M 611

Confid
CS 2014-6-13 CE
ential
FIELD SERVICE MANUAL

M611 / M616 / M612 / M617
M611/616/612/617 MFP
FIELD SERVICE MANUAL

Machine Spec. ....................................................................................................................... 1
Base Unit ......................................................................................................................... 1
500 sheets Option ........................................................................................................... 3
Paper Tray Unit ........................................................................................................ 3
Installation ............................................................................................................................. 4
Installation Condition ....................................................................................................... 4
Environment ............................................................................................................. 4
Installation ....................................................................................................................... 5
Unpacking and Check the Enclosure ...................................................................... 5
Optional Tray ............................................................................................................ 6
Image Cartridge ....................................................................................................... 7
Maintenance........................................................................................................................ 10
PM (Preventive Maintenance) ....................................................................................... 10
Customer Changeable Items ................................................................................. 10
Other Maintenance Items ...................................................................................... 10
Detailed Description............................................................................................................ 11
IMAGE PROCESS ......................................................................................................... 11
Electric Charge ....................................................................................................... 11
Laser Exposure ....................................................................................................... 11
Development .......................................................................................................... 12
Transfer .................................................................................................................. 12
Cleaning ................................................................................................................. 13
MFP Overview ............................................................................................................... 14
MFP Configuration ................................................................................................. 14
Paper Path ............................................................................................................. 16
Electrical Configuration Element............................................................................ 17
Driver Layout .......................................................................................................... 19
Main Driver Gear Unit ............................................................................................ 19
Laser Unit ...................................................................................................................... 22
Config and Optical Path ......................................................................................... 22
LSU................................................................................................................................ 23
Image Cartridge........................................................................................................... 24
Overview ............................................................................................................... 24
Components of Drum Cartridge ............................................................................. 25
Components of Toner Cartridge ............................................................................. 26
Driving Drum Cartridge .......................................................................................... 26
Driving Toner Cartridge ..................................................................................... 27
Voltage Supply to Drum Cartridge ......................................................................... 27
Voltage Supply to Toner Cartridge ......................................................................... 28
Replacement of Toner Cartridge and Drum Unit ................................................... 28
Paper Feeding ............................................................................................................. 29
Overview ............................................................................................................... 29
Paper Tray Layout and Mechanism .................................................................. 29
Pickup Unit Layout and Mechanism .................................................................. 30
Paper Tray Open / Close Mechanism ............................................................... 31
Paper Feed / Transport Mechanism ..................................................................... 32
MPT(Multi-purpose Tray) ....................................................................................... 38
Components Layout in Duplex Unit .................................................................. 41
Driving Duplex Unit ............................................................................................. 42
Register Unit ........................................................................................................ 44
Fusing Images ............................................................................................................... 45
Overview ............................................................................................................... 45
Flatbed Scanner ............................................................................................................ 48
Overview ............................................................................................................... 48
Components Layout of Scan Cover ASSY ........................................................ 49
Components Layout of CIS ASSY ......................................................................... 49
Components Layout of Drive ASSY .................................................................. 50
Components Layout of Scan Frame ASSY ....................................................... 51
Driving CIS ............................................................................................................. 51
Optical Unit ........................................................................................................... 52
ADF (Auto Document Feeder) ...................................................................................... 53
Overview ............................................................................................................... 53
Components Layout of ADF Upper Cover ASSY .................................................. 54
Components Layout of Pickup ASSY .................................................................... 55
Components Layout of Tray ASSY ................................................................... 55
Components Layout of Motor ASSY ................................................................. 56
Componets Layout of Upper GUIDE ASSY ........................................................... 57
Componets Layout of Lower GUIDE ASSY ........................................................... 58
Componets Layout of 1st IDLE Guide ASSY......................................................... 58
Componets Layout of Duplex CORE ASSY .......................................................... 59
Componets Layout of A3 ASSY ............................................................................. 60
Overview of Electrical Unit ....................................................................................... 61
Componets Layout and Major Functions of System Card..................................... 61
View and Important Functins of User Interface Control Card(UICC) ........... 69
View and Important Functins of FAX ..................................................................... 73
View and Important Functins of LVPS.............................................................. 75
View and Important Functions of HVPS ................................................................ 79
Replacement and Adjustment ........................................................................................... 89
Before Starting ............................................................................................................ 89
External Cover ............................................................................................................ 89
Rear Door and Cover .......................................................................................... 89
Left Side Cover .................................................................................................... 90
Right Side Cover .................................................................................................. 91
Operation Panel...................................... 오류! 책갈피가 정의되어 있지 않습니다.
Front Door ............................................................................................................ 93
Top Cover ............................................................................................................. 94
Paper Exit Cover ................................................................................................. 94
Laser Optical Unit .......................................................................................................... 95
Removing Laser Unit ........................................................................................... 95
Main Drive Assy Unit ..................................................................................................... 99
Removing Main Drive Gear Unit ........................................................................ 99
Separating Main Motor .................................................................................... 102
Drum and Developer Unit ........................................................................................ 103
Removing Image Cartridge ............................................................................... 103
Separating Drum Cartridge and Toner Cartridge .......................................... 104
Transfer Roller .................................................................................................. 104
Fuser Unit ...................................................... 오류! 책갈피가 정의되어 있지 않습니다.
Removing Fuser Unit......................................................................................... 105
Replacing Fuser Lamp....................................................................................... 107
Replacing Thermostat ....................................................................................... 107
Replacing Cleaning Roller................................................................................. 108
Cooling Fan ................................................................................................................ 109
Separating Pickup Roller of the Base Unit (A611/A616DN) ........................... 110
Multi-purpose Tray(MPT).................................................................................. 112
Replacing Friction Pad Of MPT Lower Body Assy ........................................ 113
Removing MPT Empty Sensor .......................................................................... 114
Separating Pick Roll of Upper Body Ass`y .................................................... 114
Removing Covers of Optional Tray Unit ......................................................... 116
Removing Pickup Roller of Optional Tray ..................................................... 117
Removing Transport Unit of Optional Tray .................................................... 119
Removing Optional Acufeed Unit..................................................................... 122
Register Guide A’ssy .......................................................................................... 126
Removing Register Roller ................................................................................. 127
Paper Exit Unit................................................................................................... 129
Duplex Unit ................................................................................................................ 130
Removing Duplex Unit ...................................................................................... 130
Electrical Section ...................................................................................................... 137
Mainboard ........................................................................................................... 137
OPU ..................................................................................................................... 137
PDU ...................................................................................................................... 138
ADF External Cover .................................................................................................... 139
ADF Front Cover .................................................................................................. 139
ADF Rear Cover .................................................................................................. 140
ADF Top Cover..................................................................................................... 141
ADF Unit ...................................................................................................................... 142
ADF Separation Pad ............................................................................................ 142
ADF Idle Guide .................................................................................................... 143
ADF Pressure Plate ............................................................................................. 144
ADF Document Tray Ass`y .................................................................................. 145
Separating ADF Assembly ................................................................................... 146
ADF CORE FRAME ASSy and Motor Assembly ................................................. 147
Dis-assembling ADF CIS ..................................................................................... 149
A3 Clutch Assembly ............................................................................................. 149
Scanner Flatbed Unit ................................................................................................ 152
Separating Scanner Flatbed Assembly ........................................................... 152
Scanner Unit .............................................................................................................. 153
Scanner Rear Cover .......................................................................................... 153
Scan Cover Assembly ....................................................................................... 155
CIS Assembly ....................................................................................................... 156
Scanner Drive Assembly ...................................................................................... 157
Troubleshooting ................................................................................................................ 158
Error Messages and Error Codes ........................................................................... 158
Service Error Codes.......................................................................................... 158
Messages for User Intervention and Paper Jam ........................................... 165
Paper Jam ........................................................................................................... 170
Service Menu .................................................................................................................... 172
Diagnostic Menu ........................................................................................................ 172
Diagnostic Mode ................................................................................................ 172
Firmware Upgrade ............................................................................................................ 202
Base Unit Firmware Upgrade(download) .................................................................. 202
Optional Tray Firmware Upgrade (download) .......................................................... 204
.............................................................................................. 1
Machine Spec.
Base Unit
Base Unit Composition
1. Basic composition : Tray1(500 sheets) + MPF(50 sheets)

2. Basic composition + 2 stack optional tray(500 sheets) + MPF(50 sheets)
Machine Spec.(Commercial)
Class. PINETREE(M611/616) PINETREE-S(M612/617)
Print Speed(A4) 40ppm 47ppm
Speed for 1st Page Less than 10 sec
Resolution(dpi) 1200 dpi
Tray Capa. 500 sheets
Paper Size A5 ~ Legal
MPT 50 sheets
Output Tray Capa. 250 sheets
1
ADF O/X(Capa.) O (50 sheets)
Options 500 sheets Tray
Memory 512MB
Duplex Unit O
LCD Mono, Graphic LCD Color, Graphic LCD
Interface Port 1 USB/Ethernet 1 USB/Ethernet
Emulation SDAPL, PCL5e/6, PS3
Compatible OS Windows XP, Vista, Win7,Win8, Windows sever 2008, Mac OS 10.4
or above, Various Linux OS
Inage Cartridge 3K(M611,M612)
6K(M616,M617)
Weight 19.9Kg(IC inclusive)
Size(W X D X H) 383X386X515(mm)
Paper Spec.
Trays Load per Media Paper Size

Base Tray Plain Paper 500 sheets, Label A4, A5, JIS B5, Folio, Letter, Legal,
50 sheets, Thick 50 sheets Executive, Statement
Option Tray PPR 500 sheets A4, A5, JIS B5, Folio, Letter, Legal
MPF PPR 50 sheets, Envelope 5 Min. 76.2 X 127mm(3 X 5 inch)
sheets, Label 15 sheets, Max. 216 X 355.6mm(8.5 X 14 inch)
Postcard 5 sheets, Legal 50 size or less
sheets or less
Duplexing PPR 60 ~ 90 gsm A4, Letter
(16 ~ 24 lb)
ADF Tray Plain paper 50 sheets A4, A5, JIS B5, Folio, Letter, Legal,
Executive, Statement
2
500 sheets Option
Paper Tray Unit
Optional Tray
Overall View
- Optional Tray
Feed Unit
1.DC Motor 1EA
2.Pick Tire 2EA (EPDM)
3.Gear Arm Assy 1EA
4.Gear Housing Assy 1EA
5.Gear Arm Pivot Assy 1EA
6.BKT Accufeed (PR) 1EA
Transport Unit
1.PM Motor 1EA
2.Housing Transport 1EA Frame & External Unit
3.Transport Roller 1EA 1.Frame Assy 3EA(MO 2, PR 1)
2.Exterior Cover 4EA
Paper Feed Tray Unit

1. Cassette Tray 1EA
2. Cover Tray 1EA
3. Side Fence _ Left 1EA
4. Side Fence _ Right 1EA
5. End Fence 1EA
3
Tray Spec.
Class. Contents
Function Increase in Paper Load Capacity
Speed 45PPM / 40PPM (A4 SEF 기준, KARA-S 45PPM, KARA 40PPM)
Paper Load 500 sheets (75 gsm paper) /1stack

Paper Supported Min. A5 ~ Max. Legal(Xerographic or Business paper)
Paper Weight 16 ~ 90 lb(60 ~ 163gsm) paper
Size(H/W/D) 130.3 mm / 383 mm / 387 mm
Weight 4.5kg a.r.o
Installation
Installation Condition
Environment
The machine should be installed on the following places.

 Where good ventilation is provided
 Where no obstacle is placed within at least 8 cm on the right side of the machine
for proper operation of the cooling fan.
 Where there is no dust and no exposure to the direct sunray.
 Where not exposed to cold or hot wind directly from the aircon or heater.
 Where within the machine`s operation termperature : 15.6°C ~ 32.2°C at open
space ( -40.0°C ~ 60.0°C: on freight or in house)
4
Installation
Unpacking and Check the Enclosed Accessories
Unpacking
1. Pull out the machine and all the enclosed accessories from the box.
2. Remove the tapes attached inside and outside of the machine.
3. Check the machine and the accessories.
Enclosure List
No Part No. Description QTY Remarks

1 - Basic Tray Unit 1 250 sheets
2 LA258058 AC Power cord 1 220V
3 L0025703 USB cable 1
4 M0134105 Quick User Manual 1
5 - Driver CD 1
2. Cartridge(enclosure)
3. Power cord
4. USB cable
5. Quick User Manual
6. Driver CD(User manual CD inclusive)
7. Paperport CD
8. Line cord
1 Tray1(basic 500 sheets)
5
Optional Tray
Installation
After installing the machine, make sure the following before installing the Optional Tray:
 Power off the machine
 Pull the power cord off the machine and unplug all the cables at the rear side.
1. Remove all the packaging material and tapes on the tray support
2. Pull out the feed unit
3. Hold the both ends of the support and place it where the machine is installed.
4. Re-install the feed unit. Push it to fit into the machine.
5. Lift up the machine by holding the dented handles at both bottom sides and place it
where it will be installed on. Align the taps, narrow slit and connectors on the tray to the
bottom side of the machine correctly. Place the machine onto the tray and make sure of
the correct match again.
6
The power of the machine must be off when installing the optional tray on or removing
it from the machine.
Image Cartridge
Installation
1. Open the front cover on the upper side.
2. Hold the handles of the cartridge and lift and pull it outside.
7
3. Remove the packaging material from the cartridge.
Do not touch the drum under the cartridge by bare hands.
4. Hold the cartridge by the handles and shake it lightly so that the toner can be evenly
distributed.
5. Hold the cartridge by the handles and align the guides of both sides to the guide grooves
of the machine.
6. Push it until it clicks into the machine.
8
7. Close the front cover. Make sure both sides of the cover clicks shut.
Check if MPT(multi-purpose tray) is also closed. Closing the front cover with the MPT cover
open may cause malfunctions.
9
Maintenance
PM (Preventive Maintenance)
Customer Changeable Items
Items Life Cycle

Toner Cartridge Built-in : 3K (M611/M612), 6K (M616/M617)
Standard : 13K
Drum Unit 45K
Condition :
1. The above life cycle is measured based on 5% coverage on A4 size paper.
2. Standard temperature and humidity
3. The life cycle values are subject to change upon the envronment and printing
conditions.
Other Maintenance Items
Class. Model Name Parts Life Cycle

Fuser 120K
Tray Acufeed roller 120K
M611/612 M611/M612/M616/M617 Transfer roller 120K
MPTSeparation Pad 30K
ADF Separation Pad 20K
The service life of the machine is 5 years or 100,000 sheets.
The above consumables should be complied with each replacement cycle since they may
directly affect the print images and the mechanical operations.
10
Detailed Description
IMAGE PROCESS
Electric Charge
-1540V is supplied from HVPS to Charge roller and around -900V is charged on the drum
surface by this.
Laser Exposure
11
Laser beam is projected onto where the image is generated and the potential on that area
is dropped by around -300V making `latent images`.
Development
At the exposure step the toner charged around -550V thru Deveoper Roller and Doctor
Blade is attached on the latent image area made by laser beam, and makes images on the
drum surface.
Transfer
12
At the development step, the images are generated on the drum surface by the transfer of
toner. By this time the transfer roller supplied with around +2000Vpulls and transfer the
toner which was making images on the drum to the paper without settlement yet.
Cleaning
After trasferring the toner to the paper, the little remainder of the toner on the drum is all
collected into a space for the wasted toner by Cleaning Blade before getting close to the
area of Charge Roller.
13
MFP Overview
MFP Components
14
1. Exit Roller 12. Maual Tray Pickup roller
2. LSU 13. Manual Tray Friction Pad
3. Polygon Mirror Motor 14. Tray1 Pickup roller
4. Cleaning Blade 15. Tray1 Friction Pad
5. Charge Roller 16. Tray1 base plate
6. OPC Drum 17. Register dam
7. Developer Roller 18. Register Roller
8. Doctor Blade 19. Transfer Roller
9. Add Roller 20. Fusing Hot Roller
10. Paddle Roller 21. Fusing Pressure Roller
11. Mid Roller
15
Paper Path
1. Output bin
2. Manual Tray
3. Base Unit Tray
4. Optional Tray Unit
5. Duplex Unit
16
Electrical Components
Symbol Name Function

Motor
M1 Main Drive the main body.
M2 Polygon Mirror Rotate polygon mirror motor
M3 Vent Fan Remove the heat around Fuser
Switch
Supply the power to the machine. If it is off, no
SW1 Power power is supplied to the machine. (located at lower
rear and right side)
Detect the front cover open or closed, and block
SW2 Front cover
the power line of +3.3VLD and +24V dc.
Sensor
17
When printing, detect the entry of paper to make
S1 Paper entry images onto OPC drum. Misfeed / paper jam
detection
S2 Tray Empty If no paper found in the tray, it tells it to CPU
S3 Manual Tray Empty If no paper in the manual tray, it tells it to CPU
S4 Paper Exit Paper jam detection

PCBs
Control all applications directly and indirectly thru
PCB1 System
a different control board.
Supply AC power to Fuser lamp and optical
PCB2 PDU (Power supply unit)
heater, and DC power to the system..
Solenoid
SOL1 Tray Feed Control pickup roller operation of the tray
SOL2 Manual Tray feed Control pickup roller operation of the maual tray
SOL3 Duplex unit Control duplex unit operation
Lamp
L1 Fuser lamp Heat the Hot roller
기타
When Fuser overheated, the fuser lamp
TS1 Thermostat
opens.(Located on Fuser Hot roller)
Detect temperature of the hot roller. (Located on
TH1 Thermistor
the Fuser Hot roller)
18
Driver Layout
1. Main Motor
2. MPT Feed Solenoid
3. Electronic Clutch of Tray Feed
Main Drive Gear Unit
Components of Main Drive Gear Unit
There is one main motor in the machine and the rotation power is delivered to a set of gear
consisting of many gears drives developer/drum, Fuser, manual tray, Fuser, duplexer,
Register roller and pickup roller..
Driving drum unit
Driving developer unit
Driving fuser unit
Driving MPT
Driving pickup roller
Diriving resist roller

Driving duplex unit
19
When Installing or un-installing Image Cartridge
1. With the Front Cover Opened
As you open the front door of the machine, the link to the font door is moving to the #1
direction. Upon the moving link the lever#2 consequently moves, and the cartridge is
released by the oldham lever and dogbone lever pulling each coupler.
2, With the Front Cover Closed
20
As you open the front door of the machine, the link to the font door is moving to the #1
direction. Upon the moving link the lever#2 consequently moves, and the cartridge is
locked by the oldham lever and dogbone lever pushing each couple.
When Removing the Paper Jam at Fuser
1. When removing the paper jam stucked in rear side of Fuser
paper removal
paper removal
Gear link is moved backward and the connections of the gears are released to remove
the paper jam.
2. When removing the paper jam stucked in the front side of Fuser
Front door opened
paper removal
Gear mesh is released and the paper jam can be removed by opening the front door and
the links which is connected to the front door.
21
Laser Unit
Config and Optical Path
A : Laser Diode Unit F : Sync Reflection Mirror

B : Colliemeter Lens unit G : Sync Sensor
C : Cylindrical Lens H : #2 F-Theta Lens
D : Polygon meter I : Reflection Mirror
E : #1 F-theta Lens J : OPC Drum
Laser Diode Unit : Generate laser beam

Collimeter Lens : Change dispersed laser beam to a linear laser beam
Cylindrical Lens : Collect the direction of subscanning lines of the laser beam into a point.
22
Polygon Motor : change forwrding angle of the laser beam towards the direction of main
scanning lines.
#1, #2 F-Theta Lens : Change the beam angle to be projected on the drum surfacein the
same size and interval.
Reflection Mirror : Change the direction of the laser beam
Sync Sensor : Determin the starting point of the projection
Sync Sensor : Determin the starting point of the projection
LSU
Laser Safety
The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-
based optical units in the field. The laser units can only be repaired in a factory or at a
location with the requisite equipment. The laser subsystem is replaceable in the field by a
qualified Customer Engineer. The inner parts are not repplaceable in the field. Customer
service engineers are therefore directed to return the complete laser unit to the factory or
service depot when replacement of the laser unit is required.
LSU Information
LSU Manufacturer : OSS CO.,LTD..
LSU Type No. : SDH-LSU-A4001
LD Manufacturer : QSI
LD Type No. : QL78F6DF
LSU NOTICE
This printer meets the requirements in DHHS 21 CFR Subchapter J of the United States of America,
and has been approved as a Class I laser product that meets the requirements in IEC 60825-1 in other
regions. Class I laser products are not defined as a hazardous product. This printer uses one AIGaAs
laser diode(L model) and two AIGaAs laser diodes(M/H model) with each power of 5 mW(L model) and
15mW(M/H model) and electromagnetic wave field of 770~795 nm(L model) and 770~800 nm(M/H model).
This laser system and the printer were designed to protect users from exposure to laser emissions of over
Class I when used or repaired in normal conditions.
Turn off the main power before starting the laser unit related work. The
23
laser beam can give you a serious injury on your eyes.
You may be exposed to hazardous radiation in case of processing any

control, adjustment or work which is not specified in this manual.
Image Cartridge
Overview
Drum cartridge
Toner cartridge
Image Cartridge consists mainly of the drum cartridge and toner cartridge as shown at the
above and they can be separated.
The drum cartridge does not have any separate chip in it while the toner cartridge has a
chip containing information such as toner counter and the manufactuerer. The machine
refer to the information to detect the toner replacement time and reset the toner counter.
24
Components of Drum Cartridge
Charge cleaner roll Charge roll
Wasted toner case
Cleaning blade Charge cleaner roll Charge roll Wasted toner case Drum
The drum cartridge consist mainly of a drum, a charge roller, a cleaning blade and a wast
toner case as shown in the above image.
25
Toner Cartridge Components
Developer roller
The toner cartridge consist mainly of a developer roller, an add roller, a doctor blade and a
paddle roller which carries toner to the add roller as shown in the above image. The
Doctore blade lets the toner evenly gets on the surface of the Developer roller by the Add
roller.
Driving Drum Cartridge
The drum(C) in the cartridge is rotated thru the drum drive coupler(B) by the driving force of
the motor driven by main motor(A) of the machine`s base unit.
26
Driving Toner Cartridge
When the driving force of the main motor(A) is delivered to the Developer coupler drive
gear(B) thru the gear sets attached to the left side of the machine, Oldham type coupler(C)
is rotated together to deliver the force eventually to Idle coupler gear(D) in the toner
cartridge. The driven Idle coupler gear rotates to make the Devleoper roller, Add roller and
Paddle roller to rotate.
Voltage Supply to Drum Cartridge
The Charge roller(I) contacted with Drum(C) is supplied with -1540V for voltage charge.
The charged voltage is supplied to the Cleaning blade BKT(F) from HVPS thru Charged
voltage supply spring(D) and Charged voltage supply plate(E), and this supplied voltage is
27
agan delivered to the Charged roller thru Charged roller spring(G) and conductive charged
roller bushing(H). The drum surface is charged approx. -200V by the charged voltage.
Also the drum is supplied with -200V of core voltage which is delievered from HVPS to
Drum surface thru Drum supply spring(A) and Drum shaft(B). This core voltage is supplied
for more soft effects on the halftone images, and prevent some duplicated image from the
remaining toner due to any separate anti-static cleaning lamps.
Voltage Supply to Toner Cartridge
The toner cartridge is supplied with voltage in 3 ways. The Developer roller is supplied with
necessary voltage thru Developer voltage supply spring(A), the Add roller thru Add voltage
supply spring(B) and Add roller contact plate() as well, and the Doctor blade thruDB voltage
supply spring(C) and DB contact plate(F) as well.
Replacement of Toner Cartridge and Drum Unit
Drum Unit
The drum cartridge shows an error message "Replace Drum Ctg" informing the user that it
is time to replace the toner cartridge in case the number of print goes over 45,000 sheets
calculated based on the printing condition of A4 size and 5% coverage chart. If it exceeds
50,000, the printing is not possible any more. If the Drum counter can be reset without
replacing the toner cartridge, you can go on printing using the old drum cartridge, but the
printing quality is not gauranteed any more.
28
Toner Cartridge
The Toner cartridge shows an error message "Toner Low" informing the user that the end
of life span is upcoming and giving time to purchase a new toner before Toner End in case
the number of print with 3K/6K toner cartridge reaches to 2.5K/5.5K sheets respectively
calculated based on A4 size and 5% coverage chart like the drum cartridge case thru LSU
dot count or preset density level. If 3K/6K toner, it is 2.5K/5.5K sheets, and If 9K/13K toner,
it is 8K/12K sheets in the same manner. Aftr this message, the user can print additionally
upto "Gauranteed life cycle + 1000 sheets". If it is 3K toner cartridge, it shows a mesage
"TONER CARTRIDGE CHANGE" and no more printing allowed until a new toner cartridge
is replaced in case of reaching approx 4K sheets based on 5% coverage chart. Likely the
same, 6K to 7K, 9K to 10K and 13K to 14K sheets, the message “TONER CARTRIDGE
CHANGE” shows and no more printing allowed.
Paper Feeding
Overview
500 Option and the feed method in KARA-S` base unit adapt the same method as Acufeed.
500 Option as a paper tray can be shared with base unit of KARA-S.
KARA-S base unit has a default cassette type paper feed tray and a MPT which can load 500
sheets of A4 75gsm and install 2 units of 500 sheets paper tray.
Two sensors are installed to check any remainder of the paper in the tray. Auto paper sensor is
also installed to automatically check the size of the paper.
When loading the paper on 500 Option and KARA-S Paper Tray, the side fence and rear fence
should be adjusted in order not to make any gap
The maximum limit of the paper stack is separately specified for thick paper and special paper.
Paper Tray Layout and Mechanism

500 Option and KARA-S base unit consist of the below 4 parts and the role of each part is as
below.
1) Separation dam : Separate the paper sheet one by one which is fed from the tray.
2) Left/Right Fence : Align the left or right side of the paper which is loaded in the tray.
3) Rear fence : Aligh the rear side of the paper loaded in the tray. Grab the rear
fence lever and move it to adjust the postion of the paper.
4) Bottom friction pad: Hold the last paper at the bottom in order to separate the
remaining last two paper without feeding both of all.
29
Separation 2) Right Fence
dam (5EA)
4) Bottom friction pad

(2EA)
2) Right Fence
3) Rear fence
Pickup Unit Layout and Mechanism

The Pickup Unit consists of the below 3 components and the role of them is as follow
1) Pickup Roller : Pickup the paper using the tray feeding pressure.
2) Pickup Motor : Supply the power for the rotation of Pickup Roller, and control the
feeding speed by adjusting the timing.
3) Driving Gear Set (Acufeed Arm Assy):
Deliver the power for Pickup Motor locating between Pickup Motor and Pickup Roller.
30
3)Driving Gear Set
(Acufeed Arm Assy)
1)Pickup Roller
Roller
2) Pickup Motor
Paper Tray Open / Close Mechanism
While 500 Option and KARA-S base unit tray open, pull the Bell-Crank spring arm[4] with the
Bell-Crank spring[2] and the related shaft pin[3] supports Acufeed arm assy[1] and make it
straying on the same position.
Once closing the tray with paper loaded, the structure[5] presses Bell-Crank spring arm[4] and
so the support of shaft pin[3] is released, then Acufeed arm assy automatically falls down by its
weight, and also the pickup roller drops down on the paper.
The paper feeding is enabled after that.
31
[1]Acufeed Arm Assy
[3]Shaft pin
[5]Tray [2]Bell-Crank Spring
[4]Bell-Crank Spring
Arm
Paper Feed / Transport Mechanism

When a feed signal is entered into the base unit, the selected pickup motor in the tray operates
and the pickup roller rotates and the first paper on the top is picked up towards the base unit.
By this time, the paper to be fed by the feed pressure of Acufeed arm assy is separated and fed
one by one.
The paper leading edge is fed by the pickup roller to the transport roller, and then the rest part of
the paper is fed by the transport roller through Mid roller to in the base unit and complete the
feed. But, the pickup roller rotates every time by the preset rotation encoder number.
When the paper is not carried to the transport roller due to the paper or feeding condition, the
pickup roller additionally picks it up two more times again.
If all the paper loaded is fed out, the sensor of the remaining paper detection detects it and
shows the paper has run out.
32
Operation of Side Fence/Rea Fence
Right side fence lever
Paper stack limit line on the left side

fence
Move the right side fence by grabbing the fence and the fence lever together. Load the
paper by stacking up to the limit line marked on the label attached on the side fence.
Especially one side printed paper can be classified as a special paper due to the paper
curls.
33
Rear fence lever
Move the rear fence by grabbing the fence and the fence lever together.
When loading the paper, firstly move the rear fence and the fence lever backward all
together to the most and align the paper leading edge to the separation dam, and move
them back and fix the fence.
34
Sensing the Remaining Paper
FEELER detecting the

remaining paper
Detection
SENSOR 1
Detection
SENSOR 2
When the paper loaded in the cassette type tray is running out, the sensor flag detecting
the remaining paper is being dropped down and finally fallen into the slit of teh tray whe the
tray is empty. This fallen flag blocks or exposes to the path of the emitted light to the
sensors and so the output values from the sensor vary. This machine detects the remaining
paper using the output values from the two sensors. The two sensors detects 3 status and
show them on the LED in the machine.
.
Sensor 1 Sensor 2 Stack

Paper Full ● ○ 10%-100%
Paper Low ○ ○ Near End (less than 10%)
Paper End ○ ● 0 sheet , Paper End
● : Exposure ○ : Block
Detecting the Paper Jam
If the input sensor is not on within a certain time period after the pickup roller makes one
rotation, the pickup roller rotates one more time. The input sensor is not still on although the
35
pickup roller rotates two more times, the machine determins it is a paper jam(jam or mis-
feed) and notice it to the user.
Detectomg the Paper Size
Detecting the paper size is subject to whether the detection Finger which is related to the
paper size detection sensors(combination of 3 switch type sensors) is put in the hole of the
END Fence after alignning the rear side of the paper and adjust the END FENCE upon the
paper length.
If there is a hole for the Finger to get in, the sensor detects it as "0" and if no hole for the
Finger, it detects as "1.
용지 사이즈 검지 Finger
용지 사이즈 검지 SENSOR
A5 B5 EXEC LT A4 LG
st
1
2nd
3rd
36
37
MPT(Multi-Purpose Tray)
Overview
The base unit of the machine has a Multi-Purpose Tray(MPT) by default which can load 50
sheets of A4 size and 75gsm.
The paper separation method of MPT uses friction pad as the base unit tray and there is a
paper detection sensor installed to know if the tray is empty, but there is not a paper size
detection sensor so the machine detects the paper size by on-off timing of the input
sensors
When loading the paper on MPT, adjust the side fences to fit into the paper size with the
extension support unfolded not to make any gap.
The maximum limit of the paper stack is separately specified for postcard, envelope, label
and special paper.
Components Layout of MPT
MPT pickup roller
MPT base plate

MPT cam
MPT extension
MPT side fence MPT cover
MPT consists of the below 5 components and the role of each part is as the following.
1) MPT A’ssy : Manual tray cover and base plate and extension support.
2) MPT CAM : Jointly move with MPT pickup roller and pickup roller
3) Lower body and Upper Guide : work as the paper guides.
4) Solenoid and Segment Gear A‘ssy : Deliver or block the power to MPT pickup roller
5) Friction Pad : Prevent from dual feed of the paper.
38
6) Paper detection sensor : Detects the remaining paper in the tray.
Side fenceDriving Multi-Purpose Tray (MPT)
Side fence Base plate

spring
Segment gear
MPT cam
Solenoid
Base plate(tray)
Pickup roller
Separation pad
MPT can load 50 sheets of the standard paper. When opening the tray to load the paper, the
base plate goes down by a cam and positions where it is separated from the pickup roller in
orde to put the paper in easily.
When loading the paper, unfold the extension by pulling it to the most and load 50 sheets or
below in the tray and adjust the fences to fix the paper firmly.
When a feed signal is entered, the segment gear is relased by operating the solenoid and the
power of the main motor is delivered to the pickup roller in MPT. Accordinly, the rotation of the
pickup roller allows the cam move together and the base plate goes up by stength of the spring,
then the pickup roller contacts the paper generating a feeding power and starts to feed the
paper from the paper on the top.
If the pickup roller makes one rotation, the segment gear meshes with the solenoid and the
power of the main motor is blocked to stop the rotation of the pickup roller,and then the base
plate goes down again and return to home position.
The paper separation method uses the friction pads, and the friction of the pad and the pressure
of the spring separate the paper one by one sheet.
39
There is a paper detection sensor and it detects the tray is empty and stops the feeding when
the paper has run out.
There is not any other paper size detection sensor so the user directly specify the paper size in
the printer driver. If the paper size set in the printer driver and the paper size loaded in the tray
are different, the paper jam is to occur.
Detecting No Paper on MPT
sensor flag
sensor
Torsion Spring
If MPT is loaded, the sensor flag pressed by the paper can detect the paper presence in the
tray. If MPT is empty, the sensor flag assembled in the lower body assy return to home
position by the torsion spring and blocks the path of the light emitted from the emitter, and
accordingly the output values from the sensor vary . The machine detects the presence of
the paper from the variation of the output values.
Detecting Paper Jam
If the input sensor is not on within a certain period of time after the MPT pickup roller makes
one rotation, the pickup roller rotates three more times. If the input sensor is not still on
although the pickup roller rotates three more times, the machine shows a message as a
40
miss-feed.
Furthermore, the machine does not have a paper size detection sensor so it detects the
paper size by on-off timing of the input sensors. . If the paper size detected in this way
and the paper size loaded in the tray are different, the paper jam is to occur.
Component Layout in Duplex Unit
Base Body
Front Body
Upper Body
Jam remove cover
Duplex unit consists of the below 4 components and the role of each part is as the following.
1) Upper body : As the main function it plays a role of upper rib for good papaer path,
and, there is a roller installed to correct some skew.
2) Front body : It plays a role of guiding the paper on the paper reverse area(lower
part) to go up to EP frame(upper part), and supports the base body with a fixture
using a spring.
3) Base body : It corrects skew of the paper by 3 rollers installed so that the leading
edge of the paper(A4 or Letter has no difference) can be printed out in parallel.
4) Jam remove cover : When a paper jam occurs in duplex system, it opens the
paper path to remove the jammed paper easily.
41
Driving Duplex Unit
The duplex unit is connected with the main drive and gears, and the paper is reversly
rotated at the exit area via pick-a-boo method and returned to the base body. The paper is
aligned to the left by an obique roller at the reverse rotation area(A4 or Letter has no
difference).
Detecting Paper Jam
When a paper jam occurs at the paper reverse area in the duplex unit, firstly push the
handle of Jam remove lever(located in the middle) to remove the jammed paper easily. But,
open the rear cover to remove the jammed sheet in case the lead edge of the paper is not
visible.
Spring
holder
Handle
42
Paper Path of Duplex Unit
Simplex area Duplex reverse rotation

area
When duplex printing, the paper is forwarded by the pickup roller to the printer simplex area
and printed first on the front side. The single side printed paper, then, arrives at the exit
roller thru the fusing area, and is fowarded to the duplex area by operating the solenoid and
driving the normal/reverse rotation bracket. The paper transferred to the duplex area goes
past Simplex area again to be printed on the other side and is eventually exited on the exit
tray by the exit roller.
.
43
Register Unit
The Register unit align the leading edge of the paper fed from a tray to prevent from SKEW
at the leading paper edge when the output images are printed on the paper.
Register upper guide
Register dam Direction of paper delivery
Components Layout of Register Unit
The Register unit consists of the below 3 components.

1) Register drive roller
2) Register upper guide and pressure backup roller
3) Register dam and spring to align the leading paper edge.
Driving Register Unit
The paper is fed from the base unit tray or MPT along with the guide path to the Register
unit and delayed a little time at first due to the Register 댐(4 sets).
Even though the paper is delayer owing to the Register 댐, but it goes on moving by
rotation of the pickup roller resulting in some curl on the paper leading edge, which is
aligned horizontally this time.
If the curled paper is pressured to move by a certain over power, it wil push the Register 댐
and the aligned paper leading edge is engaged between the Register drive roller and the
backup roller to move into the inside of the printer.
44
Fusing Images
Overview
Components Layout of Fuser
The Fuser and the paper exit area consist of the following components.
1. Fusing roller 6. Separatior
2. Pressure roller 7. Input guide
3. Heater 8. Exit guide
4. THERMOSTAT 9. Exit sensor
5. THERMISTOR 10. IDLE roller
45
Controlling Fusing Temperature
print temperature
175˚C
125˚C
90˚C
C
on
After the main power switch is on, the fusing heater is on.
When the MAIN MOTOR drives, if there is no output signal at 125˚C, it stays READY at
175˚C.
If there is an output signal, the fusing temperature stays at 180˚C to fuse the paper.
(180˚C is the default termperatue for the standard paper)
The fusing temperature is set different per each paper media and can be changed in case
the customer want to within a limited range).
When an error occurs or power save mode is on, the power for Heater will be off.
Preventing Overheat
If the temperature of the Fusing roller goes up higher than 235C, the CPU blocks the
power to the fuser lamp and generates an ERROR at the same time.
In preparation for failing to prevent thermister from overheating, two THERMOSTAT are
added in parallel to the normal ground line for the fuser lamp.
THERMOSTAT starts to operate and blocks the power which is suppled to the fuser lamp
and generates an ERROR to stop the machine at the same time.
46
Presssure Release(use for printing Envelop)
If opening the rear cover and pushing the pressure release lever to #1 direction, the space
between the pressure roller and Fusing roller is increased via cams, which releases the
pressure, and if pulling the lever reversely to #2 direction, the two rollers return to the home
position.
②
①
When printing on the standard paper with the status of the pressure released, the paper
can be printed with toner on it due to the contaminated fuser and the pressure roller. So
return the pressure release lever to the home position after printing on Envelop.
47
Flatbed Scanner
Overview
Scan Cover Assy
Drive Assy
Flatbed Scanner(called Scanner afterwards) plays a role of scanning the original images
and converting them to electric signals. The Scanner consists of Contact glass where the
original is placed, Scan cover Assy, Image reading sensor Assy and Drive Assy supporting
the contact glass, and Scan frame Assy supporting these 3 Assy`s. OP Assy is assembled
and mounted onto the front side of the whole Assy.
The machine size in other words the scannr thickness and the price can be reduced by
using CIS instead of CCD module(using lens) for the Image reading Assy
The CIS optical unit is easy to design for the small units and the price is low, but when
scanning, the images not contacted to the contact glass may not have good images since
the depth of field is dramatically small compared to the reduction optical system.
48
Components Layout of Scan Cover ASSY
Calibration Strip
Scan Cover
The Scan cover Assy consists of Scan cover supporting the entire cover, Glass for placing
the original, and various double side adhesive tapes firmly gluing each other. By this time,
the height levels of Slit glass and Contact glass should be idential to get the same image
quality when scanning from flatbed and ADF. Also when driving CIS, it needs to move
without any obstacle in the space between Slit glass and Conact glass
Components Layout of CIS ASSY
CIS Guide
CIS Spring
CIS Frame
Frame Serve
49
The CIS ASSY consists of CIS frame and CIS, springs making CIS contacted to the glass,
both side wheel and guides getting Assy drive smoothly and sub-frame being contacted to
the rails. In case CIS ASSY is not properly assembled, there could be problems in CIS
driving when scanning images, and it may lower the image quality. Upon the assembly
status of the sub-drame and CIS frame, there may occur flatbed scan skews and the skew
can be some corrected by reversely changing the assembly status of two parts when a
skew occurs.
.
Components Layout of Drive ASSY
Damper
Motor Bracket
Pulley Housing
Drive Gear
Spring
Motor
Timing Belt
Belt Pulley
The Drive ASSY consists of motors and brackets, dampers stopping the vibration of the
motor, two driving gears reducing rev count, a timing belt delivering the driving force to CIS
Assy, Belt pullys, a Pully housing and springs giving tension to the timing belt.
When driving, the noise from resonance at the specific speed can be reduced by adjusting
the strength of the springs of timing belt and the CIS springs which leads to the adjustment
of the strength of the entire systems and moves the resonance area to else where.
50
Components Layout of Scanframe Assy
Photo Sensor Mounting Place
Drive Ass`y Flat cable Mounting Place
USB Port Mounting Place
(Inner)
The Scanframe Assy plays a role of supporting each Assy at the above, consisting of flat
cables from CIS, USB ports, photo sensors, wiring harness and OP harness.
Driving CIS
Photo-sensor Operation rib
(Home position)
Photo-sensor
Timing Belt CIS Transport Dir.
Drive Ass`y
Motor
There is need to drive CIS for scanning or flatbed scanning. When the motor rotates, the
torque and rev count move the timing belt thru gear pulleys connected to the drive gears.
The timing belt is connected to CIS frame which is adjusted by the movement of the timing
belt. The CIS home position is defined by activating the photo sensor with a specific area of
the CIS frame, and the CIS can be carried a specific distance to ADF scan position from the
51
home position, or perform the flatbed scanning.
Optical Unit
Reading point by Illumination Unit
Sensor
The reduction optical system with lens forms an optical system consisting of some mirrors
and lenses, an illumination meter and an imaging system to realize the specified public
service area in a certain space. Compared to this the CIS consists of a lens, an imaging
system(reading sensor) and an illumination meter. Furthermore, the CIS also reads
information corresponding one by one to the image of the point to the sensor which is in
line towards the scanning line direction. The reduction optical system of the color scanner
also reflects the white light from the illumination meter to the surface of the original, and
reads each color level based on the image information matched to each color channel
through this optical path, but the illumination meter, in case of CIS, illuminates per each
color channel and the color of each channel is defined by reading the reflected light from
the original by a sensor.
52
ADF (Auto Document Feeder)
Overview
ADF side fence

ADF rear cover
ADF Front cover
ADF doc. tray
ADF front cover
ADF main frame
ADF upper guide
ADF pressure plate
ADF left hinge ADF back

plate
ADF right hinge
ADF A3 roller
Auto Document Feeder(called ADF afterwards) is a device for scanning the original by
53
automatically feeding and delivering the original stacked on the tray
The ADF consists of a tray Assy that the original is placed on, an upper cover Assy that
protects the tray unit and is in charge of initial delivery of the original, an upper guide Assy
that takes care of the main delivery unit, a drive motor Assy and ADF frame Assy that
supports it, and also A3 scan Assy in charge of A3 scan unit and covers covering this Assy.
And there is hinges that enable to open or close ADF when copying booklets.
Components Layout of ADF Upper Cover ASSY
ADF upper cover
ADF Pick up ASSY

ADF upper cover
Idle roller
ADF upper cover ASSY consists of Pickup Assy that protects the tray unit and is the
starting point of the delivery of the original, and Idle roller.
Also, initial paper jam during the delivery process can be removed by opening the upper
cover. The paper sizes are imprinted at the top of the upper cover to make sure of the
paper sizes and help with the user`s scan and copy work.
54
Components Layout of Pick up ASSY
Pick up holder
Pick roller
Pick up shaft
Pickup roller
The Pick up ASSY is the Assy that feeds the originalset by the user into the inside of ADF.
The pickup Assy consists mainly of pick roller, pickup roller, pickup holder and pickup shaft.
The life cycle of the pickup Assy is identical to ADF. It is attached to the ADF upper cover
and makes easy removal of the jammed paper
.
Components Layout of Tray Assy
Side fence
Separation pad
Rear fence
Doc. Tray
Front fence
55
The Tray Assy consists mainly of a tray unit for setting the paper, and an area in charge of
the paper feed and separation. The tray unit for setting the paper has side fences called the
front side and the rear side, and pinion gears are assembled in it to constantly operate the
side fences. The separation pad Assy is assembled to separate the paper in the feeding
and separation path sections. This separation pad Assy maintain the separation force with
springs(compression).
Components Layout of Motor ASSY
M0132001 M0132001
(Transport otor) (for Feed motor)
M013 3142
M013 3143
GEAR FEED DRIVE
GEAR FEED IDLE M013 3145
Z60_T16T35_Z23Z42_Z2
T35_Z23Z42_Z23 GEAR TRANS DRIVER
3
Z42_Z23 M013 3151
Gear idle Z37 Z21
M013 3531
GEAR TRANS
Z47 Z18 M013 3154 M013 3148
GEAR EXIT GEAR TRANS DRIVEN
M013 3512 DRIVEN_Z47_T20 IDLE Z41_Z25
GEAR TIMING M013 3153

M013 3146
A3:Z62/T16 GEAR EXIT IDLE Z33_Z24
56 GEAR TRANS IDLEZ30
M013 3155
PULLEY:DRIVEN R2_T20
The Motor Assy has the ADF drive gears assembled in and consists of the transport area
and feed area, which are connected with each motor. The transport area is connected to
the 1st scan and the 2nd scan, and the feed area is connected to the tray and A3 drive.
Components Layout of UPPER GUIDE ASSY
M0131041
M0133321 M0133323
CIS PT
GUIDE UPPER : CIS GLASS : BACK
SIDE:EXIT
M0123295
STACKER EXIT
M0133279
BRUSH:ANTISTATIC
:EXIT
The PINETREE ADF has duplex copy and scan functions with its CIS in the ADF.
57
Components Layout Of LOWER GUIDE ASSY
MV123244
FRAME:PRESSURE:FIRST
M0133331
SCAN:EXIT
GUIDE: LOWER
M0133334
M0133333 LOWER GUIDE PLATE
ROLLER:DRIVEN:2ND SCAN
This is an Assy to guide the lower part of the contact glass for duplex scan. It has a open
structure to clean dust or foreign substances.
Components Layout of the 1st IDLE Guide ASSY
M0133211
GUIDE:FIRST IDLE
M0133212
IDLE:R1
This is an Assy with vertical motion roller for the original to go in for the 1st scan.
(Identical structure with OAK)
58
Components Layout of Duplex CORE ASSY
LM505319
(top cover open detect sensor)
M0100077
(INTERVAL sensor)
LM505319
(1st scan detect sensor)
LM505319
(PRESENT sensor
M013 3241
FRAME CORE
M013 3262 M013 3264

ROLLER: 2ND FEED ROLLER: EXIT
2nd scan position
M013 3263
M013 3261 ROLLER: 2ND SCAN
ROLLER: 1ST SCAN 1st scan position
The duplex CORE ASSY has various rollers related to the paper trasportation.
59
There are Present sensor detecting the paper when setting the doc. in the tray, and Interval
sentor deciding the timing for the paper feed, and the 1st scan sensor deciding the starting
point of the scan.
Components Layout of A3 ASSY
A3 clutch ASSY
A3 timing belt
A3 clutch
A3 bevel gear
A3 SCAN GUIDE
GUIDE S가이드
A3 roller
The A3 ASSY does A3 scan and copying operation with the power delivered using teh
timing belt from gear pulleys among the motor assy. By this time, when feeding A3, install
the clutch and use the power of ADF only in case of operating for A3 related work.
Also, use the bevel gears to change the axis of rotation and then A3 work can be
processed.
60
Overview of Electrical Unit
Components Layout and Major Functions of System Card
Block Diagram
Components and Basic Functions
The system card consists of the structures as the above figure and has formed a
relationship with peripheral units. The following are the related functions to view the details.
 Important Functions of SOC (DC1250)

 Read execution codes from flash memory(Serial and NAND Flash) and control the
overall flow of the program.
 Control the image process sections to read the original contents and process the
images.
 Controller of DDR2 memory is built in to support max. 128M size and DDR-2400 speed.
 Control various motors.
 Programmable timer is built in to control CIS Scanner I/F.
 Pixel output control logic is configured for LSU Control.
 Operate OP panel and UART communicaton to receive the user`s input data and
61
express the status.
 Perform UART_SPI communication to send and receive Fax.
 Perform I2C communication with optinal trays.
 USB I/F controller is built in to communicate with PC and peripheral equipments.
 Important Functions of DC_DC Converter

 Either one of Prefixed or Adjustable option can be selected for 3 channel switching
voltage output.
 Power sequence functions can be realized for SOC POR.
 Limited settings for output power peak current values can be possible.
 Important Fuctions of Scan Image Process

 Original scanning speed : 1.2ms/Line (Color), 0.6ms/Line (Mono)
 Shading correction
 Gamma correction
 Halftone mode (Threshold, Error diffusion)
Pin Array
1. SYSTEM CARD-SMART_IC (CN2)

NO. Signal Description
1 +3.3V +3.3V power
2 I2C_DAT Tx/Rx of SMART IC and DATA
3 I2C_CLK Criteria CLOCK for DATA exchange
4 GND GND
2. SYSTEM CARD-CANON CIS (CN3)

1 COM1 GND
2 CIS_RED RED_LED drive - Current signal
3 CIS_GREEN GREEN_LED drive - Current signal
4 CIS_BLUE BLUE_LED drive - Current signal
5 CIS_LED_Anode LED drive + Current signal
6 CIS_SP Line base control signal for CIS data output
7 +3.3VAS CIS_VCC
62
8 CIS_CLK Image data output sync clock
9 COM2 Analog ground
10 CIS_VREF CIS VREF power input signal
11 CIS_MODE CIS MODE selection signal
12 VOUT CIS output signal
3. SYSTEM CARD-ATII CIS (CN4)

1 COM1 GND
2 CIS_RED RED_LED drive - Current signal
3 CIS_GREEN GREEN_LED drive - Current signal
4 CIS_BLUE BLUE_LED drive - Current signal
5 CIS_LED_Anode LED drive + Current signal
6 CIS_CLK Image data output sync clock
7 CIS_SP Line base control signal for CIS data output
8 CIS_VREF CIS VREF power input signal
9 +3.3VAS CIS_VCC
10 COM2 Analog ground
11 CIS_MODE CIS MODE selection signal
12 VOUT CIS output signal
4. SYSTEM CARD-BLDC_MOTOR (CN41)

1 S.GND SIGNAL GND
F/B signal to check the motor speed
2 BLDC_FG
criteria
3 BLDC_CLK Criteria CLOCK to be supplied to motors
4 BLDC_ST Motor ON signal
5 BLDC_LD Detects to reach to the specified RPM
6 P.GND POWER GND
7 24V +24V power
8 3.3V +3.3V power
9 CW_nCCW Signal for setting the sense of rotation
63
5. SYSTEM CARD-FLATBED MOTOR (CN7)
1 AOUT1 A -phase of FB Motor
2 AOUT2 /A -phase of FB Motor
3 BOUT1 B -phase of FB Motor
4 BOUT2 /B -phase of FB Motor
6. SYSTEM CARD-LSU (CN11)

1 nHSYNC_H Sync detection signal
2 GND GND
3 +5SW LSU_power
4 nSH_H SAMPLING & HOLD
5 nLDEN_H Laser Diode enable signal
6 nVIDEO_H Image data signal
7 GND GND
7. SYSTEMCARD- POLYGON MOTOR (CN8)

Criterial CLOCK to be supplied to the
1 nLSU_CLK_H
polygon motor
Polygon motor`s arrival signal at fixed
2 nREADY_H
speed
3 nSTART_H Polygon motor`s starting signal
4 GND GND
5 +24V +24V power
8. SYSTEMCARD-LSU_2BEAM (CN48)
1 COM1 GND
2 nHSYNC_H Sync detection signal
3 COM1 GND
4 +5SW LSU_power
64
5 +5SW LSU_power
6 COM1 GND
7 DT1P LD1 image data LVDS + Differential sigal
8 DT1N LD1 image data LVDS - Differential sigal
9 COM1 GND
10 DT2P LD2 image data LVDS + Differential sigal
11 DT2N LD2 image data LVDS - Differential sigal
12 COM1 GND
13 SHK1 LD1 AUTO Power Control signal
14 SHK2 LD2 AUTO Power Control signal
15 ENBK Laser Diode enable signal
16 VREF_K1 LD1 actinography VREF1 signal
17 VREF_K2 LD2 actinography VREF1 signal
18 COM1 GND
9. SYSTEMCARD-HVPS & LVPS IF (CN40)

1 TX_SENSING Transfer F/B signal
2 TX_ENB Transfer ENABLE signal
3 TX_PWM Transfer output signal
4 CHGPWM Charge output signal
5 DEVPWM Development output signal
6 +24V HVPS supply +24V power
7 COM1 GND
8 +24V PDU +24V power suppy
9 +24V PDU +24V power suppy
10 COM1 GND
11 COM1 GND
12 +5VIN PDU +5V power suppy
13 COM1 GND
14 HR_PSU Fuser temperature ON/OFF control signal
10. SYSTEMCARD-THEMISTER & Fuser Exit_S (CN13)

1 THERMISTER Fuser temperature F/B signal
65
2 COM1 GND
3 FUSER_EXIT_S Chk list exit sensor detection signal
4 COM1 GND
5 +5V_UICC_S Sensor power
11. SYSTEMCARD-UICC (CN30)

2 COM1 GND
3 RXD2 Data signal from UICC
4 TXD2 Data signal to UICC
5 COM1 GND
6 LED_POWER WAKEUP LED power
7 WAKE POWER SAVE release signal
12. SYSTEMCARD-OPTION_TRAY (CN39)

1 I2C_DAT Tx/Rx of TRAY and DATA
2 I2C_CLK Criteria CLOCK for DATA exchange
3 NOTIFY TRAY SET detection
4 +24VIN +24V power
5 COM1 GND
6 +5VIN +5V power
7 COM1 GND
13. SYSTEMCARD-FAX (CN16)

1 FAX_CS Fax modem selection pin
2 COM1 GND
3 FAX_DI Data signal pin from FAX
4 COM1 GND
5 FAX_DO Data signal pin to FAX
6 COM1 GND
7 FAX_SCK FAX_SPI communication critrial CLOCK
8 COM1 GND
66
9 FAX_IRQ FAX interrupt signal
10 5VIN +5V
11 FAX_RESET FAX reset signal
12 3.3V +3.3V
13 3.3V +3.3V
14. SYSTEMCARD-MAIN FAN (CN25)

1 MAIN_FAN FAN operational signal
2 MAIN_FAN_BACK Detects to reach to the specified RPM
3 COM1 GND
15. SYSTEMCARD- Micro Switch (CN42)

1 24VIN 24VIN
2 24V_SW 24V_SW : 24V to become F/B by switch
16. SYSTEMCARD- EXIT SOL (CN26)

1 24VIN 24V power
2 EXIT_SOL_L Paper exit solenoid ON
17. SYSTEMCARD- MPT SOL (CN27)

1 24VIN 24V power
2 MPT_SOL_L MPT solenoid ON
18. SYSTEMCARD- TRAY SOL (CN28)

1 24VIN 24V power
2 TRAY_SOL_L Feed solenoid ON
19. SYSTEMCARD- ADF_MOTOR & Electric Clutch (CN44)

1 ADF_AOUT1 A -phase of ADF Motor
67
2 ADF_AOUT2 /A -phase of ADF Motor
3 ADF_BOUT1 B -phase of ADF Motor
4 ADF_BOUT2 /B -phase of ADF Motor
5 24VIN 24V power
6 EC_L Electric clutch ON
20. SYSTEMCARD- EMPTY_MPT_S (CN24)

1 EMPTY_S Tray paper detection signal
2 COM1 GND
4 MPT_S MPT paper detection signal
5 COM1 GND
21. SYSTEMCARD- INPUT_S (CN36)

1 INPUT_S Paper feed detection signal
2 COM1 GND
22. SYSTEMCARD- SB1 & SB2 _S (CN18)

1 COM1 GND
2 SB2 ADF paper feed sensor
3 SB1 ADF paper load sensor
23. SYSTEMCARD- FB HOME_S (CN20)

1 FB_HOME_S CIS home position sensor signal on FB
2 COM1 GND
24. SYSTEMCARD- ADF_Cover open (CN46)
68
1 COM1 GND
2 ADF_Cover_SW ADF cover switch ON signal
View and Important Functions of User Interface Control Card(UICC)
Block Diagram
< OAK UICC 4 in 1 Block Diagram>
69
< OAK UICC 3 in 1 Block Diagram>
 Basic components and each functions of UICC are as the following.

 MCU R5F212K45DFP of MCU communicate with the system card and UART using
8MHz of external clock.
 OP Panel consists of 28 keys in matrix type.( Wakeup button excluded, 3in1 dedicated
key: 2, 4in1 dedicated key: 18, common key: 8 )
 MCU and LCD module exchanges data in 4-bit parallel type.
 Backlight of LCD control on/off using switching elements.
 There is a buzzer recognizing the situation. (selection beep, mis-type beep, error
detection beep )
 Entering Sleep Mode and returning to Ready statuscan be recognized by
Wakeup_LED`s on or off.
Circuit Drawing
1. Connector Section
2. LCM Connection Section
3. Button Input Section
70
4. LED Drive Section
- Common Application (Stutus LED, Backlight LED Control)
5. Buzzer Control Section
71
Pin Array
1. UICC- SYSTEMCARD (CN1)

1 +5V 5V input power
2 COM1 GND
3 TX Data signal to System card
4 RX Data signal from System card
5 COM1 GND
6 WAKEUP_LED WAKEUP LED power
7 WAKEUP_BTN POWER SAVE releae signal button
2. UICC- Character LCM (FFC2)
1 RESET LCM
Register selection
2 RS
H: Data Register; L: Instruction Register
3 CSB Select chips from paralle mode and series interface(Low active)
4 R/W Read / Write selection pin (L: Write, H: Read)
5 E Starts data read/write
6 DB4 Data bus
7 DB5 Data bus
8 DB6 Data bus
9 DB7 Data bus
10 VSS GND
11 VDD 2.7-5.5V input power (5V input)
12 PSB Select data transmission type (0:Series, 1:Parallel(4/8 bit))
13 PSI2B ITO option (select I2C communication related mode)
14 V0 LCD drive input bias voltage : +5.0V
15 A LED backlight anode
16 K LED backlight cathode
72
View and Important Fuctions of FAX
Block Diagram
FAX card(SSF336) has the following structures as the above figure.

The lines connected to FAX card are PSTN(Public Switched Telephone Network) and PABX
(Private Automatic Branch Exchange).
The important functions are as the following.
 Important Fuctions of HSD(CX95110)

 The default modem speed is max 33600bps and can automatically be reduced to any
proper speed when the speed needs to be limited.
 Perform SPI communication to talk with controllers.
 Digital signals converted from DAA are delivered to HSD through DIB, and after HSD
has processed the digital signals, it sends the signals to MFP controller through SPI
communicaton and process the images.
 Generating PWM(Pulse Width Modulation) signal to drive Speaker Driver.
73
 Important Functions of LSD (DAA CX20548)
 This converts the analog signals of RING received through TEL LINE to digital
signals.
 HSD digital signals are converted to analog signals and are Fax transmitted through
TEL LINE.
 Power, clock, bi-directional data and DAA can be exchanged between modem
through DIB.
Pin Array
1. FAX-SYSTEMCARD (CN2)
1 FAX_CS FAX modem chip selection
2 COM1 GND
3 FAX_DI Data signal pin to Systemcard
4 COM1 GND
5 FAX_DO Data signal pin from Systemcard
6 COM1 GND
7 FAX_SCK FAX_SPI communication criterial CLOCK
8 COM1 GND
9 FAX_IRQ FAX interrupt signal
10 5VIN +5V
11 FAX_RESET FAX reset signal
12 3.3V +3.3V
13 3.3V +3.3V
2. Connecting TEL Line (J802)

1 S.GND SIGNAL GND
2 OT_1 Signal connected to 9th pin
3 T_1 RING signal
4 R_1 TIP signal
74
5 OR_1 Signal connected to 6th pin
6 OT_2 Signal connected to 5th pin
7 T_2 TIP signal
8 R_2 RING signal
9 OR_2 Signal connected to 2nd pin
View and Important Function of LVPS
Block Diagram
The basic components of LVPS and each function are as the following.
1. AC switch : Open only one AC line(1-POLE type)
2. Varistor : When overvoltage inflows in the input section, it is shorted to protect the
rear circuit section.
3. BRIDGE DIODE / MAIN CAP : Rectify waveform to make DC.
4. Noise filter : Prevent noise inflow to the input section
5. Photocoupler : Perform FEEDBACK to maintain output static voltage.
6. Phototriac : Control the heater ON/OFF in the machine.
7. Fuse(1st,2nd) : When overcurrent inflows, protect the circuit in the rear section.
75
Pin Array
1. INLET + AC SW
Connector
Connector Name MFG. Images
No.
0707-1-C7D
INLET Or INALWAYS
Equivalent
3024-
P2T7SBKBK
AC SW (SPST) CHILY
Or
Equivalent 1pole SW
2. Heater Connector
Connector Connector Pin Signal
Images
No. Name No. Name
1 HEATER_L
HEATER
CONNECTOR
CN2 1744056-3 2 (removed)

(AMP)
Or
Equivalent Pin no.1
3 HEATER_N
* 2nd pin out of total 3 pins is provided space (for insullation clearance)
3. DC Connector
Connector Connector Pin Signal
Images
No. Name No. Name
76
TX
1
SENSING
2 TX EN
3 TX PWM
DC
4 CHG PWM
CONNECTOR
5 DEV PWM
1-292250-5 6 +24.5VS
CN3 (AMP) 7 +24.5V
8 +24.5V
Or 9 GND
10 GND
Equivalent 11 +5V
12 GND
13 HEAT ON
14 Z.C
15 24V OFF
Specification
Parameters Scope III (230V)

Input frequency(nominal) 47~63 Hz
Voltage band(nominal) 220 ~ 240Vac
Voltage(min-max) 198 ~ 264Vac
* Non-destructive Voltage 187 ~ 276Vac
Input current AC + DC : ≤4.8A
Efficiency 40% or above, Energy save
Input power(Energy save mode)
mode
≤ 50A 1/4 cycle, after completely
Inrush circuit
discharged
EMC filter Fix PCB
Protection Fuse(T8A H 250V)
Heater On/Off Control Only Zero Crossing, Turn-On
Power factor 0.5 or above, average load
Efficiency 75% or above, average load
77
CH1 CH2 Note
Voltage(V) +5.0Vdc +24.5Vdc
Static mutual load
+4.75V~+5.25V +22.05V~+26.95V
change and dynamic
Voltage (-5%~+5%) (-10%~+10%)
load change
Region
+4.75V~+5.25V +22.78V~+26.22V
Average load
(-5%~+5%) (-7.0%~+7.0%)
DC switch OFF 0.007A - -
Cover opens 0.25A 0.025A
Energy save 0.07A - -
Min. output current 0.25A 0.05A -
Rated output
1.2A 4.7A -
current
2.0A 5.7A
Output Max. output current (Maintains min. 30 min (Maintains min. 30 min -
Load operation) operation)
Condition Peak output current - 6.0A -
2nd inrush
20A
circuit(Surge
(Min. 50uS)
current)
Total max. output
10W 140W
power
Static mutual load 5V min – 24V nom
change condition 5V nom – 24V min
Ripple and Noise Voltage 100mVp-p 300mVp-p -
Overvoltage Within voltage range Within voltage range -
Limit overcurrent Fuse 7A ~ 10A -
Over
Recover method Fuse replacement AC reset -
current
Protection operation
protection Block the power Block the power -
of shorted circuit
Limit overvoltage 7V 30V -
Overvoltage
Recovery method AC reset AC reset -
78
* (1) Channels : 2CH for 54V and 24V
(2) When protecting OCP or OVP, operates in the power off.
View of HVPS and Important Functions.
Block Diagram
Pin Array
Refer to DC Connector in Pin Array of LVPS.
Basic Functions
1. Channels : HVPS consists of 4 DC-DC converters and 7 channels such as

Charge(CHG), Photo Drum(PD), Developer unit(DEV, TR, BL) and
Transfer(TX+, TX-)
2. Output characteristics : Static voltage method including transfer channel.
3. Each logic control is entered to DC-DC converter , which has PWM signal to adjust the
converter.
4. 24.5VS is supplied from LVPS. The section before 24.5V is structured as SAFETY
INTERLOCK to prevent HVPS from high power output when the covers open.
79
5. TX Enable signal comes in, Tx channel starts to operate. TX channel consists of 2
channels of TX+ and TX-.
6. Enable signal basically plays a role of supplying -1350V to TX-.
7. TX-SENSING plays a role of constantly detecting the current value of 12μA.
TX-SENSING signal delivers a message "LOW LEVEL' to the machine when the
transfer output current is lower than 12μA,and when it is higher than 12μA, it
delivers "HIGH LEVEL".
8. CHG PWM : Controls CHG and PD channel voltage. PD channel use a zenor diode
to always maintain 200V compared to GND.
9. DEV PWM : Controls DEV, TR and BL channel voltage. TR and BL voltage use
zenor diode to always maintain DEV-120V and DEV-300V compared to
DEV output voltage.
CHG PD DEV TR BL -TX +TX TX-SENSING

PWR Volt. ∘ +24.5V ± 12.5% (+21.44V~+27.56V)
PWR
∘ Max. 350mA
Current
PWM
∘ Voh 5.0V Pull-up, Vol = Max. 0.8V(at Iol = 40mA, Vcc = 4.75V)
Signal
Frequency ∘ 24.41KHz ± 1KHz
Rated
DEV- DEV-
Output -1690V -200V -620V -1350V +3000V 3.3V
180V 300V
Volt.
80
Range of -250V ~ - -20V ~ - -400V ~
- Enable -
Use 2000V 1000V 3500V
±21V : -
±10V:-20V ±22V:-
250V ~ -
~ -333V 400V ~
700V
Tolerance ± 10V ±3%: - ±5% ±5% ±100V 600V -
±3% : -
333V ~- ±100V:600
700V ~ -
1000V V~ 3500V
2000V
270MΩ
Rated 30 MΩ ~
20MΩ ~ 1GMΩ 20MΩ ~ 1GMΩ ~ -
Load 1GMΩ
1GMΩ
-1350V
± 60V TX output
Setting
-1690V ± -200V -620V± At 450 +3000V±1 current
Output ± 3% ± 3%
21V ± 10V 10V MΩ 00V 12 ± 1
Voltage
(Active ㎂
Low)
Circuit drawing - LVPS Input Section
1. Line filter section
2. AC-DC Rectification
81
3. 24V Output Section
82
4. 5V Output Section
83
5. AC Drive Section
6. Switching Section
84
Circuit-HVPS Input Section
1. PWM Input Section
85
2. RCC Control Drive Section
86
3. High Power Output Section
4. TX-SENSING 부
87
88
Replacement and Adjustment
Before Starting
Please perform the following before installing options:

 If any printing job is left in the machine, print out all the jobs in the printer buffer.
 Turn the main switch off and unplug the power cord and network cables from the
machine.
 When disassembled, take care of missing various bolts. Refer to the harness path
and process the same order when re-assembling.
 Assembling is the opposite processes of disassembling.
External Cover
Rear Doors and Covers
1. Open the rear side door [A].

[A]
2. Remove 5ea bolts and separate the door from the base unit..
89
+
 When separating the rear side cover from the base unit, be careful of breaking
any of 4ea hooks inside the cover.
Left Cover
3. Remove the rear side door and cover from the base unit.
4. Open the front cover to release the lock of a hook at the bottom side of the machine.
Lift up the cover to separate it from the base unit.
90
 When separating the left cover, be careful of 8ea of hooks at inside of the cover.
Right Cover
1. Remove the rear side cover from the base unit.

2. Open the front cover to release the lock of a hook at the bottom side of the machine.
Lift up the cover to separate it from the base unit.
.
91
When separating the right cover, be careful of 7ea of hooks at inside of the cover
Operation Panel
1. Remove the rear cover and open the front cover.

2. Remove the side covers.
3. Remove 2ea of bolts at the upper and lower sides of the Operation Panel, separate the
harness connected to CN30 connector in the main board, and separate the control
panel from the
frame.
 When the harness is separated from the connectors, be careful of cutting the
harness.
 Be careful of damaging the flat harness in the Operation Panel.
92
 Refer to the harness path to the main board and process the same order when re-
assembling.
Front Door
[A]
3. Open the front door [A].

4. Release 3ea of hooks locked at the left and right side to separate the links.
5. Push the left door hinge to the left to separate it from the frame.
6. Push the right door hinge to the left, too to separate it from the frame.
93
When re-assembling, push the left/right hinges to the right to fix them to the frame, and
connect 3 links.
Top Cover
7. Remove the rear cover, the left side cover and right side covers from the base unit.
8. Remove the Operation Panel.
9. Remove the 2 bolts at the left top of the frame.
10. Remove the 3 bolts at the right side of the frame, and then lift up the top cover to
separate it from the base unit.
Paper Exit Cover
1. Remove the rear cover.

2. Remove the 2 bolts at the left and right sides, and then pull the paper exit cover to
the front to separate it from the base unit.
94
Laser Optical Unit
 Please turn the main power off and unplug the power cord before starting any
process. If you do not comply with warning, you may be seriously injured with your
eyes due to the laser beam.
Removing Laser Unit
 Make sure the main power switch is off and the power cord is unplugged before
disassembling or adjusting the laser unit.
11. Open the front door.

13. Remove the left and right side covers.
14. Remove the top cover.
15. Remove the FLAT CABLE of the laser unit and connectors of the harness in the motor
unit section.
95
6. Remove 4 screws of the laser unit.
7. Remove the laser unit from the base unit.
※ The base unit with the laser unit removed.
96
Installation of the laser unit
1. Place the laser unit onto the FRAME.

2. Position the laser unit on the frame using skew JIG[A] before completely fixing it, and
then tighten it with 4 screws.
※ Order of screwing : 1, 2, 3, 4
[A]
97
4
1
3
When re-assembling the laser unit, check the alignment of the laser unit and perform
"laser unit adjustment" before installing the top cover.
Alignment of Laser Optical Housing Unit
In case of replacing and mounting the laser unit with a new one, align the laser unit upon
the below processes.
[C]
[A]
1
[B ]
A : Laser Unit C : Skew Adjustment JIG( like CAM)

B : BKT STAY LSU
1. Insert the hole `1` hole of `A` into EMBO `1` of ‘B’
98
[C ]
2. Pass through the figure`2` of ‘A’ and insert a bump on the floor `C` into the hole `2`
of B.
3. Rotate ‘C’ in CW so that the arrow shape of `C` at the bottom side should point and
fit into + groove around the hole `2` of B.
'+' groove of `B`
4. Tighten screws at 4 locations and remove 'C'.
Main Drive Assy Unit
Removing Main Drive Gear Unit

1. Remove the links connected to the front cover(pull them out to the insdie of the
machine.).
99
2. Remove MPT segment gear(pulling it outward while pushing the hook).
3. Pull the motor harness connector(toward the motor)
4. Pull the solenoid connector (towards the main board)
100
5. Release 5 fixed bolts of the main board BKT(5 locations) and push the BKT to the left to
see the bolt head.
6. Release the 8 fastened bolts connecting the Drive Assy to the left frame, and then pull
out the entire Assy outward.
101
When pulling out the Assy, be careful of breaking or transforming the gears.
Perform the re-assembly in the reversed order of the dis-assembly.
Separating Main Motor

1. Release the bolts(3 locations) fastening the big gear BKT and then remove the big gear
BKT Assy.
102
2. Release the bolts(4 locations) fastening the motor.
Perform re-assembly in the revered order of dis-assembly.
Drum and Developer Unit
Removing Image Cartridge from Base Unit

1, Open the front cover of the machine..
2. Remove the toner cartridge pulling it upward by grabbing the handles.
103
Separating Drum Cartridge and Toner Cartridge
1. Grab the handle of [B] with pressing down the pressure release lever of the toner
cartridge.
2. Separate the drum cartridge while lifting up the toner cartridge obiquely
Transfer Roller
1. Remove the font cover.
2. Remove the image cartridge.
3. Lift up the transfer roller with releasing a hook of the left bushing of it.
4. Likely the same, remove the transfer roller by lifting it up with releasing a hook of the
right bushing of it.
104
When dis-assembling, carefully remove the transfer roller without touching the roller.
Fuser Unit
Removing Fuser Unit
 Please turn the main power switch off and wait until the fuser is cooled down before
starting any one of the processes . You may be burnt by the fuser..
 Turn the main switch off.

3. Remove 3 screws[A].
4. Separate 3 connectors which are circled in red.
105
5. Remove the fuser Assy from the base unit.
Perform the assembly in the reversed order of the dis-assembly.
106
Replacing Fuser Lamp
3. Separate the fuser assy from the base unit.
4. Remove 3 screw[A] to dis-assemble the BKT of the pressure release lever.
5. Dis-assemble the fuser assy by removing 2 screws[B] from 2 side covers of the
assy.
6. Remove the covers, and then release 2 screws fastening the fuser lamp.
Replacing Thermostat
1. Open the front door , and then remove the rear cover.
107
2. Remove the fuser assy.
3. Remove 2 screws fastening the thermastat.
Replacing Cleaning Roller

1. Open the rear door.
2. Pull out the cleaning roller from the base unit while pressing the BKT of the cleaning
roller, in the arrow direction, which is circled in red[A].
[A]
3. When assembling, place the cleaning roller assy on the right position and fasten it by
pressing the area [B].
108
[B]
Cooling Fan
1) Remove Main Fan
1. Open the front door, and then remove the right side cover from teh frame with the front
door open.
2. Grab the area [A] of Main Fan, and pull it out from the right side frame.
[A]
2) Removing Sub Fan
1. Open the front door, and remove the right side cover from the frame.
2. Release 2 bolts fastened to Sub Fan duct, and remove it from the right frame.
When re-assembling the cooling fax, make sure the left and right side directions are
109
not switched.
3) Removing Harness
1. Remove the Main Fan harness which is connected to CN25 in the system card.
2. Remove Sub Fan harness connected to CN49 in the system card.
SUB FAN
MAIN FAN
Separating Pickup roller of the Base Unit (A611/A616DN)

1. Pull out the feed tray.
110
2. Press Acufeed Assy..
3. Remove the pickup roller assy after pressing the left and right side hooks.
4. Dis-assembled pickup roller Assy.
111
5. Dis-assembled pick up tire
Multi-Purpose Tray(MPT)
1. Open the front door and release the link which is connected to the base unit.
2. Separate the front door by pressing it to the left.
112
3. Separate the door open shaft by removing 2 screws.
4. Separate MPT from home of the front door.
Replacing Friction Pad of MPT Lower Body Assy

1. Open the front door, and remove 2 screws.
2. Separate the harness connected to the paper detection sensor at the left.
113
3. You can replace the frictin pad by separating the lower body Assy of MPT..
Replacing MPT Empty Sensor

1. Separate the lower body Assy of MPT.
2. Remove MPT Empty Sensor by removing the hook beside the friction pad.
Separating Pick Roll Upper Body Assy

1. Separate the front door.
2. Remove the segment gears and clutch Assy.
3. Remove the metal clamp[A] which is contacted on the pick roll shaft.
114
4. Remove the busing fastening the pick roll shaft by rotating it in clock wise to point to 12
o`clock.
5. Separate the upper body A’ssy by pushing it to the left. Separate the pick roll shaft which
is installed on the groove of the upper body A`ssy .
115
6. Separate the arm from the shaft by removing cams at both sides, the upper paper guide,
and then E-Ring.
7. You can replace the pick up roller and idle roller by separating them.
Removing Unit Cover of Optional Tray

1. Pull out the cassette tray, and then separate the feed unit from the base unit.
You must turn the power of the machine off before separating the tray unit from the
machine`s base unit.
116
2. Pull out the Feed Tray, and then remove 1 screw.
3. Separate the left cover.
Removing Pickup Roller of Optinal Tray

1. Pull out the Fee Tray.
117
2. Press Acufeed A`ssy.
3. Press the left and right side hook, and then remove the Pickup roller Assy.
4. Dis-assembled Pickup Roller Assy.
118
5. Dis-assembled pick up tire
Removing Transport Unit of Optional Tray

1. Separate the harness at 5 locations, and then the screws [A] and [B].
Harness
[B]
[A]
119
2. Remove the top cover after pressing the hooks at 2 locations on the cover.
3. Remove 4 screws[B], and then separate the transport unit.
4. Dis-assemble the harness at 2 locations and 2 screws on the separated transport unit,
and the remove the drive Assy.
120
[B]
5. Remove E-Ring at the right side of the pickup shaft, and then separate the one way
clutch.
6. Remove E-Ring and the bushing, and then separate the pickup roller shaft.
121
Removing Optional Acufeed Unit
1, Remove 2 harnesses and then 5 screws[A].
122
2, Separate the hook of the motor cover from the hole of Accufeed bracket, and remove the
harness hung on the bracket and then Accufeed bracket, too.. Be careful with the harness
and the springs when separating them.
3, Remove E-Ring on the left side of Acufeed shaft, and then separate Acufeed Assy.
123
4, Dis-assembled Acufeed Assy.
5, Remove the counter balance spring first from the hole hung on the front side of Accufeed,
and then remove the feeler after pressing the hook on Auto compressure.
① ②
Counter balance spring
6, Remove Acufeed unit with the harness separated, and then 2 paper detection sensors.
124
7, Remove the left side E-ring, and then separate the shaft.
7, Auto comp and Acufeed arm assy with the shaft dis-assembled.
.
8. Remove 2 screws[C], and then separate the motor.
9, Separated auto comp and motor.
125
Register Guide A’ssy
1. Release 2 springs[A] connected to the Register guide Assy at the lower part of the
machine.
126
2. Pull the Register guide Assy to the front side with an angle tilted to 60°, and separate it.
Removing Register Roller

1. Remove the screws[A] and springs[B] at the bottom side, and then disconnect the
127
springs[C].
2. Remove the coupler[D] by pushing it outward.
2. Grab the cover of which the coupler is removed and lift it up to separate the Register
roller Assy.
128
Paper Exit Unit
17. Remove 2 screws fastening the paper exit area frame, and then separate the paper
exit frame with lowering the fusing paper exit guide.
18. You can remove 2 screws to replace the fusing drive gear. You can separate the paper
exit roller shaft.
129
19. Separate the left and right side covers.
20. You can separate the top cover, and then replace the idel roller inside the cover.
Duplex Unit
Removing Duplex Unit

1. Turn the power off, and unplug the power cable and USB cables from the machine.
2. Remove the tray of the base unit, IC and optional paper trays from the base unit.
3. Open the rear cover and separate it with releasing the bolts.
130
4. Separate the Exit frame with releasing the left and right side bolts.
131
5. Release the harness bolts which are jointed to the fusing frame.
132
6. Stop the machine and separate 2 Press Bkt which are used to fasten both side
frames.(the bolt is applied to 4 loacations)
7. Remove 3 bolts(3 locations) fastening Acufeed unit and base BKT.
133
8. Remove E-ring which fastens the Acufeed shaft.
9. Remove the Acufeed springs.(using a sharp tool)
134
10. Pull the Acufeed unit with pushing it to the left.
11. Make the jam remove cover vertically stand, and then pull out the right side hinge first.
135
12. Place the machine flat and pull the base bracket with putting a driver(-) into the hinge at
the left side of the bracket(a view from rear side).
13. Make the machine stand again, and separate it with releasing the bolts which fasten the
upper BKT and EP frame.
Perform the assembly process for the duplex unit in the revered order of the dis-assembly.
136
Electrical Section
Mainboard
1. Separate the rear cover from the base unit.
2. Open the front cover, and then remove the left side cover.
3. Separate the mainboard after removing 15 harnesses from the connectors and 4 bolts.
 Be careful of cutting any harness when separating them from the connectors.
 When dis-assembling, take care of the harness path and refer to it for the re-
assembly.
OPU
4. Remove the rear cover and open the front cover.
5. Remove the left side cover.
137
6. Remove 2 bolts at the upper and lower side of OP panel, and separate the panel after
separating the harness and core which are connected to CN1 and CN2 of OPU.
 Be careful of cutting the harness when separating it from the connectors.

 Be careful of damaging the flat harness of OP panel.
 Refer to the harness path and the core position, and process the same way when
re-assembling.
 Be careful of not missing LED indication window when dis-assembling OPU.
PDU
1. Remove the rear cover and then open the front cover.
2. Remove the right side cover.
3. Remove the 8 bolts.
138
4. Separate 4 harnesses from the connectors, and then remove thePDU board from the
base unit.
 Be careful of cutting harness when separating the harnesses from the connectors.
 Be careful of the harness bitten by the hook of the right side cover when re-
assembling.
ADF External Cover
ADF Front Cover

5. Lift up ADF assembly.
6. Release 3 hooks.
7. Open ADF upper cover, and then remove the ADF front cover.
139
ADF Rear Cover
1. Open ADF upper cover.
2. Remove 1 screw.
3. Release 1 hook, and then remove ADF rear cover.
140
ADF Upper Cover
2. Remove ADF upper cover with pushing ADF upper cover and ADF frame in the arrow
direction.
141
ADF Unit
ADF Separation Pad

2. Remove ADF feed/pick roller assembly.
3. Remove the separation pad with grabbing and pulling it upward.
142
ADF Idle Guide
1. Remove ADF upper cover.
3. Remove ADF Idle Guide with pushing it in the arrow directions.
143
ADF Pressure Plate
(A)
2. Separate ADF pressure plate with releasing (A) part using a driver(-).
Be careful of not missing the spring.
144
ADF Document Tray Assembly
1. Remove ADF upper cover.
2. Remove 6 screws and ADF document tray assembly with pushing it in the arrow
direction, and then lifting it up.
145
Removing ADF Assembly
1. Remove the rear cover of PINETREE(-S) base unit.

2. Remove the left side cover of PINETREE(-S).
3. Remove ADF assembly cable from the control board.
4. Separate ADFassembly from the MFP base unit by lifting it up while pressing the righ
side hinge of the assembly in the arrow directions.
146
ADF CORE FRAME ASST
1. Remove ADF assembly.

2. Remove ADF TOP cover.
3. Remove ADF front cover.
4. Remove ADF rear cover.
5. Remove ADF document tray assembly.
6. Remove 4 screws and the bolts at the bottom side of ADF.
7. Release the springs, harnesses and the timing belt for driving A3.
8. Release Core frame pulling it obilquely.
(When dis-assembling, lift up the lower guide slightly with a finger)
147
9. Release the internal harness of CORE FRAME ASSY first, and then remove the 2
screws. Then, release 6 bolts after removing E-Ring connected to the drive axis.
10. Remove 2 screws and the motor from the gear bracket.
148
Dis-assembling ADF CIS
1. Dis-assemble INTERVAL sensor bracket and then ADF CIS with pressing back
the hook which is used to fasten CIS.
A3 Clutch Assembly
1. Separate ADF assembly from the base unit.
2. Separate ADF REAR FRAME.
3. Separate ADF White Cushion.
4. Separate CLUTCH EARTH SPRING and CLUTCH relay Harness.
5. Separate SANP RING and SPACER, and then A3 TIMING BELT.
EARTH SPRING
CLUTCH Harness
SANP RING / SPACER / A3 TIMING BELT
149
6. Remove 3 screws and the separate A3 LOWER GUIDE.
A3 LOWER GUIDE
7. Separate 2 upper hooks, and then the lower Boss at 2 locations.

Separate A3 assembly from ADF frame by pushing the boss in the arroiw directions
from the left, and then separate A3 clutch harness.
HOOK 2 개소
BOSS 2 개소
8. Remove 2 screws and separate A3 clutch assembly.
150
151
Scanner Flatbed Unit
Removing Scanner Flatbed Assembly

8. Open the scanner flatbed to the full.
2. Push both ends in the arrow directions to separate the scanner flatbed assembly.
152
Scanner Unit
Scanner Rear Cover

10. Remove the left side cover.
11. Remove the right side cover.
12. Release the hooks on the left and right inside the rear cover of the scanner.
153
13. Remove the rear cover with lowering and pulling it down in the arrow directions.
The cover is fastened with hooks and be carefull not to damage the hook when
removing.
154
Scan Cover Assembly
14. Remove ADFassembly.
15. Remove the operation panel.
16. Release 3 hooks at the rear side of the scanner.
155
17. Release the 3 hooks with lifting up the scanner cover.
CIS Assembly
19. Remove scan cover assembly.
20. Lift up and separate CIS assembly from the timing belt.
(A)
21. Remove CIS guide(A) and separate the flat cable.

22. Remove CIS assembly.
156
Scanner Drive Assembly
24. Remove scan cover assembly.
25. Remove CIS assembly.
26. Loosen the timing belt by pushing the pulley housing in the arrow direction, and then
separate the timing belt.
27. Remove springs of the pulley housing, and then the pulley housing in the scanner
157
frame.
(A)
(B)
28. Lift up and remove the sensor(A), and then 2 screws(B).

29. Separate the harness from the drive motor.
Troubleshooting
Error Messages and Codes
Service Error Codes

When a service error code appears, generally it is not possible to restore the problem, the
error may disappear by performing POR on the printer in case the error is temporary.
158
Service Error Codes(2xx)
Error Description Cause and Measure

211 AFE Offset control While correcting AFE offset, the problem occurs, due to
error abnormal shadow level, if the input image does not reach the
target even after a certain numbers of correction.
1. Check CIS flat cable and replace it.
2. Replace CIS in case the problem continues.
212 AFE Gain control When correcting AFE Gain, the problem occurs, due to
error abnormal shadow level, if the input image does not reach the
target even after a certain numbers of correction.
1. Check the position of reading CIS when doing
calibration.(Check the area diverged from calibration trip)
213 AFE Register setting When setting Register, the problem occurs, due to
error communication errors and incomplete settings.
1. replace the system card.
215 White Strip Read NG The problem occurs when calibrated white strip images are
under a certain level.
216 Black Strip Read NG The problem occurs when calibrated black strip images are
under a certain level.
217 Front CIS Bad Pixel When reading calibration strip with front side CIS, the problem
error occurs if the abnormal images diverged from the shading
correction scope are over a certain number.
218 Carriage Failed The problem occurs when CIS does not pass over the home
Leave Home Sensor sensor installed on the scanner flatbed.
1. Check the harness connected to home sensor.
2. Check the harness connected to scanner motor.
3. Check the gear belt connected to scanner motor,
4. Replace the motor if the problem continues.
219 Carriage Failed The problem occurs when CIS does not arrive at the home
Arrive Home Sensor sensor installed on the scanner flatbed.
1. Check the harness connected to home sensor.
2. Check the harness connected to scanner motor.
3. Check the gear belt connected to scanner motor,
4. Replace the motor if the problem continues.
220 Back CIS Bad Pixel When reading calibration strip with back side CIS, the problem
error occurs if the number of abnormal image diverged from the
shading correction scope is over a certain number.
1. Check the contamination of the back side calibration strip
159
and remove it.
221 Scan Pipe Error PIC Overflow
1. It occurs when the system is seriously loaded.
e.g. Scan/print/fax work at the same time
2. It occurs when high resolution and big file size
scan job is needed.
3. It occures when PC hardware performance is low
for the scan jobs.
222 Scan Pipe Error Command Queue Overrun
1. It may occur with the same cause to the error #221..
223 Scan Pipe Error Command Complete Overrun
1. It may occur with the same cause to the error #221..
Service Error Codes (3xx)

300 Fuser under The problem occurs when the temperature of the fuser
temperature while remains lower than the target for more than 30 sec. while
printing printing.
1. Check the harness between the fuser and the power
supply unit.
2. Replace the fuser if the problem continues.
301 Fuser under The problem occurs when the temperature of the fuser
temperature while at remains lower than the target for more than 30 sec. while
standby standing by.
supply unit.
2. Replace the fuser if the problem continues..
302 Fuser failed to reach The problem occurs when the temperature of the fuser
standby temperature remains lower than the target for more than 90 sec. after
performing POR.
supply unit.
2. Check the harness between the system card and the
thermistor.
303 Fuser over The problem occurs when the temperature of fuser goes
temperature over 235oC.
supply unit.
304 Fuser thermistor The problem occurs when the temperature of fuser
failure remains under 35 oC for 10 sec. after performing POR.
supply unit.
thermistor.
160
305 Fuser under The problem occurs when the temperature of fuser goes
temperature while down by more than 5oC for 2 consecutive times.
heating 1. Check the harness between the fuser and the power
supply unit.
310 Printhead lost Hsync The problem occurs when hsync is not detected properly
in the printhead.
printhead.
2. Replace the printhead if the problem continues.
311 Mirror motor lock The problem occurs when the mirror motor does not
failure arrive at the targeted speed within a preset time.
1. Check the harness between the system card and
the printhead.
2. Replace the printhead if the problem continues.
312 Video Done Fail The problem occurs when the image data of the printed
page fails or is delayed to complete in the normal timing.
1. Check the input sensor working normal(inspection
mode)
2. Replace the system card if the problem continues.
320 Main motor lock The problem occurs when the drive motor does not arrive
failure at the targeted speed within a preset time.
the drive motor unit.
2. Replace the drive motor unit if the problem
continues.
330 Fan motor lock The problem occurs when the fan motor does not arrive
failure at the targeted speed within a preset time.
the fan unit.
2. Replace the fan unit if the problem continues.
331 Sub Fan motor lock The problem occurs when the drum fan motor does not
failure arrive at the targeted speed within a preset time.
the fan unit.
332 Dev Fan motor lock The problem occurs when the developer fan motor does
failure not arrive at the targeted speed within a preset time.
the fan unit.
340 Option Tray Lost link The problem occurs when there is communication erros.
Error 1. Check the harness between the system card and the
optinal tray.
2. Replace the optional tray board if the problem
continues.

500 Modem SPI Reset Fail to reset SPI
Failure 1. Check the connection of the harness.
2. Check the Fax card status.
161
501 Modem SPI Write Fail to write SPI
502 Modem SPI Multi Fail to multi-write SP
Write Failure 1. Check the connection of the harness.
503 Modem SPI Open Fail to open SPI
Failure (1) 1. Check the connection of the harness.
504 Modem SPI Open Fail to open SPI
Failure (2) 1. Check the connection of the harness.
505 Modem SPI Init Fail to initialize SPI
506 Fax Total Page When transmitting Fax, there is invalid management on
Setting Error the total page.
1. Reset the power
507 Fax Retry Setting After a transmission fails, there is invalid management on
Error the number of re-dial.
1. Reset the power
508 Invalid Fax Type Fax transmission settings are invalid.
1. Reset the power.
509 Fax Print Result The number of page actually printed does not match to
Error the value from the callback.
1. Reset the power.
510 Fax Modem Init The problem occurs when initializing the modem
Error 1. Check the connection of the harness.
511 DMB To Modem A delivery error of the transmission data to the modem
Error buffer.
1. Reset the power
512 JBIG Decode Error JBIG Decoding error
(1) 1. Reset the power
513 JBIG Decode Error JBIG Decoding error
514 Transmit T4 Image A delivery error of the images compressed in T4
Data Error 1. Reset the power
515 CDB Error (1) CDB buffer error
1. Reset the power
516 CDB Error (2) CDB buffer error
1. Reset the power
517 CDB Write Failure Fail to write in CDB buffer
518 CDB Write Failure Fail to write in CDB buffer
519 CDB Read Failure Fail to read in CDB buffer
1. Reset the power
520 Send Image Fail to set the width in the rescaling step for the images to
Rescaling Failure (1) send
1. Reset the power
521 Send Image Fail to rescale the images to send
Rescaling Failure (2) 1. Reset the power
162
522 Send Image Fail to set the resolution in the rescaling step for the
Rescaling Failure (3) images to send
1. Reset the power.
523 Send Image Fail to set the resolution in the rescaling step for the
Rescaling Failure (4) images to send
1. Reset the power.
524 Send Image Fail to rescale the images to send
Rescaling Failure (5) 1. Reset the power.
525 T4 Decoding Error T4 Decoding error
1. Reset the power
526 T4 Encoding Error T4 Encoding error
1. Reset the power
527 Invalid Scan Source Invalid settings for scan source
1. Reset the power
528 T4 Encoding Failure T4 Encoding failure
1. Reset the power
529 Invalid TX Coding Invalid settings for Tx coding type
Type 1. Reset the power
530 Invalid RX Total Invalid settings for the whole page in printing the received
Page(1) image
1. Reset the power
531 Invalid RX Total Invalid settings for the whole page in printing the received
Page(2) image
1. Reset the power
532 Create Shared Fail to generate shared memory
Memory Failure 1. Reset the power
533 Detach Shared Fail to release shared memory
Memory Failure 1. Reset the power
534 Transfers image Fail to transfer image data from HDLC buffer
data from the HDLC 1. Reset the power
buffer
535 Transmits one FCD Fail to transfer FCD frame of the image data
frame of image data 1. Reset the power
536 DB Read Error Error in reading DB value
1. Reset the power
537 DB Write Error Error in writing DB value
1. Reset the power
538 DB Access Error Fail to access DB
1. Reset the power
539 Invalid Dial No. There is not a dial no. to send.
1. Reset the power
540 Fax Print Page Invalid management of order to print images
Setting Failure 1. Reset the power
541 Fax Print Image A problem found from an image received in the printing
Setting Failure process
1. Reset the power

910 Software Assert A system down due to an invalid status during operation
of the system software
1. Check the presence of the problem yet after
163
performing POR.
912 Software A system down due to an invalid access to memory area
Segmentation Fault during operation of the system software
performing POR.
920 DB recovery Successfully recovered from the damage.
success 1. Wait until the reboot is completed
923 DB recovery failure – Fail to recover DB from the damage. No backup DB.
No backup DB 1. Check the presence of the problem yet after
performing POR.
924 DB recovery failure – Fail to recover DB from the damage. Backup DB
backup DB integrity damaged.
check fail 1. Check the presence of the problem yet after
performing POR.
925 DB recovery failure – Fail to recover DB from the damage. Fail to copy the
backup DB copy fail backup DB.
performing POR.
930 Invalid RTC time RTC time has been abnormally changed for reasons like
battery power loss.
performing POR.
931 ODMA wait failure The problem occurs when the image process has not
been completed within a certain time while generating
data to print.
performing POR.
164
Messages for User Intervention and Paper Jam
Paper jam and paper jam messages occur for the following reasons.
 Defected pickup solenoid or wear of the solenoid cam

 Defects of flag and springs
 Wear of basic guide backup roller
 Basic guide with invalid adjustment
 Foreign substances on the paper path
 Paper with different sizes from the one specified in the drive
Paper Jam in Printer Section and Cartridge Error Message
Message Description
Re-Insert Cartridge The problem occur when it fails to recognize the cartridge or the
cartridge is not inserted.
1. Check the presence of the cartridge after re-inserting it.
2. Check the contact point between Smart IC and the system
card which are mounted on the cartridge.
3. Replace the cartridge
Toner Cartridge The problem occurs when exceeding the print capacity of the
Change toner cartridge.
1. Replace the cartridge.
Replace Cartridge The problem often occurs when using recycled cartridges.
Error 1. Replace the cartridge
Toner Low The problem occurs when the usage exceeds the number of each
cartridge print capacity minus 1300, 900 or 500 sheets. ( 13000-
1300 = 11700 sheets for 13K capacity, 900 sheet for 9K and 500
sheets for 3K/6K)
(e.g. For 13K the problem occurs at over 130000-1300=117000
sheets. For 3K it occurs at over 3000-500=2500 sheets)
1. Check the usage of toner cartridge by printing System Report.
Toner Low The problem occurs when the usage exceeds the number of each
cartridge print capacity minus 1000 or 500 sheets. ( 7000-1000 =
6000 sheets for 7K capacity, 500 sheet for less than 7K)
(e.g. For 13K the problem occurs at over 130000-1000=12000
sheets. For 3K it occurs at over 3000-500=2500 sheets)
1. Check the usage of toner cartridge by printing System Report.
Media Size Mismatch The problem occurs when the paper size in the print driver
Error
is different from the one set in the printer.
1. Press OK to print as it is.
165
2. Press Cancel not to print as it is.
Output Bin Stack Full The problem occurs when the exit tray is full with paper.
Error 1. Remove the paper from the exit tray
Paper Empty: T1 The problem occurs when sending any job to the tray1
with no paper on it.
1. Check the status of Tray1 Empty Sensor flag.
2. Check if Tray1 Empty Sensor works normally.
3. Replace the sensor and test it again if it does not work
normally.
3. Replace the sensor and test it again if it works
abnormally.
3. Replace the sensor and test it again if it works
abnormally.
Paper Empty: MPT The problem occurs when sending any job to the MPT with
no paper on it.
1. Check the status of MPT Empty Sensor flag.
2. Check if MPT Empty Sensor works normally.
3. Replace the sensor and test it again if it does not work
normally.
100 MPT Miss Feed The problem occurs when the paper does not arrive at the input
Jam sensor within a certain period of time after having tried to pick up
at MPT.
1. Check if the paper is stacked properly in the tray.(check the
paper guide)
2. Check if the paper is loaded too much in the tray.
3. Check the paper status.( damaged paper ?)
4. Check any foreign substance on the paper path between the
tray and the input sensor.
5. Check if the pickup solenoid is working properly in picking up
the paper.
6. Replace the solenoid and test it again if it works abnormally.
101 Tray1 Miss The problem occurs when the paper does not arrive at the input
Feed Jam sensor within a certain period of time after having tried to pick up
at the base unit tray.(If paper pickup is failed at the tray, there
may not be jammed paper on the paper path although 101 Tray1
Miss Feed Jam error message appears)
paper guide)
166
5. Check if the pickup DC motor is working properly in picking
up the paper.
6. Replace DCmotor and test again if it works abnormally.
7. Check if the input sensor works normally(inspection mode)
8. Replace the sensor if it works abnormally.
at the optional tray.(If paper pickup is failed at the optional tray,
there may not be jammed paper on the paper path although 102
Tray2 Miss Feed Jam error message appears)
paper guide)
5. Check if there is any communication problem between the
system card and the optional tray.(inspection mode)
6. Check the harness if there is a problem, and replace the
optional board and test it gain if it works abnormally.
7. Check if Pckup Dcmotor works normally in picking up the
paper.
10. Replace the sensor and test it again if it works abnormally.
at the optional tray.(If paper pickup is failed at the optional tray,
there may not be jammed paper on the paper path although 103
Tray3 Miss Feed Jam error message appears)
paper guide)
5. Check if there is any communication problem between the
system card and the optional tray.(inspection mode)
6. Check the harness if there is a problem, and replace the
optional board and test it gain if it works abnormally.
7. Check if Pckup Dcmotor works normally in picking up the
paper.
104 Paper Jam The problem occurs when the paper leading edge goes past the
input sensor, but not arrive at the paper exit sensor within a
certain period of time.
1. Check if there is any foreign substances on the paper path
between the input sensor and the exit sensor.
2. Check if the exit sensor work normally.(inspection mode)
3. Replace the sensor if it works abnormally.
167
105 Paper Jam The problem occurs when the paper tailing edge goes past the
input sensor within a specified time.
1. Check if there is any foreign substances on the paper input
path after the input sensor.
2. Check if the input sensor works normally.(inspection mode)
106 Paper Jam The problem occurs when the paper tailing edge goes past the
exit sensor within a specified time.
1. Check if there is any foreign substances on the paper exit
path after the exit sensor.
2. Check if the input sensor works normally.(inspection mode)
107 Paper Jam The problem occurs when there is a paper jam on the duplex
paper path.
1. Check if there is any foreign substances on the paper path in

the duplex unit.
2. Check if the duplex solenoid works normally.
3. Replace the solenoid and test it again if it works abnormally.
168
스캐너부 용지 걸림 메시지
메시지 설명
201 Scanner Jam The problem occurs when the leading edge of the original does
not arrive at the 1st scan sensor within a specified time.
1. Check if there is any foreign substances on ADF paper path.
2. Check if the pickup roller works normally.
3. Check if the 1st scan sensor works normally.(inspection
mode)
202 Scanner Jam The problem occurs when the leading edge of the original does
go past the 1st scan sensor within a specified time.
1. Check if there is any foreign substances on ADF paper path.
2. Check if there is any remaining paper around ADF exit roller.
3. Check if the 1st scan sensor works normally.(inspection
mode)
169
Paper Jam
Most of the paper jam occurs owing to improper paper quality or invalid paper
stackup. If a paper jam ocurs and the paper jam message appears, you need to clear
all the print paper stuck on the whoel paper path. The following figure shows the
paper path inside themachine. The paper path is subject to change upon the paper
trays(base unit, optional tray and MPT) and the paper exit directions. For detailed
informaton refer to "Paper Jam Message"
Pull the jammed paper softly and slowly not to be torn off. If possible, use your
both hands with uniform strength to remove the paper stuck in.
The following figure shows the paper path inside ADF. The paper path is the typical
path "C". For how to remove the original document jammed in ADF, refer to the
170
below.
Pickup Pick up roller Origianl sensor actuator

2nd Pickup roller
roller
Exit roller
2nd scan roller Exit idle roller
Scan sensor actuator

1st Scan roller Pressure plate
a) In case the tailing edge of the original goes into right before the 2nd Pickup
roller(A5~Legal)
-Open ADF top cover.
-Pull the tailing edge of the original slowly to the right to remove.
-Close ADF top cover.
b)In case the tailing edge of the original goes closly into the pressure
plate(A5~Legal)
-Open the whole ADF Unit.
-Open ADF bottom cover.
-Pull the tailing edge of the original slowyl to the right to remove.
-Close the whole ADF Unit.
c)In case the tailing edge of the original goes past the pressure plate(A5~Legal)
-Put your hand in the bottom side of the original guide, and remove the stuck in
paper to the right direction.
Pull the jammed paper softly and slowly not to be torn off. If possible, use your
both hands with uniform strength to remove the paper stuck in.
171
Service Menu
Diagnostic Menu
In this chapter you can check errors occuring in the machine, and explain the test methods
and the procedures on how to fix the problems. Most of the service modes can be selected
and used while performing POR.
Diagnostic Mode
In order to execute the diagnostic test for the machine explained in this chapter you should
enter into the diagnostic mode.
This diagnostic mode group includes the settings and operation which are used for
manufacturing the machines, and performing services.
Enter into Diagnostic Mode
M611/M616 M612/M617
1. Turn on the power of the machine. 1. Turn on the power of the machine.
2. Check if you are on [home] screen.
2. Check if you are on [Status] screen. If not, press [home] button.
If not [Status], press [Status] button. 3. Press the button 1, 0, 7, * in a row.
3. In [Status] screen press the button
1, 0, 7, * in a row.
The diagnostic mode menu is indicated on OP Panel as the following order.
Service Mode
- General Service - Snapshot version
- SP report
- System recovery
- Watchdog disable
- Printer Service - PRT Registerration - Margin Adjust - Left Margin
- Top Margin
- Back Left Margin
172
- Back Top Margin
- Magnification - Horizontal
- Vertical
- Print Skew Page
- Print Skew (B-Se)
- A4-LT Margin Gap
- Beam Adjust
- Print Test - Quality Pages
- Hardware Test - Sensor Test
- Solenoid Test
- Tray1 Moter Test
- Tray2 Moter Test
- Tray3 Moter Test
- Printer Setup - Page Count
- Perm. Page Count
- Scan Service - FB Top Margin
- FB Left Margin
- ADF Top Margin
- ADF Left Margin
- ADF Back Top Margin
- ADF Back Left Margin
- Copy Erase Margin
- White NG Level
- Black NG Level
- Scanner Free Run
- ADF Free Run Mode
- Present Sensor Check
- Interval Sensor Check
- 1st Scan Timing Sensor
- Top Cover Open Check
- Home Sensor Check
- Feed Motor Check
- Trans Motor Check
- Fax Service - Fax Setting – Tx Speed
- Rx Speed
- Coding Option
173
- Auto. JBIG OFF
- Delete DB - TCR
- TCR For Fax Service
- Modern Setting – Dial Timeout
- Transmit Level
- DTMF Low Level
- DTMF High Level
- Pulse Make Time
- Pulse Break Time
- Interdigit Delay
- DC Characteristic
- Impedance
- Busy Tone Cycles
- Busy Tone Min On Time
- Busy Tone Max On Time
- Busy Tone Min off Time
- Busy Tone Max off Time
- Extension Support
- Pulse Fall Time
- Extension Voltage Threshold
- Dial Tone Detection
- Dial Delay
- Report – Print T.30 Log
- TCR For Service
- Modern Test – Generate Tone - Answer Tone
- DTMF: 0
- DTMF: 1
- DTMF: 2
- DTMF: 3
- DTMF: 4
- DTMF: 5
- DTMF: 6
- DTMF: 7
- DTMF: 8
- DTMF: 9
- DTMF: *
174
- DTMF: #
- 2100Hz
- 1100Hz
- Modulation: V.21 300bps
- Modulation: V.27ter
2400bps
- Modulation: V.27ter
4800bps
L
S
L
S
- Modulation: V.17
12000bps L
- Modulation: V.17
12000bps S
- Modulation: V.17
14400bps L
- Modulation: V.17
14400bps S
- Modulation: V.34
12000bps
- Modulation: V.34
14400bps
- Modulation: V.34
16800bps
175
- Modulation: V.34
19200bps
- Modulation: V.34
21600bps
- Modulation: V.34
24000bps
- Modulation: V.34
26400bps
- Modulation: V.34
28800bps
- Modulation: V.34
31200bps
- Modulation: V.34
33600bps
- Modulation: V.34 2400
baud
baud
baud
baud
baud
- Detect Ring
- Go Off-Hook
- Error Log - Display Log
- Print Log
- Port Filtering - FTP
- SSH
- TELNET
- SNMP
- HTTP
- IPP
- RAW
- ALL
176
In order to exit the diagnostic mode press [Status] or [Left Func. Key] to return to the
normal mode.
177
General Service
General service
 Snapshot version
This shows the information on the firmware version implemented in the current machine. .
e.g.) PINETREE_140109_2
 SP Report
This is an adminstrative page of the collective data and service mode by Image Technology
Development Division, and shows history of the operation environment,
Margin/Magnification settings, Beam Power values and others.
- Job by modes (1,2,3,… pages): Number of print per each page no.
- Cartridge History (3K, 6K, 9K, 13K): Number of toner cartridge per each capacity
volume.
- Toner Cartridges (Oldest, Newest): Information on the installed Toner Cartridge
(only the latest 10 cartridges recorded)
- Printed by coverage (percent): Number of printed page per each toner coverage
- Free motor ON count: Motor rotation time (sec) excluding the starting motion time
- Margin Adjust : Device Margin adjustment value
- Magnification : Device Magnification adjustment value
- Beam Power Adjust : Device Beam Power adjustment value
 System recovery
Recover the system S/W to the factory default version.

The software is recovered through 2~3 times rebooting/retrials based on the machine
status. If required, the latest firmware update can be implemented after the system
recovery is made.
178
Printer Service
Printer service
 Margin Adjustment
To adjust margin,
M611/M616 M612/M617
1. Select Printer service in the diagnostic 1. Select Printer service in the diagnostic
mode. mode.
2. Select PRT Registerration 2. Change values of Left margin, Top
3. Select Margin adjust margin, Back-left margin, Back-top
4. Select any one of Left margin, margin of PRT Registerration-Margin.
Top margin, Back-left margin, Back-top 3.When entering negative values, type in
margin to change the value.. the numbers first and press # key.
5. Set the wanted value by using the arrow 4. Press SAVE to exit if all the values are
direction keys and press OK. set .
6. Press [Back] to exit. 5. Press EXIT to exit.
The print margin ranges are as the following and it can be changed by 1
unit(=0.2mm).
Class. Value
Top Margin -25 ~ +25
Left Margin -25 ~ +25
Adjusting Top Margin +5 makes the image to move

down 1mm.
Adjusting Top Margin -5 makes the image to move
up 1mm.
Adjusting Left Margin +5 makes the image to move

to the right by 1mm.
Adjusting Left Margin -5 makes the image to move to
the left by 1mm.
179
In the menu select Printe Skew Page(B-Se)(양면) to print on Letter or A4 size paper.
 Magnification
To change the scale,

M611/M616 M612/M617
mode. mode.
2. Select PRT Registerration 2. Change the values of vertical or
3. Select Magnification horizontal of PRT Registerration-
4. Select one of Vertical or Horizontal Magnification..
5. Set the wanted value by using the arrow 3.When entering negative values, type in
direction keys and press OK. the numbers first and press # key.
6. Press [Back] to exit. 4. Press SAVE to exit if all the values
are set .
5. Press EXIT to exit.
The configurable scale range is as below. (1 unit = 0.5%)
Descrip. Values
V. Mag. -5 ~ 5 (Default value: 0)
H. Mag. -5 ~ 5 (Default value: 0)
Adjusting Horizontal Magnification +5 makes the image to

enlarge to the horizontal by 0.5%
Adjusting Horizontal Magnification -5 makes the image to
reduce to the horizontal by 0.5%
Adjusting Vertical Magnification +5 makes the image to enlarge to

the vertical by 0.5%.
Adjusting Vertical Magnification -5 makes the image to reduce to
the vertical by 0.5%
180
In the menu select Printe Skew Page(B-Se)(duplex) to print on Letter or A4 paper.
 Print Skew Page
Make sure of the changes by printing Skew Test Page after changing the margin or the
scales. If yu have change the settings, select this menu to make sure of the results from the
changes.
 A4-LT Margin Gap
1. Set up the left side margin for A4 double side page. Enter additonal margin to the
Letter double side page.
2. The print margin ranges are as the following and it can be changed by 1
unit(=0.2mm).
Class. Value
Top Margin -25 ~ +25
Left Margin -25 ~ +25
 Beam Adjust
This is a menu to change LSU Beam Power (light amount). The image gets darker by
increasing the value to the default +75, and lighter by decreasing the value.
 Quality Pages(Print quality page)
To print Quality Pages,

M611/M616 M612/M617
mode. mode.
2. Select Hardware test 2. Press Next button at the lowr right side to
3. Select Quality Pages to start to print move to the next page.
4. Press [Back] to exit. 3. Select Quality Pages to start to print
While printing the pages, any additional operation on the button will be overriden.
The first page is for checking Skew and the next page is for confirming the print Quality
Page.
181
Skew Page Quality Page
 Page Count
Check the page count and modify it.

To modify the page count,
M611/M616 M612/M617
mode. mode.
2. Select Printer setup-Page count 2. Press Next button at the lowr right side to
3. Enter the values by using the number key move to the next page.
pad, and press OK to save it. 3. Select Printer setup-Drum Life Page
4. Press [Back] to exit. count
 Perm Page Count (Permanent Page Count)
In this menu you can see the permanent page count. This perm page count can be
changed on the operational panel by the user or tenchnical support engineer.
Hardware check(Hardware test)
 Sensor Test
This test can be used to decide whether various sensors and switchs installed inside the
machine work properly, or not.
182
The following sensors and switches are available in the sensor test mode.
- Input Sensor
- Exit Sensor
- MPT Empty Sensor
To do sensor test
M611/M616 M612/M617
mode. mode.
3. Select Sensor test. move to the next page.
4. Press [Back] to exit. 3. Select Hardware test-Sensor test
In case any of 3 sensors mentioned above or the status of any switch has been changed,
when entered into the sensor test mode, it is displayed on the LCD.
While entered into the sensor test mode, for an example, the cover switch works normal if
you press MPT Empty Sensor or release it and then the message MPT: On / Off is
repeatedly and normally displayed. if the display works abnormal, inspect the sensor since
there is a problem with the cover switch.
 Solenoid Test
This test can be used to decide whether solenoids installed inside the machine work
properly, or not.
The following solenoids are available in the solenoid test mode.
- MPT Pick up Solenoid

- Duplex Solenoid
To do a solenoid test
M611/M616 M612/M617
mode. mode.
183
3. Select Solenoid test. move to the next page.
4. Press [Back] to exit. 3. Select Hardware test-Sensor test
(Complete to enter into solenoid test mode
and start the test)
Once the solenoid test starts, 2 solenoids mentiond above sequentially be on and
automatically off in 2 sec.
 T1 motor test (Tray1 motor test)
This test can be used to decide whether Tray1 Pickup DC motor installed inside the Tray
in the base unit works properly, or not.
The following motor is available in the Tray1 motor test mode.
- Tray1 Pickup DC motor
To do Tray1 motor test

M611/M616 M612/M617
mode. mode.
3. Select T1 motor test.(Already entered in move to the next page.
Tray1 motor test mode and started to test) 3. Select Hardware test-T1 motor test
4. Press [Back] to exit. (Already entered in Tray1 motor test mode
and started to test)
Once Tray1 motor test starts, Tray1 Pickup DC motor is On and automatically Off in 2 sec.
This test can be used to decide whether Pickup motor installed inside the Tray in the base
unit works properly, or not.
184
- Tray2 Transport motor

M611/M616 M612/M617
mode. mode.
Once Tray2 motor test starts, Tray2 Pickup DC motor and Tray2 Transport motor is
simultaneously On and Tray2 Pickup DC motor automatically Off in 1 sec. and Tray2
Transport motor sequentially Off in 2 sec.
This test can be used to decide whether Pickup motor installed inside the Tray in the base
unit works properly, or not.

- Tray3 Transport motor

M611/M616 M612/M617
mode. mode.
185
Once Tray3 motor test starts, Tray3 Pickup DC motor and Tray3 Transport motor is
simultaneously On and then Tray2 Pickup DC motor automatically Off in 1 sec. and Tray2
Transport motor sequentially Off in 2 sec.
186
Scanner Service
Scanner Service
 FB Left Margin
 FB Top Margin
 ADF Left Margin
 ADF Top Margin
 ADF Duplex Top Margin
In order to adjust the scanner margin,
1. Select Scanner Server in the diagnostic mode.

2. Select any one to change from FB Left margin, FB Top margin, ADF Left margin,
ADF Top margin,ADF Duplex Top margin..
3. Increase the value using the arrow direction keys, or typing in the wanted values
using the number key pad, and then press [Select] or [Save] button.
In order to enter minus values using the number key pad type in any number and
press "#" key to make it minus number.
The scanner margin ranges are as the following and it can be changed by 1
unit(=0.25mm).
Class. Value
FB Left -7 ~ +20
FB Top 0 ~ +20
ADF Left -12 ~ +20
ADF Top -50 ~ +50
ADF Duplex -50 ~ +50
Top
187
Adjusting Top Margin +5 makes the image to move up 5*
0.25=1.25mm
Adjusting Top Margin -5 makes the image to move down 5*
0.25=1.25mm
Adjusting Top Margin +5 makes the image to move to the left 5*

0.25=1.25mm
Adjusting Top Margin -5 makes the image to move to the right 5*
0.25=1.25mm
4. Press Back (or exit) button to exit.
 Roller Detection Mode

1. You can select a setting to erase the images on the rollers(2) located in the cover
of the flatbed scanner when it is scanned. Select `Yes` if you want to use it, or `No`
if you do not want to use it. Press `Save` to save it.
2. Press Back ( or Exit button) to exit.
■ Copy Erase Margin

When doing a copy job, the border lines on the prints can be erased, and the
following settings are available.

2. Select Copy Erase Margin value.
using the number key pad, and then press [Select] (or [Save] button).
The input range is 0~50 by 1 unit(0.01inch=0.254mm).
(e.g. If 16 is entered, approx. 4 mmm of border is erased.)
 White NG Level
When reading a strip image in performing calibration, you can set the criterial standard
values for NG Level of White Strip image.
188
The input range is 0~100 by 1 unit(=1%).
■ Black NG Level
When reading a strip image in performing calibration, you can set the criterial standard
values for NG Level of Black Strip image.

The input range is 0~100 by 1 unit(=1%).
 Scanner Free Run
This test is used to decide whether the scanner related devices attached to the base unit
work normlal or not.
The following are available in the Scanner Free Run mode. ,

1. Check Scanner Motor / Home Sensor work normal.
2. Check the assembly status of the mechanical parts(Gear belt and CIS guide roller)
Once Scanner Free Run test starts, CIS moves to A4 scan position, and then operates to
return to Home Sensor.
 ADF Free Run
This test is used to decide whether ADF mechanical parts attached to the base unit work
normlal or not.
The following are available in the ADF Free Run mode.

1. Check the sensor at FEED or Trans Motor/ADF works normal.
2. Check the assembly status of the mechanical parts.
Once ADF Free Run test starts, ADF operates until the tray is empty.
 Present Sensor Check
This test is used to decide whether Present Sensor attached to ADF works normlal or not.
It indicates the follwoing upon detection of the original in ADF

Original present : "1" / Original absent: "0"
189
 Interval Sensor Check
This test is used to decide whether Interval Sensor attached to ADF works normlal or not.

 1st Scan Sensor Check
This test is used to decide whether 1st Scan Sensor attached to ADF works normlal or not.

 Top Cover Open Check
This test is used to decide on the status of Top Cover Open attached to ADF.
It indicates the follwoing upon the top cover status.

Top cover opened : "1" / Top cover closed: "0"
 Home Sensor Check
This test is used to decide whether Home Sensor attached to ADF works normlal or not.
It indicates the follwoing upon detection of CIS Flag.

CIS Flag detected : "1" / CIS Flag not detected: "0"
 Feed Motor
This test is used to decide whether Feed Motor attached to ADF works normlal or not.
The following are speed settings for Feed Motor mode.

1: Forward Mono 300 Speed.
3: Forward Color 300 Speed.
5: Backward Mono 300 Speed.
7: Backward Color 300 Speed.
After setting, press Execute button to start to drive Feed Motor.
 Transport Motor
This test is used to decide whether Transport Motor attached to ADF works normlal or not.
The following are speed settings for Feed Motor mode.

.
190
After setting, press Execute button to start to drive Transport Motor.
191
FAX Service
Fax TEST
 Fax Setup
1. Fax setting
1-1. Tx speed: Set up the transmission speed
Defaults Range
V.34 – 33,600bps
V.17 – 14,400bps
V.34 – 33,600bps
V.29 – 9,600bps
V.27 – 4,800bps
1-2. Rx speed: Set up the reception speed
Defaults Range
V.34 – 33,600bps
V.17 – 14,400bps
V.34 – 33,600bps
V.29 – 9,600bps
V.27 – 4,800bps
1-3. Coding option: Set up the compression method for image data
Defaults Range
MH/MR/MMR/JBIG
MH/MR/MMR
MH/MR/MMR/JBIG
MH/MR
MH
1-4. Auto. JBIG OFF: This automatically changes the compression method to MH/MR/MMR
during reception when JBIG Decode error occurs.(Default: Disable)
2. Delete DB
192
2-1. TCR: Initialize DB which is used for printing TCR
2-2. TCR For Fax Service: Initialize DB for printing TCR For Fax Service
3. Modem setting
3-1. Select country: Settings for country codes
Defaults Range
Japan 0
Germany 4
Argentina 7
Australia 9
Austria 10
Belgium 15
Brazil 22
Canada 32
Chile 37
China 38
Colombia 39
97 (Korea)
Cyprus 45
Czech Republic 46
Denmark 49
Finland 60
France 61
Greece 70
Hong Kong 80
Hungary 81
Iceland 82
India 83
Ireland 87
Italy 89
193
Korea 97
Liechtenstein 104
Luxembourg 105
Malaysia 108
Malta 112
Mexico 115
Netherlands 123
New Zealand 126
Norway 130
Panama 133
Peru 136
Poland 138
Portugal 139
Romania 142
Singapore 156
South Africa 159
Spain 160
Sweden 165
Switzerland 166
Tunisia 173
Turkey 174
United Arab Emirates 179
United Kingdom 180
United States of America 181
Russian Federation 184
Venezuela 187
Slovakia 197
Slovenia 198
Lithuania 199
Latvia 248
Estonia 249
194
Taiwan Republic of China 254
3-2. Dial timeout: Settings for dial time-out
Defaults Range
40s 30 ~ 50
3-3. Transmit level: Settings for transmission level
Defaults Range
10dB 4 ~ 15
3-4. DTMF low level: Setting for low level of DTMF
Defaults Range
60dB 20 ~ 150
3-5. DTMF high level: Settings for high level of DTMF
Defaults Range
60msec 20 ~ 150
3-6. Pulse make time: Settings for time making Pulse
Defaults Range
32msec 20 ~ 50
3-7. Pulse break time: Settings for time breaking Pulse
Defaults Range
64msec 50 ~ 80
3-8. interdigit delay: Settings for time delay between dials
Defaults Range
850msec 600 ~ 1000
195
3-9. DC characteristic: Settings for DC characteristics
Defaults Range
DC1
DC2
DC1
DC3
DC4
3-10. Impedance: Settings for impedance
Defaults Range
600
600 Complex
540
3-11. Busy tone cycles: Settings for Busy tone cycle
Defaults Range
3 1 ~ 10
3-12. BusyToneMinOn: Settings for Busy Tone Min. On time
Defaults Range
45msec 1 ~ 255
3-13. BusyToneMaxOn: Settings for Busy Tone Max. On time
Defaults Range
55msec 1 ~ 255
3-14. BusyToneMinOff: Settings for Busy Tone Min. Off time
Defaults Range
45msec 1 ~ 255
3-15. BusyToneMaxOff: Busy Tone Max. Off 시간 설정
196
Defaults Range
55msec 1 ~ 255
3-16. Extension Support: Settings for Extension Support
Defaults Range
Off Off, On
3-17. Pulse FallTime: Settings for Pulse Fall time
Defaults Range
Fast Slow, Fast
3-18. Exten.Vol.Thre.: Settings for Extension Voltage Threshold
Defaults Range
Off Off, On
3-19. Dial Tone Detection: Settings for dial tone detection before dialing
Defaults Range
Disable Disable, Enable
3-20. Dial Delay: Settings for delayed time to start to dial after switched to Off-hook(Default:
Disalbe)
Defaults Range
2s 1~5
 Report
1. Print T.30 Log: Print T.30 Log
2. TCR For Fax Service: Print TCR For Fax Service
 Fax test menu

1. Generate tone
197
1-1. Answer tone: Tone occurs
1-2. DTMF: DTMF occurs for 0 ~ 9, *, #
1-3. 2100Hz tone: CED (ANS, ANSam) occurs
1-4. 1100Hz: CNG occurs
1-5. Modulation: Modulation signal occurs
2. Detect ring: ring signal detected
3. Go off hook: Switched from on-hook to off-hook status
198
Error Log
Error log
■ Print Log
Error log can be printed from additional diagnostic information.
To print error log,

M611/M616 M612/M617
1. Select Error log in the diagnostic 1. Select General Service in the diagnostic
mode. mode.
2. Select Print log to start to print 2. Select Print Error log to start to print
3. Press [Back] to exit.. 3. Press [Exit] to exit..
An example of error log:

00-102, [102 Tray2 Miss Feed Jam]  Refer to Error code list
Error type: Recoverable  Indicate (Non)Recoverable
Date: 2014-01-09 06:30:44  Time of Error
 Clear Log
M611/M616 M612/M617
1. Select Error log in the diagnostic 1. Select General Service in the diagnostic
mode. mode.
2. Select Clear log, and then Are you sure 2. Select Clear Error Log, and then Are
to clear? message pops up to make sure you sure to clear? message pops up to
again. make sure again.
3. Select Yes to clear log. Select No not to 3. Select Yes to clear log. Select No not to
clear log. clear log.
4. Press [Back] to exit.. 4. Press [Back] to exit..
199
Port Filter
Port Filter
In Port Filter
Select Enable to change the setting in Filter to Enable. The port cannot be used due to this
setting.
Select Didable to change the setting to Disable. The port can be used.
A. FTP
1. Enable (Filter On, Port disable to use)
2. Disable (Filter Off, Port able to use)
B. SSH
C. TELNET
D. HTTP
E. SNMP
F. IPP
200
G. RAW
H. ALL
1. Enable (Filter On, 모든 Port disable to use)
201
Firmware Upgrade
Base Uni Firmware Upgrade(download)

Base Unit Firmware Upgrade from PC
0. Preliminary environment settings

⊙ Connect PC and the machine with USB cable
※ Caution : A611/M61x driver should be specified as the defulat printer in the PC.
1. Turn on the printer.

2. Specify the corresponding printer as the default printer in the printer or Fax windows.
3. Execute FirmwareDownload_log.exe file in Windows.
4. The following download dialog window appears.
5. Press Download button. (No need to use Send reset, Send data buttons)
6. Automatically being updated, the current progress appears on the LCD screen.
7.After completing the update, the printer reboots the system and shows the home screen
at last meaning the update has been completed.
Base Unit Firmware Update Using USB Thumb Drive
0. Preliminary environment settings
202
⊙ Prepare the firmware program in the directory “_update_karaspinetree” in USB Thumb
Drive
1. Turn on the printer and wait until home screen appears.

2. Connect USB Thumb Drive to the printer.
3. Press `OK` button when the following window appears on the printer screen.
M611 F/W version

PINETREE_140603_1
Press any key or
PowerOff(No Update)
4. The following window appears, then wait until the update is completed.
M611 F/W update M611 F/W update

================== ==================
...
Copying from USB Copying Apps...
to RAM... DO NOT POWER OFF
M611 F/W update

!!! COMPLETE !!! 6. After the update is completed, make sure of the below
power off and screen, and remove the USB Thumb Drive, and then
remove usb reboot the printer.
203
Optional Tray Firmware Upgrade (Download)
Preliminary Environment Setting(1st step)
A download program(FlashSta) should be installed in the PC, and

Pinetreebank_vXX.XX.XX.mot file and Pinetreebank_vXX.XX.XX.id file should be located
in the same directory. (vXX.XX.XX is F/W version)
download cable 1set

(Communication board +
harness + cable)
The following should be done before executing the download programe.
1. After turning the power off, insert the shunt to a location on the Tray board as
shown in the above picture.
2. Install the download cable 1Set as shown in the picture, and connect it to the serial
port of the PC.
3. Turn the power on if the environment setting is completed as the above picure.
Download Program(2nd step)
If the 1st step is completed, execute FlashSta.exe file in the PC. Download process is as
follow.(144 Page)
204
Step1 : OK Click. Step2 : Click Refer.. Go to the directory for
Pinetreebank.mot, and select to open the
file.
Step3 : If ID values are filed out, then click Step4 : Click E.P.R…
OK.
Step5 : Click OK Step6: Dowloading Program

Step7 : Read Checking.
Step8 : Download completed
205
Download Program(2nd Step)
If the program download is completed, follow the steps below.
1. After the download is completed and the step4 window appears, press Exit button.
2. Turn off the power and remove the shunt and download cable 1set from the tray
board which was performed in the 1st step.
206
Copyright Reserved
SERVICE MANUAL M611/M612/M616/M617
Printed June 13, 2014

Pshblished June 13, 2014
Published by : Sindoh Co., Ltd.

M 611

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

M 611

Uploaded by

Copyright:

Available Formats

Confid

FIELD SERVICE MANUAL

FIELD SERVICE MANUAL

1. Basic composition : Tray1(500 sheets) + MPF(50 sheets)

Class. PINETREE(M611/616) PINETREE-S(M612/617)

Print Speed(A4) 40ppm 47ppm

Speed for 1st Page Less than 10 sec

Resolution(dpi) 1200 dpi

Tray Capa. 500 sheets

Paper Size A5 ~ Legal

Output Tray Capa. 250 sheets

Options 500 sheets Tray

LCD Mono, Graphic LCD Color, Graphic LCD

Interface Port 1 USB/Ethernet 1 USB/Ethernet

Emulation SDAPL, PCL5e/6, PS3

Weight 19.9Kg(IC inclusive)

Trays Load per Media Paper Size

Paper Tray Unit

Paper Feed Tray Unit

Paper Load 500 sheets (75 gsm paper) /1stack

The machine should be installed on the following places.

Unpacking and Check the Enclosed Accessories

No Part No. Description QTY Remarks

5. Quick User Manual

6. Driver CD(User manual CD inclusive)

1 Tray1(basic 500 sheets)

1. Open the front cover on the upper side.

Do not touch the drum under the cartridge by bare hands.

Customer Changeable Items

Items Life Cycle

Other Maintenance Items

Class. Model Name Parts Life Cycle

Symbol Name Function

Symbol Name Function

Main Drive Gear Unit

Components of Main Drive Gear Unit

Driving fuser unit

Driving pickup roller

Diriving resist roller

1. With the Front Cover Opened

2, With the Front Cover Closed

When Removing the Paper Jam at Fuser

1. When removing the paper jam stucked in rear side of Fuser

Front door opened

Config and Optical Path

A : Laser Diode Unit F : Sync Reflection Mirror

Laser Diode Unit : Generate laser beam

Class I when used or repaired in normal conditions.

You may be exposed to hazardous radiation in case of processing any

Charge cleaner roll Charge roll

Wasted toner case

Driving Drum Cartridge

Voltage Supply to Drum Cartridge

Voltage Supply to Toner Cartridge

Replacement of Toner Cartridge and Drum Unit

Paper Tray Layout and Mechanism

4) Bottom friction pad

Pickup Unit Layout and Mechanism

Paper Tray Open / Close Mechanism

[5]Tray [2]Bell-Crank Spring

Paper Feed / Transport Mechanism

Right side fence lever

Paper stack limit line on the left side