M0083495 (en-us)

16 June 2017

Special Instruction
i07038348 Safety Section
Aftertreatment Regeneration
on 403F-15T, 404F-22 and
Hot engine components can cause injury from
404F-22T Engines burns. Before performing maintenance on the en-
gine, allow the engine and the components to
cool.
Industrial Engine
403F-15 (EL)
NOTICE
404F-22 (EN) Keep all parts clean from contaminants.
404F-22 T (EP
Contaminants may cause rapid wear and shortened
Table of Contents component life.

Introduction ...........................................................1
Safety Section .......................................................1
Required Parts ......................................................1 Required Parts
Removal Procedure ...............................................1
Installation Procedure ............................................4 Table 1
Required Parts
Part Number Part Description Qty
Introduction
137466130 ARD rework kit 1
Do not perform any procedure in this Special
Instruction until you have read the information and Note: The ARD rework kit consists of one gauze for
you understand the information. the ARD, one 9 mm (0.35 inch) orifice plate one
gasket for the ARD top cover and two bolts.
There have been isolated instances of issues with the
Aftertreatment Regeneration Device (ARD) and the
engine wiring harness on 403F-15T, 404F-22, and
404F-22T engines.
Removal Procedure
1. Verify if the ARD rework kit has been installed to
Certain active diagnostic trouble codes may be the engine. If the ARD rework kit has been installed
displayed when there is an issue with the ARD. Other to the engine, proceed to step 2. If the ARD rework
diagnostic trouble codes may appear depending upon kit has not been installed to the engine, proceed to
the engine and application configuration. Refer to step 6.
Troubleshooting for more information.

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 2. Inspect the engine wiring harness. The Perkins 6. Re-flash the ECM with the latest flash file. Refer to
engine installation for certain applications uses an Troubleshooting, Flash Programming for the
extension harness between the engine wiring correct procedure.
harness and the Electronic Control Module (ECM).
This engine wiring harness will only be found on 7. Turn the battery disconnect switch to the OFF
certain applications. Inspect the part number tag on position.
the extension harness. The part number tag is
located near the ECM end of the extension 8. Turn the fuel supply to the OFF position.
harness. The ECM and the part number tag can be
located by lifting the cover on the side of the
application that does not contain the engine.
Proceed to step 3.

Illustration 2 g06204869
Typical example

9. Disconnect harness assembly (1) and harness

Illustration 1 g06204829 assembly (2) from the flame detection temperature
Typical example sensor and the glow plug for the ARD.
(A) Part description of extension harness
(B) Part number 10. Remove the flame detection temperature sensor.
(C) Batch number Refer to Disassembly and Assembly, Flame
Detection Temperature Sensor - Remove and
3. Compare the batch number to the information as Install for the correct procedure.
shown in illustration 1. If the extension harness is in
the batch number identified as having a potential
issue, replace the extension harness. Proceed to
step 4. If the extension harness does not fall into
the batch number identified as having a potential
issue, replacement of the extension harness is not
required.
Note: Batch numbers that have a potential issue are:
40439, 40440 and 40441.
4. If the extension harness is replaced, perform a
service regeneration by selecting the following
menus within the electronic service tool:

• “Service”
• “Service Procedures”

• “Manual Diesel Particulate Filter Regeneration”

5. If the ARD rework kit has been installed to the

engine and the extension harness does not have
an issue, follow the diagnostic procedures as
detailed in Troubleshooting.

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 Illustration 3 g06204874 Illustration 5 g06204900
Typical example Typical example

11. Remove bolts (3) from top cover (4) of the ARD. 13. Remove existing gasket (6) from the ARD. Discard
Remove top cover (4). the gasket. Ensure that the sealing surfaces are
clean and free from debris.

Illustration 4 g06204885
Typical example Illustration 6 g06204943
Typical example
12. Remove gauze assembly (5) for the ARD. Remove
the gauze from the enclosure. 14. Remove bolts (7) and orifice plate (8) from the
ARD. Discard orifice plate.

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 Installation Procedure

Illustration 9 g06204968
Typical example
Illustration 7 g06204943
Typical example 3. Install new gauze (10) from the ARD rework kit to
the ARD. Ensure that the gauze is installed in the
1. Install a new orifice plate (8) to the ARD. Install correct orientation. Refer to illustration 9.
bolts (7). Tighten bolts to a torque of 10 N·m
(89 lb in).

Illustration 10 g06204900
Typical example
Illustration 8 g06204953
Typical example 4. Install a new gasket (6) to the ARD

2. Install existing enclosure (9) for the gauze to the

ARD. Ensure that cut out at position (X) is on the
side of the fuel injector for the ARD.

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 Illustration 11 g06204874 Illustration 13 g06204869
Typical example Typical example

7. Connect harness assembly (1) and harness

assembly (2) to the flame detection temperature
sensor and the glow plug for the ARD. Tighten the
connection for the glow plug to a torque of
1.25 N·m (11 lb in).

8. Turn the fuel supply to the ON position.

9. Turn the battery disconnect switch to the ON

position.

10. Inspect the engine wiring harness. Proceed to step

2 in the removal procedure.

Illustration 12 g06204989
Typical example

5. Install top cover (4) to the ARD. Ensure that no

damage occurs to the glow plug. Install bolts (3) to
top cover (4) of the ARD. Tighten bolts to a torque
of 25 N·m (221 lb in). Use the tightening sequence
shown in illustration 12.
6. Install the flame detection temperature sensor.
Refer to Disassembly and Assembly, Flame
Detection Temperature Sensor - Remove and
Install for the correct procedure.

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 M0083495
©2017 Perkins Engines Company Limited
All Rights Reserved

6 16 June 2017

This document has been printed from SPI2. NOT FOR RESALE