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EM 8612-E • Reprinted October 2007

Air- and Shed-drying Lumber

t
J.E. Reeb and T.D. Brown

There are several reasons to dry solid The process of drying wood is the in western Oregon and 8 to 10 percent
wood products: same for air- and kiln-drying, but in in eastern Oregon.
• Drying wood before use helps kiln-drying you have much greater When air-drying wood, you must
prevent staining and decay while control over air velocity, temperature, stack the wood properly to ensure
in service. and humidity. Controls are much less adequate air circulation, and you must
when air-drying lumber. test it frequently to monitor moisture
• Drying wood to the average content. Certain controls can make
moisture content1 (MC) where air-drying more efficient. These
it will be used ensures minimal include orientation and layout of the
dimensional change (shrink or Air-drying
stack, stacking methods, and covering
swell) while in use. Air-drying means stacking lumber
the stack; all are discussed below.
• Dry wood weighs less and is and exposing it to the outdoors.
Air-drying of wood begins as
less expensive to ship than green Final MC is determined by the air
soon as the tree is cut. If the wood is
wood. temperature, relative humidity, and
to be used for furniture, moulding,
drying time.
• As wood dries below its fiber millwork, or other high-value uses,
Depending on outside conditions
saturation point (moisture content take care to prevent degrade. If you
and lumber species and size, air-
of about 25 to 30 percent), most are working with logs of species
drying to a desired MC can take from
strength properties increase. several months to almost a year. James E. Reeb, Extension wood products
For more information on the Wood stored outdoors and under specialist, and Terence D. Brown, former
relationship between wood and cover will dry to an approximate Extension wood products specialist; both of
moisture, see the OSU Extension moisture content of 12 to 14 percent Oregon State University.

publication Wood and Moisture


Relationships (see back page).
Wood can be air-dried only, kiln-
dried only, or air-dried to a certain
MC and then kiln-dried. For example,
green 4/4 white oak can take more
than a month to kiln-dry, while air-
dried 4/4 white oak can be kiln-dried
in 1 to 2 weeks. For most commercial
kiln operators, it is less expensive to
have inventory on the air-dry yard
than to do all drying through the kiln.
1
Technical terms are printed in bold at their
first use and are defined in the glossary on
pages 6 and 7.

Figure 1.—A lumber stack with a


concrete block foundation and correct
sticker alignment. A roof protects the
lumber from sun and rain.
prone to checking, such as oak, apply air moves toward the bottom of the stickers. This is especially important
an end coating as soon as possible, stack. If the prevailing wind moves for thin lumber, which is more likely
preferably in the woods before the freely, the cool, moist air is blown to sag.
logs are hauled. away and is replaced with warmer, Use stickers that are dry and of
drier air. Therefore, increasing uniform size. Stickers should be
Orientation and layout the height of the foundation, thus enough wider than they are thick so
allowing more space under the stack, they are not accidentally placed on
of the stack will increase the drying rate. edge between a layer of lumber. One-
The orientation and layout of the You can use orientation and layout inch thick stickers commonly are
stack(s) of lumber play an important in several other ways to increase the used for air drying.
role in how lumber air-dries. drying rate: Proper sticker alignment, resulting
Construct the air-dry yard on • Use shorter and narrower stacks to in proper support for the lumber,
gently sloping ground so water does facilitate air access. is important in reducing warp as
not pool under stacks or in alleyways. the lumber dries. Proper sticker
• Stack lumber away from placement also allows air to circulate
Lumber stacked over a surface where
buildings, trees, or other objects evenly across the surfaces of the
water cannot pool, such as concrete
that block the wind. lumber and promotes a more uniform
or asphalt, dries faster than lumber
stacked over bare or vegetation- • Orient rows of stacks to allow drying rate.
covered ground. prevailing winds to blow more Place stickers as far apart
Vegetation beneath the stack directly under foundations. as practical to ensure good air
exposes the bottom layer to air with circulation. However, proper
a higher moisture content. Therefore, sticker distance depends on the size
never stack lumber over vegetation- Stacking (especially thickness) of the lumber.
covered ground. Figure 1 (page 1) shows a stack Place stickers farther apart for thicker
Wind is not needed to force air of lumber properly built for air- lumber, because it does not need as
through the stack. Air circulation drying. This example uses concrete much support as thinner lumber.
can develop by natural convection. blocks as a foundation, but treated Generally, a sticker distance of
Warm, dry air enters the sides and timbers or old railroad ties also could about 18 to 24 inches is sufficient for
top of the stack. As the dry air be used. (Caution: Wood preserved lumber of almost any size. However,
moves over the lumber, it evaporates with chemicals may stain lumber it some hardwoods, such as elm, should
moisture from the surfaces. Through contacts.) have stickers every 12 inches.
evaporation, the air becomes cooler, Ideally, a bottom support bunk, or It is important to place stickers at
moister, and thus heavier. The heavier bolster, should be under every row of equal distances and straight across
a layer. Use a sticker at each end of
each layer for support. Align stickers
one on top of the other.
It is best if lumber pieces in the
entire stack are the same thickness,
because the time required to air-dry
lumber to a target MC depends a lot
on thickness. Two-inch lumber can
take three to four times as long to air-
dry to a certain MC as 1-inch lumber
of the same species.
A thick board in a course can
cause nearby boards to warp due to
inadequate restraint of these boards.
So, minimally, each layer should
Figure 2.—Step-out method consist of lumber as nearly equal in
of piling random-length
thickness as possible.
lumber.
It is best to stack lumber of the
same length together. If you stack

2 Air- and Shed-drying Lumber


which would result in checking. If
Figure 3.—Box piling lumber of random lengths. you weren’t worried about defects,
you could dry wood in a matter of
hours in an oven.
In Oregon, especially east of
the Cascades, lumber can air dry
too fast. A temperature of 90°F and
15 percent relative humidity yields
an equilibrium moisture content of
less than 4 percent. A kiln operator
would not expose green lumber to
such harsh drying conditions.
In western Oregon, on the other
hand, humidity often is too high to
effectively air dry lumber during
long and short lengths randomly, as their combined length does not the fall and winter. The lumber re-
the ends of the longer boards may exceed the stack’s length. Although wets by either direct precipitation
overhang. This situation increases unsupported ends of short boards may or high relative humidity. However,
warping, end checking, and splitting warp, this is the best way to support lumber properly air dried through the
and can lead to mechanical damage and hold down different lengths of summer should reach an MC of 12 to
and safety concerns because forklifts lumber in the same stack. 14 percent by fall.
and other machinery could run into Box piling is the preferred way Uncontrolled air drying may dry
the overhanging ends. to stack lumber of different lengths. lumber too fast. This causes drying
If you must stack different lengths Remember, lumber pieces should be defects, most commonly surface and
of boards together, two suggested the same thickness, and it is best to end checks. These defects occur
methods for stacking are step-out stack lumber of the same length. during the initial drying period, when
and box piling. In Figure 1 (page 1), thicker and wood is the wettest.
The step-out method This places longer pieces are used above the Drying stresses develop because
the longest lengths at the bottom, with top layer to support a cover. A roof wood shrinks by different amounts
the next longer boards placed on the extends over the lumber by 2 to in different directions and because
next layer, and so on until the stack is 3 inches on all sides to protect the shrinkage affects outer fibers before
full (Figure 2). Place stickers across lumber from precipitation and direct inner fibers, thus creating a moisture
each course, supporting the ends of sun. It may be slanted so precipitation gradient between the lumber’s core
each board to minimize warping. This runs off. In this case, 4- by 6-inch and shell. (See OSU Extension
method does not allow you to build a timbers (4 to 6 inches longer than the publication Wood and Moisture
roof or cover over the stack. stickers) support the roof. Relationships, on back page.)
Box piling This arranges lumber Weight is needed to hold the Surface checks form as the
so the length of the outside boards in roof in place. The extra weight also moisture gradient develops if the
each course is equal to the full length helps keep the top layer of lumber lumber surfaces dry too quickly.
of the stack (Figure 3). Place other from warping as it dries. In Figure 1, Thick, wide lumber is more
full-length boards near the middle of cinder blocks on the roof add weight. susceptible to surface checking than
the stack across a course. The blocks are aligned directly above thin, narrow lumber. Flatsawn lumber
Arrange the shorter boards the stickers. dries faster and is more susceptible
alternately with their ends even to surface checking than quartersawn
with each end of the stack. If you Controlling lumber (Figure 4, page 4).
numbered the short boards, the ends Surface checks, especially in
of all even-number boards would be the drying rate hardwoods, can close in the later
even with one end of the stack, and Remember the fundamental rule stages of drying. This occurs when
the ends of all odd-number boards of drying: Quality depends on the the stresses reverse (the core becomes
would be even with the opposite end rate of drying. You must achieve a drier than the shell), and the lumber
of the stack. balance between drying lumber too shell changes from tension to
You can butt the ends of excep- slowly, which would result in stain or compression. Although these closed
tionally short boards together as long decay, and drying lumber too quickly, checks cannot be seen, they cause

Oregon State University Extension Service 3


problems for end uses, especially if per day (about 1 to 2 percent). These
high-quality finished surfaces are are maximum per-day values, Table 1.—Safe drying rates
needed for products such as interior not values averaged over longer of some hardwood 4/4 lumber.
trim, moulding, cabinets, and periods.
Maximum daily rate
furniture. If drying defects occur, there Species of moisture loss (%)
End checks usually are in the are several ways to slow the
Yellow birch1 6.1
wood rays on end-grain surfaces. drying rate:
End checks occur because moisture Cherry 1
5.8
• Build the stack of lumber
moves much faster in the longitudinal over crushed rock or bare Chinkapin 2
2.0–3.0
direction (through the ends of the ground rather than asphalt. American elm 1
10.4
board) than in either of the transverse Soft maple1 13.8
directions (through the sides of the • Make the stack larger
(especially wider). Bigleaf maple 2
8.0–10.0
board). The ends of the board (or
• Partially block the wind. Hard maple 1
6.5
log) dry faster than the middle, and
stresses develop at the ends. These Eastern red oak 1
3.8
• Orient rows of stacks so
stresses can cause checks and warp to prevailing winds do not California black oak 2
2.0–4.0
develop. blow directly under the Eastern white oak 1
2.5
Direct sun can have a dramatic foundations. Oregon white oak 2
2.0
impact on the drying rate. Lumber in
Walnut 1
8.2
direct sun can dry faster than lumber For lumber, such as thick
inside the stack and on the side of the oak boards, that is difficult to
1
Empirically established drying rates for
stack away from the sun. dry without causing seasoning some eastern hardwoods (Wengert, 1980).
If the lumber in direct sun dries checks, several additional steps
2
Estimated drying rates based on anatomical
too fast, you can use covers or may be necessary. similarities with other hardwoods.
barriers to protect the wood from the You can apply a coating to
sunlight. Several commercial covers the ends of the lumber to retard
effectively block sunlight but allow the drying from these points. burlap. Polypropylene fabric, or
air movement through the stack. End coatings usually are wax- shade cloth, has been used to cover
Maximum safe drying rates have based. Apply end coatings as soon horticultural and agricultural crops
been established for some hardwood as possible because they are not as for many years. More recently, this
species (Table 1). Some hardwoods, effective after the lumber starts to product has been used successfully to
especially oaks, have low maxi- dry. You also can cover the ends of slow the drying of lumber and reduce
mum values for rates of moisture loss the lumber or the entire stack with checking. The use of end coatings,
burlap, polypropylene, and other
materials to slow the drying rate for
Figure 4.—Annual
certain species and sizes of lumber is
growth rings. A
quartersawn board
common among commercial wood
(left) shows the drying firms.
annual rings’ edges
on its broad face. Drying sheds
The flatsawn board
(right) shows the If you are air drying large amounts
sides of rings. of lumber, you can use a pole-type
shed to achieve greater control over
the drying process. Sheds allow more
control since one or more sides can
be blocked off, slowing the drying
process. In addition, the lumber is
better protected from precipitation
and direct sun.
Drying sheds can be very simple
in their construction. They can be
made more complex by adding walls

4 Air- and Shed-drying Lumber


that can be raised or lowered and Moisture content is the total Referring to Figure 5, prepare
by adding fans to increase air flow amount of water in a given piece sample boards as follows.
through the building and to enable of wood. The MC of wood usually 1. Select the lumber to be used.
more control to the drying process. is described as the ratio of the
You can block the sides of the weight of the water to the weight of 2. Cut a 30-inch sample board.
shed and install fans at one end. the wood after the wood has been 3. Cut two l-inch sections from the
Leave the other end open. Run oven-dried. Although 100 percent sample board. Avoid areas near
the fans when you want increased usually signifies the total amount of knots or within 12 inches of the
circulation and shut them off to something, the MC of wood can be ends of the board.
decrease circulation. greater than 100 percent because the 4. Number the two 1-inch sections
For wood species that have a water can weigh more than the wood. you cut.
tendency to check when drying too Moisture content for green 5. Immediately weigh the l-inch
fast, such as oaks, run the fans when (undried) lumber can range from sections to an accuracy of
the exterior humidity is high and the 35 percent to more than 200 percent. ± 0.1 gram (± 0.035 ounces).
air temperature is low. Turn fans off The higher the initial MC, the longer Record the weight directly on the
when the humidity is low and the it will take to dry the wood. section with a marker pen.
temperature is high. This process
slows the drying rate at the beginning, 6. Weigh the sample board to an
Sample boards accuracy of ± 0.05 kilograms
when lumber with a high MC is most
susceptible to checking. You can use sample boards to (± 0.11 pounds). Record the
After the wood has dried to below monitor the MC of lumber while it weight directly on the board with
about 22 percent MC, you can turn is drying. For expensive woods sus- a marker pen.
on the fans when the temperature is ceptible to drying defects, such as 7. End coat the sample board; a
high and the humidity is low. No new oaks, sample boards are especially double coating is best.
surface checking will occur once the important during the initial drying
phase. 8. Place the sample board in the
wood has reached this low MC. lumber pile where it will dry at the
When the humidity is high, turn Sample boards should be repre-
sentative of the moisture content of same rate as the rest of the lumber.
the fans off to avoid reintroducing
the lumber being dried. Generally, the 9. Dry the l-inch sections in an oven
moisture into the lumber. Because no
wettest lumber has the highest risk at 215° to 218°F (103°C), just
heat is added with this type of dry-
of degrade, so sample boards should above the boiling point of water.
ing (sometimes referred to as fan
represent the wettest lumber. Dry the wood about 24 hours; be
predryers), the final MC is deter-
The wettest lumber usually is careful not to burn or char it.
mined by outside ambient tempera-
tures and relative humidities, just as the most recently cut, or the widest, 10. Weigh the l-inch sections again
in air-drying but with more control. or the thickest. Also, quartersawn and record the weights.
lumber tends to be wetter than
flatsawn lumber. Select the largest 11. Repeat steps 9 and 10 until you
Determining number of samples from the slowest get the same weight twice in a
drying material. row. The wood now is oven dry
moisture content (OD), sometimes referred to as
When air-drying lumber, you can bone dry.
monitor the lumber for staining or
checking to determine whether it is
drying too slowly or too quickly. You
then can use some of the techniques
in Table 2 (page 7) to either slow or
speed the drying.
However, most stains and all
checks are permanent once they
appear. A better way to track MC loss
is to use a moisture meter, and the
best way is to use the sample board Figure 5.—Method of cutting and numbering kiln samples and moisture content
method. sections.

Oregon State University Extension Service 5


12. Use the following equation to 16. Periodically reweigh the sample For accurate measurements,
determine the wood’s MC percent: board to obtain a new, current you must apply temperature and
moisture content. species corrections to both types of
Weight of wood
meters. Manufacturers supply these
before drying Current weight (step 16)
– 1 x 100 – 1 x 100 corrections.
Oven-dry weight Calculated OD weight
(step 14)
For example, if the wood weighs
84 grams before drying and For example, if the new weight of
Problems
60 grams after drying, the the sample board is 3.21 kg: when air-drying
equation is: • Lumber is susceptible to fungi,
3.21
– 1 x 100 = 19.33% mold, and insect infestation while
84 2.69
– 1 x 100 = 40% on the yard. Temperatures are not
60
This procedure lets you monitor high enough to kill fungi, mold, or
If the water and wood weigh how fast the wood is drying. See insects.
exactly the same, the MC is Table 1 (page 4) for maximum
• Lumber that air-dries too quickly
100 percent. If the water weighs safe drying rates of various
can check, split, honeycomb, and
more than the wood, the MC is species.
warp.
greater than 100 percent; if the
water weighs less, the MC is less • Lumber is susceptible to chemical
than 100 percent. Moisture meters reactions and bacteria, and both
You can use a hand-held moisture can cause stains.
13. Add together the MC percent of meter to determine maximum daily • Lumber can become “weathered”
the two sections and divide by 2 MC loss and to help determine final from dirt and other contaminants.
to determine the average MC of target MC. However, moisture meters
the wood: • Temperatures are not high enough
are not as accurate as the sample
to set the resin in highly resinous
%MC1 + %MC2 board method. For moisture contents
= average %MC species.
greater than the fiber saturation point
2
(about 30 percent MC), moisture Table 2 summarizes techniques
For example, MC1 (from meter accuracy is questionable. to help reduce checking, warping,
step 12) is 40 percent. Assume Remember, wood is most staining, and decay during air drying.
the moisture content for MC2 is susceptible to degrade, including
46 percent: surface and end checks, as it starts to
40% + 46% dry from the very wet stage. If you Glossary
= 43% do not use sample boards, you should Bolster—A square piece of wood,
2
pay very close attention when drying usually 4x4, placed between
species susceptible to checking, such stickered packages of lumber to
14. Calculate the oven-dry weight
as oak, during the early drying stage. provide space for the forks of a lift
of the sample board using the
If surface or end checking occurs, truck.
average MC percent you found
in step 13 and the weight of the decrease the drying rate. Bone dry—Wood at zero moisture
sample board from step 6. The most common type of hand- content. Not a natural state for
held moisture meter is the resistance wood. As soon as bone-dry wood
Wet weight (step 6) (or conductance-type) meter, which
x 100 = OD is exposed to air, it will take in
100 + %MC (step 13) has pins that penetrate the wood moisture.
surface.
For example, if the sample board Another type of hand-held Bow—A form of warp. Bow
weighs 3.84 kilograms: moisture meter is the dielectric power describes a deviation flatwise from
loss meter, which has smooth surfaces a straight line drawn from end to
3.84 end of a board. If the board is laid
x 100 = 2.69 kg and does not penetrate the wood.
100 + 43 flat on a wide face, the ends of the
Because of this design, dielectric-
type meters are used in-line at wood board will be off the ground.
15. Write this calculated oven-dry
products mills to monitor lumber, Check—Lengthwise separation
weight on the sample board and
veneer, and other products for high of wood fibers that extends
return it to the lumber stack.
moisture content. across the annual growth rings.

6 Air- and Shed-drying Lumber


Table 2.—A guide to reducing checking, warping, staining, and decay.
A relatively slow initial drying rate Proper support and restraint Fast surface drying
reduces checking. reduce warping. reduces staining and decay.
Do the following: Do the following: Do the following:
Use wider stacks or a double stack on a Align stickers exactly above each Reduce the width of the stack.
single foundation. other. Support both ends of each
board with a sticker.
Space stacks no more than 2 feet apart. Use close spacing between stickers, Provide more space between piles, such
such as 12 to 16 inches. as 6 feet.
Butt lumber in each course edge to Use stickers of uniform thickness. Increase space between lumber across
edge as closely as possible, especially a course.
in the upper layers.
Use thinner stickers (0.5 or 0.75 inch) Avoid different board thicknesses Keep yard clean and avoid blocking air
across a layer. space below piles.
Use polypropylene or shade cloth to Use a roof that extends past the pile Use a chemical dip, which can retard
protect lumber from direct sun. by several inches on all sides. staining and decay.
Use box piling if you stack different Use box piling if you stack different
lengths of lumber in a stack. lengths of lumber in a stack.
Use end coatings for logs and lumber.

Commonly caused by stresses are free of liquid water. Fiber Relative humidity—The ratio of the
during drying. Surface checks saturation point for most wood amount of moisture in the air
occur on flat faces of lumber, species is at moisture contents of to the maximum amount of
and end checks occur on ends about 25 to 30 percent. moisture the air could hold at that
of lumber, logs, and other wood Honeycombing—Checks, often not temperature.
products. visible on the surface, that occur Split—Separation of wood fibers
Crook—A form of warp. Crook most often in the interior of the along the grain, forming a crack or
describes a deviation edgewise wood, usually along the wood fissure. Splits may extend partially
from a straight line drawn from rays. or completely through the wood.
end to end of a board. If the board Moisture content (of wood)—The Stickers—Solid or laminated wood
is laid on its edge (narrow face), weight of the moisture in wood, strips used to separate lumber.
one or both edges will be off the usually expressed as a percentage Typical sizes are 0.5 to 1 inch
ground. of its oven-dry weight. thick and 1 to 2 inches wide.
Cup—A form of warp. Cup describes Natural convection—A circulatory Use 1-inch thick stickers for air
a troughlike shape in which the transfer of heat due to warmer drying.
board edges remain approximately air rising and cooler, denser air Twist—A form of warp. Twist
parallel to each other. sinking. describes a lengthwise “twisting”
Equilibrium moisture content—The Oven dry—See bone dry. of a board in which one corner
balance of moisture content wood twists out of the plane of the three
attains in response to the relative Pile—Lumber stack. Stacking other corners.
humidity and temperature of the lumber layer by layer, separated
by stickers on a supporting Warp—Distortion in lumber and other
surrounding atmosphere.
foundation or stacking stickered wood products, causing departure
Fiber saturation point—The stage in the packages one above the other on a from its original plane. Common
drying or wetting of wood when foundation separated by bolsters. forms of warp are bow, crook,
the cell walls are saturated with cup, and twist.
bound water and the cell cavities

Oregon State University Extension Service 7


For more information Peck, E.C., 1962. Drying 4/4 Red Simpson, W.T., ed., 1991. Dry Kiln
Oak by Solar Heat. Forest Operator’s Manual, Agriculture
USDA Forest Service, Forest Products Journal 12(3):103–107. Handbook 188. USDA Forest
Products Laboratory. Visit the Service, Forest Products
Publications section website—at Plumptre, R.A., 1983. Some
Thoughts on Design and Control Laboratory, Madison, WI.
http://www.fpl.fs.fed.us/
document-lists/1-publication-list. of Solar Timber Kilns. Wood Wengert, E.M., 1971. Improvements
html —and search on topics of Drying Workshop of IUFRO, in Solar Dry Kiln Design,
interest. Division V, Conference, Madison, Research Note FPL-0212. USDA
WI. Forest Service, Forest Products
Reeb, J.E., 1995. Wood and Moisture Laboratory. http://www.fpl.fs.fed.
Other publications Relationships, EM 8600. Oregon us/documnts/fplrn Then go to
Bond, B., 2006. Design and State University Extension fpl_rn212.pdf
Operation of a Solar-Heated Service. http://extension. Wood and How to Dry It. 1980. Fine
Dry Kiln, Publication 420-030. oregonstate.edu/catalog/pdf/em/ Woodworking 22:56–59.
Virginia Polytechnic Institute em8600.pdf
and State University Extension Rietz, R.C. and R.H. Page, 2003.
Service. Air Drying Lumber: A Guide
to Industry Practices (USDA
Forest Service, Agriculture
Handbook 402).

© 1995 Oregon State University.


This publication may be photocopied or reprinted in its entirety for noncommercial purposes. Produced and distributed in
furtherance of the Acts of Congress of May 8 and June 30, 1914. Extension work is a cooperative program of Oregon State
University, the U.S. Department of Agriculture, and Oregon counties. Oregon State University Extension Service offers educational
programs, activities, and materials without discrimination based on age, color, disability, gender identity or expression, marital
status, national origin, race, religion, sex, sexual orientation, or veteran’s status. Oregon State University Extension Service is an
Equal Opportunity Employer. Published September 1995; reprinted October 2007.

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