TB22

14

24
-X18P [9-1F] -3F1 -1K7 -3F2
-TB11 -TB11 15A [9-6D] 15A
1 -TB11 -TB11 -TB11 -TB11 AIN_DIN24 AIN_DIN25 AIN_DIN26 AIN_DIN27 AIN_DIN28
3 28 29 30 31 -TB12

11

21
2
2 29

2
-X27P
+BATTCAB
-TB11
-X27R 27 [7B]
F F F F F F F F
[80-1E]
[7-3F] [71-1F] LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON
+MAINC SH. 9
+ENG SH. 13
-TB11 [80-1E] +MAINC SH. 32
+MAINC SH. 36
DESCRIPTION SHEET DESCRIPTION SHEET 26 -X31-3F DESCRIPTION SHEET DESCRIPTION SHEET
[30-5F] DB-9 CONN
GROUND DISTRUBUTION/IGNITION 8 ENGINE CONTROL 12 SERVO / AUX CONTROLLER 31 SERVO / AUX CONTROLLER 35
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
-TB13 -TB13

[9-4B]
21 22
-TB13 [35-8A] [38-1A]
-DB10_2 [33-1A] -TB11 -TB11
-DB12_2 ECM
9 37 38
3A1 -TB13 [35-8A] [38-1A]
ENGINE -2F13 -TB13 10 -TB11 +MACH

1
[7-4D] A A A A 36 -2B30 A
A A

9-1B
A ECM 4A 28
-TB13
1

29
-3F13

1
-1F12 -1F14

2
-1F30 4A 02 01 03

[55-6E]
4A 4A +MACH +MACH +MACH +MACH
1

4A +MACH +PWRMOD +PWRMOD +PWRMOD


E -1F31
E

[38-8D]

[10-8D]
[86-5E]
2

2
1

10A

32-1A 2
-2B1 -2B2 -2B3 -2B4 -2B5 -2B6 -2B7 -2B8
[30-5B]

-W12-1B -X43P
2

0-100bar/4-20mA 0-100bar/4-20mA 0-400bar/4-20mA 0-400bar/4-20mA 0-100bar/4-20mA 0-400bar/4-20mA 0-400bar/4-20mA 0-400bar/4-20mA -X43R


2

-1K3 -X32P

WH
[8-2D] -TB13 B
B B B

BK
B B B B

[61-3A]
-X32R
1

105
1

-1F9 -1F11 -W12-1B

[12-6D]
[12-1E]
[32-1A]

[7-6D]

[88-3E]

[14-4A]

[80-2A]

[12-5D]

[11-8D]

[11-8D]
[12-4C]

8A 10A X26R
[80-1A]
[92-1A]

[14-2A]

X26P
2

-X24P -X41P -X41P -X40P -X40P -X12P -X34P -X34P -X34P -TB13
[72-1A] -X12P
-TB10.4 -TB10.5 106

[51-5B]
-X24R

[55-6E]
-X41R -X41R -X40R -X40R -X12R -X34R -X34R -X34R -X12R
1

-1F7 -1F8 [7-5D] -TB25


15A 15A -TB25 -X38P
1 2 -W13-5CA
+MACH -TB21 -TB21 -TB21 -X29P -X29P -X29P
-X38P -X38P -X38P X38R
2

-X38P -X38P
11

-TB12 -1K4
21

1 2 3
C 8 [80-1E] [8-3D] C C -X23R -X23P -W13-5C C C -X38R -X38R -X29R -X29R -X29R C C -X10P
C
+MACH -X38R -X38R -X38R
-X23P 44 44

[56-3A]
-X10R
1

-1F6 -TB25
12
14

-1F10
24

4A -X23R 3 -X22BP -X22BP -X22BP


4A
-TB12 -3R3 -X22BR -X22BR -X22BR
-TB12 -X10P -X10P -X10P
2

51 120 -X10P -X10P


9
-TB12 -X10R -X10R -X10R
7

-X10R -X10R
6 -1K8 45 45
-X20P -X20P -X20P -TB13
-TB25 -TB13 -TB13 -TB13 -TB13 -TB13 -TB13 -TB13
[7D] -X22AP -X20R 58 59 60 62 63 64 65
4 -X20R -X20R 61
[100-1A]

6
[71-1A]
[50-1C]

[7-6D]

-TB12
[53-2A]
[55-2F]

[87-4F]

D D D -X22AR -TB25 D D D D D
D 7 [35-1D]
-TB12 5 D
10

+MACH-X10R -X20R +BATTCAB -TB13 -TB13 -TB13 -TB13 -TB13 -TB13 -TB13 -TB13 [31-5C] [37-1D]
A1

A1

A1

-1K6 -1K7 -1K11 -1K8 33 35


3
2

30 31 32 34 36 37
[7-1F]

-X10P -X20P
+MAINC -W13-5E
-X20P
A2

A2

A2

10

-X20R [31-1D] [31-1D]


-TB11 -TB11 X31-1D X31-1D
E -X38R -X22AR -X27R 15 16 E E E E E E E
ESX-3XL ESX-3XL
-X38P -X27P [30-2D] -2A1 KS1 SIDE
-X22AP -TB15 -TB15 -TB15 -TB15 KS1 SIDE
SERVO/AUX
15 16 18
-2A1
17 CONTROLLER
SERVO/AUX
-1KH1 +CABMOD CONTROLLER AIN_DIN1 AIN_DIN2 AIN_DIN3 AIN_DIN4 AIN_DIN5 AIN_DIN6 AIN_DIN7 AIN_DIN8 BABY_A_PIN1 BABY_A_PIN2 BABY_A_PIN3 BABY_A_PIN4 BABY_A_PIN5 BABY_A_PIN6 BABY_A_PIN7 BABY_A_PIN8
SAFETY VALVE -X13-1E [11-6D]
[60-1E]

[8-8C]
[60-7A]

[60-7A]

[60-7A]

-X18R -DB11_4 BULKHEAD


-X12R -X18P CONNECTOR
-X12P
-W13-2F
F F F F F F F F
[11-1A]

[63-1B]

[54-3A]

LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON

+BATCAB SH. 10 +DRVCAB SH. 14 +MAINC SH. 33 +MAINC SH. 37


[8-8E] DESCRIPTION SHEET
DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET

POWER DISTRIBUTION 9 ENGINE CONTROL 13 SERVO / AUX CONTROLLER 32 SERVO / AUX CONTROLLER 36
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
C C
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
+MACH +OPCAB +BATTCAB +MAINC
(C955-M59 PU) -TB1
[10-1A]

-X18R -X18P [72-7A] [32-8A] [34-1A]


[8-8C]

8
[2F]

[9-1B]

(C954-M58 PK) -1A2 -TB13


A5 A5
SERVICE CONNECTOR 11 -TB13 -TB13 -TB13
1

-1F15 -2F17 -3F12 12 14


A M-C51 A A 10A 6A 6A A A 13 A
[14-2A] A4 A4
+CABMOD
2

-TB11 -TB11 -TB11


2

E-NET
-X1R 20 19 18 +PWRMOD +PWRMOD +PWRMOD +MACH +MACH +MACH +MACH SYMBOL DESCRIPTION
-X27P -1S11 GN WH
[9-8B]

+BATTCAB E-STOP RESET


1

RS232 CIRCUIT CONNECTED


-1F18 -X27R SWITCH USB
-2B9 -2B10 -2B11 -2B12 -2B13 -2B14 -2B15
14

14
24

24
1

10A -1K11 0-400bar/4-20mA 0-400bar/4-20mA 0-400bar/4-20mA 0-400bar/4-20mA 0-400bar/4-20mA 0-400bar/4-20mA 0-400bar/4-20mA CIRCUIT NOT CONNECTED
-TB1 -1F29 -1K6 -1K11
2

-TB1
[30-1F]

SEE CAB SCHEMATIC ON [9-6D] [9-7D] [9-7D]


[14-2D]

5 6 10A ELECTRICAL CONNECTION TO


11

21
11

21
11
21

MACHINE STRUCTURE
-1S5 VOLUME 1
+MAINC -X2P
2

INTERNAL ELECTRICAL CONNECTION


E-STOP M-C51 LOC G-5 TO SURFACE OF COMPONENT
B SWITCH -X2R E-STOP 2 LOC F-14 B B B B B
-TB1
22

12

CONNECTOR
E-STOP 1 LOC J-3 9 +MACH -X20R -W14-6B -W14-7B
-TB1 -TB1 -X20R
[56-2D]
[56-2E]

H#
3 4 +MACH -TB1 -TB1 -X20P -1V1 -2V13 CIRCUIT GROUPING DESIGNATION
-X34P -X34P -X34P -X14P -X14P -X14P -X14P +ATTCAB
[12-1E]

[53-2A]

7 10
-X20P ATCH WIRE, CABLE, COMPONENT
-X34R -X34R -X34R -X14R -X14R -X14R -X14R
-X27R SPLICE
+MACH -X27R -X22AR -TB12
-M-C4
[5F]
[73-6E]

[73-5E]

-X27P -X22BR 12
BLADE, SPADE, RING OR SCREW
-X27P -X29P -X29P -X29P -TB30 -TB30 -TB30 -TB30 -TB30 -TB30 -TB30 -TB30 TERMINAL
(M976-M50 OR)
(C955-M173 PU)

B -X22AP
B
(C954-M172 PK)

30 34
[31-2C]

27 28 29 32 33
(176-M46 OR)

(176-M49 OR)

31
(174-M38 PK)

(174-M42 PK)

-X22BP X29R -X29R


-X29R
C -X18P C C -X20R C C -X6P -X6P -X6P -X6P +MACH C
+MAINC -X18P +MACH +CABMOD +MAINC
-X6R -X6R -X6R -X6R ABBREV COLOR
-X18R -X20P -X14-8DA
-X18R -X29R -X22BP -X22BP -X22BP
[73-4F]

-TB13 BULKHEAD RD RED


-X23R CONNECTOR WIRE GROUP COLOR DESCRIPTIONS
-X29P -TB13
3 +DRVCAB -X22AR -X22BR -X22BR -X22BR
M-C4 IS LOCATED ON THE -X14-7D -X37P -X37P -X37P -X37P WH WHITE
+MACH -X20R -TB13 2 CAB SCHEMATIC VOLUME 1 LOC G-1 BULKHEAD
M-C51 +CABMOD 1 -X23P [31-8A]
GROUND CIRCUIT
OR ORANGE
-X22AP CONNECTOR BN -X37R -X37R -X37R -X37R WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
-X20P -X36R -X1R -TB13 -W14-5D -2X1 -X20P -X20P -X20P YL YELLOW
+PUMP 4 -2R1 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
[31-8A]
[14-B5]

-X36P +DRVCAB -X23R 120 Ω WH -X20R -X20R -X20R -X5P -X5P -X5P -X5P
VOLTAGE CONVERTER OUTPUT CIRCUIT PK PINK
-X22BR -2X2 STARTING CIRCUIT
D +MACH -X20R D D -W14-7D -W14-7DA [31-8A] D D -X5R -X5R -X5R -X5R D BK BLACK
[60-1E]

START AID CIRCUIT


-X23P
[57-7A]
[36-6B]

[38-6B]

BK
22
12

-X22BP GY GRAY
-1S7 -X2P -X20P SERVO / AUX CONTROL CIRCUIT
14

SWITCH
A1

A1

-1K10 -1K10 -1K9 -TB13 -TB13 -TB13 -TB13


DRIVE CONTROL CIRCUIT PU PURPLE
E-STOP -TB13
[60-1C]

-X2R -X22AR -TB13 -TB13


11

[7D] -W14-2D 41 ENGINE CONTROL CIRCUIT


21

-W14-6DB 38 39 40 42 43 44 BR BROWN
-X22AP HEATER AND AIR CONDITIONER CIRCUIT
11

-X9R
[7E]

A2

A2

+PWRMOD TURN SIGNAL / WIPER WASHER CIRCUIT


GN GREEN
-X9P -X36P +DRVCAB-X23R CAT DATA LINK BU BLUE
-1A1 BCS X1 X2 X3 X11 X5 X4 X12
-X36R OPERATOR [31-1D] CAN DATA LINK
-X23P X31-1D
DISPLAY (BCS) RS-232 / RS-485 DATA LINK
E -TB13 E E E E E
OTHER COLOR DESCRIPTIONS
11
21

-1S6 8
-2A1
ESX-3XL
E-STOP KS1 SIDE
[5E]
[66-2A]

SERVO/AUX HIGHWAYS
SWITCH -X29P CONTROLLER
21

+ENG
22

12

-1K10 AIN_DIN9 AIN_DIN10 AIN_DIN11 AIN_DIN12 AIN_DIN13 AIN_DIN14 AIN_DIN15


A -X29R
[7D]
-TB13 -TB13 A
24

-X9P 7
+MACH [56-6E] [56-7E]
22

5
12

GND X15 X6 X7 X13 X14 X8


-1S8 THIS SCHEMATIC IS FOR THE 6020B HYDRAULIC MINING SHOVEL ELECTRICAL SYSTEM
-X9R E-STOP
SWITCH VOLUME 2 of 7: MACHINE / POWER UNIT / ENGINE / SERVO / AUX CONTROLLERS
11

21

F F F F F F
[7C] MEDIA NUMBER: UENR5415
LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON
[1A]

+MAINC SH. 11 +OPCAB SH. 30


+MAINC SH. 34
SCHEMATIC PART NUMBER: 437-1020-01, CHANGE: 01, VERSION: -
DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET
Components are shown installed on a fully operable machine with the key and engine off.
E-STOP 10 OPERATOR DISPLAY 14 SERVO / AUX CONTROLLER 33
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

[43-5D]

[43-7D]

[43-6C]
[68-2E]

[69-2E]

[69-3E]
ESX-3XL/KS2 SIDE -2A1 ESX-3XL/KS2 SIDE
-2A1 SERVO/AUX
SERVO/AUX CONTROLLER HS2.5A_PWM_MUT13 HS2.5A_PWM_MUT14 HS2.5A_PWM_MUT15 HS2.5A_PWM_MUT16
CONTROLLER HS2.5A_PWM_MUT9 HS2.5A_PWM_MUT10 HS2.5A_PWM_MUT11 HS2.5A_PWM_MUT12 A
A A A BABY_D_PIN1 BABY_D_PIN2 BABY_D_PIN3 BABY_D_PIN4 BABY_D_PIN5 BABY_D_PIN6 BABY_D_PIN7 BABY_D_PIN8 A A A A

J J
UENR5415 VOL 3 of 7

[30-1D] [30-1D]
X30-1D X30-1D [42-4C]
(Dimensions: 56 inches x 35 inches)

[51-1C]
B B B B B B B 01 04 01 04 01 04 01 04 01 04 01 04 B
-TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14
-TB14 -TB14 -TB14 -TB14 -TB14 57 58 59 60 61 62
1 7 8 33 34 35 36 37 38 39 40
2 3 4 5 6

[51-2B]
[84-8E]

[84-6E]
[86-2F]

[84-4F]

[57-4F]
02 03 02 03 02 03 02 03 02 03 02 03

[9-4D]
[39-8D] [43-1C] [45-8C] [47-1C]
-TB14 -TB14 [52-1C]

[83-1F]

[83-5E]

[85-7E]

[86-5E]

[85-5E]
[83-3F]

[87-3F]
80 81 -TB14 -TB14
C C C [52-1B] 82 [50-6B] 83 [52-1B] C C +CRADLE +CRADLE +CRADLE
C C C
+MACH +MACH +MACH +MACH +CRADLE
+MACH +MACH +MACH +MACH +MACH +MACH +MACH -2KH26

[83-6E]

[86-6E]

[85-6E]
-2KH19 -2KH20 -2KH21 -2KH22 -2KH23 -2KH24 -2KH25
-2KH1 -2KH2 -2KH2.1 -2KH3 -2KH4 -2KH5 -2KH6 -2KH8

[57-6A]
-TB13 -TB13 -TB13 -TB13 -TB13 -TB13 -TB13 -TB13 -TB30 -TB30 -TB30 -TB30 -TB30 -TB30 -TB30 -TB30
66 67 68 69 70 71 72 73 9 10 11 12 13 14 15 16
I D D D -X12P -X12P -X12P
+ATTCAB
-X14P -X41P -X41P -X12P -X12P D D -X42P -X42P -X42P -X42P -X6P -X6P +ATTCAB -X6P -X6P +ATTCAB D D D I
-X12R -X12R -X12R -X14R -X41R -X41R -X12R -X12R -X42R -X42R -X42R -X42R -X6R -X6R -X6R -X6R

-TB30 -TB30 -TB12 -TB12 -TB12 -TB12 -TB12 -TB12


[36-8D] [38-1D] -X38P -X38P -X38P 41 42 -X38P -X38P -X38P -X38P 30 31 32 33 34 35
-X38R -X38R -X38R -X38R -X38R -X38R -X38R -X38P -X38P -X38P -X38P -X37P -X37P +MACH -X37P -X37P +MACH [51-1E]
[31-1D] -X6P -X38R -X38R -X38R -X38R -X37R -X37R -X37R -X37R
X31-1D -X6R
-X10P -X10P -X10P -X10P -X10P -X10P -X10P -TB14 01 04
-X10R -X10R -X10R -X37P -X10R -X10R -X10R -X10R -X10P -X10P -X10P -X10P -X5P -X5P -X5P -X5P 87
E ESX-3XL E E -X37R E E -X5R -X5R E E E
-2A1 KS1 SIDE -X10R -X10R -X10R -X10R -X5R -X5R
SERVO/AUX
CONTROLLER 02 03
BABY_A_PIN9 BABY_A_PIN10 BABY_A_PIN11 BABY_A_PIN12 BABY_B_PIN1 BABY_B_PIN2 BABY_B_PIN3 BABY_B_PIN4 -X5P
-X5R
42 Page,

-TB11 -TB11 -TB11 -TB11 -TB11 -TB11 -TB11 -TB11 -TB11 -TB11 -TB11 -TB11 -TB11
[8-8C] 45 46 48 49 50 70 71 72 73 -TB11
-TB11 47
[43-1F] [45-8F]
74 75 76 77
[47-1F]
44

F F F F F F F F
LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON

[83-2F]

[60-5A]
[83-4F]
+BATCAB SH. 38 +MAINC SH. 43
+MAINC SH. 47
+MAINC SH. 51

DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET

SERVO / AUX CONTROLLER 37 SERVO / AUX CONTROLLER 42 SERVO / AUX CONTROLLER 46 TERMINAL BLOCK CONNECTIONS 50
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
H H

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
-2A1

[83-8E]

[83-7E]
[86-3F]

[57-5F]

[86-4F]

[87-1F]

[85-4F]
-TB13 -TB13 -TB13 -TB13 -TB13 ESX-3XL/KS2 SIDE
23 24 25 26 27 -2A1 ESX-3XL/KS2 SIDE SERVO/AUX
[36-8A] SERVO/AUX CONTROLLER
CONTROLLER BABY_D_PIN11 HS2.5A_PWM_MUT17 HS2.5A_PWM_MUT18 HS2.5A_PWM_MUT19 HS2.5A_PWM_MUT20 HS2.5A_PWM_MUT21
[39-6A]
A -TB11 -TB11 -TB11 -TB11 A A BABY_D_PIN9 BABY_D_PIN10 BABY_D_PIN12 BABY_E_PIN1 BABY_E_PIN2 BABY_E_PIN3 BABY_E_PIN4 A A HS2.5A_PWM_MUT22 HS2.5A_PWM_MUT23 A A A
39 40 41 42 HS2.5A_PWM_MUT15
[36-8A]
+MACH -TB13 -TB13

[10-8D]
99
[53-1E]

[85-8E]

[85-6E]
[56-2F]

[87-3F]
98
-2B44 -X4R
-X4P [30-1D] [30-1D] -TB13 -TB13 -TB13
0-1bar/4-20mA
X30-1D X30-1D -TB13
94 95 96 97
[57-6A]

[57-4A]

B -X39R B B B B B B B
-X39P -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14
10 11
9 12 13 14 15 16 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14
-X12P 41 42 43 44 45 46 47 48

[36-1C]
[37-6C]

[81-4A]
[62-5A]

[62-4A]
-X12R 01 04 01 04
-TB13 -TB13
107 108

G [42-8C] [44-1C] [46-8C] [48-1C]


G
-X38P 02 03 02 03
+CRADLE +CRADLE +CRADLE +CRADLE +CRADLE
-X38R -2B43 +GRSCAB +MACH +MACH +HYDTA +HYDTA -TB14 -TB14
C C C -2KH12 84 85 C C -2KH27 -2KH28 -2KH29 -2KH30 -2KH31 C C C
-2KH9 -2KH39 -2KH11
+LADDER [50-8B] [52-1C]

[57-5D]
-X2R +CABMOD 01 01 01 01
-X10P [44-3C] -TB14 04 04 04 04
86 -X2P -TB14 -TB14 -TB14 -TB14
-X10R 63 64 65 66
+ATTCAB +ATTCAB +ATTCAB +ATTCAB +ATTCAB
-TB13 -TB13 -TB13 -TB13 -TB13 -TB13

A1

A1
[50-7A]
A1
76 77 78 79 80 81 -TB30 -TB30 -TB30 -TB30 -TB30 -TB30 -TB30 -TB30 -TB30 -TB30 02 03 02 03 02 03 02 03
-X38P -X12P -X12P
-X13P -2K3 17 18 19 20 21 22 23 24 25 26
[36-4B] -X38R -X12R -X12R -2K1 -2K2
-TB13 -TB13 -X13R

A2

A2
A2
74

[56-1B]
[50-1A]

[50-5A]
75
D D D D D -X1R D D D

[83-7E]
[86-4F]

[86-4F]

[87-2F]

[85-4F]
-X6P +MACH -X6P +MACH -X6P -X6P +MACH -X6P +MACH +OPCAB
-TB40 -TB40 -X38P -X38P

[87-1F]
[83-8E]
[86-3F]

[85-3F]
-X6R -X6R -X6R -X6R -X6R -X1P

[83-7E]
8 9
[37-8D] [39-1D] -X38R -X38R

(410-M314 WH)
+MACH -X37P -X37P -X37P -X37P -X37P
-X11P
[31-1D] -X10P -X10P -X37R -X37R -X37R -X37R -X37R
-X11R -X10P
X31-1D -X10R -X10R
-X10R
-X12P -TB12 -TB12 -TB12 -TB12 -TB12
-2A1

[96-7A]
E ESX-3XL
SERVO/AUX KS1 SIDE E E -X12R E E -X5P -X5P X5P -X5P -X5P E E 36 37 38 39 40 E
[50-8D] [52-1E]
CONTROLLER -X5R -X5R X5R -X5R -X5R

F BABY_B_PIN05 BABY_B_PIN06 BABY_B_PIN07 BABY_B_PIN08 BABY_B_PIN09 BABY_B_PIN10 BABY_B_PIN11 BABY_B_PIN12 -X38P F


-X38R -TB11 -TB11 -TB11 -TB11 -TB11
52 53 54 55 56
[44-1F] -TB11 -TB11 -TB11 -TB11 -TB11 -TB11
78 79 80 81 82 83
-X10P [46-8F] [48-1F]
-X10R
F F F F F F F F
LOCATION CONT ON -TB11 LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON
+MAINC SH. 39
[42-8F]
51 +MAINC SH. 44
+MAINC SH. 48
+MAINC SH. 52
DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET
SERVO / AUX CONTROLLER 38 SERVO / AUX CONTROLLER 43 SERVO / AUX CONTROLLER 47 TERMINAL BLOCK CONNECTIONS 51
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

[68-7E]

[85-2F]
-2A1 ESX-3XL/KS2 SIDE ESX-3XL/KS2 SIDE
SERVO/AUX -2A1
+MAINC CONTROLLER SERVO/AUX
BABY_F_PIN1 BABY_F_PIN2 BABY_F_PIN3 BABY_F_PIN4 BABY_F_PIN5 BABY_F_PIN6 A A
A A A BABY_E_PIN5 BABY_E_PIN6 BABY_E_PIN7 BABY_E_PIN8 BABY_E_PIN9 BABY_E_PIN10 BABY_E_PIN11 BABY_E_PIN12 A A CONTROLLER
BABY_F_PIN7 BABY_F_PIN8 A
-2B41 -2B42
[56-8E]

E E
[30-1D] [30-1D]
-X30-1D X30-1D -TB13
100

-X40P B
B B B -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 B B B B
-X40R 17 18 19 20 21 22 23 24 [42-7C]
-TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14
49 50 51 52 53 54 55 56
-X38P [42-2C]

[72-1C]
-X38R
[44-6C]
[43-8C] [45-1C]
+UNDER [51-8C]
-X10P -X20R -2KH38 [47-8C]
+MACH -2P2
-X10R [38-5C] TRAVEL ALARM
C C C -X20P C C +PWRMOD +PWRMOD +PWRMOD +PWRMOD +PWRMOD +PWRMOD C C [42-8C] [53-3D] C
-TB11 -X22BR 01 04 -2KH32 -2KH33 -2KH34 -2KH35 -2KH36 -2KH37 01 04 01 04 01 04 01 04 01 04 01 04
43 +PWRMOD -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14
90 67 68 69 70 71 72
[38-8A] -X22BP

[52-1C]

[57-2A]
[35-6D] 02 03 02 03 02 03 02 03 02 03 02 03
[40-1C] -X29R 02 03
-X12P
-TB13 -TB13 -X29P -X12R
-SPARE -SPARE -SPARE -SPARE -X35P -X35P -X35P -X35P -X35P -X35P
TAPED TAPED TAPED TAPED -TB13 -TB13 84 85
82 83
+UNDER -X35R -X35R -X35R -X35R -X35R -X35R
D D D -X33R -X33P D D D D D
D D

[86-7E]
[84-6E]

[84-7E]

[87-4F]
[84-4F]

[86-2F]

[84-2F]

[85-2F]
-X33P -X33R
-X38P
A1

A1

-X29P -X29P -X29P -X29P -X29P -X29P


A1

[86-1F]

[85-1F]
[84-1F]
-X38R

[84-5E]

[84-7E]
[84-3F]
-2K4
1

-2K5 -2K6 -X29P -X29R -X29R -X29R -X29R -X29R -X29R


-2H1
[38-8D] [42-1C] -X29R
A2

A2
A2
2

[31-1D] GN
X31-1D -X10P -X22BP -X22BP -X22BP -X22BP -X22BP -X22BP

[57-2F]
-X33P
+PWRMOD -X10R -X22BR -X22BR -X22BR -X22BR -X22BR -X22BR
-X22BP
-X33R E E E E
E -2A1
ESX-3XL E E -X22BR E -TB12 -TB12 -TB12 -TB12 -TB12 -TB12 -TB12
KS1 SIDE 41 42 43 44 45 46 47
SERVO/AUX -X29P [51-8E]
CONTROLLER -X20P -X20P -X20P -X20P -X20P -X20P
BABY_C_PIN1 BABY_C_PIN2 BABY_C_PIN3 BABY_C_PIN4 BABY_C_PIN5 BABY_C_PIN6 BABY_C_PIN7 BABY_C_PIN8 -X29R -X20R -X20R -X20R -X20R -X20R -X20R

[45-7E]
-X20P
-X20R
-X22BP
+MACH -TB11 -TB11 -TB11
-X22BR 62 88 89
[45-1F]

-X20P
F F F F F F F F
-X20R
LOCATION CONT ON LOCATION CONT ON -TB11 -TB11 -TB11 -TB11 LOCATION CONT ON LOCATION CONT ON
-TB11 -TB11 -TB11 -TB11 +MAINC +MAINC SH. 53
+BATCAB SH. 40
-TB11 58 59 60 61 +MAINC SH. 45
[47-8F]
84 85 86 87 SH. 49

DESCRIPTION SHEET 57 DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET

SERVO / AUX CONTROLLER 39 SERVO / AUX CONTROLLER 44 SERVO / AUX CONTROLLER 48 TERMINAL BLOCK CONNECTIONS 52
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
C C
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

ESX-3XL/KS1 SIDE
-2A1
SERVO/AUX HS4A_PWM_MUT3 HS4A_PWM_MUT4 HS4A_PWM_MUT5 HS4A_PWM_MUT6
CONTROLLER HS4A_PWM_MUT1 HS4A_PWM_MUT2 HS4A_PWM_MUT7 HS4A_PWM_MUT8 A A A
A A A

SYMBOL DESCRIPTION

CIRCUIT CONNECTED

[31-1D] CIRCUIT NOT CONNECTED


X31-1D
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
B B B B B B
CONNECTOR
-TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14 -TB14
25 26 27 28 29 30 31 32
H# CIRCUIT GROUPING DESIGNATION

ATCH WIRE, CABLE, COMPONENT

SPLICE

BLADE, SPADE, RING OR SCREW


TERMINAL

B [44-8C] [46-1C] B
C C C C C C
+MACH +MACH +CRADLE +CRADLE +CRADLE +CRADLE ABBREV COLOR
-2KH13 -2KH14 -2KH15 -2KH16 -2KH17 -2KH18 RD RED
[39-8D] WIRE GROUP COLOR DESCRIPTIONS WH WHITE
-TB13 -TB13 -TB13 -TB13 OR ORANGE
-TB13 -TB13 -TB13 -TB13 90 91 92 93 GROUND CIRCUIT
86 87 88 89 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF YL YELLOW
+ATTCAB
-TB30 -TB30 -TB30 -TB30 -TB30 -TB30 -TB30 -TB30
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON PK PINK
1 2 3 4 5 6 7 8 VOLTAGE CONVERTER OUTPUT CIRCUIT
D D D -X42P -X42P D D D STARTING CIRCUIT
BK BLACK
-X6P +MACH -X6P -X6P -X6P GY GRAY
-X42R -X42R START AID CIRCUIT
-X6R -X6R -X6R -X6R SERVO / AUX CONTROL CIRCUIT PU PURPLE
DRIVE CONTROL CIRCUIT
BR BROWN
ENGINE CONTROL CIRCUIT
-X38P -X38P
[44-8E]

-X37P -X37P -X37P -X37P HEATER AND AIR CONDITIONER CIRCUIT GN GREEN
[31-1D] -X38R -X38R [30-1D]
X31-1D -X37R -X37R -X37R -X37R X30-1D TURN SIGNAL / WIPER WASHER CIRCUIT BU BLUE
CAT DATA LINK
CAN DATA LINK
-X10P -X10P -X5P -X5P -X5P -X5P
E -2A1
ESX-3XL E E -X5R -X5R -X5R -X5R E E -2A1 E RS-232 / RS-485 DATA LINK
KS1 SIDE -X10R -X10R SERVO/AUX
SERVO/AUX OTHER COLOR DESCRIPTIONS
CONTROLLER CONTROLLER
BABY_C_PIN9 BABY_C_PIN10 BABY_C_PIN11 BABY_C_PIN12 BABY_F_PIN9 BABY_F_PIN10 BABY_F_PIN11 BABY_F_PIN12 HIGHWAYS

-TB11 -TB11
A 65
-TB11
66
-TB11
67
-TB11
68 69 ESX-3XL/KS2 SIDE A
[46-1F]
THIS SCHEMATIC IS FOR THE 6020B HYDRAULIC MINING SHOVEL ELECTRICAL SYSTEM
-TB11 -TB11 VOLUME 3 of 7: MACHINE / POWER UNIT / SERVO /AUX CONTROLLER
F F F 63 64 F F F
[44-8F] MEDIA NUMBER: UENR5415
LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON
+MAINC SH. 42 +MAINC SH. 46
+MAINC SH. 50
SCHEMATIC PART NUMBER: 437-1020-01, CHANGE: 01, VERSION: -
DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET
Components are shown installed on a fully operable machine with the key and engine off.
SERVO / AUX CONTROLLER 40 SERVO / AUX CONTROLLER 45 SERVO / AUX CONTROLLER 49
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
+MAINC

[10-1B]

[87-6E]

[86-8E]

[44-7C]

[37-8D]
[9-5D]

[38-3B]

[38-3B]
-TB21 -TB21 -TB21 -TB21 -TB21 -TB21 -TB21

[10-8D]

[56-4A]

[56-6E]
14 15 16 17 18 19 20 -3A2 ESX-3XM/KS1 SIDE
[62-8C] [64-1C] DRIVE
CONTROLLER
A A A A A A A A
+PWRMOD +PWRMOD +PWRMOD +PWRMOD
-3B6 -3B7 -3B8 -3B9 -3B10 -3B11 -3B12
-X10R
J J
UENR5415 VOL 4 of 7

-X10P
-TB12
[60-1D]

1
52
-2F14 X60-1D
10A X38R

24

[9-3F]
(Dimensions: 56 inches x 35 inches)

X38P

2
-1K12
B [56-1B] B B [56-6D] B B B B B

21
X12R -TB24 -TB24 -TB24 -TB24 -TB24 -TB24 -TB24 -TB24
-TB12 -TB12 5 6 7 8 9 10 11 12
1 2 X12P X31P X32P X32P
[85-7E]
X31R X32R X32R

+GRSCAB -X11R -X4R


[66-8D] [68-1C]
-X11P -X4P -X23R X25P -X25P X25P X25P
+LADDER -X23P X25R -X25R X25R X25R
-TB40 +PWRMOD
5 +PWRMOD +PWRMOD
C C C -TB40 C C C C C

14

24
-2S16
14

24
[1E] [44-3D] 10 -TB40 -TB40 -TB24 -TB24
4 6 -3KH2 -3KH3 -3KH4 [69-2C]
-2K8 -2K5 26 25
-1KH2
LADDER VALVE
11

21
11

21

-TB13

1
-2S7.1

2
101 -2H3
-2H4 LUBE RESET

13
ACCESS ERROR SWITCH
INITIATOR ACTIVE LIGHT

A1

A1

A1
LADDER LIGHT LIGHT [64-1D]

1
2
[52-8C]
SWITCH

14
-3K7 -3K8 -3K1
-TB23 -TB23 -TB23 -TB23 -TB23 -TB23 -TB23

A2

A2

A2
[71-8C] -TB40 -X31P
I I
26 27 28 29 30 31 32
D D D -TB40
11
-TB40
7
3 D D D D -X31R D
-X4P

[43-1D]
-2V12 04
-X13R
01 01 04
-X4R -TB14 -TB14 -X13P
73 74 -X11P -X11P +LADDER

[68-8E]
-X25P X25P X25P

[69-1E]
-X11R -X11R
[31-5B]
02 03 02 03 -X13R -X45R
[60-1D] -X25R X25R X25R
CONNECTS TO CONNECTS TO X60-1D
X13P X45P -X12P -X12P
SHEET 05 OPTIONS SHEET 05 OPTIONS -X12R
-X12R
E -TB12 E E LOC A-1 LOC A-3 E E -3A2
ESX-3XM
KS1 SIDE
E E E
67 VOL 5 VOL 5 DRIVE
[38-4B] CONTROLLER
-X38P -2B33 -2B34 -TB21 -TB21 -TB21 -TB21 -TB21 -TB21
-X38P 23 24 25 26 27 28
INITIATOR LUBRICATION GREASE RESEVOIR EMPTY
-X38R UPPER CARRIAGE -X38R [8-8C] [68-1F]
A1
42 Page,

[86-7E]

[72-8A]
-2K8
+MAINC -X10P
A2

-X10R

F
[87-5E]

[87-5E]

F F F F F F F

[44-7E]

[37-7C]

[51-2A]
-TB11 LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON

[8-8D]
90 +MAINC SH. 54 +MACH SH. ---
+DRVCAB SH. 64
+DRVCAB SH. 68

DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET

TERMINAL BLOCK CONNECTIONS 53 LUBE CONTROL / LADDER VALVES 57 F 63 DRIVE CONTROLLER 67


1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
H H

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
+MACH

[12-2E]
+CABMOD +MAINC
[13-2F]

-TB22 -TB22 +PWRMOD

[13-6E]

[13-5E]

[13-6E]
[31-8B]
[50-3F]
4 5 [11-7E] -3A2 ESX-3XM/KS1 SIDE
-M-C54 -M-C55 -M-C56
SERVICE CONNECTOR LH ENGINE SPARE SWITCH CONNECTOR 1 SPARE SWITCH CONNECTOR 2 SPARE SWITCH CONNECTOR 3 DRIVE
-3B14 -3B15 CONTROLLER
A -F-C8
PCBL
A A PCBL
A A -3B13 -3B24 -3B25 -3B26 A A A
t> t>

1
-W13-2F
(124-F16 GN)

(200-F25 BK)

(893-F37 GN)

(892-F36 BR)

(F712-F40 GN)

(F711-F39 YL)

(163-M337 WH)

(600-M348 BR)

(201-M333 BK)
(M963-M339 BU)

(600-M338 BR)

(201-M329 BK)

(201-M330 BK)

(201-M331 BK)

(201-M328 BK)

(201-M334 BK)
-W31-8B
+MACH -X23P -3F10 -X20R -50C/+150C 0-10bar/4-20mA -50C/+150C
10A
-X80-1B -X20P

2
-X23R

1
BULKHEAD

1
CONNECTOR -3F4 -3F6 -3F7 -3F8 -3F9 -W13-5E
-3F5 [60-1D]
10A 6A 6A 10A 10A 10A X60-1D

14

24
[62-1C]
2

2
[81-6E]

[81-6E]

-3K1 -X22AR
[67-6D] -X22AP

21
11
-W60-6B
B PCBL
1 B B B B B B B
-W80-2B -M-S57

[7-7C]
2 -3V2 -3V3 -3V4 -3V5 -3V6 -3V7 -X25P -X24P -X25P -TB24 -TB24 -TB24 -TB24 -TB24 -TB24 -TB24 -TB24

[14-4D]
(M965-M349 GN)
(200-F68 BK)
(124-F2 GN)

-X25R -X24R -X25R 13 14 15 16 17 18 19 20


(M964-M344 BR)
(663-M340 GY)

-X23R

(165-M347 YL)

(665-M350 BR)
(664-M345 PU)
(201-M238 BK)
(164-M343 WH)

-F-C10
(600-M342 BR)

-X23P -X60-6B

G G
(F711-F38 YL)
(893-F37 GN)

[67-8C] [69-1C]
(892-F36 BR)

BN WH -TB21 -TB21
-TB25 -TB25 -TB25 -TB25 -TB25 -TB25 -TB25 -TB25 21 22
1

[12-4E]
-F-S2

[61-7A]
6 7 8 9 10 11 12 13 [63-8A] +MACH -X23P +MACH
2
C C C C C C C -X23R -3KH5 C
(F712-F41 GN) -TB23 -TB23 -TB23 -TB23
-F-S12

[65-8A]
1 1 10 11 12 13
(F712-F9 GN) -F-S3

-F-S10 -2R3 [65-1A]


2 2 1 -TB22 -TB22 -TB22 -TB22 -TB22 -TB22
(F711-F8 YL)

2
6 7 8 9 10 11 Ÿ [61-8C]
-X22AP
-TB22 -X22AR
(124-F21 GN)

12 [63-8D]
(200-F14 BK)

-X8P
[8-8B] [61-1D]
[87-2C]

[87-2C]

-X8R
[86-6B]

[86-5B]

[86-5B]

[86-7B]

-TB23 -TB23 -TB23 -TB23 -TB23


33 34 35 36 40 +MAINC -X20P
D D D -X60-1D D D D D D
-X20R
+CABMOD -X1P
-TB23 -TB23 -TB23
-X1R STW 37 38 39
-TB14 +CABMOD -X2R
ESX-3XM 05 06 25 03 04 01 66 07 26 45 64 08 27 46 65 89 -X2P -X23R
-3A2 KS1 SIDE +UB-1 +UE +D PWR-A- PWR-B- PWR-C- +UEXT-1 CAN1-HCAN1-L CAN2-H
CAN2-L CAN3-HCAN3-L CAN4-LCAN4-L
-F-C1 DRIVE PIN14 PIN14 PIN14
[60-1D] -X23P
CONTROLLER PWR-OPT- X60-1D
-M-C24 PWR-OPT- PWR-OPT-
+OPCAB -X1R
[14-1D]

[13-6E]
GND AGND C-PIN13 B-PIN13 A-PIN13 RXD TXD
(F712-M12 GN)

-X2P
(F711-M11 YL)

+MAINC 02 47 24 40 56 63 44 -X1P
(124-M360 GN)

(200-M321 BK)

E -X2R E E GND E E -3A2


ESX-3XM E E E

[67-5D]
KS1 SIDE
[1D] DRIVE

[50-1A]
[56-3A]

[82-3A]

[82-3A]

[52-6A]
[82-1A]
CONTROLLER

[82-2A]
-X60-1D
F F
-TB21
-TB21 29
-TB12 -TB13 -TB14 -TB12 -TB13 -TB14 -TB12 -TB13 -TB14 -TB21 -TB21 -TB21 -TB21 -TB21
48 102 75 49 103 76 50 104 77 4 5 6 7 8 9 [67-8E]
[90-1A]

[91-7A]

[91-7A]
[95-6A]

F F F F F F F F
LOCATION CONT ON DB-9 CONN LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON
-X60-3F +DRVCAB
+OPCAB SH. 55 SH. 61
+DRVCAB SH. 65
+DRVCAB SH. 69
DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET
OPERATOR SWITCHES / SERVICE 54 DRIVE CONTROLLER 60 DRIVE CONTROLLER 64 DRIVE CONTROLLER 68
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
+MACH

[60-5C]
+OPCAB +CABMOD -3B1
[32-1B] [64-7C] -TB23 -3A2 ESX-3XM/KS1 SIDE
-3B2 -3B3 -TB23 -TB23 -TB23 -TB23 DRIVE
-1M6 t> t> 14 15 16 17 57 CONTROLLER
A WASHER PUMP A A -50C/+150C A A A A A

M +PWRMOD +PWRMOD +PWRMOD +PWRMOD +PWRMOD +PWRMOD +PWRMOD +PWRMOD


[1A]
E -X20R -3B16 -3B17 -3B18 -3B19 -3B20 -3B21 -3B22 -3B23 E

[64-7C]
-X21P t> t> t> t> t> t> [60-1D]
-X20P X60-1D
-X21R

B B B -X22AR B B B B B
-X22AP

-TB24 -TB24 -TB24 -TB24


-X31P X31P -X32P X32P 21 22 23 24

-X23R X25P -X31R X31R -X32R X32R


M-C51 IS LOCATED ON THE CAB SCHEMATIC -X23P X25R
VOLUME 1 LOC G-6 [68-8C]
(L740-M155 BR)

-X25P X25P X25P X25P -X25P -X25P -X24P X24P


(U767-M154 BU)

C C C [64-1C] C C -X25R X25R X25R X25R X25R X25R -X24R X24R C C [67-5C] C
-TB23 -TB23 -TB23
5 6 7

[12-6C]
-TB21
10
[8-8A] [62-3C] +MACH -X23P
-X7P +PWRMOD
-TB23 -TB23 -X23R
+CABMOD -X7R 8 9
M-C51 -3KH6
(506-M45 PU)

-X1R -TB23 -TB23


-TB23 -TB23 -TB23 -TB23 -TB23 -TB23 -TB23
54 45
D D D D D 41 42 43 44 46 47 48
D D D
D D
(200-M303 BK)

-TB23 -TB23 -TB23


(130-M165 GN)

[62-6C]

[62-7C]
53 55 56

-X2P [66-1D]
-X2R [60-5D] [62-1D] [62-8D] -X25P +MAINC -X20P
+CABMOD [60-1D] [60-1D] -X25R -X20R
M-C51 X60-1D X60-1D
-X1R

E E E -3A2
ESX-3XM E E ESX-3XM E E E
[36-2C]

KS1 SIDE
[36-2B]

KS1 SIDE
DRIVE
CONTROLLER

[67-5E]

[50-2A]

[50-4A]
-X2P
-X2R

-3A2
DRIVE
CONTROLLER
F F F F F F
[9-2D]

F F
LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON
-TB11 +MAINC SH. 56 +DRVCAB SH. 62 +DRVCAB SH. 66 +DRVCAB SH. 71
[8-8D] DESCRIPTION SHEET
91 DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET

SEAT / WIPER CONTROLS 55 DRIVE CONTROLLER 61 DRIVE CONTROLLER 65 DRIVE CONTROLLER 69


1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
C C
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
+MAINC +MACH +MAINC
+LADDER
[36-4C]

[95-8E]

[83-5E]

[51-4B]

[51-4B]
[68-1E]

[57-7A]

[83-1F]

[83-3F]

[84-2F]

[10-6E]
-1S13 -3B4 -3B5
A LADDER DOWN SWITCH A A A A A

SYMBOL DESCRIPTION
+MACH -X20R CIRCUIT CONNECTED
-X20P -X20R
[43-7D]
14

-X20P CIRCUIT NOT CONNECTED

-1K12 ELECTRICAL CONNECTION TO


[53-1B] [6D] MACHINE STRUCTURE
X22AR
11

-X4P -X26P -X22AR INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT
B -X4R B B -X22AP -X26R -X22AP B B B
CONNECTOR

H# CIRCUIT GROUPING DESIGNATION


-X18R
+MACH
-X23R ATCH WIRE, CABLE, COMPONENT
-X18P -X25P -X23R
-X23P -X25R -X23P SPLICE

+BATTCAB -X27P WIRE GROUP COLOR DESCRIPTIONS BLADE, SPADE, RING OR SCREW
TERMINAL

B B
-X27R GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
C C C C C C
[61-6D]

[61-7D]

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


-TB1
[60-2B]

13 -TB21 -TB21 -TB21


VOLTAGE CONVERTER OUTPUT CIRCUIT ABBREV COLOR
STARTING CIRCUIT
11 12 13 RD RED
[61-5C] [63-1A] START AID CIRCUIT
-TB1 -TB1 -TB1 SERVO / AUX CONTROL CIRCUIT WH WHITE
18 19 20 DRIVE CONTROL CIRCUIT OR ORANGE
ENGINE CONTROL CIRCUIT
-TB23 -TB23 -TB23 -TB23 YL YELLOW
49 50 51 52 HEATER AND AIR CONDITIONER CIRCUIT
-TB23 -TB23 -TB23 -TB23 -TB23 -TB23 -TB23 -TB23 TURN SIGNAL / WIPER WASHER CIRCUIT PK PINK
18 19 20 21 22 23 24 25
D -2S4.1 GN WH -1S14 GN WH -1S13.1 GN WH D D D D D CAT DATA LINK BK BLACK
SERVICE LIGHT LADDER UP LADDER DOWN CAN DATA LINK
GY GRAY
A1

SWITCH SWITCH SWITCH -1K12 [65-8D] RS-232 / RS-485 DATA LINK


LADDER DOWN PU PURPLE
OTHER COLOR DESCRIPTIONS
[10-7B]

SWITCH RELAY [67-1C]


A2

[61-5D] [65-1D] BR BROWN


HIGHWAYS GN GREEN
[60-1D] [60-1D]
X60-1D BU BLUE
-TB13 X60-1D
[10-7B]

6
[10-7F] [10-7F]
E E E ESX-3XM
KS1 SIDE
E E ESX-3XM
KS1 SIDE
E

-TB1 -TB1 -TB1 -TB1


+MACH -X27R 14 15 16 17

-X27P
A A
[57-8A]

[39-5B]

[7-3F]
-X18P -3A2 -3A2
DRIVE DRIVE THIS SCHEMATIC IS FOR THE 6020B HYDRAULIC MINING SHOVEL ELECTRICAL SYSTEM
-X18R CONTROLLER CONTROLLER
VOLUME 4 of 7: CAB INTERFACE / DRIVE UNIT CONTROLLER
F F F F F F
LOCATION CONT ON
MEDIA NUMBER: UENR5415
LOCATION CONT ON LOCATION CONT ON
[38-5B]

+MAINC SH. 57 +DRVCAB SH. 63


+DRVCAB SH. 67
SCHEMATIC PART NUMBER: 437-1020-01, CHANGE: 01, VERSION: -
DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET
Components are shown installed on a fully operable machine with the key and engine off.
LADDER CONTROL 56 DRIVE CONTROLLER 62 DRIVE CONTROLLER 66
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
+MAINC

[95-1E]

[7-4E]
[72-2C]

[71-8C]

[71-8C]
[72-2B]

[51-7B]
A
[9-5D]
A A A A M-C51 IS LOCATED ON THE CAB SCHEMATIC A A A
VOLUME 1 LOC G-6

1
-2F15
-TB12 -TB12 -TB12 -1F19
55 56 10A
J J
57
15A
+CABMOD -X2R
UENR5415 VOL 5 of 7

2
1
-2F16 -X2P -X16R +CABMOD

(M990-M291 OR)
(M988-M281 BU)
(M986-M271 YL)

(M989-M286 GY)
(186-M270 WH)

(188-M280 WH)

(189-M285 WH)
(686-M272 OR)

(690-M292 GN)
6A

(688-M282 PU)

(689-M287 BU)
(190-M290 PK)
-X16P

2
(Dimensions: 56 inches x 35 inches)

-X20R
-X1R
-X20P B B B B B
B B B M-C51

14

24

(607-M157 PK)

(200-M302 BK)

(608-M158 GN)

(609-M35 YL)

(603-M77 PK)
-2K2 -X17P
[43-7D] M-C50
11

21

14

24

(202-M295 BK)
-2K3

(140-M1 RD)
-X22BR [43-8D]

11

21
-X22BP

-TB12
54 -X29R -X29R
C -X29P -X29P C C C C C C C

M-C50 IS LOCATED ON THE CAB SCHEMATIC


-X36R -X33R VOLUME 1 LOC D-6

[81-3A]

[81-3A]

[53-3D]
-X7R
-X7P -X36P -X33P

I D D D D D +CABMOD D D D I
DEU_MA DEU_MA DEU_MA DEU_MA DEU_MA DEU_MA DEU_MA M-C51 +CABMOD M-C51
+ + + + + + + -X1R -X1R
CL CL CL CL CL CL CL
- - - - - - -
-2H27 -2H5 -2H6 -2H7 -2H8 -2H9 -2H10
CAB MODULE HYDRAULIC HYDRAULIC ENGINE ENGINE WATER COOLING FAST FILL
COMPARTMENT COMPARTMENT COMPARTMENT +MAINCAB COMPARTMENT COMPARTMENT

+CABMOD +MAINCAB
E E E E E +MAINC -X2P +MAINC -X2P E E E
-X2R -X2R

[50-7C]

[50-5C]
[50-8D]

[38-6B]

[53-3B]

[38-5B]
42 Page,

-TB11 -TB11 -TB11


93 94 95
[8-4F] [72-1F]

[51-7D]

[51-7D]

[51-7A]
[52-7D]

[52-8D]

[52-7A]
F F F F F F F F
LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON

+PWRMOD SH. 72 +OPCAB SH. 82


+OPCAB SH. 86
+OPCAB SH. 91

DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET

MAINTENANCE LIGHTING 71 CAB LIGHTS / HVAC 81 OPERATOR SWITCHES 85 HVAC CONTROLLER 90


1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
H H

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

[53-6E]
+DRVCAB
[9-2B] [100-1B] [14-3A]

[12-8C]

[12-7C]
M-C51 IS LOCATED ON THE CAB SCHEMATIC
1

1
-1F16
A 15A -TB12 -TB12
-1F17 A A A A VOLUME 1 LOC G-6 A A A
60 61
10A
2

A1

(684-M262 OR)

(M984-M261 GN)

(184-M260 BU)
(633-M257 BU)

(M883-M255 YL)

(183-M253 GY)

(683-M256 PU)
(682-M217 BU)

(182-M215 PU)

(M982-M216 BU)

(687-M277 BU)

(187-M275 PU)

(M987-M276 BR)
-1K14 +MACH -X23P
14

14
24

24
-X20R -X10R

A2
-1K13 +HYDTANK
-1K14 -X23R
[1D] -X20P -X10P [8A]
11

21

11

21
-TB11
B 100
B B -X22AP B B B B B
-X22BR
-X22AR
-X22BP +MACH -X5R
-X38R
-X5P
-X38P
[100-6B]

[81-1A]

+MAINC
-X29R -X20P
G -X29P -X37R -X20R G
-X37P +CABMOD
-X2R
C -X36R C C -X2P C C C C C
[100-7B]
[52-7B]

[81-2A]

-X36P +ATTCAB-X6R
-X12R -X6P
-X12P -TB30 -TB30
-X15R -X19R 39 40 -X1R
-X15P -X19P M-C51

+BOOM -X14R
-X14P
D D D D D D D D
+CABMOD

(A609-M135 PU)
(A610-M136 OR)
DEU_MA DEU_MA DEU_MA DEU_MA DEU_MA M-C51 +CABMOD
M-C51 M-C51 +CABMOD
+ + + + + -X44R -X1R
CL CL CL CL CL -X1R -X1R

(201-M362 BK)
-X44P
- - - - -
A1

-2H21 -2H11 -2H12 -2H13 -2H25


-1K13 LH HYDRAULIC RH HYDRAULIC CENTER
LH REAR RH REAR
A2

WORK LIGHT WORK LIGHT TANK WORK TANK WORK HYDRAULIC TANK
LIGHT LIGHT WORK LIGHT HACBL HACBL
E +PWRMOD E E M-C51 IS LOCATED ON THE CAB SCHEMATIC E E +MAINC -X2P -X2P +MAINC -X2P +MAINC E E E
DEU_MA DEU_MA
-2H14 + -2H15 + VOLUME 1 LOC G-6 -X2R -X2R -X2R
RH BOOM CL LH BOOM CL
F WORK
LIGHT -
WORK
LIGHT - F

[50-6C]

[53-5E]
[50-6D]

[52-8D]
[36-5B]
[84-5D]

[53-5A]
-TB11 -TB11 -TB11 -TB11
96 97 98 99
[71-8F]

F F F F F F F F

[51-2D]

[51-2D]

[51-3D]
[37-3C]

[51-2A]

[51-2A]
[52-5D]

[52-5D]
LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON
+MAINC SH. 73
+OPCAB SH. 83
+OPCAB SH. 87 SH. 92
DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET
WORK LIGHTS 72 ENGINE WARNING LIGHTS / RADIO 82 OPERATOR SWITCHES 86 HVAC CONTROLLER 91
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

-DB10_1
[9-1B] [95-7E] [7-4D]
M-C51 IS LOCATED ON THE CAB SCHEMATIC
A A

1
A A A A A A
VOLUME 1 LOC G-6
-1F20

1
10A

2
-1F21 -1F22 -1F23 -1F24 -1F25
E E
(671-M197 PU)

(M971-M167 BR)

(171-M139 GN)

25A 25A 25A 25A 25A

(627-M232 YL)

(M977-M229 BU)

(177-M228 OR)

(M877-M230 WH)

(677-M231 GN)
(628-M237 PK)

(M978-M234 YL)

(178-M233 GN)

(M878-M235 BU)

(678-M236 YL)

2
+CABMOD -X16R

(M975-M221 BU)
(675-M222 BR)
-X16P
B

(175-M220 PK)
B B B B B B B

-X17P
M-C50
M-C51 IS LOCATED ON THE CAB SCHEMATIC

(162-M24 YL)
(161-M23 PK)
(124-M25 GN)
VOLUME 1 LOC G-6

(160-M22 PU)
(158-M20 BR)
(159-M21 BU)
(M971-M167 BR)

(171-M139 GN)

M-C51 IS LOCATED ON THE CAB SCHEMATIC


(671-M197 PU)

(M973-M206 BR)
(673-M207 GY)

VOLUME 1 LOC G-6


(173-M205 YL)

C C C C C C C C

(M999-M149 PK)

(199-M1A48 OR)
(699-M150 BR)
(M975-M221 BU)
(675-M222 BR)

(A612-M138 GN)
(A611-M137 PU)
(175-M220 PK)

(A608-M134 GY)
(M998-M140 OR)

(A603-M129 GY)

(A604-M130 BR)

(A607-M133 PK)
(198-M127 RD)
(698-M145 PU)
(M972-M201 PK)

(172-M200 GN)
(672-M202 OR)

(676-M227 PU)
(M974-M211 YL)

(176-M19 OR)

D D
(674-M212 BU)

D D D D D D
D D
(174-M18 PK)

+CABMOD
+CABMOD
M-C51 +CABMOD M-C51 +CABMOD M-C51 +CABMOD M-C51 M-C51
-X1R -X1R -X1R -X1R -X1R +CABMOD M-C51

(M997-M142 PU)
(697-M143 GN)
(201-M166 BK)

(197-M307 GN)
+CABMOD M-C51 -X1R
[83-2B]

(600-M356 BR)
+CABMOD M-C51 -X1R
-X1R M-C50 IS LOCATED ON THE CAB SCHEMATIC
+CABMOD +MAINC -X2P +MAINC -X2P VOLUME 1 LOC D-6
M-C51 +CABMOD M-C51 -X2R -X2R +MAINC -X2P
-X2P
E
+MAINC
E E E E +CABMOD
M-C51 E E E
-X2R +MAINC -X2P +MAINC -X2P +MAINC -X2P -X2R
7-1F

-X2R -X2R -X2R -X1R


+MAINC -X2P

[51-3D]

[51-4D]

[51-4D]

[53-2F]
[50-4C]

[53-4F]

[53-3A]
[51-4A]

[51-4A]
[50-4D]
[62-3A]

-X2R
[14-2C]

[14-2C]

+MAINC -X2P
-X2R
[14-3C]

F F F F F F F F

[51-5D]

[51-6D]
[50-1C]

[50-8C]
[51-5A]

[52-8D]
[50-1F]

[50-2C]

[38-6B]
[8-8D]
[50-3F]

[9-4D]
[62-2A]

[62-3A]

LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON

+OPCAB SH. 80 +OPCAB SH. 84 +OPCAB SH. 88 +OPCAB SH. 93

DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET

OPERATOR SWITCHES 73 OPERATOR SWITCHES 83 OPERATOR SWITCHES 87 HVAC UNIT 92


1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
C C
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

-2A2 -2A3 -2A4 -2A5


[31-7A]
[31-6B]
[31-6B]

A RIGHT HAND JOYSTICK LEFT HAND JOYSTICK RIGHT HAND FOOT PEDAL LEFT HAND FOOT PEDAL A A A A A M-C51 IS LOCATED ON THE CAB SCHEMATIC
[9-1B]

[8-3A]
[9-8B]

ADDR: 1 ADDR: 0 ADDR: 4 ADDR: 3 VOLUME 1 LOC G-6


M-C51 IS LOCATED ON THE CAB SCHEMATIC SYMBOL DESCRIPTION
VOLUME 1 LOC G-6 CIRCUIT CONNECTED

M-C50 IS LOCATED ON THE CAB SCHEMATIC CIRCUIT NOT CONNECTED


VOLUME 1 LOC D-6
(181-M250 GY)
(681-M252 OR)
(680-M247 GN)

(180-M245 GN)

(M981-M251 OR)
(M980-M246 PK)
(685-M267 BR)

(185-M265 YL)

(M985-M266 BU)

(679-M242 GY)

(N979-M196 GN)

179-M240 BU)

(M979-M241 WH)

ELECTRICAL CONNECTION TO

M-C51 IS LOCATED ON THE CAB SCHEMATIC


MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION

B B B B B VOLUME 1 LOC G-6 B


TO SURFACE OF COMPONENT

CONNECTOR

(A365-M164 OR)
H#

(A364-M163 YL)
CIRCUIT GROUPING DESIGNATION

(A114-M141)
PCBL PCBL PCBL PCBL
-W80-3B -W80-5B -W80-6B -W80-7B ATCH WIRE, CABLE, COMPONENT
WIRE GROUP COLOR DESCRIPTIONS
SPLICE
GROUND CIRCUIT
BLADE, SPADE, RING OR SCREW
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
TERMINAL
-2X3
B -X46R +CABMOD M-C51
-X1R
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
VOLTAGE CONVERTER OUTPUT CIRCUIT
B
C CONNECTS TO MINESTAR C C C C C STARTING CIRCUIT
-PX46P START AID CIRCUIT ABBREV COLOR
SHEET 06 OPTIONS SERVO / AUX CONTROL CIRCUIT
LOC B-2 VOL 5 RD RED
-2X4 DRIVE CONTROL CIRCUIT
ENGINE CONTROL CIRCUIT WH WHITE
HEATER AND AIR CONDITIONER CIRCUIT OR ORANGE
TURN SIGNAL / WIPER WASHER CIRCUIT YL YELLOW
+MAINC -X2P
CAT DATA LINK
-X2R CAN DATA LINK
PK PINK
-2X5
D D D +CABMOD D D D RS-232 / RS-485 DATA LINK BK BLACK
M-C51 M-C51 +CABMOD GY GRAY
OTHER COLOR DESCRIPTIONS
100-3C

-X1R -X1R PU PURPLE

9-8A
HIGHWAYS
BR BROWN
-2X6 GN GREEN
+MAINC +CABMOD BU BLUE
-X2P +MAINC
-X2R
-X80-2E
[9-7B]
[100-3D]

-W31-5A
E BK E E +MAINC -X2P E E E
[31-2F] -X80-3E -X80-4EA -2X7
BULKHEAD BULKHEAD -X2R
CONNECTOR CONNECTOR
[9-4C]
BU
PCBL PCBL +MACH
[52-2D]

[37-5C]

[52-3D]

[52-4D]

[52-4D]

[37-2C]

-2R4 -X18R
A [31-2F]
GN/YE
-W80-3E -W80-4E
Ÿ
-X18P
A
[31-8B]
BN THIS SCHEMATIC IS FOR THE 6020B HYDRAULIC MINING SHOVEL ELECTRICAL SYSTEM
[31-8C]
VOLUME 5 of 7: OPERATOR CONTROLS INTERFACE / A/C CONTROLLER CAB INTERFACE
F WH F F F F F
MEDIA NUMBER: UENR5415
[7-7D]
[52-6D]

[52-6D]

[62-8A]

[52-1D]

[52-1D]

[37-4C]

LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON


+OPCAB SH. 81 +OPCAB SH. 85
+OPCAB SH. 90
SCHEMATIC PART NUMBER: 437-1020-01, CHANGE: 01, VERSION: -
DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET
Components are shown installed on a fully operable machine with the key and engine off.
MACHINE CONTROLS 80 OPERATOR SWITCHES 84 OPERATOR CONTROLS 88
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

HCBL7L1 L2 L3
W03-2A
400V
N PE
EUROPEAN STANDARD 230 V WIRING +MAINC
A A A A A CBL BN BK GY BU GNYE A A A
400V CABINET

4F1
J J

N
3

5
63A
UENR5415 VOL 6 of 7

Q03-2B
4H1 GN
-E03-1B

N
2

6
CABINET_GND
+PWRMOD
(Dimensions: 56 inches x 35 inches)

B B B B B B B CONNECTS TO B
- X46R

2
SHEET 80
HCBL8 LOC C-2 VOL 5
4F10 1 2 3 4 5 6 W03-7C +CABMOD +OPCAB
3A TB50 TB50 TB50 TB50 TB50 TB50 208/240V +JW HEATER BOX X46P

1
-Q03-5B CBL

BU

1
4F2 4F3 4F4 4F5 4F6 4F7 4F8 4F9
16A 16A 16A 16A 16A 16A 16A 16A
Q03-2C Q03-2CA Q03-3C Q03-3CA Q03-3CB Q03-4C Q03-4CA Q03-4CB GNYE
C C C C C C C C

2
LOCATED ON THE CAB SCHEMATIC VOLUME 1 BN
LOCATED ON THE CAB SCHEMATIC VOLUME 1 -TB55

1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16 17 18 19 20 -TB55 -TB55 -TB55 -TB55 -TB55
TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 21 22 23 24 25 26 27 28 29 30 31 32
TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 CABINET_GND MINESTAR
MINESTAR MINESTAR
I I
ANTENNA
D D D D D D D CONTROLLER RADIO D

HCBL9 HCBL10
W03-7E W03-8E
208/240V 208/240V
CBL BN BU GN CBL BN BU

E E E E E HCBL1 HCBL2 HCBL3 E E E


HCBL4
W03-1E W03-2E W03-3E
W03-3EA
4E7 4E8
208/240V 208/240V 208/240V HCBL5 DV03-7E DV03-8E
208/240V W03-4F
CBL CBL CBL JACKET WATER JACKET WATER
CBL 208/240V HCBL6
CBL HTR 1 HTR 2
W03-4FA
42 Page,

BN BU GNYE BN BU GNYE BN BU GNYE BN BU GNYE 208/240V 1.5 KW 1.5 KW


BN BU GNYE CBL
BN BU GNYE

F F F F F 4E1 4E2 4E3 4E4 4E5 4E6 F F F


DV03-1F DV03-2F DV03-3F DV03-3FA DV03-4F DV03-4FA
OIL OIL OIL OIL OIL OIL LOCATION CONT ON LOCATION CONT ON
LOCATION CONT ON LOCATION CONT ON
HTR 1 HTR 2 HTR 3 HTR 4 HTR 5 HTR 6
+OPCAB SH. 94 +OPCAB SH. 99
2KW 2KW 2KW 2KW 2KW 2KW
HYDTA SH. 04 SH. 07

DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET

HVAC UNIT 93 HVAC CONTROLLER 97 HYD OIL TANK HEATERS (EURO) 03 MINESTAR 06
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
H H

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

HCBL7 L1 L2 L3
W04-2A
400V
N PE
UNITED STATES STANDARD 208 V WIRING +OPCAB +CABMOD +PWRMOD +COUNTERWEIGHT

A A A A A CBL BN BK GY BU GNYE A A DV07-7A A


+400V CABINET
DV07-1B
CAMERA 2
4F1 DISPLAY

1
63A

N
3

5
Q04-2B
4H1 DV07-6B
E04-1B GN

N
+PWRMOD CAMERA 1

6
CABINET_GND

B B B B B B B B
+12/+24

2
1
4F10 HCBL8
3A 1 2 3 4 5 6 W04-7C
Q04-5B TB50 TB50 TB50 TB50 TB50 TB50 208/240V 2
+JW HEATER BOX

1
CBL
-M-C8
G BU G

1
4F2 4F3 4F4 4F5 4F6 4F7 4F8 4F9
16A 16A 16A 16A 16A 16A 16A 16A CONNECTS TO
C C C C C - X19R
LOCATED ON THE CAB SCHEMATIC VOLUME 1 C Q04-2C Q04-2CA Q04-3C Q04-3CA Q04-3CB Q04-4C Q04-4CA Q04-4CB
C C
LOCATED ON THE CAB SCHEMATIC VOLUME 1 SHEET 72 LOC C-3 VOL 5
GNYE

2
X19P
BN
7 8 9 10 11 12 13 14 15 16 17 18 19 20
TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 1 2 3 4 5 6
TB55 TB55 TB55 TB55 TB55

21 22 23 24 25 26 27 28 29 30 31 32
TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 TB50 CABINET_GND
SPL-1 SPL-2
D D D D D D D D

HCBL9 HCBL10
W04-7E W04-8E
208/240V 208/240V
CBL BN BU GN CBL BN BU GN SPL-3 SPL-4

4E7 4E8
E E E E E HCBL1 HCBL2 HCBL3 HCBL4 DV04-7E DV04-8E E E E
W04-1E W04-2E W04-3E W04-3EA JACKET WATER JACKET WATER
208/240V 208/240V 208/240V 208/240V HTR 1 HTR 2
F CBL CBL CBL CBL HCBL5
W04-4F HCBL6
1.5 KW 1.5 KW F
208/240V W04-4FA
BN BU GNYE BN BU GNYE BN BU GNYE BN BU GNYE CBL 208/240V
CBL
BN BU GNYE BN BU GNYE DEU_MA DEU_MA CONNECTS TO
+ + - 2H11
CL CL RH REAR WORK LIGHT
4E1 4E2 4E3 4E4 4E5 4E6
F F F F F DV04-1F DV04-2F DV04-3F DV04-3FA DV04-4F DV04-4FA F F - - SHEET 72 LOC E-3 VOL 5 F
OIL OIL OIL OIL OIL OIL 2H32 2H31
LOCATION CONT ON LOCATION CONT ON HTR 1 HTR 2 HTR 3 HTR 4 HTR 5 HTR 6 LOCATION CONT ON LOCATION CONT ON
LIGHT LIGHT
+HVAC SH. 95 SH. 100
2 KW 2 KW 2 KW 2 KW 2 KW 2 KW +HYDTA SH. 05 SH. --
DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET
HVAC UNIT 94 HVAC OPTION 99 HYD OIL TANK HEATERS (US) 04 CAMERA 07
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

+MAINC

M-C51 IS LOCATED ON THE CAB SCHEMATIC [9-1D] -TB12 -TB12 -TB12


A A A A A +GRSBRL +RHWLK A
VOLUME 1 LOC G-6
62 63 64

CONNECTS TO CONNECTS TO
-TB11 -TB11 -TB11 -TB11 - X13R - X45R
[8-8D] SHEET 57
107 108 109 110 SHEET 57
E M-C50 IS LOCATED ON THE CAB SCHEMATIC LOC E-1 VOL 4 LOC E-2 VOL 4 E
VOLUME 1 LOC D-6 X13P X45P
- +

14

24
24V -1A14 -2K6
24V TO 12V [44-4D]

[72-2C]
[72-2B]
POWER CONVERTER

11

21
B B B 12V B B B
- +

14

24
-2K1
[72-3A] [43-6D]
11

21
(308-M364 YL)

(133-M168 OR)
(200-M298 BK)

(200-M297 BK)

(200-M296 BK)

(200-M300 BK)

(105-M41 RD)

(200-M301 BK)
(200-M299 BK)

(200-M53 BK)

+BATTCAB
1

-X3R -X3R
-TB14 -1F28
78 8A -X3P -X3P
[7-3F]
100-3C 2

C C C C C C
KEY
1

SWITCH -1F27
+MACH-X28R M-C50 M-C51 M-C50 +CABMOD + SIG _
4A -TB16 -TB16
-X17P -X1R -X17P 3 2H30
2

-X28P 4
DEU_MA 01 02 GREASE FULL
+ -2H24 -2B35 LIGHT
CL HORN GREASE FULL
[88-2E]

SENSOR
-TB16 -TB16 -TB16 -TB16 -
5 6
+CABMOD 1 2 -2H33
D D D D D D
D D
-X2R LH CAB WALKWAY
-X30P -X16P -X2P -X16P +MAINC WORKLIGHT HORN
-X2P
-X30R -X16R -X2R -X16R

-DB11_3
1

-X1R
-1F26 -1F13
25A 15A M-C51
(104-M156 YL)
(602-M48 WH)
(A115-M305 YL)
(A513-M66 PK)
2

(212-M75 BK)
(592-M63 BU)

E E E E E E
[8-2C]
[7-5E]

[92-2A]
-TB11 -TB11 -TB11 -TB11 -TB11 -TB11
[62-1A]

101 102 103 104 105 106


[90-6A]

M-C51 IS LOCATED ON THE CAB SCHEMATIC


VOLUME 1 LOC G-6

F F F F F F
LOCATION CONT ON LOCATION CONT ON LOCATION CONT ON

+OPCAB SH. 96 +OPCAB SH. --- SH. 06

DESCRIPTION SHEET DESCRIPTION SHEET DESCRIPTION SHEET

HVAC POWER DISTRIBUTION / KEY 95 24V TO 12V DC-DC 100 LUBE FAST FILL 05
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
C C
1 2 3 4 5 6 7 8

A A

SYMBOL DESCRIPTION

CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
B B CONNECTOR

H# CIRCUIT GROUPING DESIGNATION


WIRE GROUP COLOR DESCRIPTIONS
ATCH WIRE, CABLE, COMPONENT
GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF SPLICE

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON BLADE, SPADE, RING OR SCREW
TERMINAL

B B
VOLTAGE CONVERTER OUTPUT CIRCUIT
STARTING CIRCUIT
C C START AID CIRCUIT
SERVO / AUX CONTROL CIRCUIT ABBREV COLOR
DRIVE CONTROL CIRCUIT
RD RED
LOCATED ON THE CAB SCHEMATIC VOLUME 1 ENGINE CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT WH WHITE
TURN SIGNAL / WIPER WASHER CIRCUIT
OR ORANGE
CAT DATA LINK
CAN DATA LINK
YL YELLOW
RS-232 / RS-485 DATA LINK PK PINK
D D OTHER COLOR DESCRIPTIONS BK BLACK
GY GRAY
HIGHWAYS
PU PURPLE
BR BROWN
GN GREEN
BU BLUE

E E

A THIS SCHEMATIC IS FOR THE 6020B HYDRAULIC MINING SHOVEL ELECTRICAL SYSTEM A
VOLUME 6 of 7: HVAC INTERFACE/ KEY START INTERFACE / POWER CONVERTER / OPTIONS
MEDIA NUMBER: UENR5415
F F
SCHEMATIC PART NUMBER: 437-1020-01, CHANGE: 01, VERSION: -
LOCATION CONT ON
+OPCAB SH. 97 SCHEMATIC PART NUMBER: 481-3641, CHANGE: 00, VERSION: - (OPTIONS)
DESCRIPTION SHEET
Components are shown installed on a fully operable machine with the key and engine off.
CAB DOME LAMPS 96
1 2 3 4 5 6 7 8 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(225) ECM ENGINE (AIR COOLED) EG-C1 EG-C41 (240) LOW OIL LEVEL (ENGINE RUNNING)
289-1526 2645732 1552267 330-9321
BRAKE SOLENOID (5,7) 1 K738-EG51 GN-16-NW A700-EG99 OR-16-RADXL A BR-18 VS
2 998-EG100 BR-16-RADXL B WH-18 GROUND
3
N729-EG105 PK-16-RADXL C GN-18 ALARM
4
BRAKE SOLENOID (6,8) 5 J701-EG52 GN-16-NW EG-C40 (241) LOW OIL LEVEL (SAFE TO START)
6 994-EG05 GY-16-RADXL
7 995-EG13 BU-16-RADXL 1552267 330-9321
BRAKE SOLENOID (1,3,9,11) 8 K737-EG54 BR-16-NW 994-EG05 GY-16-RADXL 998-EG12 BR-16-RADXL A700-EG101 OR-16-RADXL A BR-18 VS
9
995-EG13 BU-16-RADXL 998-EG100 BR-16-RADXL 998-EG102 BR-16-RADXL B WH-18 GROUND
10
ENGINE ECM NETWORK (CAN B-) 11
998-EG102 BR-16-RADXL C989-EG106 PU-16-RADXL C GN-18 ALARM
ENGINE ECM NETWORK (CAN B+) 12
998-EG12 BR-16-RADXL A700-EG2 OR-16-RADXL (239) LOW OIL LEVEL (ENGINE OFF - FULL)
998-EG100 BR-16-RADXL A700-EG99 OR-16-RADXL EG-C26
EXH MANIFOLD TEMP LEFT FRONT 13 C440-EG96 YL-16-RADXL 330-9321
CAT BRAKE LEFT & RIGHT RETURN 14 K739-EG55 BU-16-NW 998-EG102 BR-16-RADXL A700-EG101 OR-16-RADXL 1552267
RIGHT INTAKE MAN PRESSURE #2 15 T746-EG03 PK-16-RADXL 998-EG103 BR-16-RADXL C440-EG96 YL-16-RADXL A700-EG2 OR-16-RADXL A BR-18 Vs
16
C441-EG94 BR-16-RADXL 998-EG12 BR-16-RADXL B WH-18 GROUND
ANALOG SENSOR RETURN 17 G829-EG63 GN-16-RADXL A700-EG2 OR-16-RADXL C967-EG15 BU-16-RADXL G458-EG14 GY-16-RADXL C GN-18 ALARM
INJECTOR 8 RETURN 18 T959-EG16 BR-16-NW A700-EG99 OR-16-RADXL E963-EG04 BK-16-RADXL
19
20 A700-EG101 OR-16-RADXL E964-EG06 WH-16-RADXL EG-C13 (235) INTAKE MANIFOLD PRESSURE SENSOR (LH)
A700-EG104 OR-16-RADXL E965-EG09 BU-16-RADXL 2818804 320-3061
INJECTOR 10 RETURN 21 T958-EG17 YL-16-NW
INJECTOR 4 RETURN 22 T961-EG18 GN-16-NW E966-EG08 YL-16-RADXL G828-EG77 WH-16-RADXL 1 + VOLTS
23
C440-EG96 YL-16-RADXL F703-EG95 GY-16-RADXL Y749-EG85 GN-16-RADXL 2 GROUND
24
C441-EG94 BR-16-RADXL F704-EG97 OR-16-RADXL R746-EG07 PK-16-RADXL 3 SIGNAL
ENGINE SPEED SENSOR #1 (-) (CRANK) 25 E963-EG04 BK-16-RADXL C967-EG15 BU-16-RADXL G828-EG40 WH-16-RADXL
26
E963-EG04 BK-16-RADXL G828-EG41 WH-16-RADXL EG-C14 (237) INTAKE MANIFOLD TEMPERATURE (LH)
27
28 E964-EG06 WH-16-RADXL G828-EG42 WH-16-RADXL 2304011 256-6453
FUEL PRESSURE AFTER FILTER 29 P792-EG92 BU-16-RADXL E965-EG09 BU-16-RADXL G828-EG77 WH-16-RADXL C967-EG15 BU-16-RADXL 1 SIGNAL
ENGINE OIL PRESSURE 30 994-EG05 GY-16-RADXL E966-EG08 YL-16-RADXL G828-EG98 WH-16-RADXL G829-EG71 GN-16-RADXL 2 GROUND
ANALOG SENSOR RETURN 31 G833-EG64 PK-16-RADXL F421-EG90 YL-16-RADXL G829-EG1 GN-16-RADXL
INJECTOR 6 RETURN 32 T960-EG19 BU-16-NW EG-C5 (228) ENGINE OIL PRESSURE SENSOR
33 F703-EG95 GY-16-RADXL G829-EG44 GN-16-RADXL
34 F704-EG97 OR-16-RADXL G829-EG45 GN-16-RADXL 2370227 274-6719
ENGINE SPEED SENSOR #1 (+) (CRANK) 35 E964-EG06 WH-16-RADXL G829-EG46 GN-16-RADXL Y748-EG69 WH-16-RADXL 1 + VOLTS
36 G828-EG40 WH-16-RADXL G829-EG48 GN-16-RADXL G833-EG64 PK-16-RADXL 2 GROUND
37
G828-EG41 WH-16-RADXL G829-EG71 GN-16-RADXL 994-EG05 GY-16-RADXL 3 SIGNAL
EXH MANIFOLD TEMP RIGHT REAR 38 F703-EG95 GY-16-RADXL G828-EG78 WH-16-RADXL G828-EG42 WH-16-RADXL G833-EG64 PK-16-RADXL
39
P891-EG10 BU-16-RADXL EG-C7 (227) COOLANT TEMPERATURE
40
R746-EG07 PK-16-RADXL 2304011 256-6453
LEFT INTAKE MANIFOLD PRESSURE 41 R746-EG07 PK-16-RADXL
INJECTOR 12 RETURN 42 T957-EG20 PU-16-NW G828-EG77 WH-16-RADXL R747-EG11 GY-16-RADXL 995-EG13 BU-16-RADXL 1 SIGNAL
43 G828-EG89 WH-16-RADXL T746-EG03 PK-16-RADXL Y749-EG87 GN-16-RADXL 2 GROUND
44 G828-EG66 WH-16-RADXL G828-EG98 WH-16-RADXL Y748-EG69 WH-16-RADXL
J700-EG53 BR-16-NW EG-C4 (229) ENGINE SPEED SENSOR (CAM)
BRAKE SOLENOID (2,4,10,12) 45
Y749-EG85 GN-16-RADXL
ENGINE SPEED SENSOR #2 (+) (CAM) 46 E966-EG08 YL-16-RADXL 2304011 279-9829
G829-EG63 GN-16-RADXL G829-EG1 GN-16-RADXL Y749-EG87 GN-16-RADXL
ENGINE SPEED SENSOR #2 (-) (CAM) 47 E965-EG09 BU-16-RADXL G829-EG72 GN-16-RADXL G829-EG71 GN-16-RADXL E965-EG09 BU-16-RADXL 1 BK-18
48
FUEL DIFF PRESSURE SWITCH 49 T725-EG36 WH-16-RADXL E966-EG08 YL-16-RADXL 2 WH-18
INJECTOR 2 RETURN 50 T962-EG21 WH-16-NW G829-EG44 GN-16-RADXL C989-EG106 PU-16-RADXL
EG-C8 (230) ENGINE SPEED SENSOR (CRANK)
51 G829-EG45 GN-16-RADXL G458-EG14 GY-16-RADXL
2304011 279-9828
52
G829-EG48 GN-16-RADXL N729-EG105 PK-16-RADXL
53
G829-EG46 GN-16-RADXL E963-EG04 BK-16-RADXL 1 BK-18
FUEL DIFF PRESSURE SWITCH RETURN 54 N707-EG39 PU-16-RADXL
EXH MANIFOLD TEMP LEFT REAR 55 F704-EG97 OR-16-RADXL E964-EG06 WH-16-RADXL 2 WH-18
RIGHT INTAKE MANIFOLD #2 TEMP 56 P891-EG10 BU-16-RADXL G833-EG64 PK-16-RADXL
57 J700-EG53 BR-16-NW EG-C2 (236) INTAKE MANIFOLD PRESSURE SENSOR (RH)
INJECTOR 10+12 HIGH SIDE 58 T858-EG22 GY-16-NW J701-EG52 GN-16-NW 2818804 320-3061
59
K737-EG54 BR-16-NW G828-EG41 WH-16-RADXL 1 + VOLTS
60
61
K738-EG51 GN-16-NW G829-EG44 GN-16-RADXL 2 GROUND
62 T746-EG03 PK-16-RADXL 3 SIGNAL
63 K739-EG55 BU-16-NW K739-EG56 BU-16-NW
64 K739-EG57 BU-16-NW EG-C3 (238) INTAKE MANIFOLD TEMPERATURE (RH)
65 2304011 256-6453
66
N707-EG39 PU-16-RADXL P891-EG10 BU-16-RADXL 1 SIGNAL
INJECTOR 6+8 HIGH SIDE 67 T859-EG23 WH-16-NW G829-EG45 GN-16-RADXL
INJECT0R 2+4 HIGH SIDE 68 T860-EG24 OR-16-NW P792-EG92 BU-16-RADXL 2 GROUND
69 P891-EG10 BU-16-RADXL
70 R746-EG07 PK-16-RADXL EG-C10 (226) BAROMETRIC PRESSURE
71 R747-EG11 GY-16-RADXL 2818803 320-3063
ENGINE +5V SUPPLY 72 G828-EG66 WH-16-RADXL T725-EG36 WH-16-RADXL G828-EG40 WH-16-RADXL 1 + VOLTS
73
74
T746-EG03 PK-16-RADXL G829-EG46 GN-16-RADXL 2 GROUND
75
T858-EG22 GY-16-NW R747-EG11 GY-16-RADXL 3 SIGNAL
76 T859-EG23 WH-16-NW
77 T860-EG24 OR-16-NW EG-C9 (231) EXHAUST TEMP (LH)
T862-EG26 BU-16-NW C989-EG106 PU-16-RADXL 2305008 343-6890 RD-18 1 SIGNAL
BAROMETRIC PRESSURE 78 R747-EG11 GY-16-RADXL G458-EG14 GY-16-RADXL LEFT FORE TEMP
79 T863-EG31 GN-16-NW G828-EG98 WH-16-RADXL 1 VS BK-18 2 GROUND
80
T864-EG25 YL-16-NW N729-EG105 PK-16-RADXL G829-EG1 GN-16-RADXL 2 GND
ENGINE +5V SUPPLY 81 Y748-EG69 WH-16-RADXL T957-EG20 PU-16-NW C440-EG96 YL-16-RADXL 3 SIGNAL 1 INLET FH-C4 (250) FUEL DIFFERENTIAL PRESSURE SW
82
T958-EG17 YL-16-NW 998-EG103 BR-16-RADXL F704-EG97 OR-16-RADXL 4 SIGNAL 2 OUTLET RD-18 1 SIGNAL 2304012 275-1253
ANALOG SENSOR RTN 83 Y749-EG70 GN-16-RADXL A700-EG104 OR-16-RADXL LEFT AFT TEMP
COOLANT TEMP 84 995-EG13 BU-16-RADXL T959-EG16 BR-16-NW BK-18 2 GROUND
T725-FH7 WH-18-GXL 1 BK-18
85 T960-EG19 BU-16-NW F421-EG90 YL-16-RADXL
G828-EG89 WH-16-RADXL EG-C23 (232) EXHAUST TEMP (RH) N707-FH5 PU-18-GXL 2 BK-18
86 T961-EG18 GN-16-NW
87
T962-EG21 WH-16-NW J700-EG53 BR-16-NW 2305008 343-6890 RD-18 1 SIGNAL
J701-EG52 GN-16-NW RIGHT FORE TEMP
88
X926-EG32 GY-16-NW G828-EG42 WH-16-RADXL 1 VS BK-18 2 GROUND
89
X927-EG33 YL-16-NW K737-EG54 BR-16-NW G829-EG48 GN-16-RADXL 2 GND
90
K738-EG51 GN-16-NW FH-C2 (234) FUEL TEMPERATURE SENSOR
EXH MANIFOLD TEMP RIGHT FRONT C441-EG94 BR-16-RADXL X928-EG28 GN-16-NW C441-EG94 BR-16-RADXL 3 SIGNAL 1 INLET 2304011 256-6453
91
X929-EG30 BU-16-NW K739-EG56 BU-16-NW F703-EG95 GY-16-RADXL 4 SIGNAL 2 OUTLET RD-18 1 SIGNAL
92
K739-EG57 BU-16-NW RIGHT AFT TEMP F421-FH1 YL-18-GXL 1 SIGNAL
93 X930-EG29 GY-16-NW BK-18 2 GROUND
UENR5415 VOL 7 of 7

N707-EG39 PU-16-RADXL Y749-FH2 GN-18-GXL 2 GROUND


94
X931-EG27 YL-16-NW
LEFT INTAKE MANIFOLD AIR TEMP 95 C967-EG15 BU-16-RADXL Y748-EG69 WH-16-RADXL P792-EG92 BU-16-RADXL
FUEL TEMP 96 F421-EG90 YL-16-RADXL T725-EG36 WH-16-RADXL
FH-C3 (233) FUEL PRESSURE AFTER FILTER
(Dimensions: 39 inches x 28 inches)

97
Y749-EG85 GN-16-RADXL T858-EG22 GY-16-NW
2818804 320-3060
98
Y749-EG70 GN-16-RADXL Y749-EG87 GN-16-RADXL T859-EG23 WH-16-NW
INJECTOR 11+ 9 HIGH SIDE 99 T864-EG25 YL-16-NW T860-EG24 OR-16-NW EG-C31 FH-C1 G828-FH3 WH-18-GXL 1 + VOLTS
100 Y749-EG88 GN-16-RADXL Y749-FH4 GN-18-GXL 2 GROUND
101 T862-EG26 BU-16-NW 2305010 2305011 F421-FH1 YL-18-GXL
T863-EG31 GN-16-NW P792-FH10 BU-18-GXL 3 SIGNAL
102 G828-EG89 WH-16-RADXL 1 1 G828-FH3 WH-18-GXL G828-FH3 WH-18-GXL
103 T864-EG25 YL-16-NW Y749-EG88 GN-16-RADXL 2 2 Y749-FH6 GN-18-GXL N707-FH5 PU-18-GXL
INJECTOR 1+3 HIGH SIDE 104 T862-EG26 BU-16-NW T957-EG20 PU-16-NW N707-EG39 PU-16-RADXL 3 3 N707-FH5 PU-18-GXL
INJECTOR 11 RETURN 105 X931-EG27 YL-16-NW T958-EG17 YL-16-NW P792-EG92 BU-16-RADXL 4 4 P792-FH10 BU-18-GXL P792-FH10 BU-18-GXL
INJECTOR 5 RETURN 106 X928-EG28 GN-16-NW T959-EG16 BR-16-NW
INJECTOR 9 RETURN 107 X930-EG29 GY-16-NW F421-EG90 YL-16-RADXL 5 5 F421-GH1 YL-18-GXL T725-FH7 WH-18-GXL
INJECTOR 7 RETURN 108 X929-EG30 BU-16-NW T960-EG19 BU-16-NW T725-EG36 WH-16-RADXL 6 6 T725-FH7 WH-18-GXL
109 T961-EG18 GN-16-NW Y749-FH6 GN-18-GXL Y749-FH2 GN-18-GXL
110 T962-EG21 WH-16-NW Y749-FH4 GN-18-GXL
111 X926-EG32 GY-16-NW
112
113
X927-EG33 YL-16-NW EG-C42 (249) INJECTORS 2-12 (EVEN)
X928-EG28 GN-16-NW 2305011
114 GF-C7
T863-EG31 GN-16-NW X929-EG30 BU-16-NW A700-EG104 OR-16-RADXL
INJECTOR 5+7 HIGH SIDE 115
X930-EG29 GY-16-NW
1 OEM OIL 7E6513
INJECTOR 1 RETURN 116 X926-EG32 GY-16-NW 998-EG103 BR-16-RADXL 2
LEVEL
X931-EG27 YL-16-NW T864-GF14 YL-16-NW 1 INJECTOR #2
117
C989-EG106 PU-16-RADXL 3
X931-GF06 YL-16-NW 2
INJECTOR 3 RETURN 118 X927-EG33 YL-16-NW Y749-EG88 GN-16-RADXL N729-EG105 PK-16-RADXL 4
119
120 G458-EG14 GY-16-RADXL 5 GF-C6
6
T862-GF10 BU-16-NW 7E6513
T862-GF11 BU-16-NW T864-GF15 YL-16-NW 1 INJECTOR #4
T862-GF07 BU-16-NW X930-GF05 GY-16-NW 2

EG-C21 GF-C1 T863-GF12 GN-16-NW GF-C5


1552252 3E8969 T863-GF13 GN-16-NW 7E6513
T957-EG20 PU-16-NW 1 1 X926-GF01 GY-16-NW T863-GF08 GN-16-NW T863-GF12 GN-16-NW 1 INJECTOR #6
T958-EG17 YL-16-NW 2 2 X927-GF02 YL-16-NW X929-GF04 BU-16-NW 2
T959-EG16 BR-16-NW 3 3 X928-GF03 GN-16-NW T864-GF14 YL-16-NW
30 Page,

T864-GF15 YL-16-NW GF-C4


T960-EG19 BU-16-NW 4 4 X929-GF04 BU-16-NW 7E6513
T961-EG18 GN-16-NW 5 5 X930-GF05 GY-16-NW
T962-EG21 WH-16-NW 6 6 X931-GF06 YL-16-NW T864-GF09 YL-16-NW T863-GF13 GN-16-NW 1 INJECTOR #8
T858-EG22 GY-16-NW 7 7 T862-GF07 BU-16-NW X928-GF03 GN-16-NW 2
T859-EG23 WH-16-NW 8 8 T863-GF08 GN-16-NW X926-GF01 GY-16-NW
X927-GF02 YL-16-NW GF-C3
T860-EG24 OR-16-NW 9 9 T864-GF09 YL-16-NW 7E6513
J700-EG53 BR-16-NW 10 10 X928-GF03 GN-16-NW
J701-EG52 GN-16-NW 11 11 X929-GF04 BU-16-NW T862-GF10 BU-16-NW 1 INJECTOR #10
K739-EG57 BU-16-NW 12 12 X930-GF05 GY-16-NW X927-GF02 YL-16-NW 2
X931-GF06 YL-16-NW
GF-C2
7E6513
EG-C32 LF-C1 T862-GF11 BU-16-NW 1 INJECTOR #12
1552252 3E8969 X926-GF01 GY-16-NW 2
X926-EG32 GY-16-NW 1 1 X926-LF01 GY-16-NW
X927-EG33 YL-16-NW 2 2 X927-LF02 YL-16-NW
(248) INJECTORS 1-11 (ODD) X928-EG28 GN-16-NW 3 3 X928-LF03 GN-16-NW SYMBOL DESCRIPTION
X929-EG30 BU-16-NW 4 4 X929-LF04 BU-16-NW
GF-C2 CIRCUIT CONNECTED

7E6513 X930-EG29 GY-16-NW 5 5 X930-LF05 GY-16-NW


X931-EG27 YL-16-NW
CIRCUIT NOT CONNECTED
6 6 X931-LF06 YL-16-NW
INJECTOR #1 1 T862-LF11 BU-16-NW T862-EG26 BU-16-NW 7 7 T862-LF07 BU-16-NW
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
2 X926-LF01 GY-16-NW T863-EG31 GN-16-NW 8 8 T863-LF08 GN-16-NW INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
T864-EG25 YL-16-NW 9 9 T864-LF09 YL-16-NW
GF-C3
7E6513 K737-EG54 BR-16-NW 10 10
CONNECTOR

K738-EG51 GN-16-NW 11 11 H# CIRCUIT GROUPING DESIGNATION CALLOUTS


INJECTOR #3 1 T862-LF10 BU-16-NW T862-LF10 BU-16-NW T862-LF07 BU-16-NW K739-EG56 BU-16-NW 12 12
2 X927-LF02 YL-16-NW T862-LF11 BU-16-NW ATCH WIRE, CABLE, COMPONENT
Callout Number Component
SPLICE (Machine Location from (52) VALVE GP - CONTROL Name

GF-C4
Component Locations Table)
T863-LF12 GN-16-NW T863-LF08 GN-16-NW BLADE, SPADE, RING OR SCREW
138-1234 Part Number

7E6513 T863-LF13 GN-16-NW TERMINAL

INJECTOR #5 1 T863-LF13 GN-16-NW


2 X928-LF03 GN-16-NW T864-LF14 YL-16-NW T864-LF09 YL-16-NW WIRE GROUP COLOR DESCRIPTIONS
T864-LF15 YL-16-NW ABBREV COLOR
GF-C5 RD RED ENGINE CONTROL CIRCUIT

7E6513 X926-LF01 GY-16-NW WH WHITE OTHER COLOR DESCRIPTIONS


INJECTOR #7 1 T863-LF12 GN-16-NW X927-LF02 YL-16-NW OR ORANGE HIGHWAYS
2 X929-LF04 BU-16-NW X928-LF03 GN-16-NW YL YELLOW
X929-LF04 BU-16-NW PK PINK
GF-C6 X930-LF05 GY-16-NW
7E6513 BK BLACK
X931-LF06 YL-16-NW ID PART NO. DESCRIPTION GY GRAY
INJECTOR #9 1 T864-LF15 YL-16-NW THIS SCHEMATIC IS FOR THE 6020B HYDRAULIC MINING SHOVEL ELECTRICAL SYSTEM
PU PURPLE
2 X930-LF05 GY-16-NW EG 419-6282-00 EXTERNAL ENGINE HARNESS BR BROWN VOLUME 7 of 7: ENGINE WIRING
GF-C7 FH 373-0424-00 SECONDARY FUEL HARNESS GN GREEN MEDIA NUMBER: UENR5415
7E6513 BU BLUE
T864-LF14 YL-16-NW LF 285-6647-02 INTERNAL ENGINE HARNESS SCHEMATIC PART NUMBER: 359-5174, CHANGE: 02, VERSION: -
INJECTOR #11 1
Components are shown installed on a fully operable machine with the key and engine off.
2 X931-LF06 YL-16-NW
GF 285-6647-02 INTERNAL ENGINE HARNESS
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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