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    Seal (NOK)

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    75 views29 pages

    Packing Product Application

    Uploaded by

    Rangarajan Sivakumar
    Seal (NOK)

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 29
    14 Application seciing material and the ype most suitable for the operating condition is necessary 10 obtain optima performance of the packing. In this chapter, we will describe the application range of seals and related products for hydraulic equipment, plus means of selection. Tables B-1, B-2, B-3, and 8-4 show the application range of hydraulic seals for reciprocating motion, dust seals for reciprocating motion, dust seals, for oscillating motion, and related products for hydraulic equipment. In the following case, the combined Range 1. Application Range of Hydraulic Seals for Reciprocating Application Select NOK packing taking the following four conditions into consideration : 1. Pressure 2. Temperature 3. Speed 4. Stroke < Application Range of Hydraulic Seals for Reciprocating Motion kind ‘Special packings for piston seals ‘asset U Packing Combination Seals Packing | 7 item \Type_| Ob! | OSI_| OUIs |OUHR| sPG [sPaw|sPGo|sPGC) CPi | CPH| IDI | ISI ] | snape = ge a f r r KF CL UE | | { jC) Ll Press uPay= t Cts HenpoatveC Speed (ris) Stroke (xm) _ 2,000 or less ting space | Medum| Smai | Smai | Smal | Smal | Smat | Sav [Veyenal] Medium | Medium] Medium | Smal ‘Siding esstance [Medium | Medium | Smaii | Small _Veysmal Vey srt Vay seal 'Yey sal, Small | Small | Medium | Medium Yeominvhitgosigen | No | Yes | Yes | Yes | Yes Yes | Yes (Yas No | No | No Yes Drensonsale ago) [61 | 69 | 72 | 74 | 77 | ex | 8 | 89 93 | 95 | 97 | 105 2. Application Range of —] = q : oH dfddoctpan ersipipbe ce ee tad 2,000 or ess. ‘Smal | Small | Medium | Small | Medium | Medium Medium | Small_| Medium | Verysmall_ Very smal | Very smal ~Yes_| Yes™="| No | Yes™=") Yee™==| Yes™=*| foe oe is ta | tat 2,000 or ess Medum | Small | Medum | Small | Large | Large Medium | Small Medium | Smal Large | Large No Yes/No | Yes") No | No 19135) 99 art.
    B-3 Application range of dust seals for oscillating motion (2) Dust seals for oscillating vena | Dustseals ~ application een Ul uBH | LBHK | DSPB tiem Type | put | bLi2 Dust seals for oscillating motion are ™ @ | ins ern pins ton pa LI) LI} Loy a In contrast 10 dust seals for reciprocating |$*@°° Wl motion, the shape of lip is specially | wy » | J designed to reduce torque and have a a relief effect by rear-side greasing, this, ‘ol Pee assures good performance in severe dust a conditions Dinensntaie(nge)| 206 | 208 3. Application Range of Related Products for Hydraul Equipment Selecting the right combination of packings and related products for the specific operating conditions will insure proper sealing effectiveness, -
    Application range ot relating product for hydraulie equipment Kind |Special packings tor od seals} Related products for reciprocating motion Cassticatin| Butfer ring Wear ring [Contamnéseals: Backup ring Item \\ Type HBY | HBTS | RYT WR K2T | BRT2 | BATS | BRN2 | BRNS | : ¢ ( - [Rk Ale Gs F999 5 | f WS] NX ‘ wescu | ewes | Swiot | Eeees a — 1 r Presste(uPa) * H | — obit bop a= a os ‘ _ — Terie oe 4 + oe - Speegimisy—" | | | Onersin ite pane] 100_| 191 | 190 | 195 | 199 _|Oesibd one ag oe pel pag. and a2 Remark 1) Permissible temperature ranges for packings and dust seals ‘are indicated by colo's for each rubber materia. (See the igure to the right.) Remark 2) When using the packing ata low speed, stick slip may ‘occur depending on the cylinder structure or the using ‘condition. In zis case, consuil NOK separately. Remark 3} The permissible speed is determined by the relationship wit the load. Refer to Fig.B-8 on page 20, 4. Application Range of Backup Ring (1) The role of backup ring If the extrusion gap is too large forthe operating pressute of the packing, a heel of the packing may be damaged by ‘extruding itself (Fig, B-1). In such case, a backup ring is necessary to prevent extrusion of the packing and to improve the durability (Fig, B-2). Fig. B-7 on page 18 shows the relationship between ‘operating pressure and extrusion gap. 16 (Polyatethane oastorer) (DD) ite ber frou temperature [1 Fluor rubber [ron rubber (Polyurethane elastomer) [Hat resstant ron uber Poyuethane easter) (HB oot & cot resistant wide-range ion rubber Fig. B-1> Extrusion Y Fig. 8-2> (2) Mechanism preventing extrusion When the pressure is loaded, the backup ring is compressed and deformed to reduce the gap (g' ~ 0}, which prevents the extrusion of the packing heel (Fig. B-3 and 4). Fig BS> (3) Application Range of Backup Ring Material characteristis required for a backup ring are easy compression deformation and extrusion resistance under working pressure, Friction resistance and lowefriction char- acteristies are also important because a compressed and ‘deformed backup ring moves in contact withthe sliding sur- face, Considering these requirements, NOK made available two engineered plastic materials; polytetra-fluoro-ethylene (PTFE) resin (NOK rareflon) and polyamide resin. Rareflon is mainly used, while polyamide resin with high rigidity against deformation is used in high pressure conditions Table B-5 shows guidelines for material selection and Table B-6 on page 18 shows the sign and characteristics of| these materials and applicable packing type signs.
    Guideline for backup ring material selection «Fig. 85> —TPreseure(wPal] | Poyarie resin ageeeeall “4 92.98 70 rire ron ber i leseazae (Colyuatnane elastomer) Polameeres | Perea Gotreromacetyere, Sraohamde asm (83) resin) + Pair sheet (see Fig, B-6): Nini, fuorowober, et. Etectve in adapting to the - Current groove ovasameasure | Fg, B6> Angxampe ol against abrasion wear inthe oD paanest oe neo section, ; = oyarie rein Remark 1) This table is a guideline for backup ring material selection. In selecting a packing, ‘concitions other than pressure, such as extrusion gap, tenperature, and packing shape, should also be considered. Femark 2) Some of the packing profiles, especially small sizes, may nol fit in the appropriate ‘groove. FResnark 9) The dimensions ofthe polyamide resin may change due to moisture adsorption. I moisture-proof packaging is necessary. consult NOK. lemark 4) When using the large diameter size (inner diameter id) exceeding the classification 300mm), consult NOK Bs 7 ‘
    Material code and characteristics of backup ring | Material [NOK/ateia cote] Features Durability | Agplcabe packing ype Sn] 4 Puro PTFE, This material is excellent in heat resistance, | OFF cold resistance, and chemical resistance Low icional sistance material with improved tctonal low SIBF | and creep resistance against pure PTFE | ante ae This material is @ write material for backup rings that has | | OUHR (poiytetaivor | 3qWF | the pure PTFE's characteristics plus enhanced abrasion UPH.USH ‘ethylene PTFE, | resistance and creep resistance. resin) t UH sy Standa material wh righ resistance against extuson aa} {and rcton under high pressure operation 43YF Special material wth improved extrusion resistance of 19¥F Material wih high resistance against extrusion and fiction | BONP | for high pressure. Its machining manufacturing process ODI. OSI. OUIS oyamide ve makes large dameter seals available Hoh UPI.USI lyamide resin | makes ge cameter Seal eves J | Material for injection molding having the same IDI.1S11UIS. 12NM performance as aon wth smaller cimension changes UNI by water absorption | {The dimensions ofthe polyamide resin may change due » moisture adsorpon. the moisture-proo! packaging is necessary, consut NOK separately 4) Extrusion limit Fig. B-7 is extrusion limit curves prescribed by JOHS show- varies depending on the temperature, pressure, and operating ing extrusions of rubber material for packings. ‘This figure time, Taerefore, please refer to the extrusion limit curves on the extrusion limit curves of NOK backup ring dimension tables of each type for proper application ‘materials, The extrusion value of packings and backup rings Extrusion limit curves 100 2 ‘a 9 a Extrusion ga arson gap = a NOK STB Sawe Poe (ea) ainssaie Se L f Extrusion gap: f= Extrusion gmax (mm) og ‘Note: Extrusion gap ‘gis the amount of radius gap and calculated by a diameter clearance /2 ‘g maxindicales a maximum extrusion gap at ‘maximum eccentricity of operating condition, Sng eages or tan / poyretane easier or 02 03. aa a5 % Extrusion limit may vary depending on the temperature, pressure, and operating time. Therefore, please consult NOK when using Under excessive high temperature and high pressure condition foriong term use. 18 BG 5. Application Range of Wear Ring (1) The role of wear rings Wear rings are used as bearings on a piston to prevent scuffing the piston and eylinder, minimize the eceentevity, and improve the durability of packings. (2) Selecting the wear rings Select the shape and material of a wear ring according to the operating condition. For low speed and heavy load operations such as construction equipment, type WR with fabric reinforced phenolic resin (NOK 12RS"1SRS) is recommended. This material has excellent characteristics against compres. sion load. For high speed ard light load operations or opera- tions where stick slip may be possible, type RYT of polyte trafluoroethylene resin (NOK Rareflon, 05ZF) is recom: mended. This material has excellent characteristies against friction and wear. Table B-7 shows the characteristics and application range of each wear ring type.
    Characteristics and application range of wear ring ‘Low friction and stick slip treo wearing ‘@Excaliont wear resistance under high speed and light load ‘operation © Supplied in hoop (10m/rotl) enabling '0 be cut according 10 Characteristes Low friction and stick slip free wear ting (Excellent wear resistance under high speed and light load ‘operation (© Thin rareon sheet has a bias cut at one location and any required ‘Type RYT WRT2 WR ce OS Tana) — | Paparsaommenyinep Eman | FajorciccenyamprR ain] Failed ac Eada (NOK sign) (rareflon 052F) {rarefion 08GF) (12RS, 15RS) | @NOK standard wear ring having Gxcollant compression restatance Eharactorstos ‘excellent wear resistance under low Speed and heavy load operator. eWice range of diameter and width size aro available. Each piece nas One point biascut (Sizes clher ran those on the dimension table are lemperature range| fvailable) the cylinder dameter size for diameter and width is | gg¥alaOe) a wt ane available aise avaiable. oe Allowable =55~ 2206 =55~ 1200 (3) Dimension Set up of Wear Rings RYT (NOK 05ZF) and WR (NOK 12RS) of various diameter sizes and width sizes are prepared so that the customer can select them according to cylinder diameter land groove size. For details, see the dimension table on pages 193 t0 198. Consult NOK for WRT2 (NOK O8GF) ‘and WR (NOK [5RS) manufacturing. Set width size “h", using the following calculation expression, F+s0 bmp 6 Dee (8) hmin Minimum width size of wear ring (mm) F : Load charged on wear ring (N) So : Safely coefficient ‘ : Allowable surface pressure of wear ring material (MPa) D = Inner diameter of cylinder tube (mm) ©: Chantler width of wear ring (mm) (12RS+15RS lt C= 0.8, 05ZF+O8GF Is-C. 19 Allowable Surface Pressure of Wear Ring Material : 7 Fig. 8-8 shows the allowable surface pressure of wear ring material under the oil lubrication condition, The allowable surface pressure varies with sliding speed, - Sliding speed and wear ring materia’ allowable surface pressure 100 50 : g 5 3 a 2 05 os 00% 0005 008 005 01 os Sliding speed (msec) Load that is Applied to Wear Ring : F The load that is applied to wear rings is based on the principle of leverage and is calculated using the following calculation expression (DWhen lateral load exists Fig. Boe WX Les Pixs = ae Fewx 2 & FosPr+W Fo=wx title sl) When lateral load does not exist, I F °= (Piston’s weight + rocts weight) + 55 iD? Po Pema 10) @F=FI= Fe + Lateral load (N) stance (mm) = Inner diameter of cylinder tube (mm) ‘When impact lateral load does not exist: 1.5 Maximum pressure (MPa) When impact lateral load exists 4 1 Load that is applied to wear ring for piston (N} ‘oad that is applied to wear ring for rod (N) Safety Rate : So DWhen lateral load exists sof ‘When laieral load does not exist so=t Be Set width size “h”, using the calculal described in (3). expression: Calculate length “L” which is cut according to the inner ‘Fig. B-10> 2+ (D=1)-8 fe D + Inner diameter of eyinder tube (mm) t= Thickness of wear ring (mm) |S Clearanee of wear ing (mm) Note: For and S, see the dimension table on page 194. Calculation Example of Width expression _ diameter of the cylinder, using the following calculation Calculate the width size of wear ring (type: WR, material: « 1A) for the piston, based on the following using a i ‘Maximum lateral load (W) 440.N Maximum rod length (2) 300 mm Minimum bearing clearance (L1)] 60 mm Speed (VJ 0.3 mis Cyfinder tube inner diameter(D)| 80 impact lateral load bu) EIEEEE What is the load applied to the wear ring? First, caleulate fond FI forthe wear ring Since the above condition includes lateral lead, py =x LZ = 440 x 20. — po09 (w calculate the load that is applied to the wear ring. uO 60 using expression (b). What is the allowable surface pressure of wear ring material? ‘The Tine drawing in Fig. 8-8 shows that the allowable surface pressure of 12RS material at V= 0.3 mis is 6 MPa. What is the dimension of wear ring width? Assign the values obiained in the above steps (1) and 22004 2 -ssion (a) that calculates width size min = 2 2) to the expression (a) that calcul idth h exeoxextay t's 1h” (minimum), Also, when impact lateral load exists, set the safety rate Soto 4 19.1 mm From the above, 20 mm is obtained for the width size of wear ring for the piston under the above conditions, Note: When setting width sizo, round up the value after the decimal point, Bo 21 6. Flow Chart for Selecting the Packing Type NOK has been providing various seals, considering various conditions. A selection flow chart is shown to set the optimum seal |. After selecting the packing type, check if the working temperature, the speed, and the stroke are in the applicable range for each seal, by referring to pages 14 and 16. 2 a i = Femarke) Horizontal bar graphs Berea he type sign Values of bo ends fprasentapcable temperature range ‘She toms in Cae of social Seectcations an not tes onthe l ¥ | Paabity ligig RK | ™» | 00 00 0 0 10 10 “0 UO 0 20 -20 0) 20 Pressure Durability Durabiity | Wi possbie to IDI Es [produce IIS large a Be [Erector pcs foo, When necessary, oat NOK “— Sean on” = UNI t 8 42MPa Over Please consut NOK. 22 8-10 2. Check the affinity between the oil that is used and the seal material, by referring to pages 256 to 276 and to the oil resistance data in Chapter J. 3. Check the sealing system of the equipment and model that are used. by referring to page 41 and io the use example in Chapter E ‘When using a special oil or using the under the condition outside the applicable range, consult NOK separately. sid gs Dray fl < C19VF+F207 60 weiges MG oe ov im 2 “G 109 RL is en 117- aN 2 ou Wee, ou iosistace! en [SEBEL = | ED = BB vo 20 2 es Sesiog Sat co ee xe ee oa 9 _ cory pRB 1 Bases peat ia xis eves Gestion pi HBTS, im (ers 55 @SRERAGZED 00 ~20ISYESFZOT eo In combination withthe buffer ring, the rod seal is effective in buffering the impact pressure, in inhibiting the oil temperature transfer, actin reducing the siding heat generation, thus being able to improve the durabilty of the rod seal (See "Butler rng’ on page 243.) Example of sealing system using buffer rings. Example of system 1 Example of system 2 IS ( \ #1, When the minimum pressure that applied is usualy $ MPa or larger, thee ofthe seal is decreased, so we recommend that the customer use the seal n combination wth the bull ing, #2. In combination wih the bute ring, te customer can use the seal under high pressure. For example, i the case ofIUH Iybe packing, up 1034.8 MPa can be applied (see power shove, rod sealing system on page 47) (2) Piston seals Cie Durabity }OUHI »> |e é ‘ gy Durability Pressure 00 $5 Latge section Jn combination withthe contamination seal, the piston seal prevents damage due to foreign objects of adiabate ‘compression, thus being able to improve the durablity of the piston seal (Gee “Burnout phenomenon” on page 246) Example of sealing system using contami seals Example of system 1 Example of aystem 2 25 (3) Dust Seal Fig, 8-13> Flow chat fr selecting ust seal types Selection start ‘ge ok ‘epee sree OC, ost ‘Many nor operation Le nojaq0 906 ard St ori gpved ticcede Osis ES oe lane seseccuts] oa 0 su = nod ‘sasaaeq8 40051 siege designed lt sal 1 Coneult NOK xe be a special designed ol sea Hea Consult NOK 7 Irozon uct water: This a candon where water onthe od surtace has frozen {ise case rat water plane oa dung days operation andi hae Pozen right te low temper ) [ie seeton carl eran ow ca ere of apa canon uh a win mt war wal vaca, ae presaeas Csdt NOK | 26 B44 ‘The following classification shows typical application examples of various hydraulic equipment seals, including packings for reciprocal movement, dust seals for sliding and rotating movement, and oil seals. ‘These examples are NOK"s recommended applications based on its significant experience in the market. Some special types without dimension tables are introduced here. Ifany types and materials with unique specifications are required, please consult NOK. 42 Classification of Low pressure ovinder { £3 t Application Example 1 ' ed a Noomaneien [Yes |! Powe shovel E67 |) ‘Min constnuetion equipment ' Man berks —|_E-6,7 — Bulldozer E-8,9 Twukcom wnewcare J E80 || Dump rk . ' Combine actor Press Robot ui Injection moiding mactine Mut stores ear parking Hydrate elevator - Plunger pump Hyetaule beaker Operation vave - Power steering ne waa Eve? |) Ce RO = eet? |) Pump. motor, 7): ReneS E1617 |) oe ‘Hydraulic cylinder for low pressure : 7 MPa or less ‘@ Applicable temperature rang : Sian atone -20~806 Hspacieatons — 10~ 120°C “Spectators” ~ 55~60C 4% Old JIS 8 8354 : 1032, the ambient temperature range is pre serted Irom 6 to 60°C. NOK, however, provides packings ppheaba fot a wider range of emperature Remark) ltems having — sign in the column of amension table Indicate special specications. Il the data of sun items ate required, pleaso consult NOK. Recommended example 1 [Standard speciation [ Rel esi pester ov enpaahe Speirs] To roduco tre siding Wction, The = SP is employed tor the piston Type [diwali] Type [lawaese/"Eep"| Type [aelaae Se] OO imng and email section U 7) | Dust seal tH Ass | 7@3 | LBH Fas? | 1e3 | DKB A882 packing for rod packing For the ® | od packing | UM | asos 110 [ USH | Fasr | 147 | WUM | ase7 | 110 | Susi Seal of low temperature @ | Piston packing | SPG | J2¥5| 77 | sPG | SS¥F| — | sPG | J8Xb| 77 | recommend DKB with a metal | | Fistor packing | SP | Meso | 77 | SPS | |S Gace inat haa low snvinkage Wearing [RYT oszF | i96 | av oser| 196 | AvT | oszr | i96 | S836 that has low Shrinkage 5 | Wearring | RYT _oszF | 196 | AVT | oszF | 196 | AYT | oszF | 196 | tomporalure. ter Recommended example 2 a®® ®@O item [Stair specications [Heat estan speciatons [Low anprae spetators] “The U packings are employed to ‘Type [ite "| Type wait Type ito improve the sealing ability of Ti pessea Peat ase et Pea rer ee Le ZA] piston. For the dust seal of low |: 8 retain cppstion tend | Rod packing [we | A505 | 110 ust [ rasr | 147 | wow [ser | o_] ‘S7Bealre appicaton, Iatead 2 | Paton packing [OUR Asos | 74 | usH | F267 | 147 JOUR) AS87 74 | a motal tase’ that has Tow 4) | Wear ring RYT | 052F | 196 | AYT | o5zF| 196 | RYT | O5zF | 196 | Shrinkage percentage of diameter | at low temperature ® | Wear ring YT | oszF | 196 | AvT | oszF| 196 | RYT | O8ZF | 196 BS 43 Hydraulic cylinder for medium pressure : 14 MPa or less | % Oi 1S 8 6354: 1902, the ambient temperature range is pre Sropehitepeaveron Een 20-808 | icheilahtesedewtoe oe Heal Gp —40~120'C | omar) tems having — sign in the column of dimension table Lom temperate ingeate special specications. ho data of Such Hams Soultalons” ~ 55~60°C are requiod,pioase consult NOK. Recommended example 3 [__l —.—|L Metal bearing | Standard specifications [Heat ressant specications [Low erperiue speotaions| 1, 1, action SPG packing and Type ilar | Type |ievcnt sec] Type [lewitede high load durability wear ring are © Danna [io | As [ie [uae Fase [oe [VEE — | sreeeoa nan, fo re @ | Backup ring [eRT2| 19vF | 110 [BARTZ | 19YF 147 [BRT2| 1OVF | 110 | pplication, instead ol LBM, we @ | Rodpacking | 1H | AS0S| 110 | USH F357 147 | IUN | ASG? | 110 | fecommend DKB with a metal tem ; H | Foe | ase that has low shrinkage © | Piston packing [ sPa | 3885 | 7 | spo #85 | — | SPARK _77_| percentage of eiameter at low | Wear ring wn | 12Rs| 199 | WR | 12RS| t99 | WR | 12RS 199 | 'emperature, Recommended example 4 OOO) 7 PY ‘Standard speciicalions | Heal ressian specications | Low engaraire sation | . ences pe say Te, oats ae enone «ei | YEGE 170 | LBH | F357 | 109 | OKB | G982) — | piston. @ (Backupring | — | — | — |enT2| tovF 147 [BAT2) 19vF | 110 2 | Rod packing | wis | uso1 108 | USH | F357 | 147 | UH | ASB? | 110 @ | Piston packing | Ouis | Uso1 72 | USH | F357 | 147 |OUHR ASE? 74 [© Backup ring | — | ~ — [pate tove 147 [BAT2 tovF 74 © | Wear ring wr | i2AS 199 | wa | i2Rs| 199 | WA | 12RS | 109 Hydraulic cylinder for high pressure : 21 MPa or less ‘@ Applicable temperature rang : S99 ions —20~80C geeSieatons — 10~120°C _‘epeghens® — 55 ~60°C Recommended example 5 Old JIS B 8354 : 1992, the ambien! temperature range is pre- scribed from -5 to 80°C. NOK. however, provides packings ‘applicable fora wider range ol temperature Remark) tems having — signin the column of dimension table Indeate special specifeations. I the data of such tems {ate required, please consult NOK ® © ® wenimaro DDDD // eet Bo ‘ro | Type [ions sa Type WMeeidoxe 555°) tho nigh load durabitly wear ring Dust seal | SBE 170 F257 | 189 | OKBI MERE 170 | are employed for tne piston. The > | Wear ting | a j large Section U packing are 2 | Wear ing [eae oszr | 195 | RYT” oszr | 196 | large, section 1 packing ave @ | Backupring | — | — [| — JOYE | 199] BRT2 | 18YF | —_| considering its high durability ® Il usor 97 F957 139 | UPH ASB7 | — Wear ring wa ras 199] wa tens 109 | WR Tes | 199 Piston packing | SPG | 334577 | SPG | 28yf | 77 | SPG ABE) 77 Recommended example 6 8 @ ® ® EO, [ Standard specifications | Heat resistant specications [Low temperature specications] temper) pn ier yon en] otha Soko 7 | Dust seal Ker 88% 170 | LBH | F357 | 183 | OKBI GBRL 170 | piston (@ | Wear ring RYT oszF | 496 | RYT | OSzF | 196 ee @ | Rod packing | wr | uaor| 97 | UPH F357 | 139 «5 | Rston packing | O57 /uaot | 61 UPH F357 | 199 ckupring | — | — | — | 8RV2 | tavF| 109 @ | Wear ring wr (tars | 199 [ WR | 12AS | 199 Application Examples by Equipment Equipment ‘Application | ‘Operating condition Standard specifications o~s4.MPa [0~350kgtem —20~ 100°C Heat resistance Boom cylinder ‘specifications Arm cylinder o~s4.3MPa (0~350kgtiem*) cutter o> stot =e Cold resistance Power shovel Spectications. o~34.aMPa [0~250kgtim, —s0~90'C | 0~78.5MPa Adjust cylinder (0-~ 800KgHem"} i (grease cylinder) | =30~ 100% Boom cylinder , 0~206MPa a> ‘Atm cylinder (0~ 210kguem — O Bucket eylinder ~90~ 1000 Mini construction equipment — Mini back hoe Blade cylinder | o~2osiPa Hotsteyinder omer Bucket cylinder ap oot DOO Wheel loader o~206MPa Steering cylinder (0~210kgtem"} =s0~ 100° 46 BS Piston sealing system Feature Application Examples by Equipment Feature High durability fo severe ‘operating corition wih the colactes materials, SPQW that is appeable for high pressure and KZT nat removes forogn ‘obs in hydraulic hic (land prevents sea! ‘damages cause by 1 | ababatc compression Fluoro ruober(F201) is applied to the back rng ‘of SPGW to enable high temperature ‘operation “kzT WA SPGw (GS2F) (12RS) [lave Aga0: Fan or BNP) SK KZT WA SPGW. (CHEF) RS) (ioe Fann [tanat or soup] — Standard materia fot back ing of SPGW is | tow temperature | resistant nine rubber ‘Spec.al seal fo: piston OLY s usedto enable ‘he operation of extremely shor strokes Under high pressure (under such operation, fil fim ean 8 Wroken with ordary see HBY is used 1o prolong Ma ofthe ros seal, and nite rubber. (AS05) having good of resistance and backup ring (19¥F) are uses for 0a seals, / UH BRT2 DKBI | gH \ src tease 2 ox Bove) Heat resistant ron 7 rubber (UHO5} 6 used fp cee ot a hydrogenated rite rubber (G928) for od / uit Baz Dkat |) | Seals Oi seaping ean sy FE FE (BES) Be reveten by org \ ies. xe | (aki owe) Low temperature resistant nile rubber (8567) is used for UH, IUH BRT2.OKBL (57 FY ot) ‘Because of small ‘operation range of pressure, ISIS used in combination with oe) backup ring of S| BRN2 Dsi || [polyamide resin(BONP) (801) ON} (EBT) of high extrusion proot characterises Compact SPG for ‘medium pressure is Used, Two WR are Used to prevent scoring between the piston ste SL head and the oyinder SPG )) | tube that ean be | caused by high lateral Tad typical for such / operating condition To prevent extrusion, the backup cing is Used for IS. To prevent ol scrape: ‘out, DKB! is used for ‘aust seala lus BRT? BKel ot) (187 (a0) Compact SPG for medium pressure is Used, For hoist and bucket oylindor for which righ temperature ‘working charactersties xzt wa CEP Gans) ovFeaseo, (| aveimporan, L AN Fito fier 200s yl etree matoel Frstesing Sano anh od te temperature noting f. characteristics are “ ‘portant —< - SS Sey tow temperature RAIN. fers nite ube kat WA SPG ‘\ | (A980) is used, OB) Ay wo Sen TBy (Usst + BoNP) is Used fo prevent shiing heat increase atthe | packings. Nirie ruber (A505) is used for UH, Vee , at 7 wi Beet | wd, 0 Ba Oe +8 ne Bocause of wide ‘operation range of Y pressure, HBY (UG41 + BONP) is used. Nile rubber (AOS) is used forUH / \UH BRT DK! va (388 8 ea | ‘pes | [r2Ni or sone] e7 47 Sina Aopliaton Operating conston o~s4aMa o ve oe 2 fe cylinder Blade oytinge —30~100C Bulldozer o~205Mea {o~2t0kgtem) —40~80C Derricking eylinder Slide cylinder o~s1 4MPa | mL {0~320kgticm*} Pa | — Truck erane oo o~s1.4MPa Jack eylinder {0~220kgteme) Wheel crane _ sp tc0'e o~206Mea Hydraulic suspension fo aiogent eylinder —s0~ 100° (‘O | o~4t 2MPa O60 Dump eytinder | (o~420rgtem —50~100 48 Be Application Examples by Equipment Piston seating system Feature Rod sealing system Feature K2T WR spGw (082 112A) 9yF+As00. andor eon) KZ, OUHA BRT2 WAT2 (052e| TAS6” (1S¥F)_(08GF) O8SF) Fray +AgBO: rani or Bone} SY ZT OUlS BRT2 WA (082F),_ (a0) (YF) (12R8) WA sPGw, r (12RS)_figveenogoe — ES [ron or aon! m4 s \ ~ Nf TS WZ WAT? clay POWs weainngh ‘SPGW is used in high impact pressure. KZT isused for both ends to prevent heat damage ‘of packings by ‘adiabate compression (QUHR with stick sip proat charactersties's sed considering ‘perating conditions that require keeping extended work prescure, O8GF having ‘all frtion resistance Is used for waar ring material, bressure operating condons 8GF havig smal fiction resctance fused or wear ‘eg malealtopevert sick Sip KZT sused to prover, aa damage ofthe eas By ihe conbinton ofa atove ‘ears, tis system is ‘ect for severe operatig| ana, ‘O'S is used in ‘combination with backup rings 10 Improve sealing abil. ‘SPGW is used to meet ‘he operating condition that requires curity against impact pressure and extremely | shor strokes, “it BRT2. O«eI | | HBy (A805) (19¥F) (us01-) eae ‘SPcc| \ aN or sone! “ wom (EGA BS gs | ama. Hey Iu BAT2 oKB (eer oem Cm pes) | tus ene Bae | (Bi BE (HBTS WH BRT2 SKB (5 Racialal faaza) 8 O° [Secc) HBY is used 0 aroiong 106 seal ite, and nile rubber (A805) raving {ood ol resistance and Dackyp ring (19YF) are sed for rod seala HBTS is also used ‘0 prevent stick sip. ‘Specally designed HBY absoros surge pressure for assuring high rod seal ie. To provont extrusion, backup rings are used for US. KB (A980) excellent inlow temperature sealing charactersties ‘and in serape-out resistance is used for us seas, | To reduoe the damage to rod seals, HBTS | used. IUH (4567) with high seating aciy in low temperatures also used, ‘spa evr ADB: 2n0 o- sone] Ey | For the operating ‘condition that requires ‘extremly high pressure, SPGW is lised, Tio WR are Used considering lateral load that is typical fer sucn ‘operating condition, Lia 4 dull, Bara Ox | | py (as67) (19¥F) ee Considering he exiomely high operating pressure HBY is used to reduce damage to rod seas. UH (8567) with igh sealing abity in tow temperature is used. £9 49 =e aureeay Operating condition 0~206MPa Tilt eylinder (0~210kgtiom* =30~ 100 OO coms Fora Litt eylinder fo-2iengte?} {low temperatures =55~80' OMG Battery forklift | 0~206MPa Steering cylinder {0~210KgHem") —30~100'C } 0~206MPa (ep (0~210kgtiom*) | =30~ 100°C Garbage truck o~13.7MPa Double acting cylinder (0~ r40Kgtem =90~ 100% Combine | & a o~13.7MPa | 2 Single acting cylinder {0~140katem"} Farm tractor =30~ 1006 0~275MPa _ {0~ 280katiem®) =10~80" Pressing machine Application Examples by Equipment Piston sealing system Feature ee ISS ~~ BRL OKH (GONE) (A808) Ee ROA ‘QUMR BRT. wR SeeF BAA ke) ‘OUHR is used because ‘Compact OKI assures easy assembly and high seating abil. maintaining o fim is important for such single acting cylinder PG | usable for ‘operating condition requinng extremely Metal beating | ‘The combination of US! | and DFBI is used to realize compact sealing system 7 dics || (ae) |) Motat bearing [sp¢c) || |UH is used in ‘combination with DKBY because of the id filing type single acting ‘ylinggr. Dust seats are specially designed Kay HBTS is used for butter rings because this system is used in shon stokes, * sealed condition, / HBTs Wis Ke! ) (ieee) 80 uses) | ) ‘nezs ) lsecc] | 'SPG with high | Packing ang dust seal urabiliy is used. Two of mitre ruber ae WR are used to used: prevent scoring between the piston head and the cylinder tube that can be caused by high lateral load typical for such ‘operating condition Aes om Me BE A 5 i Packings of rite rubber are used. DKA with high dust toot characterstics is KL Used fr dust seals me (is x81 (ueot) (yaoi) se Bocause of less severe ‘operating condition, O fings aie mosty used, boul USH packings are recommended to Improve durabity wa SPaw (aR) fYe aoa 5 [anw or oN) ‘SPGW is used in high Impact pressure and for urabilly. Drain: To the ol tank ty am SPN. IUIS BRT2 DKBI (raved rovF (se) (soee INP [gece | ‘SPN is used for butter fings 1 reauce high Impact pressure, Retum leaked ol (oll ‘ fim) ito the ol tank via the drain. Eat 31 a a a | _ {o~ 20g —10~80T Aobot S v-ssiry >I _ {o~210kgion qc ~srenee ui ont una % _ (0~320kgtiom* as} mre sco% Injection motaing machine o~ 137 _ [o~taaegien) —30~ 100°C nut stores parking o~asmea _ {0~50kgticm*} —20~80C Hyer elevator o~1378Pa 2, _ [0~14akgtem =10~80"C Plunger pump Application Examples by Equipment Piston seating system Feature Fd sealing system 7 Feature High durability SPO = Packing and dust seal VLLLL LLL LL |e ME ae Ce) between the piston WR ‘SPC ~ tube that can be 1UH BAT2 all load typical tor such — ‘operating cancion 1 ) (OUHA with sek sip HBTS is used to Ly Sr Z, pvr sp LLL Lg Used considering the , SO ‘operating conaiton that RS ‘Sarestotoo rere SS. |_| working pressure fora HBTS UH BAT2 DxB | lou sara Ayr 7) ita oszrievng| | ARES th RSNA ear, eh oer ‘small friction resistance \ sae | Sete ie SeeWis usd oe Diam Tope oF rk | SPN end rte , stonoosig - pepnetes conditions mainly performed under high pressure require the ‘urabilty. This packing impact pressure Retun leaked 0 (oi firm into the ot tank. | pas ato excont | SPM, WIS Bere OK, /|—vame ron | eet forme cere ose aves ene | |Gentonermuing | —petel.—.—_ fee tntremely shot stokes High aurabiy SPO — ee prevent stick sip ye pf. Used. O5ZF having LLL A ‘all rion resistance SERS is se or wes pg 4 BSS 7 HBTS UH BRT Oe /\ AYE spa (See ses orn ase | (052F)_(19¥F A050) faze | A008 0%" (SF TUY (of special shape) is used for packing to prevent ste sip, Raretionis molded on to the IUY lip. fue BH | casos*16" (505) SSE anes VS/ 7A 1 because sven operating _ _ ESS ea tee | tac 4505) ‘of operation is high. When }—— pressure and trequoncy of Speraton are low, rubber Vipackings canbe used, ‘Equipment Application ‘Operating condition o~16.7MPa — [0~170katim* —30~ 100°C Om 17 7MPa, {0~180kgtiem*} —0~ 100°C Hydraulic breaker o~0.amPa {0~Skgtem} =30~ 1060 Operation valve o~8.aMPa {0-~85kg4cm") — = = =30~100°C Power steering Application Examples by Equipment ‘agailed vow feeling sytem T Featwe soquieye se aqueye 889 'Sl are used in paallel because of nigh speed fang high pressure. Noxlan is used for euaber ZN, y 9 ‘material because of severe operating N ; jas ee ‘SVs used for low fiction and high ip folow- ably to eccentriiy. This packing s fat metal cease lypo with dust Iip for easy seal replacement | svy. (n216+218F+SeCC swe) Low friction SPGO is used for ihe piston ngs AX Qy | foimprove system esponso.O ring used Sse for back ing to make compact the piston unit 2 a Li, For 0d seas, ol seal SCAY with backup ing toc high pressure operation Is used. Ths seal | ) ft nas low trcton resistance and hig sealing oe) ati —— 4 ably 9¥PA05) (A297 G0NPHSPCC+SWP) Equipment 3 ra Fann IS pseu q ¥: Center swivel join {0~350kgticm} Construction equipment | BE trrsonscienel SD | ) crower d co-we Construction equipment | Pump: Motor Reduction unit Industrial equipment ‘Surge pressure: Max 2 MPa {20katiem=} —16~ 120 Application Examples by Equipment aE rae ‘The seal iting groove is mainly provides on the rotor side, RO! or SPNR i used for each ‘il port seal. These packings have nign ‘durabity and sealing ability. For the seating of ‘rain ports, al seal or o-ring for high pressure is mainly sed. This seal is used alsa as a dust seal VAY oF DLI2, DL! is used to protect the bearings from dust. Grease draining mechanism should be provided for periodical crease replacement Du Due lussemiuson) —juest (oS Se ROG is used for this oscillating application, in or6er to retain lubricant ol and prevent entry of dust. The Sealing characteristics are good due 10 ‘excellent abrasion resistance, even under the severe condition that mud, earn and sand, ete. exist T7102 is usee for high pressure application

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