Chapter

8
BALANCE OF PLANT
PVN/Long Phu – Song Hau Project Management Board Song Hau 1 (2x600MW) Power Plant
PECC2/PCC Request for Proposal

CONTENT

8.1. MAIN COOLING WATER (MCW) SYSTEM .............................................................9

8.1.1. General.............................................................................................................................. 9
8.1.2. Design Conditions for Main Cooling Water System ................................................... 11
8.1.3. Construction of Main Cooling Water Pumps and Accessories .................................. 12
8.1.4. Main Cooling Water Piping, Expansion Joints and Valves ....................................... 12
8.1.5. MCW Pump Discharge Valves ..................................................................................... 12
8.1.6. Main Cooling Water Screens ........................................................................................ 13
8.1.6.1. General ................................................................................................................... 13
8.1.6.2. Traveling Screens and Accessory Features ............................................................ 14
8.1.6.3. Wash Water Pumps and Traveling Screen Controls .............................................. 15
8.1.6.4. Bar Screens ............................................................................................................. 15
8.1.7. Anti-surge Valves ........................................................................................................... 15
8.1.8. Corrosion protection...................................................................................................... 16
8.1.8.1. Corrosion protection by special coating layers ...................................................... 16
8.1.8.2. Cathodic protection ................................................................................................ 16
8.1.9. Environmental Monitoring ........................................................................................... 17

8.2. INTAKE CHLORINATION PLANT ...........................................................................17

8.2.1. General............................................................................................................................ 17
8.2.2. Scope of supply and services ......................................................................................... 18
8.2.3. Salient Design Features ................................................................................................. 20
8.2.3.1. Chlorine Ton Container .......................................................................................... 20
8.2.3.2. Chlorine Pipe Manifold with Accessories .............................................................. 20
8.2.3.3. Chlorine Evaporators .............................................................................................. 22
8.2.3.4. Chlorine Strainer .................................................................................................... 23
8.2.3.5. Pressure Regulating Valves .................................................................................... 23
8.2.3.6. Chlorinator.............................................................................................................. 23
8.2.3.7. Chlorinated Water Diffuser and Mixing System .................................................... 24
8.2.3.8. Emergency Leaked Chlorine Absorption System .................................................. 24
8.2.3.9. Lifting & Handling Devices ................................................................................... 25
8.2.3.10. Piping ..................................................................................................................... 26
8.2.4. Operation and Control Philosophy .............................................................................. 27
8.2.5. Quality control & surveillance...................................................................................... 27
8.2.6. Inspection, Testing and Commissioning, Performance Guarantee ........................... 28
8.2.6.1. Tests at Manufacturer's Works ............................................................................... 28
8.2.6.2. Tests at Site Before Trial Run ................................................................................ 28
8.2.6.3. Performance Guarantee Test Procedure for Intake Chlorination System ............... 29
8.2.6.4. Performance Guarantee Parameters for Intake Chlorination System ..................... 29
8.2.6.5. Spares ..................................................................................................................... 30
8.2.6.6. Special tools & Tackles .......................................................................................... 30
8.2.6.7. Drawings / Documents to be furnished by the Contractor ..................................... 30
8.2.6.8. Drawings / documents to be furnished after award of contract .............................. 31
8.2.6.9. Deviation ................................................................................................................ 33

8.3. CLOSED CIRCUIT COOLING WATER SYSTEM ..................................................33

Part 4 – Owner’s Technical Requirements – Book 4.1 – Chapter 8: Balance of Plant
Rev.4 – May, 2014 Page 2 of 311
PVN/Long Phu – Song Hau Project Management Board Song Hau 1 (2x600MW) Power Plant
PECC2/PCC Request for Proposal

8.3.1. General ............................................................................................................................ 33

8.3.2. Auxiliary Cooling Water Coolers ................................................................................. 34
8.3.3. Auxiliary Cooling Water Pumps ................................................................................... 34
8.3.4. Auxiliary Cooling Water Strainer ................................................................................ 35
8.3.5. Auxiliary Cooling Water Head Tank ........................................................................... 35
8.3.6. Sampling and Dosing ..................................................................................................... 35

8.4. WATER TREATMENT SYSTEMS ............................................................................ 36

8.4.1. General ............................................................................................................................ 36
8.4.2. Code and standards ........................................................................................................ 36
8.4.3. Raw water demand......................................................................................................... 37
8.4.4. Raw water quality .......................................................................................................... 38
8.4.5. Requirements of water quality for the Plant ............................................................... 39
8.4.6. Raw water treatment system ......................................................................................... 41
8.4.6.1. Description .............................................................................................................. 41
8.4.6.2. Scope of supply ....................................................................................................... 42
8.4.6.3. Specifications of raw water treatment..................................................................... 44
8.4.7. Service Water System .................................................................................................... 47
8.4.8. Potable water system ...................................................................................................... 47
8.4.8.1. Description .............................................................................................................. 47
8.4.8.2. Scope of supply ....................................................................................................... 47
8.4.9. Demineralized water treatment system ........................................................................ 48
8.4.9.1. Description .............................................................................................................. 48
8.4.9.2. Scope of supply ....................................................................................................... 49
8.4.9.3. Specifications of demineralized water treatment .................................................... 51
8.4.10. Chemical dosing system ................................................................................................. 54
8.4.11. Drainage System ............................................................................................................. 54
8.4.11.1. Design Basis ........................................................................................................... 55
8.4.11.2. System Requirements ............................................................................................. 55
8.4.12. General design and performance requirements .......................................................... 55
8.4.13. Scope of submissions ...................................................................................................... 58

8.5. COMPRESSED AIR SYSTEM .................................................................................... 59

8.5.1. General ............................................................................................................................ 59
8.5.2. Particular Specifications ................................................................................................ 60
8.5.2.1. Air Compressors ..................................................................................................... 60
8.5.2.2. Details of Compressor Plant Mechanical ................................................................ 61
8.5.2.3. Compressed Air Dryers........................................................................................... 65
8.5.2.4. Station Compressed Air Receivers and Station and Unit Compressed Air Ring
Mains 68
8.5.2.5. Service and Instrument Air System ........................................................................ 70

8.6. CARBON DIOXIDE AND NITROGEN...................................................................... 70

8.6.1. General ............................................................................................................................ 70

Part 4 – Owner’s Technical Requirements – Book 4.1 – Chapter 8: Balance of Plant

Rev.4 – May, 2014 Page 3 of 311
PVN/Long Phu – Song Hau Project Management Board Song Hau 1 (2x600MW) Power Plant
PECC2/PCC Request for Proposal

8.6.2. Particular Specifications ............................................................................................... 71

8.6.2.1. Rating of Plant ........................................................................................................ 71
8.6.2.2. Plant Operating Requirements ................................................................................ 71
8.6.2.3. Electrical Equipment .............................................................................................. 72
8.6.2.4. Mechanical Equipment ........................................................................................... 72

8.7. HYDROGEN GENERATION PLANT ........................................................................73

8.7.1. Scope of Supply .............................................................................................................. 73
8.7.2. Particular Specifications ............................................................................................... 74
8.7.2.1. Plant Design Parameters ......................................................................................... 74
8.7.2.2. Main Equipment Description ................................................................................. 74

8.8. WASTEWATER TREATMENT PLANT....................................................................80

8.8.1. General............................................................................................................................ 80
8.8.2. System Requirements .................................................................................................... 81
8.8.2.1. Codes and standards ............................................................................................... 81
8.8.2.2. Scope of Works ...................................................................................................... 82
8.8.2.3. General Requirements ............................................................................................ 83
8.8.2.4. Specific Requirements ............................................................................................ 87
8.8.3. Control and Monitoring Requirements ....................................................................... 96
8.8.4. Scope of submissions ...................................................................................................... 97

8.9. FIRE PROTECTION AND DETECTION SYSTEM .................................................97

8.9.1. General............................................................................................................................ 97
8.9.2. System Description ...................................................................................................... 102
8.9.3. Hydrant system ............................................................................................................ 103
8.9.3.1. Design principle ................................................................................................... 103
8.9.3.2. Operational philosophy ........................................................................................ 104
8.9.3.3. Design basis and input .......................................................................................... 105
8.9.4. High Velocity Water Spray System (HVW system).................................................. 106
8.9.4.1. Category – A ........................................................................................................ 106
8.9.4.2. Category – B......................................................................................................... 106
8.9.5. Medium Velocity Water Spray System ...................................................................... 107
8.9.5.1. Operational philosophy of water spray system .................................................... 107
8.9.5.2. Design basis and input of water spray system ...................................................... 108
8.9.6. Fixed foam protection system ..................................................................................... 109
8.9.6.1. Design principle ................................................................................................... 109
8.9.6.2. Operational philosophy ........................................................................................ 109
8.9.7. Inert gas flooding system ............................................................................................. 109
8.9.7.1. Design principle ................................................................................................... 109
8.9.7.2. Operational philosophy ........................................................................................ 110
8.9.7.3. Design basis and input .......................................................................................... 110
8.9.8. Portable fire extinguishers, fire detection system and others .................................. 110
8.9.8.1. Design principle ................................................................................................... 110
8.9.8.2. Design basis and input .......................................................................................... 112
8.9.9. Fire Station and Fire Engine....................................................................................... 114
8.9.10. Functional Requirement of Various Panels In Fire Protection System .................. 114

Part 4 – Owner’s Technical Requirements – Book 4.1 – Chapter 8: Balance of Plant

Rev.4 – May, 2014 Page 4 of 311
PVN/Long Phu – Song Hau Project Management Board Song Hau 1 (2x600MW) Power Plant
PECC2/PCC Request for Proposal

8.9.11. Fire Detection and Alarm system and Panels ............................................................ 115
8.9.12. Design and Construction ............................................................................................. 116
8.9.12.1. Fire Water and Jockey Pumps............................................................................... 116
8.9.12.2. Diesel Engine ........................................................................................................ 116
8.9.12.3. Air Compressors ................................................................................................... 118
8.9.12.4. Hydro-pneumatic Tank ......................................................................................... 119
8.9.12.5. Piping, Fittings, Valves and Specialties ................................................................ 119
8.9.12.6. Detectors ............................................................................................................... 121
8.9.12.7. Manual Call System Of Fire Alarm (Intelligent Addressable Type) .................... 123
8.9.12.8. Battery and Battery Charger ................................................................................. 124
8.9.12.9. Wiring ................................................................................................................... 125
8.9.12.10. Earthing ................................................................................................................. 125
8.9.13. Inspection and testing .................................................................................................. 125
8.9.13.1. Pipes/Fittings ........................................................................................................ 125
8.9.13.2. Water and Air Line Valves ................................................................................... 125
8.9.13.3. Hydrant Valves and Stand Post Assembly............................................................ 125
8.9.13.4. Indoor Hydrant Valves (Internal landing valves) ................................................. 126
8.9.13.5. Hydrant Valves for First Aid Fire Protection System ........................................... 126
8.9.13.6. Fire Water Monitors.............................................................................................. 126
8.9.13.7. Hoses, Nozzles, Branch Pipes and Hose Boxes .................................................... 126
8.9.13.8. Strainers ................................................................................................................ 126
8.9.13.9. Battery and Battery Charger ................................................................................. 126
8.9.13.10. Fire Panels............................................................................................................. 126
8.9.13.11. Type Tests on Fire Proof Sealing System and Fire Stop System.......................... 126

8.10. COAL HANDLING SYSTEM .................................................................................... 127

8.10.1. General .......................................................................................................................... 127
8.10.2. Scope of Work............................................................................................................... 128
8.10.3. Continuous Ship Unloaders (CSU) ............................................................................. 129
8.10.4. Conveyor Systems ........................................................................................................ 130
8.10.5. Coal Storage Yard ........................................................................................................ 132
8.10.6. Coal Storage Yard Auxiliary Facilities ...................................................................... 134
8.10.7. Coal Plant Control Building ........................................................................................ 136

8.11. ASH HANDLING PLANT .......................................................................................... 136

8.11.1. Bottom Ash Handling................................................................................................... 136
8.11.2. Fly Ash Handling .......................................................................................................... 139
8.11.2.1. Conveying system from ESP, Air heater to Fly ash silos ..................................... 141
8.11.2.2. Fly ash silos .......................................................................................................... 141
8.11.2.3. Silo Roof Equipment ............................................................................................ 141
8.11.2.4. Silo Vent Filter...................................................................................................... 141
8.11.2.5. Silo Fluidizing System .......................................................................................... 141
8.11.2.6. Dry Unloading Telescopic Spout .......................................................................... 142
8.11.2.7. Twin-Shaft Paddle Mixer/Unloader ...................................................................... 142
8.11.2.8. Fly Ash Transfer System ...................................................................................... 142
8.11.2.9. Fly ash buffer silo ................................................................................................. 143
8.11.2.10. Compressed air supply system .............................................................................. 143
8.11.3. Wet Disposal of Ash ..................................................................................................... 143
8.11.4. Barge loading of Ash .................................................................................................... 144
Part 4 – Owner’s Technical Requirements – Book 4.1 – Chapter 8: Balance of Plant
Rev.4 – May, 2014 Page 5 of 311
PVN/Long Phu – Song Hau Project Management Board Song Hau 1 (2x600MW) Power Plant
PECC2/PCC Request for Proposal

8.11.5. Ash yard area ............................................................................................................... 144

8.11.6. Recovery and make up water...................................................................................... 144

8.12. FUEL OIL STORAGE AND HANDLING SYSTEM ...............................................145

8.12.1. General information .................................................................................................... 145
8.12.2. Fuel oil transferring system ........................................................................................ 146
8.12.2.1. Description of the system ..................................................................................... 146
8.12.2.2. Scope of supply .................................................................................................... 146
8.12.2.3. System design criteria .......................................................................................... 147
8.12.2.4. Design and construction ....................................................................................... 148
8.12.2.5. Inspection and testing ........................................................................................... 154
8.12.3. Fuel oil forwarding system .......................................................................................... 155
8.12.3.1. Description of the system ..................................................................................... 155
8.12.3.2. Scope of supply .................................................................................................... 156
8.12.3.3. Design and construction ....................................................................................... 156

8.13. MAINTENANCE WORKSHOPS, WAREHOUSE, LABORATORY, TOOLS AND

EQUIPMENT ..............................................................................................................................165
8.13.1. Mechanical Workshop ................................................................................................. 165
8.13.2. Electrical Workshop .................................................................................................... 174
8.13.3. C & I Workshop........................................................................................................... 176
8.13.4. Warehouse .................................................................................................................... 184
8.13.5. Laboratory Equipment And Instrument ................................................................... 186
8.13.5.1. General ................................................................................................................. 186
8.13.5.2. Scope of Supply.................................................................................................... 186
8.13.5.3. Design Philosophy and Plan Arrangement ........................................................... 186
8.13.5.4. Types of Fluids and Substances Required for Analysis ....................................... 186
8.13.5.5. Configuration of System of Laboratories ........................................................... 187
8.13.5.6. List of Main Analytic Laboratorial Devices ......................................................... 188
8.13.5.7. Sampling System .................................................................................................. 190

8.14. CRANES AND LIFTING EQUIPMENT ...................................................................193

8.14.1. Introduction.................................................................................................................. 193
8.14.2. System Requirements .................................................................................................. 193
8.14.2.1. Electrical Operating Cranes.................................................................................. 193
8.14.2.2. Cab Controlled Overhead Traveling Cranes ........................................................ 200
8.14.2.3. Pendant Controlled Overhead Travelling Cranes ................................................. 204
8.14.2.4. Manually Operated Cranes ................................................................................... 204
8.14.2.5. Mobile Crane ........................................................................................................ 205
8.14.2.6. Fork-Lift Trucks ................................................................................................... 208
8.14.2.7. Workshop Low Loader Trolley ............................................................................ 208
8.14.2.8. Slings And Chains ................................................................................................ 208
8.14.2.9. Special Lifting Beams And Appliances ............................................................... 209
8.14.2.10. Electric Passenger/Goods Lifts............................................................................. 209
8.14.3. Design Requirements ................................................................................................... 224
8.14.4. Chimney lift .................................................................................................................. 226

8.15. VENTILATING AND AIR CONDITIONING SYSTEM (VAC) ............................227

Part 4 – Owner’s Technical Requirements – Book 4.1 – Chapter 8: Balance of Plant

Rev.4 – May, 2014 Page 6 of 311
PVN/Long Phu – Song Hau Project Management Board Song Hau 1 (2x600MW) Power Plant
PECC2/PCC Request for Proposal

8.15.1. General .......................................................................................................................... 227

8.15.1.1. Air conditioning system ........................................................................................ 227
8.15.1.2. Ventilating system ................................................................................................ 227
8.15.1.3. Natural ventilation system: ................................................................................... 227
8.15.1.4. Forced-circulation ventilation system: .................................................................. 227
8.15.2. Design criteria ............................................................................................................... 228
8.15.2.1. Outdoor design conditions .................................................................................... 228
8.15.2.2. Indoor design conditions ....................................................................................... 228
8.15.2.3. Area requiring VAC system.................................................................................. 228
8.15.2.4. System/unit capacity ............................................................................................. 229
8.15.2.5. Fresh air supply ..................................................................................................... 229
8.15.2.6. Noise level ............................................................................................................ 229
8.15.3. Indoor air condition and system ................................................................................. 229
8.15.3.1. Turbine building ................................................................................................... 229
8.15.3.2. Central Control Building....................................................................................... 230
8.15.3.3. Administration building ........................................................................................ 231
8.15.3.4. Auxiliary buildings ............................................................................................... 232
8.15.4. System requirements .................................................................................................... 234
8.15.4.1. Air conditioning system ........................................................................................ 234
8.15.4.2. Ventilating system ................................................................................................ 235
8.15.5. Equipment requirements ............................................................................................. 235
8.15.5.1. Water chiller central air conditioning system ....................................................... 235
8.15.5.2. Air handling unit (AHU)....................................................................................... 237
8.15.5.3. Fan coil unit (FCU) ............................................................................................... 238
8.15.5.4. Split air conditioning system and VRV air conditioning system .......................... 239
8.15.5.5. Air Cooled Precision Air Conditioning System .................................................... 240
8.15.5.6. Air duct ................................................................................................................. 241
8.15.5.7. Volume Dampers .................................................................................................. 241
8.15.5.8. Flexible Duct Connections.................................................................................... 241
8.15.5.9. Fire dampers and smoke detectors ........................................................................ 241
8.15.5.10. Air duct insulation ................................................................................................ 242
8.15.5.11. Refrigerant pipes ................................................................................................... 242
8.15.5.12. Water pipes ........................................................................................................... 243
8.15.5.13. Inertial separator and dust filters........................................................................... 244
8.15.5.14. Filters .................................................................................................................... 244
8.15.5.15. Fans ....................................................................................................................... 244

8.16. APPENDIX OF MECHANICAL B.O.P EQUIPMENT ........................................... 245

8.16.1. Coal Handling System .................................................................................................. 245
8.16.1.1. Specification of main equipment .......................................................................... 245
8.16.2. Fuel Oil System ............................................................................................................. 247
8.16.3. Circulating Cooling Water System ............................................................................. 250
8.16.4. Water treatment system............................................................................................... 252
8.16.4.1. Raw water treatment system ................................................................................. 252
8.16.4.2. Demineralized water treatment system ................................................................. 260
8.16.5. Waste water treatment system .................................................................................... 268
8.16.5.1. Industrial waste water treatment system ............................................................... 269
8.16.5.2. Dosmestic wastewater treatment system .............................................................. 277
8.16.5.3. Oily wastewater treatment system ........................................................................ 280
8.16.5.4. Chemicals system .................................................................................................. 282

Part 4 – Owner’s Technical Requirements – Book 4.1 – Chapter 8: Balance of Plant

Rev.4 – May, 2014 Page 7 of 311
PVN/Long Phu – Song Hau Project Management Board Song Hau 1 (2x600MW) Power Plant
PECC2/PCC Request for Proposal

8.16.6. Ash Handling System................................................................................................... 285

8.16.6.1. Fly ash system ...................................................................................................... 285
8.16.6.2. Bottom ash system................................................................................................ 286
8.16.6.3. Ash disposal system ............................................................................................. 287
8.16.6.4. Ash yard ............................................................................................................... 288
8.16.7. FGD system .................................................................................................................. 289
8.16.8. Compressed air system ................................................................................................ 294
8.16.8.1. General ................................................................................................................. 294
8.16.8.2. Particular specifications ....................................................................................... 295
8.16.9. Hydrogen Generation System ..................................................................................... 299
8.16.10. CO2 and N2 storage system ........................................................................................ 300
Ddescription ............................................................................................................................ 300
8.16.11. Crane and lifting equipment ....................................................................................... 301
8.16.12. Fire Protection System ................................................................................................ 303
8.16.12.1. General ................................................................................................................. 303
8.16.12.2. Firewater pump station ......................................................................................... 304
8.16.12.3. Fire protection devices in buildings/areas ............................................................ 305
8.16.13. Ventilating and air conditioning system (VAC) ........................................................ 308
8.16.13.1. Turbine house ....................................................................................................... 308
8.16.13.2. Central control building........................................................................................ 309
8.16.13.3. Administration building ....................................................................................... 310
8.16.13.4. Auxiliary buildings ............................................................................................... 311

Part 4 – Owner’s Technical Requirements – Book 4.1 – Chapter 8: Balance of Plant

Rev.4 – May, 2014 Page 8 of 311