Boiler Water and Steam Circuit

S/H OUTER CONN
RH RAD
O/
Drum
DRUM
ECO O/L MANIFOLD HDR UPPER

RH
CO
NN
PIP
E
RH
RA
RH D
D RA FR
O D ON
W FR T
N ON W
T AL
C W
O L
AL
M L
E
R
FROM HPT
RH RAD FRONT
WALL I/L HDR
FROM HPT
CIRC P/P
CIRC P/P
SUC HDR
TO IPT
ECO O/L PIPE

RH RAD SIDE WALL O/L
ROOF TUBE I/L HDR

RH RAD FRONT WALL
O/L HDR
SH DIV PANEL O/L HDR
SH DIV PANEL I/L HDR


SH PLATEN I/L HDR
UPPER WATER WALL HDR

S
H
DI
S
RH H SH
CO DI DI
NN SH SH
V S V
PIP DI RH DI H
V P V PA
E A CO PL N
RH PA N PA A
N N N EL
RA EL N TE
D EL PI EL N
FR PE T
ON RH U
T RA B
W D ES
AL FR
L O
NT
W
AL
L
RH RAD SIDE WALL I/L
RONT
HDR
RH RAD SIDE WALL I/L HDR

WATER WALL LOWER H
WATER WALL LOWER HEADER

PE RH FINISHING O/L HDR
RH PENDANT
SIDE WALL O/L HDR PLATEN I/L HDR
NEL O/L HDR
DR
SH PLATEN O/L HDR
FI
N
IS
H
FI
N
R IS
SH H
DI H
R FI S I
V H N H
PA N
P IS P G
N E H L
EL S
N A H
D T T
A E U
N N B
T T E
P U S
L B
A E
T S
E
N
DE WALL I/L HDR
W
AT
ER
W
AL
L
T
U
BE
AL
L
T
U
BE
S
LL LOWER HEADER

ECO RECIRCULA
TO HPT
DR
DANT
I/L HDR
FINISHING SH I/L HDR ECO O/L HDR

BP EX SIDE
FINISHING SH O/L HDR
FRONT HDR
LTSH PEND O/L HDR

ROOF TUBE O/L HDR
FI BP UPPER SIDE REAR HDR

N
IS EC
H O
LTS HA
I H
N NG
PE ER
G ND
S TU
IS EC
H O
LTS HA
I H
N NG
PE ER
G ND
S TU
H BE
T S
U
B
E
S
BP EX SIDE WALL
LOWER HDR
LTSH HORZ
BP BP
SIDE WAL LTSH I/L HD
TUB L
ES FRO
NT
ECO TUBES
ECO I/L HDR
BP LOWER HDR
O RECIRCULATION PIPE
CO O/L HDR
BP UPPER SIDE REAR HDR
BP ROOF TUBE
BP
SIDE
AR HDR TUB
EC ES
O
HA
NG
ER
TU
BE
HA
NG
ER
TU
BE
S
LTSH HORZ
BP
W
AL
Z L
RE
LTSH I/L HDR AR
ECO TUBES
ES
BP LOWER HDR
BP LOWER HDR
STEAM CONN PIPES
FROM DRUM
ROOF TUBE I/L HDR
DRUM
RISER TUBES CONN TO
DRUM
D
O WATER WALL UPPER HDR
W
ECO O/L N
MANIFOLD HDR C
O
M
E E
C R
O
O
/ W
L AT
P CIRC
P/P E
I R
P W
ECO HANGER
E TUBE
E
OUTLETCHDR AL
O L
H T
A U
D B
N O
G ES
W
E N
R C
T O
U M
B E
E R
S
ECO OUTLET HDR
E
C
O
H
O
R
IZ
O
N
T
A
L EC
T O
U RE
B CI
E RC
S UL
IZ
O
N
T
A
L EC
T O
ECO INLETUHDR RE
B CI
E RC
S UL
ATI
N
G
PI
PE M
WATER WALL LOWER HDR
M M
FEED WATER FROM HPH #1 OUTLET
FEED CONTROL STATION

BACK PASS
ROOF TUBES ROOF TUBES
I/L HDR ROOF TUBE O/L HDR
BA BAC
CK K
PAS PAS
S S
S CONN TO FR REA
ON R
T WA
WA LL
LL TUB
TU ES
BES
TER WALL UPPER HDR
BACK PASS LOWER HDR
W
AT
E
R BA
W CK
AL PAS
L S
T SID
U E
B BACK PASS EX SIDE WALL LOWER WA
ES HDR LL
TU
BA BES
CK
PAS
S
EX
SID
E
TU
BES
BACK PASS UPPER SIDE REAR

BACK PASS EX SIDE FRONT HDR HDR
ATER FROM HPH #1 OUTLET
SH PENDANT PLATEN I /L HDR
SH DIVISION PANEL O/L HDR
S
H
FR D
O I
M V
BF I
P S
DIS I
CH O
AR N
GE P
A
N
E I /L HDR
SH DIVISION PANEL
L
M M T
U
B
E
FIRST CLASS SH DESH
M M LTSH PENDANT O/L HDR
L
T
S
H
P
E
N
D
LTSH I/L PIPE LTSH HORIZONTAL TUBE A
LTSH LOWER HORIZONTAL
N
I/L HDR T
T
U
B
E
A
N
T
T
U
B
E
RH RADIANT WALL
RH PLATEN I/L
SH PENDANT PLATEN TUBE
SH PENDANT PLATEN O/L HDR
M M
SECOND CLASS SH DESH

M M SH FINISHING I /L HDR
FR
O
M S
BF H
P
DIS F
CH I
AR N
GE I
S
H
I
N S
G T
A
T R
SH FINISHINGUO/L HDR T
M
B
E U
P STOP VALVE
M
V
M
E
N
T
MM
S
T
M
A
R
T
M
U
P
V
E
N
T
T
U
P
V
E
N
T
HYDRO TEST
ISOLATING VALVE
RH
RH RADIANT WALL RADI
RH RADIANT WALL O/L HDR ANT
WAL
L I/L
HDR
HYDRO TEST
ISOLATING VALVE
RH PLATEN I/L HDR
RH
PLAT
EN
TUB
E
RH FINISHING TUBE
RH FINISHING O/L HDR
HP TURBINE
S
A
F
E
T
Y
V
A
TOP VALVE L
V
E
MAIN STEAM LINE
FROM BFP DISCHARGE

COL
D
REH
EAT
LIN
E
COL
D
SAFETY VALVE REH
EAT
LIN
E
EME
RGE
NCY
DES
H OF
REH
EATE
R
SAFETY VALVE
FROM BFP DISCHARGE S

T
A
R
T
M
U
P HYDRO TEST
M ISOLATING VALVE
V
E
N
T
S
T
A
R
T
M
U
P HYDRO TEST
ISOLATING VALVE
M
V
E
N
T
HOT REHEAT LINE
HOT REHEAT LINE

DRUM VENT
TO ATM
DRUM VENT
TO ATM
RH RAD
O/
Drum
DRUM
ECO O/L MANIFOLD HDR UPPER

FE
FE E
E D
D W
W A
FE A TE
E TE R
D R PI
W PI P D
P E
AT D D O
E E
O D R W
R
M
PI
W R AI N
PE N AI N C
D C N O
R O M
AI M E
N E R
R
FROM HPT
RH RAD FRONT
WALL I/L HDR
FROM HPT
RAD
RH I/L
HDR
DRAIN
CIRC P/P
CIRC P/P
SUC HDR
FRONT WATER WALL L

HDR DRAIN
FRONT WATER WALL L
HDR DRAIN
SH DIV PANEL
O/L PIPE VENT RH PE
PIP
RH OUTLET PIPE VENT
M
M
M
TO IPT
M
RH RAD SIDE WALL O/L ECO O/L PIPE

HDR
ROOF TUBE I/L HDR

RH RAD FRONT WALL
O/L HDR

SH PLATEN I/L HDR
ROOF I/L
HEADER DRAIN
M
DRUM CBD

RONT
HDR
WATER WALL LOWER H
WATER WALL LOWER

HDR DRAIN
WATER WALL LOWER
HDR DRAIN
F
R
O
M
D
R
U
M
FEED WATER PIPE DRAIN

TO PERIODIC BLOWDOWN
PIT
SH FINISHING
RH PEND PL I/L I/L HDR VENT
PIPE VENT
SH DIV PANEL
I/L PIPE VENT
M TO HPT
RH PENDANT PLA
M
PE RH FINISHING O/L HDR

SH PLATEN O/L HDR
R
FINISHING SH I/L HDR LTSH PEND O/L HDR
ROOF TUBE O/L HDR
DE WALL I/L HDR

DE WALL I/L HDR
LL LOWER HEADER
ECO RECIRCULA
REAR CWATER WALL LOWER

HDR BLOWDOWN
O
N
T
REAR CWATER WALL LOWER
HDR BLOWDOWN
O
N
T
I
N
U
O
U
S
B
L
O
W
D
O
W
N
F
L
A
S
H
V
E
S
M
S
E
L
ROOF I/L
HEADER DRAIN
ROOF I/L
HEADER DRAIN
PERIODIC BLOWDOWN
VESSEL
MAIN STEAM
LINE VENT
M
M
EC
O
VE
NT
TO
TO HPT AT
PENDANT PLATEN I/L HDR M
DR
ECO O/L HDR

BP EX SIDE
FRONT HDR
R
BP EX SIDE WALL
LOWER HDR
LTSH I/L HD
LTSH HEADER D
LTSH HEADER D
ECO I/L HDR
M
EC
O
M M I/
L
BP LOWER HEADER M H
M
DRAIN D
R
D
R
M
AI
N
O RECIRCULATION PIPE
LTSH
HEADER
DRAIN
WATER WALL BP LO
LOWER HDR ECO I/L HDR
DRAIN HEA
DRAIN DR
WATER WALL BP LO
LOWER HDR ECO I/L HDR
DRAIN HEA
DRAIN DR
C BLOWDOWN FLASH
VESSEL
CO O/L HDR
AR HDR
LTSH I/L HDR

M
TSH HEADER DRAIN

TSH HEADER DRAIN
BP LOWER HDR
BP LOWER HDR
BP LOWER HEADER
M
DRAIN
LTSH
EADER
DRAIN
BP LOWER
HEADER
DRAIN
BP LOWER
HEADER
DRAIN
DRAINABLE
S/H OUTER CONN
DRUM
ECO O/L MANIFOLD HDR
D
O
W
N
C
O
M
E
R
FROM HPT
RH RAD
WALL I/
FROM HPT
CIRC P/P
CIRC P/P
SUC HDR
TO IPT
ECO O/L
TER CONN
ROOF TUBE I/L HDR
RH RAD FRONT WALL
O/L HDR
SH DIV P
SH DIV PANEL I/

SH PLATEN I/L
SH
RH DI
CO V
NN SH
DI PA
PIP N RH
E V CO
PA EL
RH NN
RA N PIP
RH D EL
RA E
FR RH
D ON
FR RA
T D
O W
NT FR
AL ON
W L
AL T
L W
AL
L
RH RAD
M HPT
RH RAD FRONT
WALL I/L HDR

CIRC P/P
WATER W

ECO O/L PIPE RH FINISHING O/L
RH RAD SIDE WALL O/L HDR
H DIV PANEL I/L HDR

ANEL I/L HDR SH PLATEN O/L HDR
/L HDR
SH PLATEN I/L HDR
FI
N
R IS
SH H
DI H
SH R FI S I
S V
DI H N H N
H PA
V P IS P G
PL N
PA A E H L S
N EL N A
TE H
EL N D T T
T A E U
U N N B
B T E
ES P T S
L U
A B
T E
E S
N
W
AT
L I/L HDR ER
W
AL
L
AT
ER
W
AL
L
T
U
BE
S
WATER WALL LOWER HEADE
EADER
TO HPT
ISHING O/L HDR

RH PENDANT
PLATEN I/L HDR
FINISHING SH I/L HDR

BP EX SIDE
FRONT HDR
LTSH PEND O/L HDR

ROOF TUBE O/L HDR
FI BP UPPER SIDE R
N
IS EC
H O
LTS HA
I H
FI
N
IS EC
H O
FI LTS HA
N I H
N NG
IS PE ER
H G ND
S TU
I BE
N H
S
G
S T
H U
T B
U E
B S
E
S BP EX SIDE WALL
LOWER HDR
LTSH HO
BP BP
SIDE WAL
TUB L
ES FRO
NT
ECO TU
ECO I/L HDR
ECO I/L HDR
BP LOWER HDR
WER HEADER
ECO RECIRCULATION PIPE
ECO HANGER TUBE O/L HDR
X SIDE
NT HDR BP UPPER SIDE REAR HDR
BP ROOF TUBE
BP
SIDE
PPER SIDE REAR HDR TUB
EC ES
O
EC HA
O NG
HA ER
TUB
EC ES
O
EC HA
O NG
HA ER
NG TU
ER BE
TU S
BE
S
LTSH HORZ
BP
W
AL
LTSH HORZ L
RE
LTSH I/L HDR AR
ECO TUBES
ECO TUBES
BP LOWER HDR
WER HDR
HDR
BP
SIDE
TUB
ES
TUB
ES
DR
FRONT PASS
DESCRIPTION ELEVATION (m)
RH STEAM PIPE 81.700
ECON OUTLET PIPE 79.452
SH SECONDARY DESUPERHEATER 79.325
SH DIV PANEL INLET LINK PIPING 79.325
SH PRIMARY DESUPERHEATER 79.325
REHEATER CONNECTING PIPE 79.322
SH DIV PANEL OUTLET LINK PIPING 79.322
RH RAD SIDE WALL OUTLET HEADER 78.230
RH RAD FRONT WALL OUTLET HEADER 78.230
RH FINISHING OUTLET HEADER 77.680
RH PENDANT PLATEN INLET HEADER 77.623
SH PENDANT PLATEN OUTLET HEADER 77.530
SH PENDANT PLATEN INLET HEADER 77.530
ECON OUTLET MANIFOLD HEADER 77.453
REAR WATER WALL UPPER HEADER 77.410
SH DIV PANEL OUTLET HEADER 77.104
SH DIV PANEL INLET HEADER 77.104
DRUM 77.104
FRONT WATER WALL UPPER HEADER 77.104
SIDE WATER WALL UPPER HEADER 77.004
REAR WATER WALL HANGER EXIT HEADER 76.595
ROOF TUBE INLET HEADER 76.190
RH FINISHING BANK BOTTOM 62.687
SCREEN TUBES BOTTOM 61.979
GOOSE NECK TOP 61.979
RIFFLED TUBE TOP - REAR WALL 60.223
RH PLATEN BANK BOTTOM REAR 60.126
HANGER TUBES POINT OF INTERSECTION 59.994
RH PLATEN BANK BOTTOM FRONT 58.483
RIFFLED TUBE TOP - FRONT & SIDE WALL (BEHIND LTR) 57.598
SH PENDANT PLATEN TUBE BANK BOTTOM 57.292
SH DIV PANEL TUBE BANK BOTTOM 57.292
RH RAD SIDE WALL INLET HEADER 54.930
RH RAD FRONT WALL INLET HEADER 54.930
GOOSE NECK BOTTOM 51.969
BURNER PANEL TOP 41.291
WINDBOX TOP 40.152
BOILER CIRCULATION PUMP SUCTION HEADER 27.600
WINDBOX BOTTOM 24.898
BURNER PANEL BOTTOM 23.789
BOILER CIRCULATION PUMP CENTERLINE 22.260
RIFFLED TUBE BOTTOM - FRONT & REAR WALL 21.695
INFLEXION 20.134
RIFFLED TUBE BOTTOM - SIDE WALL 19.833
FURNACE LOWER SIDE HEADER (LHS / RHS) 7.520
FURNACE LOWER REAR HEADER 7.520
BACK PASS
DESCRIPTION ELEVATION (m)
MAIN STEAM PIPE 81.700
LTSH PENDANT OUTLET HEADER 78.233
ECON HANGING OUTLET HEADER 77.690
SH FINISHING OUTLET HEADER 77.623
SH FINISHING INLET HEADER 77.623
BACKPASS UPPER REAR SIDE HEADER 77.004
BACKPASS EXTENDED SIDE WALL UPPER HEADER 77.004
BACKPASS ROOF TUBE 76.190
ROOF TUBE OUTLET HEADER 76.190
SH FINISHING BANK BOTTOM FRONT 62.405
SH FINISHING BANK BOTTOM REAR 61.451
UPPER HORIZONTAL LTSH BANK TOP 60.848
BACKPASS EXTENDED SIDE WALL LOWER HEADER BOTTOM 60.709
UPPER HORIZONTAL LTSH BANK BOTTOM 57.540
LOWER HORIZONTAL LTSH BANK TOP 57.426
LOWER HORIZONTAL LTSH BANK BOTTOM 54.120
LTSH HORIZONTAL HEADER 52.550
ECON OUTLET HEADER 51.970
UPPER ECONOMIZER BANK TOP 51.170
UPPER ECONOMIZER BANK BOTTOM 48.722
MIDDLE ECONOMIZER BANK - 2 TOP 48.432
MIDDLE ECONOMIZER BANK - 2 BOTTOM 45.984
MIDDLE ECONOMIZER BANK - 1 TOP 45.694
MIDDLE ECONOMIZER BANK - 1 BOTTOM 43.246
LOWER ECONOMIZER BANK TOP 42.956
LOWER ECONOMIZER BANK BOTTOM 39.998
BACKPASS LOWER SIDE HEADER 39.182
BACKPASS LOWER REAR HEADER 39.182
BACKPASS LOWER FRONT HEADER 39.182
ECON INLET HEADER 37.493
C. OTHER DETAILS NO OF NO OF DESIGN PR DESIGN TEMP
SHELL / TUBE MATERIAL HEAD MATERIAL NO OF TEE-S TEE MATERIAL ELBOW MATERIAL
HEADS ELBOW-S (MPa) (oC)
ECO I/L HDR EHE WB36 1 WB36 20.47 371
ECO HORIZONTAL TUBES EFB, EFC, EFG SA-210A1 20.37 396
ECO O/L HDR NO 1 EHD SA-106C 2 SA-105 20.47 396
ECO HANGER TUBES CFD SA-210A1 20.37 396
ECO HANGER TUBE O/L HDR CMW SA-106C 2 SA-105 2 SA-234WPC 20.47 369
ECO O/L PIPE EAA SA-106C 20.47 369
ECO O/L MANIFOLD HDR EAA SA-106C 3 SA-234WPC 2 SA-234WPC 20.47 366
ECO RECIRCULATING PIPE EBB SA-210A1 8 SA-210A1 20.9 366
DRUM BAA SA-299 2 SA-299 19.95 366
DOWNCOMER (ABOVE P/P CENTER LINE) BCA SA-106C 20.25 366

BCW P/P INLET HDR BCA SA-106C 2 SA-516Cr70 20.25 366
DOWNCOMER (BCW P/P SUCTION PIPE) BCA SA-106C 20.25 366
DOWNCOMER (BELOW P/P CENTER LINE) BCA SA-106C 20.55 366
FURNACE LOWER FRONT HDR BEC SA-106C 19.95 394
FURNACE LOWER REAR HDR BEC SA-106C 19.95 394
FURNACE LOWER SIDE HEADER (LEFT) BEC SA-106C 2 SA-234WPC 19.95 394
FURNACE LOWER SIDE HEADER (RIGHT) BEC SA-106C 2 SA-234WPC 19.95 394
SA-210A1 19.95 394
WATER WALL TUBES - FRONT UPPER BGB
SA-210A1 19.95 394
SA-210A1 19.95 394
WATER WALL TUBES - FRONT LOWER BGF
SA-210A1 19.95 394
SA-210A1 19.95 394
WATER WALL TUBES - SIDE UPPER (LHS / RHS) BGJ
SA-210A1 19.95 394
SA-210A1 19.95 394
WATER WALL TUBES - SIDE LOWER (LHS / RHS) BGN
SA-210A1 19.95 394
WATER WALL TUBES - REAR UPPER BGT SA-210A1 19.95 394
WATER WALL TUBES - REAR LOWER BGX SA-210A1 19.95 394
WATER WALL HANGER TUBES BGT SA-210C 19.95 394
WATER WALL SCREEN TUBES BHD SA-210A1 19.95 394
SIDE PASSAGE AND BOTTOM WATER WALL BHA SA-210A1 19.95 394
BURNER PANEL NO-1 - FRONT BHE SA-210A1 19.95 394
BURNER PANEL NO-1 - REAR BHE SA-210A1 19.95 394
BURNER PANEL NO-2 - FRONT BHE SA-210A1 19.95 394
BURNER PANEL NO-2 - REAR BHE SA-210A1 19.95 394
LOWER WATER WALL CORNER TUBE BHQ SA-210A1 19.95 394
19.95 394
FURNACE REAR ARCH PANEL BHQ SA-210A1
19.95 394
UPPER WATER WALL CORNER TUBE - LHS BHQ SA-210A1 19.95 394
UPPER WATER WALL CORNER TUBE - RHS BHQ SA-210A1 19.95 394
FRONT WATER WALL UPPER HDR - FRONT BEB SA-106B 1 (FLAT) SA-105 19.95 366
FRONT WATER WALL UPPER HDR - MIDDLE BEB SA-106B 19.95 366
FRONT WATER WALL UPPER HDR - REAR BEB SA-106B 1 (FLAT) SA-105 19.95 366
REAR WATER WALL UPPER HDR BEB SA-106B 2 (FLAT) SA-105 19.95 366
REAR WATER WALL HANGER EXIT HDR BEB SA-106B 2 (FLAT) SA-105 19.95 366
SIDE WATER WALL UPPER HDR - LHS FRONT BEB SA-106B 1 (FLAT) SA-105 19.95 366
SIDE WATER WALL UPPER HDR - LHS MIDDLE BEB SA-106B 19.95 366
SIDE WATER WALL UPPER HDR - LHS REAR BEB SA-106B 1 (FLAT) SA-105 19.95 366
SIDE WATER WALL UPPER HDR - RHS FRONT BEB SA-106B 1 (FLAT) SA-105 19.95 366
SIDE WATER WALL UPPER HDR - RHS MIDDLE BEB SA-106B 19.95 366
SIDE WATER WALL UPPER HDR - RHS REAR BEB SA-106B 1 (FLAT) SA-105 19.95 366
RISER TUBES CONNECTED TO DRUM BBA SA-106B 19.95 366
STEAM CONNECTING PIPES FROM DRUM BBA SA-106B 19.95 366
ROOF TUBE I/L HDR CMD SA-106C 2 (FLAT) SA-105 19.95 366
ROOF TUBES CDB SA-213T12 19.95 394
ROOF TUBE O/L HDR CMD SA-106C 2 (FLAT) SA-105 19.95 394
BACKPASS ROOF TUBE CEC SA-210A1 19.95 394
BACKPASS FRONT WALL TUBE CEF SA-210A1 19.95 394
BACKPASS REAR WALL TUBE CEK SA-210A1 19.95 394
BACKPASS SIDE WALL TUBE - LHS CEM SA-210A1 19.95 394
BACKPASS SIDE WALL TUBE - RHS CEM SA-210A1 19.95 394
BACKPASS EXTENDED SIDE & LOWER WALL TUBE CDM SA-210A1 19.95 394
BACKPASS LOWER FRONT HDR CME SA-106C 1 SA-234WPC 19.95 371
BACKPASS LOWER REAR HDR CME SA-106C 19.95 371
BACKPASS LOWER SIDE HDR - LHS CME SA-106C 2 SA-234WPC 19.95 371
BACKPASS LOWER SIDE HDR - RHS CME SA-106C 2 SA-234WPC 19.95 371
BP EXTENDED SIDE WALL LOWER HDR INLET LINK PIPING CCA SA-106C 3 SA-234WPC 19.95 366
BACKPASS EXTENDED SIDE WALL LOWER HDR CMD SA-106C 2 (FLAT) SA-105 1 SA-234WPC 19.95 394
BACKPASS UPPER SIDE FRONT HDR - LHS CMD SA-106C 1 (FLAT) SA-105 19.95 366
BACKPASS UPPER SIDE FRONT HDR - RHS CMD SA-106C 1 (FLAT) SA-105 19.95 366
BACKPASS UPPER SIDE REAR HDR - LHS CMD SA-106C 19.95 366
BACKPASS UPPER SIDE REAR HDR - RHS CMD SA-106C 19.95 366
LTSH I/L PIPE (LHS & RHS) CFM SA-106C 8 SA-234WPC 19.95 366
LTSH LOWER HORIZONTAL I/L HDR CMU SA-106C 19.95 394

LTSH LOWER HORIZONTAL TUBE CFD SA-210A1 19.95 417
LTSH UPPER HORIZONTAL TUBE CFB SA-213T12 19.95 417
LTSH PENDANT TUBE CFE SA-213T12 19.95 432
LTSH PENDANT O/L HDR CMU SA-335P12 2 SA-387Cr12CL2 2 SA-234WP12CL1 19.95 398
PR S/H DESH INLET LINK PIPING - LHS CCA SA-335P12 2 SA-234WP12CL1 19.95 460
PR S/H DESH INLET LINK PIPING - RHS CCA SA-335P12 2 SA-234WP12CL1 19.95 460
PRIMARY S/H DESUPERHEATER - LHS CNA SA-335P12 19.95 409
PRIMARY S/H DESUPERHEATER - RHS CNA SA-335P12 19.95 409
S/H DIVISION PANEL INLET LINK PIPING - LHS CCA SA-106C 1 SA-234WPC 19.95 400
S/H DIVISION PANEL INLET LINK PIPING - RHS CCA SA-106C 1 SA-234WPC 19.95 400
S/H DIVISION PANEL I/L HDR - LHS CMP SA-106C 2 SA-516Cr70 1 SA-234WPC 19.95 400
S/H DIVISION PANEL I/L HDR - RHS CMP SA-106C 2 SA-516Cr70 1 SA-234WPC 19.95 400
S/H DIVISION PANEL INLET HDR LINK PIPING CGF SA-213T12 19.95 400
SA-213T22 19.95 458

SA-213T22 19.95 403
SA-213T22 19.95 505
S/H DIVISION PANEL TUBE CGD
SA-213T23 19.95 505
SA-213TP304H 19.95 547
SA-213TP347H 19.95 422
S/H DIVISION PANEL OUTLET HDR LINK PIPING CGF SA-213T12 18.74 464
S/H DIVISION PANEL O/L HDR - LHS CMP SA-335P12 2 SA-387Cr12CL2 1 SA-234WP12CL1 19.95 460
S/H DIVISION PANEL O/L HDR - RHS CMP SA-335P12 2 SA-387Cr12CL2 1 SA-234WP12CL1 19.95 460
S/H DIVISION PANEL OUTLET LINK PIPING - LHS CCA SA-335P12 2 SA-234WP12CL1 19.95 460
S/H DIVISION PANEL OUTLET LINK PIPING - RHS CCA SA-335P12 2 SA-234WP12CL1 19.95 460
S/H PENDANT PLATEN I/L HDR CMQ SA-335P12 2 SA-387Cr12CL2 2 SA-234WP12CL1 19.95 460
SA-213T22 19.95 544
SA-213T22 19.95 507
SA-213T91 19.95 544
SA-213T22 19.95 536
SA-213TP347H 19.95 578
S/H PENDANT PLATEN TUBE CGB
SA-213T91 19.95 560
SA-213TP347H 19.95 618
SA-213TP347H 19.95 615
SA-213T23 19.95 553
SA-213T91 19.95 544
S/H PENDANT PLATEN O/L HDR - LHS CMQ SA-335P22 2 SA-387Cr22CL2 1 SA-234WP22CL1 19.95 525
S/H PENDANT PLATEN O/L HDR - RHS CMQ SA-335P22 2 SA-387Cr22CL2 1 SA-234WP22CL1 19.95 525
SEC S/H DESH INLET LINK PIPING - LHS CCA SA-335P22 2 SA-234WP22CL1 19.95 525
SEC S/H DESH INLET LINK PIPING - RHS CCA SA-335P22 2 SA-234WP22CL1 19.95 525
SEC S/H DESUPERHEATER - LHS CNA SA-335P22 19.95 525
SEC S/H DESUPERHEATER - RHS CNA SA-335P22 19.95 525
SEC S/H DESH OUTLET LINK PIPING - LHS CCA SA-335P22 2 SA-234WP22CL1 19.95 525
SEC S/H DESH OUTLET LINK PIPING - RHS CCA SA-335P22 2 SA-234WP22CL1 19.95 525
S/H FINISHING I/L HDR CMT SA-335P22 2 SA-387Cr22CL2 2 SA-234WP22CL1 19.95 525
SA-213T23 19.95 570
SA-213T22 19.95 528
S/H FINISHING TUBE CHD
SA-213TP304H 19.95 542
SA-213T91 19.95 570
S/H FINISHING O/L HDR - LHS CMT SA-335P91 2 SA-336F91 1 SA-234WP91 19.95 557
S/H FINISHING O/L HDR - RHS CMT SA-335P91 2 SA-336F91 1 SA-234WP91 19.95 557
MAIN STEAM PIPING PKG SA-335P91 2 SA-234WP91 18.31 546
SA-210A1 19.95 366
FLUID COOLED SPACERS CJQ SA-213T12 19.95 437
SA-213T22 19.95 400
SA-213TP347H 19.95 530
FLUID COOLED SPACE TUBES CJP
SA-213TP347H 19.95 422
R/H DESUPERHEATER - LHS DKA SA-106B 4.5 338
R/H DESUPERHEATER - RHS DKA SA-106B 4.5 338
R/H RADIANT FRONT WALL I/L HDR - LHS DJE SA-106B 1 (FLAT) SA-105 1 SA-234WPB 4.5 338
R/H RADIANT FRONT WALL I/L HDR - RHS DJE SA-106B 1 (FLAT) SA-105 1 SA-234WPB 4.5 338
R/H RADIANT SIDE WALL I/L HDR - LHS DJE SA-106B 1 (FLAT) SA-105 1 SA-234WPB 4.5 338
R/H RADIANT SIDE WALL I/L HDR - RHS DJE SA-106B 1 (FLAT) SA-105 1 SA-234WPB 4.5 338
FRONT LTR TUBE DDG SA-213T12 4.5 383
SIDE LTR TUBE DDH SA-213T12 4.5 383
R/H RADIANT FRONT WALL O/L HDR - LHS DJF SA-106B 1 (FLAT) SA-105 1 SA-234WPB 1 SA-234WPB 4.5 383
R/H RADIANT FRONT WALL O/L HDR - RHS DJF SA-106B 1 (FLAT) SA-105 1 SA-234WPB 1 SA-234WPB 4.5 383
R/H RADIANT SIDE WALL O/L HDR - LHS DJF SA-106B 1 (FLAT) SA-105 1 SA-234WPB 4.5 383
R/H RADIANT SIDE WALL O/L HDR - RHS DJF SA-106B 1 (FLAT) SA-105 1 SA-234WPB 4.5 383
R/H CONNECTING PIPE - FRONT LHS DBA SA-106B 3 SA-234WPB 4.5 383
R/H CONNECTING PIPE - FRONT RHS DBA SA-106B 3 SA-234WPB 4.5 383
R/H CONNECTING PIPE - SIDE LHS DBA SA-106B 4 SA-234WPB 4.5 383
R/H CONNECTING PIPE - SIDE RHS DBA SA-106B 4 SA-234WPB 4.5 383
R/H PLATEN I/L HDR DJG SA-106B 2 SA-516Cr70 4 SA-234WPB 4.5 383
SA-213T22 4.5 539
SA-213T91 4.5 578
R/H PLATEN TUBE DDL SA-213TP304H 4.5 584
SA-213T22 4.5 518
SA-213T91 4.5 509
SA-213TP304H 4.5 551
R/H FINISHING CONNECT PIPES DFA SA-213T91 4.5 564
SA-213T22 4.5 549
SA-213T91 4.5 596
SA-213T91 4.5 596
R/H FINISHING TUBE DEA
SA-213TP304H 4.5 621
SA-213TP304H 4.5 621
R/H FINISHING O/L HDR - LHS DJH SA-335P22 2 (FLAT) SA-182F22CL1 1 SA-234WP22CI1 4.5 557
R/H FINISHING O/L HDR - RHS DJH SA-335P22 2 (FLAT) SA-182F22CL1 1 SA-234WP22CI1 4.5 557
REHEATED STEAM PIPE - LHS PKE SA-335P22 4.5 546
REHEATED STEAM PIPE - RHS PKE SA-335P22 4.5 546
WORKING PR WORKING TEMP HYDRO TEST PR NO OF INLET NO OF OUTLET NO OF NO OF NO OF DIMENSION MIN THICKNESS COIL PITCH
(MPa) (oC) (MPa) CONN CONN HDRS TUBES HANDHOLES (mm) (mm) (MM)
19.5 281 30.705 1 550 1 1 F559 x 60
19.5 362 30.6 1 4 550 F51 x 6.5 5.4 168
19.5 362 30.705 139 60 1 2 F324 x 49
19.5 362 30.705 136 60 1 2 F324 x 49
19.5 362 30.705 136 66 1 2 F324 x 49
19.5 362 30.705 139 60 1 2 F324 x 49
19.5 362 30.6 4 1 246 F60 x 12 6.31 306
19.5 362 30.705 246 2 1 2 F406 x 52
19.5 362 30.705 1 1 2 F356 x 32 27.5
19.5 362 30.705 2 1 1 F325 x 28 25
19.9 366 1 1 1 F114 x 14
UPPER: R-874.5, T-182
19 365 29.92 3 + 87 6 + 29
LOWER: R-889, T-153
19.3 362 1 1 6 F406 x 36
19.3 362 6 3 1 2 F660 x 80
19.3 362 1 3 3 F508 x 45
19.6 362 3 1 6 F356 x 32
19 362 29.93 6 309 1 2 F508 x 55
19 362 29.93 309 1 2 F508 x 55
19 362 29.93 238 1 2 F508 x 55
19 362 29.93 238 1 2 F508 x 55
19 362 29.93 F51 x 6.5 (PLAIN) 5.2 63.5
1 259
19 362 29.93 F51 x 5.6 (RIBBED) 5.2 63.5
19 362 29.93 F51 x 5.6 (RIBBED) 5.2 63.5
1 259
19 362 29.93 F51 x 6.5 (PLAIN) 5.2 63.5
19 362 29.93 F51 x 6.5 (PLAIN) 5.2 63.5
1 238
19 362 29.93 F51 x 5.6 (RIBBED) 5.2 63.5
19 362 29.93 F51 x 5.6 (RIBBED) 5.2 63.5
1 238
19 362 29.93 F51 x 6.5 (PLAIN) 5.2 63.5
19 362 29.93 259 F51 x 5.6 (RIBBED) 5.3 63.5
19 362 29.93 1 259 F51 x 6.5 (PLAIN) 5.2 63.5
19 362 29.93 43 1 43 F63.5 x 12.7 (RIBBED) 5.8 381
19 362 29.93 172 1 172 F63 x 8 6.5 254
19 362 70 F63 x 8 6.5
19 362 29.93 25 F51 x 5.6 (RIBBED) 5.3
19 362 29.93 25 F51 x 5.6 (RIBBED) 5.3
19 362 29.93 25 F51 x 5.6 (RIBBED) 5.3
19 362 29.93 25 F51 x 5.6 (RIBBED) 5.3
19 362 29.93 38 F51 x 6.5 (PLAIN) 5.3
19 362 29.93 F51 x 5.6 (RIBBED) 5.3
25
19 362 29.93 F63.5 x 7.112 (RIBBED) 6.5
19 362 29.93 1 25 F51 x 5.6 (RIBBED) 5.3
19 362 29.93 1 25 F51 x 5.6 (RIBBED) 5.3
19 362 29.93 101 8 1 1 F273 x 50
19 362 29.93 105 7 1 F273 x 50
19 362 29.93 101 8 1 1 F273 x 50
19 362 29.93 172 18 1 2 F273 x 45
19 362 29.93 43 4 1 2 F273 x 50
19 362 29.93 112 8 1 1 F273 x 45
19 362 29.93 100 7 1 F273 x 45
19 362 29.93 74 6 1 F273 x 45
19 362 29.93 112 8 1 1 F273 x 45
19 362 29.93 100 7 1 F273 x 45
19 362 29.93 74 6 1 F273 x 45
19 362 11 1 87 F159 x 18
19 362 1 1 29 F159 x 18
19 362 29.925 29 146 + 6 1 2 F273 x 38
F63 x 7 5.7
19 362 29.93 1 1 146
F57 x 6.5 5.13
19 362 29.925 146 + 2 121 + 121 1 2 F356 x 53
19 362 29.93 1 121 121 F57 x 7 5.8 153
19 362 29.93 1 1 121 F57 x 7 5.8 153
19 362 29.93 121 1 121 F57 x 7 5.8 153
19 362 29.93 1 1 110 F57 x 7 5.82 127
19 362 29.93 1 1 110 F57 x 7 5.82 127
19 362 29.93 1 2 29 x 2 F63 x 8 6.5 154
19 362 29.925 115 3 1 F406 x 50
19 362 29.925 115 2 1 F406 x 50
19 362 29.925 2 116 1 1 F406 x 50
19 362 29.925 2 116 1 1 F406 x 50
19 362 1 1 1 F406 x 36
19 362 29.925 1 58 1 2 F324 x 49
19 362 29.925 29 1 1 1 F406 x 60
19 362 29.925 29 1 1 1 F406 x 60
19 361 29.925 110 + 2 1 1 F406 x 55
19 361 29.925 110 + 2 1 1 F406 x 55
F457 x 55
19 361 2 1 2
F457 x 40
19 364 29.93 2 720 1 F457 x 60
19 417 29.93 1 720 720 F57 x 7 5.2 153
19 417 29.93 720 720 720 F57 x 7 5.2 153
19 432 29.93 720 1 720 F63 x 7 5.8 153
19.95 395 29.93 720 2 1 2 F508 x 68
19 448 1 1 1 F610 x 63
19 448 1 1 1 F610 x 63
19 395 1 1 1 1 F610 x 63
19 395 1 1 1 1 F610 x 63
19 389 1 1 1 F610 x 65
19 389 1 1 1 F610 x 65
19 389 29.925 1 240 1 1 F406 x 60
19 389 29.925 1 240 1 1 F406 x 60
F51 x 7 4.6
19 389 2 420 420
F63 x 9 5.7
19 458 29.93 F51 x 6.5 4.5
19 403 29.93 F63 x 9 5.4
19 505 29.93 F51 x 10 6.1
2 2 420 60.5
19 505 29.93 F51 x 6 4.05
19 547 29.93 F51 x 7.5 5.2
19 422 29.93 F63 x 9 5.3
17.85 452 420 2 420 F51 x 7.5 4.6
19 448 29.925 240 1 1 1 F508 x 70
19 448 29.925 240 1 1 1 F508 x 70
19 448 1 1 1 F559 x 60
19 448 1 1 1 F559 x 60
19 448 29.925 2 512 + 2 1 2 F508 x 70
19 544 29.93 F57 x 8 4.9
19 507 29.93 F51 x 10 6.2
19 544 29.93 F57 x 8 5.05
19 536 29.93 F51 x 12 7.9
19 578 29.93 F51 x 7.5 4.6
1 2 512 60.5
19 560 29.93 F51 x 7.5 4.9
19 618 29.93 F51 x 9 6.2
19 615 29.93 F57 x 10 6.7
19 553 29.93 F51 x 8 5.5
19 544 29.93 F42 x 8 3.72
19 512 29.925 256 + 3 1 1 2 F508 x 102
19 512 29.925 256 + 3 1 1 2 F508 x 102
19 512 1 1 1 F610 x 90
19 512 1 1 1 F610 x 90
19 512 1 1 1 1 F610 x 90
19 512 1 1 1 1 F610 x 90
19 512 1 1 1 F610 x 90
19 512 1 1 1 F610 x 90
19 512 29.925 2 576 1 2 F559 x 90
19 570 29.93 F57 x 9 7.05
19 528 29.93 F57 x 11 8.2
1 2 576
19 542 29.93 F57 x 9 5.7
19 570 29.93 F57 x 9 5.85
19 541 29.925 288 1 1 2 F508 x 67
19 541 29.925 288 1 1 2 F508 x 67
17.4 541 2 2 2 F457 x 42
19 366 29.93 F42 x 6 3.7
19 437 29.93 1 2 2 F51 x 6.5 4.7
19 400 29.93 F42 x 6 3.6
19 530 29.93 F51 x 7 4.4
2 1 2
19 422 29.93 F63 x 9 5.4
3.992 336 1 1 1 1 F864 x 25
3.992 336 1 1 1 1 F864 x 25
3.992 336 6.75 1 128 1 2 F508 x 26
3.992 336 6.75 1 128 1 2 F508 x 26
3.992 336 6.75 1 130 1 2 F508 x 26
3.992 336 6.75 1 130 1 2 F508 x 26
3.992 377 6.75 2 2 256 F60 x 4 2 63.5
3.992 377 6.75 2 2 260 F60 x 4 2 63.5
3.992 377 6.75 128 2 1 2 F406 x 26
3.992 377 6.75 128 2 1 2 F406 x 26
3.992 377 6.75 130 + 1 1 1 F406 x 26
3.992 377 6.75 130 + 1 1 1 F406 x 26
3.992 377 1 1 1 F610 x 20
3.992 377 1 1 1 F610 x 20
3.992 377 1 1 1 F610 x 20
3.992 377 1 1 1 F610 x 20
3.992 377 6.75 4 864 1 2 F559 x 30
3.992 539 6.75 F63 x 4 3.23
3.992 578 6.75 F63 x 4 2.36
3.992 584 6.75 1 864 864 F63 x 4 2.6
3.992 518 6.75 F63 x 7 2.7
3.992 509 6.75 F63 x 7 1.89
3.992 551 6.75 F63 x 4 2.3
3.992 564 6.75 864 864 864 F63 x 4 2.2
3.992 549 6.75 F63 x 4 3.55
3.992 596 6.75 F63 x 4 2.7
3.992 596 6.75 F63 x 7 2.7
864 2 864
3.992 621 6.75 F63 x 4 3.29
3.992 621 6.75 F63 x 7 3.29
3.992 541 6.75 432 1 1 2 F660 x 65
3.992 541 6.75 432 1 1 2 F660 x 65
3.802 541 6.75 1 1 1 F762 x 38
3.802 541 6.75 1 1 1 F762 x 38
MATERIAL OF CONSTRUCTION FOR BOILER PRESSURE PART
MATERIAL (TUBES) MOC
REHEATER
1 SA-210A1
2 SA-213T12
3 SA-213T22
4 SA-213T91
5 SA-213TP304H
6 SA-210C
7 SA-213TP347H
WATER WALL
1 SA-210A1
2 SA-210C
SUPERHEATER
1 SA-210C
2 SA-213T12
3 SA-213T22
4 SA-213T23
5 SA-213T91
6 SA-213TP347H
7 SA-210A1
8 SA-213TP304H
9 SA-213TP316
ECONOMISER
1 SA-210A1
2 SA-210C
MATERIAL (PIPES) MOC
WATER WALL PIPE
1 SA-106B
2 SA-106C
3 SA-299
SUPERHEATER PIPE
1 SA-106C
2 SA-335P12
3 SA-335P22
4 SA-335P91
REHEATER PIPE
1 SA-106B
2 SA-335 P22
ECONOMIZER PIPE
1 WB 36
2 SA-106C
MATERIAL OF CONSTRUCTION FOR BOILER DRUM
Sl No Description Nos MOC Material Com
C Mn P&S
1 Lower Shell 1 SA-299 ≤ 0.30 0.84 - 1.52 ≤ 0.035
2 Upper Shell 1 SA-299 ≤ 0.30 0.84 - 1.52 ≤ 0.035
3 Drum Right Head 1 SA-299 ≤ 0.30 0.84 - 1.52 ≤ 0.035
4 Drum Left Head 1 SA-299 ≤ 0.30 0.84 - 1.52 ≤ 0.035
5 Safety Valve Nozzle 6 SA-106C ≤ 0.35 0.29 - 1.06 ≤ 0.035
6 Downcomer Nozzle 6 SA-106C ≤ 0.35 0.29 - 1.06 ≤ 0.035
7 Eco Feed Water Nozzle 3 SA-105 ≤ 0.35 0.6 - 1.05 ≤ 0.035 / ≤ 0.04
8 Saturated Steam Nozzle 29 SA-210C ≤ 0.35 0.29 - 1.06 ≤ 0.035
9 Blowdown Nozzle 1 SA-210C ≤ 0.35 0.29 - 1.06 ≤ 0.035
10 Riser Tube Nozzle 116 SA-106C ≤ 0.35 0.29 - 1.06 ≤ 0.035
11 Manhole for Drum 2 SA-299 ≤ 0.30 0.84 - 1.52 ≤ 0.035
12 Water Level Nozzle 4 SA-210C ≤ 0.35 0.29 - 1.06 ≤ 0.035
13 Nozzle for Purge & Bleed 7 SA-210C ≤ 0.35 0.29 - 1.06 ≤ 0.035
OR BOILER DRUM
Material Composition
Si Cr Cu Mo Ni V
0.13 - 0.45
0.13 - 0.45
0.13 - 0.45
0.13 - 0.45
≤ 0.10 ≤ 0.40 ≤ 0.40 ≤ 0.15 ≤ 0.40 ≤ 0.08
≤ 0.10 ≤ 0.40 ≤ 0.40 ≤ 0.15 ≤ 0.40 ≤ 0.08
≤ 0.10 - 0.35 ≤ 0.30 ≤ 0.40 ≤ 0.12 ≤ 0.40 ≤ 0.08
≤ 0.10
≤ 0.10
≤ 0.10 ≤ 0.40 ≤ 0.40 ≤ 0.15 ≤ 0.40 ≤ 0.08
0.13 - 0.45
≤ 0.10
≤ 0.10
MATERIAL OF CONSTRUCTION F
Sl No Description MOC Status
For Thickness ≤ 50 mm: Rolled

condition, normalized or stress
SA-299GrA relieved. For thickness > 50 mm:
Normalized
IBR Requirement Normalized

Upper / Lower Shell, Left / Manganese Steels
1 Right Head, Manhole
SA-299GrB relieved. For thickness > 50 mm:
Normalized

Manganese Steels
Safety Valve / Downcomer / SA-106C Hot Finished
2 Riser Tube Nozzle IBR Requirement PC Hot Finished
SA-105
3 Eco Feed Water Nozzle
IBR Requirement
Saturated Steam / Hot Finished or Subcritical

SA-210C
4 Blowdown / Water Level / Anneal, full anneal or normalized
Purge & Bleed Nozzle
IBR Requirement Hot Finished
Sl No Description MOC Status
Hot-finished or Subcritical
SA-210A1 anneal, full anneal or normalized
IBR Requirement TB Hot Finished

Full annealed, isothermal
SA-213T12 annealed or normal tempered
condition

IBR Requirement T12 annealed or normal tempered
condition

SA-213T22 annealed or normalized and
tempered
1 Reheater System
1 Reheater System
IBR Requirement T22 annealed or normalized and
tempered
SA-213T91 Normalized and tempered
IBR Requirement T91 Normalized and tempered
SA-213TP304H Solution-treated
IBR Requirement TP304H Solution-treated
SA-106B Hot Finished
IBR Requirement PB Hot Finished
Full or isothermal anneal
SA-335P22 Normalize and temper
IBR Requirement P22 Full or isothermal anneal

Normalize and temper
SA-210C anneal, full anneal or normalized
IBR Requirement TC Hot Finished

SA-213T12 annealed or normal tempered
condition

IBR Requirement T12 annealed or normal tempered
condition

SA-213T22 annealed or normalized and
tempered

IBR Requirement T22 annealed or normalized and
tempered
IBR Requirement T23 Note: There is no specific provision for SA-213T23 in IBR, how
IBR Requirement T91 Normalized and tempered
2 Superheater System
2 Superheater System
Consist of heating the material to

a minimum temperature of
SA-213TP316 1040oC and quenching in water
or rapidly cooling by other
means
Consist of heating the material to

a minimum temperature of
IBR Requirement TP316 1040oC and quenching in water
or rapidly cooling by other
means
SA-106C Hot Finished

IBR Requirement PC Hot Finished
SA-335P12 Normalize and temper Subcritical
anneal

IBR Requirement P12 Normalize and temper Subcritical
anneal
SA-335P22 Normalize and temper
IBR Requirement P22 Normalize and temper
Normalize and temper Quench
SA-335P91 and temper
Normalize and temper Quench
IBR Requirement P91 and temper

SA-106B Hot Finished
IBR Requirement PB Hot Finished

SA-299GrA
3 Water Wall System relieved. For thickness > 50 mm:
Normalized

Manganese Steels
SA-299GrB relieved. For thickness > 50 mm:
Normalized

Manganese Steels

4 Economiser System
15NiCuMoNb5
MATERIAL OF CONSTRUCTION FOR BOILER DRUM
Material Composition (%)
C Mn P&S Si Cr Cu
1 inch (25 mm) and

1 inch (25 mm)
and under: ≤ 0.26 under: 0.90 - 1.40; ≤ 0.035 0.15 - 0.4
Over 1 inch: 0.90 - 1.50
≤ 0.23 0.90 - 1.4 ≤ 0.05 0.15 - 0.6
1 inch (25 mm) 1 inch (25 mm) and

and under: ≤ 0.28; under: 0.90 - 1.40; ≤ 0.035 0.15 - 0.4
Over 1 inch: ≥ 0.30 Over 1 inch: 0.90 - 1.50
≤ 0.23 0.90 - 1.4 ≤ 0.05 0.15 - 0.6
≤ 0.35 0.29 - 1.06 ≤ 0.035 ≥ 0.1 ≤ 0.4 ≤ 0.4

≤ 0.35 0.29 - 1.06 ≤ 0.035 ≥ 0.1
≤ 0.35 0.6 - 1.05 ≤ 0.035 / ≤ 0.04 0.1 - 0.35
≤ 0.05
≤ 0.35 0.29 - 1.06 ≤ 0.035 ≥ 0.1
≤ 0.35 0.29 - 1.06 ≤ 0.035 ≥ 0.1
MATERIAL OF CONSTRUCTION FOR BOILER PRESSURE PART

C Mn P&S Si Cr Cu
≤ 0.27 ≤ 0.93 ≤ 0.035 ≥ 0.10
≤ 0.27 ≤ 0.93 ≤ 0.035 ≥ 0.10
0.05 - 0.15 0.3 - 0.61 ≤ 0.025 ≤ 0.50 0.8 - 1.25
0.05 - 0.15 0.3 - 0.61 ≤ 0.025 ≤ 0.50 0.8 - 1.25
0.05 - 0.15 0.30 - 0.60 ≤ 0.025 ≤ 0.50 1.9 - 2.6

0.05 - 0.15 0.30 - 0.60 ≤ 0.025 ≤ 0.50 1.9 - 2.6
0.08 - 0.12 0.30 - 0.60 ≤ 0.02 / ≤ 0.01 0.20 - 0.50 8 - 9.5

0.08 - 0.12 0.30 - 0.60 ≤ 0.02 / ≤ 0.01 0.20 - 0.50 8 - 9.5
0.04 - 0.10 ≤2 ≤ 0.04 / ≤ 0.03 ≤ 0.75 18 - 20
0.04 - 0.10 ≤2 ≤ 0.04 / ≤ 0.03 ≤ 0.75 18 - 20
≤ 0.3 0.29 - 1.06 ≤ 0.035 ≥ 0.10 ≤ 0.4 ≤ 0.4
≤ 0.3 0.29 - 1.06 ≤ 0.035 ≥ 0.10
0.05 - 0.15 0.30 - 0.60 ≤ 0.025 ≤ 0.50 1.9 - 2.6
0.05 - 0.15 0.30 - 0.60 ≤ 0.025 ≤ 0.50 1.9 - 2.6
≤ 0.27 ≤ 0.93 ≤ 0.035 ≥ 0.10
≤ 0.27 ≤ 0.93 ≤ 0.035 ≥ 0.10
≤ 0.35 0.29 - 1.06 ≤ 0.035 ≥ 0.10
≤ 0.35 0.29 - 1.06 ≤ 0.035 ≥ 0.10
0.05 - 0.15 0.3 - 0.61 ≤ 0.025 ≤ 0.50 0.8 - 1.25
0.05 - 0.15 0.3 - 0.61 ≤ 0.025 ≤ 0.50 0.8 - 1.25
0.05 - 0.15 0.30 - 0.60 ≤ 0.025 ≤ 0.50 1.9 - 2.6
0.05 - 0.15 0.30 - 0.60 ≤ 0.025 ≤ 0.50 1.9 - 2.6
0.04 - 0.10 0.10 - 0.60 ≤ 0.03 / ≤ 0.01 ≤ 0.50 1.9 - 2.6

ific provision for SA-213T23 in IBR, however it complies with ASME Code.
0.08 - 0.12 0.30 - 0.60 ≤ 0.02 / ≤ 0.01 0.20 - 0.50 8 - 9.5
0.08 - 0.12 0.30 - 0.60 ≤ 0.02 / ≤ 0.01 0.20 - 0.50 8 - 9.5
0.04 - 0.10 ≤2 ≤ 0.04 / ≤ 0.03 ≤ 0.75 18 - 20
0.04 - 0.10 ≤2 ≤ 0.04 / ≤ 0.03 ≤ 0.75 18 - 20
0.04 - 0.10 ≤2 ≤ 0.04 / ≤ 0.03 ≤ 0.75 17 - 20
0.04 - 0.10 ≤2 ≤ 0.04 / ≤ 0.03 ≤ 0.75 17 - 20

≤ 0.08 ≤2 ≤ 0.04 / ≤ 0.03 ≤ 0.75 16 - 18
≤ 0.08 ≤2 ≤ 0.04 / ≤ 0.03 ≤ 0.75 16 - 18
≤ 0.35 0.29 - 1.06 ≤ 0.035 ≥ 0.10 ≤ 0.4 ≤ 0.4

≤ 0.35 0.29 - 1.06 ≤ 0.035 ≥ 0.10
0.05 - 0.15 0.30 - 0.61 ≤ 0.025 ≤ 0.5 0.80 - 1.25
0.05 - 0.15 0.30 - 0.61 ≤ 0.025 ≤ 0.5 0.80 - 1.25
0.05 - 0.15 0.30 - 0.60 ≤ 0.025 ≤ 0.50 1.9 - 2.6
0.05 - 0.15 0.30 - 0.60 ≤ 0.025 ≤ 0.50 1.9 - 2.6
0.08 - 0.12 0.30 - 0.60 ≤ 0.02 / ≤ 0.01 0.20 - 0.50 8 - 9.5
0.08 - 0.12 0.30 - 0.60 ≤ 0.02 / ≤ 0.01 0.20 - 0.50 8 - 9.5
≤ 0.27 ≤ 0.93 ≤ 0.035 ≥ 0.10
≤ 0.27 ≤ 0.93 ≤ 0.035 ≥ 0.10

≤ 0.3 0.29 - 1.06 ≤ 0.035 ≥ 0.10 ≤ 0.4 ≤ 0.4
≤ 0.3 0.29 - 1.06 ≤ 0.035 ≥ 0.10
≤ 0.35 0.29 - 1.06 ≤ 0.035 ≥ 0.10 ≤ 0.4 ≤ 0.4
≤ 0.35 0.29 - 1.06 ≤ 0.035 ≥ 0.10
1 inch (25 mm) and

1 inch (25 mm)
and under: ≤ 0.26 under: 0.90 - 1.40; ≤ 0.035 0.15 - 0.4
Over 1 inch: 0.90 - 1.50
≤ 0.23 0.90 - 1.4 ≤ 0.05 0.15 - 0.6

1 inch (25 mm) 1 inch (25 mm) and
and under: ≤ 0.28; under: 0.90 - 1.40; ≤ 0.035 0.15 - 0.4
Over 1 inch: ≥ 0.30 Over 1 inch: 0.90 - 1.50
≤ 0.23 0.90 - 1.4 ≤ 0.05 0.15 - 0.6
≤ 0.27 ≤ 0.93 ≤ 0.035 ≥ 0.10
≤ 0.27 ≤ 0.93 ≤ 0.035 ≥ 0.10

≤ 0.35 0.29 - 1.06 ≤ 0.035 ≥ 0.10 ≤ 0.4 ≤ 0.4
≤ 0.35 0.29 - 1.06 ≤ 0.035 ≥ 0.10
0.1 - 0.17 0.8 - 1.2 ≤ 0.03 / ≤ 0.025 0.25 - 0.5 ≤ 0.3 0.5 - 0.8
Mo Ni V
0.15 ≤ 0.4 ≤ 0.08
RT
Mo Cb Nb N Ni Al V B
0.44 - 0.65
0.44 - 0.65
0.87 - 1.13
0.87 - 1.13
0.85 - 1.05 0.06 - 0.10 0.03 - 0.07 ≤ 0.4 ≤ 0.04 0.18 - 0.25
0.85 - 1.05 0.06 - 0.10 0.03 - 0.07 ≤ 0.4 ≤ 0.04 0.18 - 0.25
8 to 11
8 to 11
0.15 ≤ 0.4 ≤ 0.08
0.87 - 1.13
0.87 - 1.13
0.44 - 0.65
0.44 - 0.65
0.87 - 1.13
0.87 - 1.13
0.05 - 0.3 0.02 - 0.08 ≤ 0.03 ≤ 0.03 0.20 - 0.30 0.0005 - 0.006
0.85 - 1.05 0.06 - 0.10 0.03 - 0.07 ≤ 0.4 ≤ 0.04 0.18 - 0.25
0.85 - 1.05 0.06 - 0.10 0.03 - 0.07 ≤ 0.4 ≤ 0.04 0.18 - 0.25
8 to 11
8 to 11
Cb + Ta: ≥ 8 x
9 to 13
C% ~ 1.00
Cb + Ta: ≥ 8 x
9 to 13
C% ~ 1.00
2 to 3 11 to 14
2 to 3 11 to 14
0.15 ≤ 0.4 ≤ 0.08
0.44 - 0.65
0.44 - 0.65
0.87 - 1.13
0.87 - 1.13
0.85 - 1.05 0.06 - 0.10 0.03 - 0.07 ≤ 0.4 ≤ 0.04 0.18 - 0.25
0.85 - 1.05 0.06 - 0.10 0.03 - 0.07 ≤ 0.4 ≤ 0.04 0.18 - 0.25
0.15 ≤ 0.4 ≤ 0.08
0.15 ≤ 0.4 ≤ 0.08

0.15 ≤ 0.4 ≤ 0.08
0.25 - 0.50 0.015 - 0.045 ≤ 0.02 1 - 1.3 ≤ 0.05 ≤ 0.02

W
1.45 - 1.75
F
SR.NO DESCRIPTION DIMENSION
1 ECONOMIZER WELDING JUNCTION φ51 x 6.5

φ356 x 32
2 ECONOMIZER OUTLET GUIDING PIPING
φ324 x 30
3 ECONOMIZER RECIRCULATING PIPING φ114 x 14
1 DOWNCOMER φ406 x 46
1 WATER WALL LOWER HDR WELDING JUNCTION φ508 x 55

2 WATER WALL UPPER HDR WELDING JUNCTION φ273 x 50
φ51 x 6.5
φ51 x 5.6
3 WATER WALL WELDING JUNCTION φ63.5 x 8
φ63.5 x 7.1
φ63.5 x 12.7
1 DISTRIBUTORS φ159 x 18
φ63 x 7
1 ROOF TUBE φ57 x 6.5
φ57 x 7
φ57 x 7
1 WALL WELDING JUNCTION
φ63 x 8
2 WALL UPPER HDR WELDING JUNCTION φ406 x 55
3 WALL LOWER HDR WELDING JUNCTION φ406 x 50
φ457 x 55
1 CONNECTION AT THE INLET OF LOW TEMP SH
1 CONNECTION AT THE INLET OF LOW TEMP SH
φ457 x 40
φ57 x 8
2 WELDING JUNCTION OF THE LOW TEMP SH φ57 x 7
φ63 x 9
3 LOW TEMP SH HANGING PIPE φ60 x 12
φ610 x 63
4 LOW TEMP SH - DIVISION PANEL CONN PIPE φ610 x 65
φ610 x 65
φ51 x 7
φ51 x 7
1 DIVISION PANEL TUBE φ63 x 9
φ51 x 7.5
φ51 x 7.5
2 SECTION DIVIDED PLATEN SH - REAR PLATE CONN PIPE φ559 x 60
φ51 x 9
1 INLET HDR WELDING JUNCTION OF THE REAR PLATE SH
φ57 x 8
φ57 x 9
φ42 x 8
2 OUTLET HDR WELDING JUNCTION OF THE REAR PLATE SH
φ51 x 8
φ60 x 9
3 REAR PLATE SH - FINAL SH CONNECTION PIPE φ610 x 90
φ57 x 11
1 FINAL SUPERHEATER
φ57 x 9
2 MAIN STEAM PIPE φ457 x 42
1 RADIANT REHEATER φ60 x 4

2 INLET HDR WELDING JUNCTION OF THE RADIANT RH φ508 x 26
3 OUTLET HDR WELDING JUNCTION OF THE RADIANT RH φ406 x 26
4 RADIANT RH - REAR PLATE RH CONNECTION PIPE φ610 x 20
1 INLET WELDING JUNCTION OF THE REAR PLATE RH φ63 x 4

WELDING JUNCTION AT THE OUTLET CROSSING φ63 x 4
2 CONNECTION OF THE REAR PLATE RH φ63 x 4
WELDING JUNCTION AT THE CROSSING CONNECTION OF φ63 x 4
3
THE FINAL STAGE RH
WELDING JUNCTION AT THE CROSSING CONNECTION OF
3 THE FINAL STAGE RH φ63 x 4
WELDING JUNCTION AT THE OUTLET OF THE FINAL STAGE
4 φ63 x 4.5
RH
5 REHEATING STEAM PIPE φ762 x 38
φ63 x 9
φ63 x 9
1 FLUID COOLING PIPE
φ51 x 7
φ63 x 9
φ51 x 6.5
1 FLUID COOLING SPACER φ42 x 6
φ42 x 6
1 ECONOMIZER HDR MAN HOLE φ159 x 25

2 FINAL STAGE SUPERHEATER OUTLET HANDHOLE COVER φ159 x 25
3 RADIANT RH HDR HAND HOLE COVER φ133 x 13
4 REAR PLATE RH INLET HDR HAND HOLE COVER φ133 x 13
5 DIVISION PANEL INLET HDR HAND HOLE COVER φ159 x 25
6 DIVISION PANEL OUTLET HDR HAND HOLE COVER φ159 x 25
7 REAR PLATE SUPERHEATER HDR HAND HOLE COVER φ159 x 25
8 FINAL STAGE SUPERHEATER INLET HDR HAND HOLE COVER φ159 x 25

9 WATER WALL HDR HAND HOLE COVER φ159 x 25
10 ROOF TUBE HDR HAND HOLE COVER φ159 x 25
11 WALL HDR HAND HOLE COVER φ159 x 25
12 LOW TEMP SH OUTLET HDR HAND HOLE COVER φ159 x 25
13 FINAL STAGE RH OUTLET HDR HAND HOLE COVER φ133 x 13

14 I STAGE ATTEMPERATOR HAND HOLE COVER φ159 x 25
15 II STAGE ATTEMPERATOR HAND HOLE COVER φ159 x 25
16 REHEATER ATTEMPERATOR HAND HOLE COVER φ159 x 25
TOTAL NUMBER OF JOINTS
0
FIELD WELDING SCHEDULE FOR TYPICAL BOILER JOINTS
NUMBER OF WELDING FILLER
MATERIAL SPECIFICATION ELECTRODE
JOINTS PROCESS WIRE
ECONOMIZER
SA-210A1 1760 GTAW+SMAW ER-70S-2 E-7018-1
SA-106C 14 GTAW+SMAW ER-70S-2 E-7018-1
1793
DOWNCOMER
66
WATERWALL
SA-106B 6 GTAW+SMAW ER-70S-2 E-7018-1
7541
STEAM & WATER OUTLET PIPE & STEAM DISTRIBUTION
501
ROOF TUBES
SA-213T12 146 GTAW+SMAW ER-80S-B2 E-8018-B2
922
BOILER WALL
2284
LOW TEMPERATURE SUPERHEATER

SA-210A1 + SA-213T12 720 GTAW+SMAW ER-70S-2 E-7018-1
SA-335P12 8 GTAW+SMAW ER-80S-B2 E-8018-B2
SA-106C + SA-335P12 2 GTAW+SMAW ER-70S-2 E-7018-1
5456
DIVISION PANEL SH WELDING JUNCTION
SA-213T12 + SA-210C 256 GTAW+SMAW ER-70S-2 E-7018-1
SA-213T12 + SA-213T22 2 GTAW+SMAW ER-80S-B2 E-8018-B2
SA-213T12 + SA-210C 128 GTAW+SMAW ER-70S-2 E-7018-1
646
REAR PLATE SUPERHEATER
924
FINAL SUPER HEATER
1162
RADIANT REHEATER
2080
REAR PLATE REHEATER
3458
FLUID COOLING PIPE
SA-213TP347H + SA-213T22 6 GTAW+SMAW ER 347H E- 347H
SA-213TP347H 72 GTAW+SMAW ER 347H E- 347H
90
FLUID COOLING SPACER
25
HAND HOLE COVER
SA-105 9 GTAW+SMAW ER-70S-2 E-7018-1
SA-335P91 + SA-335P91 4 GTAW+SMAW ER-90S-B9 E-9018-B9
SA-106C + SA-516Cr70 16 GTAW+SMAW ER-70S-2 E-7018-1
SA-106C + SA-516Cr70 2 GTAW+SMAW ER-70S-2 E-7018-1
SA-106C + SA-105 2 GTAW+SMAW ER-70S-2 E-7018-1
SA-335P12 + SA-182F12CL2 2 GTAW+SMAW ER-80S-B2 E-8018-B2

SA-335P22 + SA- 4 GTAW+SMAW ER-90S-B3 E-9018-B3

387Cr22CL1
SA-182F12CL2 2 GTAW+SMAW ER-80S-B2 E-8018-B2
SA-182F12CL2 2 GTAW+SMAW ER-80S-B2 E-8018-B2
SA-106C + SA-105 GTAW+SMAW ER-70S-2 E-7018-1
72
27020
LER JOINTS
SOAKING TIME NDT (%) SPECTRUM TEST HARDNESS
PREHEATING (oC) PWHT (oC) (hrs) (%) TEST (%)
10
80-200 600-650 1.5 100
80-200 600-650 1.25 100
10
80-200 600-650 2 100

80-200 600-650 2 100
80-200 600-650 1.5 100
80-200 600-650 2.25 100

80-200 600-650 2 100
10
10
10
10
10
TION
10
120-250 10 10
120-250 10 10
10
10
10
80-200 600-650 2.25 100
80-200 600-650 2 100
80-200 600-650 2.25 100

80-200 600-650 1.75 100
10
120-200 10
120-250 10 10
10
120-250 670-700 2.5 100 100 100
120-200 600-650 2.75 100
80-200 600-650 2.75 100
120-250 10 10
120-200 10
150 10 10
120-250 10 10
120-200 10
120-250 670-700 2.5 100 100 100
150-250 730-750 1 10 10 10
150-250 730-750 1 10 10 10
200-250 750-770 1 100 10 10
200-250 750-770 1 100 10 10
200-250 750-770 1 100 10 10
200-250 750-770 1 100 10 10
200-300 720-750 3.75 100 10 10
200-300 720-750 0.5 10 10 10

200-250 750-770 1 100 100 10
150-250 750-770 4 100 100 100
10
80-200 600-650 1.25 100
80-200 600-650 1.25 100
80-200 600-650 1 100
150 10
150 10
200-250 750-770 1 100 10 10
150 10 10
200-250 750-770 1 10 10 10
200-250 750-770 1 100 10 10
200-300 750-770 1.5 100 100 100
150 10 10
10 10
10 10
150 10 10
120-250 10 10
10
10
120-200 600-650 1 10
150-250 750-770 4 100 100 100
10
10
600-650 1 100
120-250 670-700 1 100 10 10
120-250 670-700 1 100 10 10
200-250 720-750 1 100 10 10

600-650 1 100
600-650 1 100
600-650 1 100
120-250 670-700 1 100 10 10
200-300 720-750 0.75 10 10 10

120-250 670-700 1 100 10 10
120-250 670-700 1 100 10 10
1 100
REMARK
ECO I/L HDR 281
ECO HANGER TUBE O/L HDR 362
DRUM 365
WATER WALL LOWER HDR 362
WATER WALL UPPER HDR 362
ROOF TUBE I/L HDR 362
ROOF TUBE O/L HDR 362
BACKPASS LOWER WALL HDR 362
BACKPASS UPPER SIDE FRONT HDR 362
LTSH LOWER HORIZONTAL I/L HDR 364
LTSH PENDANT O/L HDR 395
S/H DIVISION PANEL O/L HDR 448
S/H PENDANT PLATEN O/L HDR 512
S/H FINISHING O/L HDR 541
R/H RADIANT FRONT WALL I/L HDR 336
R/H RADIANT FRONT WALL O/L HDR 377
R/H FINISHING O/L HDR 541

Boiler Water and Steam Circuit

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Boiler Water and Steam Circuit

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S/H OUTER CONN

ECO O/L MANIFOLD HDR UPPER

ECO O/L PIPE

ROOF TUBE I/L HDR

SH DIV PANEL I/L HDR

SH DIV PANEL O/L HDR

UPPER WATER WALL HDR

RH RAD SIDE WALL I/L

RH RAD SIDE WALL I/L HDR

WATER WALL LOWER HEADER

NEL O/L HDR

SH PLATEN O/L HDR

DE WALL I/L HDR

WATER WALL LOWER HEADER

FINISHING SH I/L HDR ECO O/L HDR

LTSH PEND O/L HDR

FI BP UPPER SIDE REAR HDR

WATER WALL LOWER HDR

FEED WATER FROM HPH #1 OUTLET

FEED CONTROL STATION

BACK PASS LOWER HDR

BACK PASS UPPER SIDE REAR

SH DIVISION PANEL O/L HDR

SECOND CLASS SH DESH

MAIN STEAM LINE

FROM BFP DISCHARGE

FROM BFP DISCHARGE S

HOT REHEAT LINE

ECO O/L MANIFOLD HDR UPPER

FRONT WATER WALL L

RH OUTLET PIPE VENT

RH RAD SIDE WALL O/L ECO O/L PIPE

ROOF TUBE I/L HDR

SH DIV PANEL O/L HDR

UPPER WATER WALL HDR

RH RAD SIDE WALL I/L

RH RAD SIDE WALL I/L HDR

WATER WALL LOWER H

WATER WALL LOWER HEADER

WATER WALL LOWER

FEED WATER PIPE DRAIN

PE RH FINISHING O/L HDR

DE WALL I/L HDR

REAR CWATER WALL LOWER

ECO O/L HDR

ECO I/L HDR

LTSH I/L HDR

TSH HEADER DRAIN

S/H OUTER CONN

SH DIV PANEL O/L HDR

RH RAD SIDE WALL I/L HDR

WATER WALL LOWER HEADER

RH RAD SIDE WALL O/L HDR

SH DIV PANEL O/L HDR

H DIV PANEL I/L HDR

RH RAD SIDE WALL I/L HDR

WATER WALL LOWER HEADE

ISHING O/L HDR

FINISHING SH I/L HDR

LTSH PEND O/L HDR

DRUM BAA SA-299 2 SA-299 19.95 366

DOWNCOMER (ABOVE P/P CENTER LINE) BCA SA-106C 20.25 366

ROOF TUBES CDB SA-213T12 19.95 394