DAE Le SROISME Ghana Gas Pipeline Project Welding Process SpecificationLSI AI 1. ZEMLAG Station/ Valves room welding process specification WPS-01 eA PL CGS EIR AER ATR ZS a) ASL seid / Tm) 3s NL ASE ‘ang)enerey equipment integrated Co, Ltd. Applicable Projects: Station / valve Prepared Unit: Shenzhen ANPU Testing Technology Co., Ltd. PUT bE Executive standard: SY/T 0452-2012 HEBEL 2s GTAW CARI!) +SMAW CIE. ctf) Brau tore: So Welding process: GTAW (root welding) + SMAW (filling, capping) Automation: manual FEET. 2 VEEBIS WPQ_NO: PQR-OL HAT. ZEB HPS NO: WPS-OL ‘able base metal AMSA SEA Appi Moi ME Material | ME Material 2 REMI Base: a - E isha i : LA5OM/X65M L45001/X65M SIA ale Pace ive Gin aera standard JiZ1H Scope o AM ATE Nominal diameter: & 9-813 application Thickness: 8. 25-16. 5mm HMBEM RL Welding materials : OEE ec dA Hh att AREF Root welding Filling weld Cap weld Weld bead pean elo GB/E 8110 GB/T 5118 GB/T 5118 material standard HP material type ER50-6, AREF SIE Weld material 42. 5100 3, 2am/4, Onm | 3, 2m/ 4, Onan specification HEPA Weld material grade CHG-56 (16-50)ion WPS-OL ec SSH Hie) 32 ERLE Station/ Valves room welding proc JJs% Welded joint type ZK Joint type: M4 Butt weld IKUTESK Groove form: V MY Type {lB Gap Ch): 1.08, Sm JK LISHBE Groove angle(a): 60° WUCHALLUZHE Single layer weld bead thicknes: #4 Welding pads None Hi Blunt edge Cp): 1.0~2. Om He offsets BACCE 2. 0mm, AMA PET RELY 1/8 Should not be greater than 2. 0nm, and should not be greater than 1/8 of the wall thickness of the steel pipe surplus height of seam Ch): O~2. Omn HRMS. Cap weld width (Ww): ESRF AEMSR IE 0. 5~2. OmmWidened by 0.5 to 2.0mm on each side of the groove 2.0~3, Onm io AAR AIRS 20 ae maheererninie atm tM Weld layers | eG: Hust HUE | Rat | Thickness (nn) | Root welding | Pilling welding | Cap weldin 825-165 i 2-6 1 HELM Welding posit ‘BUA/ Jz (ME Preheat/interlayer temperat HUEAEHL welding position: 26/56/66 fi WAKA HY Welding direction: [1 upward (Hg | 150°C HL, SUGALML Root welding, Cilling and | 2TH) iM interlayer temperature; 100°C WARE preheating temperature: 100°C capping) 150°C APL yak Welding matching method: 9bAtH1 | HUAI preheating method: "Sila iM NEEM: DNOOOmm LLNS TF AMEETEARHH | 2h Medium frequency or Flame heating Shed | aoe HY 1 External clamp or tack | HidAE IE Preheat width: Pill 75mm welding; pipes and fittings of DN500nm or 75mm on each side larger are used with external clamp or | HUBER: SEAEIT 25mm Abi Ba fel | Sy 5 it tek special tool ings Temperature measurement requirement: uniform measurement on the circumference e 25mm from the nos(ASR SCD 28042 Station/ Valves room welding pros ss specification WPS-01 jabs PWT “Ute Gas. Men RVAEE PWT: ABER not required RU: Ar CHORIN, PUEE > 99. 99% TARY: ANB Protective gas: Ar (when root welding), purl 99. 99% Back protection: not required JEBEL Bow APE Welding equipment and electrical characteristics AINE rs ELA DEBE SSE IED PEA De Dat Root welding equipment: DC welding power supply with steep drop characteristics FAL. LTS: HAT BB SRE ND TRC ABE EL Filling and capping equipment: DC welding power supply with reduced external characteristics HLULPHE Type of current: PLE CC) YH Tungsten electrode size: 2. 4mm #5 HLH GME Tungsten extension length: 3~4mm HET ESM welding parameter silt ute 1 ith Weld bead name Root welding Filling welding Cap welding. etiam naw siaw sin Hee pa a Welding material type Espls'E Eesti MH Size (am) 2.5 3.2/4.0 Het Polarity bry peep TREE 5 2-9 as Ave voltage (W) Bat oat ft ee 135-150 100-120/130-150 100-130. 130-150 os 812 8 B12 2 = Gas Mow C./nin) TE: DCEN det Bee fit, DCE Rea AN BREA fie tH Note: DCEN indicates that the tungsten electrode is negative, and DCEP indicates that the electrode is connected to the positive output of the power supply. BOM Technical measureLAA /IM CHIE L239, F7 Station/ Valves room welding proce HE HEL EV Ae GE 1 25m $e a 8 NL IG Pre-weld cleaning: The inner and outer surfaces of the pipe shall be cleaned to a specification WPS-01 wetallic luster within 25 mu of both sides of the groove, Ite 2 AL Nunber of welders: 2 welders per layer WEEN Ps ABER Wire drying: not required HRI ARG ACS TI a EP Tt dil Time interval between the end of root welding and the start of filler welding 10min BURRET: Ho SRR T Welding rod drying: according to the manufacturer’ s requirements TP URUTARS PAC RCRRINE, AS REOR TTL AR Back root cleaning: Tungsten argon are welding is not required for root cleaning Neen BING: NLL Single or multiple wire filling: single wire URE RE SURIE/ Sean: He ROA, HESSEN Single or multiple pass welding: single pass/multi pass weld; fil and cap weld allow <10min for row welding, 2 to 3 times for row welding MRM GER: MEME DENOTE RE Fite, MIA NEE MSS MIE 30mm LAL Requirements for starting or closing are: it is strictly prohibited to start are on ‘iii iii Construction measures WGA SLs AAEM J 98 EDL Feat HF. SEARL-AEUND/es ULE K-PatS SEE VIBE» HN) 1s FD ALT HEED TI, TSE ATL: RE EMR AINE, CM YD We Ace: ACR. SOURIS. TE SG BP DAI, ASG Ae RE SORE CT ASAHI © HUET bee SOLA TT ATH: APSR EG FOE TRE NEAR SAE A Se es Hi WT HS WEA AN SES AIRE CREM, ROE SG ARLE HRD Be AS AE T. 2 SEE LY HIF PUTA TE IMI, HG aE IE: AEB BER: SE ASR SE MRIS 56 PATER BER DHEA HUE AT Cleaning tool: wire brush or power angle grinder ay AAP StL, TEU BI FiLAGLE AY LOOT ~ 150°C Inter-layer cleaning: After cleaning the surface of the bead, the next layer of welding is welded. Grinding welded joints to grinders with power angle Weld surface treatment: After the welding is completed, the surface slag, splash and 4CRIA SO 1. 2HILEE Station/ Valves room welding process specification WPS-O1 other dirt should be removed. Weld seam height: When the residual height exceeds the standard, it should be polished. Afier polishing, it should be smooth transition with the base metal, but it should not damage the base metal. External clamp evacuation: the root bead is uniformly symmetrical and 50% can be evacuated; other tooling such as counter support and spreader should be evacuated after the root bead is completed. Tack weld: When welding the tack weld, the same welding material and welding process The tack weld should be evenly as the root weld head should be u distributed. When the root weld reaches the tack weld, the tack weld is removed. cannot be : The welded joints that completed on the Unfinished welding requirement same day shall be finished with 50% steel pipe wall thickness and not less than three layers of weld bead. When re-welding, the entire welded shall be preheated according to the requirements of this s 100° C~150° C joint regulation, The preheating temperature HHI FK HEBER Welding environment requirements EFA ALAR RE, AOTC ASS PE MEINE, ASS ET HR Pe 0 >9O%RI SHED: AS GAINES 2/8 MAR HLA Sm/s KE: WAKA In the fol lowing unfavorable environments, welding operations may not be carried out without effective protective measures. Ambient temperature: <0° C Ambient humidity: >90% RH Anbient wind speed: tungsten argon are welding > 2m / s, electrode are welding > 5m / s Other: rain and snow weather sont | MAA shat, | AP AL polfr >) alg 2.2) dt Me syed oy | AOR, 27/0? aii T