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Vendor managed inventory in the blood supply chain in Germany: Evidence from multiple case studies
Sebastian H.W. Stanger,
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Sebastian H.W. Stanger, (2013) "Vendor managed inventory in the blood supply chain in Germany: Evidence
from multiple case studies", Strategic Outsourcing: An International Journal, Vol. 6 Issue: 1, pp.25-47, https://
doi.org/10.1108/17538291311316054
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VMI in blood
Vendor managed inventory in the supply chain in
blood supply chain in Germany Germany
Evidence from multiple case studies
25
Sebastian H.W. Stanger
Friedrich-Alexander University Erlangen-Nuremberg, Received 26 November 2011
Erlangen and Nuremberg, Germany Revised 15 January 2012
Accepted 30 October 2012
Abstract
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Purpose – The purpose of this paper is to develop a generic framework for the assessment of VMI
implementation. The framework is used for the analysis of multiple case studies in German hospitals
to discuss the feasibility of VMI in the German blood supply chain.
Design/methodology/approach – The methodology is twofold. In a first step, the literature is
reviewed and a generic theoretical VMI framework is developed. In a second step, the case study
methodology is applied to 13 cases to assess the feasibility of VMI in the German blood supply chain.
Findings – The paper contributes a generic framework for assessing the implementation of VMI in
seven steps. The research proposed that hospitals hesitate to enter a VMI relationship for critical
resources such as blood. Hospitals fear losing control over critical resources.
Research limitations/implications – The unit of analysis is hospitals in Germany and the case
studies do not target the suppliers in the supply chain. The paper contributes three propositions
regarding VMI in the healthcare/blood supply chain.
Practical implications – A generic framework for assessing the applicability and feasibility of VMI
is provided which supports managers with the implementation of VMI in a supply chain.
Originality/value – The paper is one of the first papers targeting inventory and supply chain
management in the German blood supply chain. It provides a generic framework for the assessment of
the feasibility of VMI.
Keywords VMI, Blood, Blood supply chain, Health care, Outsourcing, Germany
Paper type Research paper
Introduction
The increasing demand for healthcare services coupled with rising costs of medical
care leads to a necessity of an efficient utilisation of medical resources. This issue is
also prevalent in transfusion medicine, whose raw material, blood, is an outstripping
supply with increasing costs of blood transfusions due to the further measures to
ensure the safety of donated blood (Rytila and Spens, 2006; Reynolds et al., 2001). Blood
is an extremely valuable commodity; perishability, various safety regulations and a
trend of a declining donor base steadily increase its value (Reynolds et al., 2001). The
blood supply chain is a challenging system, in which blood collected from volunteers is
a critical medical resource for patients with diverse diseases. The balance of demand Strategic Outsourcing: An
and supply in the blood supply chain is a matter of life or death and therefore International Journal
Vol. 6 No. 1, 2013
managing the supply chain is a critical challenge (Dobbin et al., 2009; Pierskalla, 2005). pp. 25-47
Due to an increasing demand for blood products, new approaches for optimizing the q Emerald Group Publishing Limited
1753-8297
blood supply chain are required (Rytila and Spens, 2006). DOI 10.1108/17538291311316054
SO A well-established and popular supply strategy, which has been used in various
6,1 industry sectors aiming at the optimisation of the availability of products while
minimizing costs is Vendor Managed Inventory (VMI) (Razmi et al., 2009; Waller et al.,
1999). VMI has also already been adopted and implemented in the healthcare sector to
improve material handling efficiency, procurement processes and inventory control for
example of pharmaceuticals (Kim, 2005). However, no application of the VMI concept
26 in the blood supply chain is known. The literature has been reviewed in order to draw
back on evidence both from academics and practitioners to discuss and analyse the
feasibility of a VMI implementation in the blood supply chain. Based on an extensive
review of VMI and supply chain literature a generic framework for assessing a VMI
implementation is developed, 13 case studies have been conducted to answer the
following research questions:
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RQ1. Is it possible to implement the VMI concept in the blood supply chain?
RQ2. How could the blood supply chain benefit from a VMI implementation?
Literature review
This paper does not seek to provide an exhaustive literature review on VMI and the
blood supply chain. The following paragraphs aim to generate a sound understanding
of the blood supply chain and its special characteristics. Academic and practitioner
literature is used to develop a generic VMI framework used in the analysis of the case
studies.
27
Figure 1.
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of the blood supplied by America’s Blood Centres; however 15 per cent of the US
hospitals are for-profit hospitals and some of them collect their own blood. In Sweden
blood products are produced and distributed by commercial pharmaceutical
companies, whereas prices are controlled by the state (Rock et al., 2000; Katsaliaki
and Brailsford, 2007).
Transfusion laboratory managers in the hospitals order blood with the blood
service(s) and keep their own local inventories in the hospitals. Order decisions are
usually based on target stock levels where the transfusion laboratory manager
constantly monitors the inventories and places orders when needed. Depending on the
size and type of the hospital, one or more free routine deliveries are planned per day;
however, transfusion managers can use ad hoc or emergency deliveries in case of low
stock levels or increased demand due to, e.g. a heavy hemorrhage. ad hoc deliveries are
unplanned deliveries at an extra charge which are treated with the same priority as
routine deliveries; emergency deliveries, also called blue-light deliveries with highest
priority. Transfusion laboratory managers however try to avoid using emergency and
ad hoc deliveries due to extra costs and for safety reasons, as emergency blue light
deliveries are dangerous because of an increased risk of accidents during transport.
When demand for blood product arises in the hospitals, the correct blood products are
transported to the demanding ward or department where they are finally transfused to
patients (Delen et al., 2009; Rytila and Spens, 2006; Pierskalla, 2005; Rock et al., 2000;
Katsaliaki and Brailsford, 2007). Before blood is transfused to a patient, the blood unit
is cross matched against a sample of the patient’s blood to ensure compatibility of the
blood unit with the patient. The main difference between conventional perishable
inventory management and blood inventory management is the assigned and
unassigned inventory (Nahmias, 1982). Assigned units are crossmatched units which
are reserved for a patient for a given timeframe, normally 24-72 h (Pierskalla, 2005).
The blood units in the assigned inventory are not available for other patients, whereas
the remaining blood units are characterised as unassigned inventory and are available
for all other patients (Jennings, 1973). Even though there is research on synthetic blood
(Chang, 1999) the supply with blood fully depends on human donors (Pierskalla, 2005).
The traditional way of sourcing blood for hospitals is placing orders through the
transfusion laboratory. This paper seeks to appraise if vendor managed inventory
could be implemented as an alternative sourcing strategy for blood components in
SO hospitals. As blood products are perishable commodities however due to their special
6,1 characteristics general supply chain optimisation strategies such as just-in-time must
be critical assessed before implementation (de Vries, 2011; Chapman et al., 2004).
The model by Dorling et al. (2006) has a strong focus on the special characteristics of
the New Zealand Food Industry and its oligopoly structure which becomes evident in
the seven steps. The framework does not provide a generic view on VMI and the
authors call for the development of a generic model which is applicable to other
industries and countries. The model assumes the acceptance of VMI by the focal
companies. There is evidence that VMI has to be accepted by both the supplier and the
customer and generate mutual benefits otherwise the implementation is deemed to fail
(Dong and Xu, 2002; Waller et al., 1999). This paper therefore seeks to draw back on the
previously-mentioned framework and create a generic framework for the appraisal of
VMI. The proposed model seeks to be as generic as possible in order to be applicable to
other industries, hence the first four steps provided by Dorling et al. (2006) will be
removed, as these are industry specific characteristics. The framework will be divided
in two steps: the ability to implement VMI from a technical and organizational
perspective and the willingness to implement VMI. Therefore it will be reviewed
whether both supplier and customer are able to implement VMI before further steps are
reviewed. The following paragraphs will review the available VMI literature looking at
requirements and eventual benefits and merge the findings into one generic VMI
framework.
Inventory levels Incoming orders (Vigtil, 2007) (Holmström, 1998; Kim, 2005; Claassen et al., Data has to be transmitted
Stock withdraws (Vigtil, 2007) 2008; Toni and Zamolo, 2005; Vigtil, 2007; continuously
Sales data (POS) (Vigtil, 2007) Angulo et al., 2004)
Production schedule (Vigtil, 2007)
Free stock (Holmström, 1998)
Cumulative goods receipt (Holmström, 1998)
Safety stock levels/reorder point (Holmström, 1998; Kim, 2005) Data has to be available; no need to
Minimum replenishment batch (Holmström, 1998) exchange it continuously
Sales/demand forecast (Toni and Zamolo, 2005; Claassen et al., 2008; Vigtil, 2007; Angulo Data has to be transmitted
et al., 2004) continuously
Promotional activities (Claassen et al., 2008; Toni and Zamolo, 2005)
Downstream orders and demand (Toni and Zamolo, 2005)
Germany
VMI in blood
Table I.
supply chain in
SO Once the ability to implement VMI from a technical and organisational perspective has
6,1 been ensured the next step is to evaluate the willingness. Therefore the benefits and
risks of VMI will be briefly discussed in the next paragraphs.
supplier are unequally distributed with customers gaining more benefits from VMI
(Vergin and Barr, 1999; Razmi et al., 2009). The benefits for the supplier are more
controversial and the supplier may need a longer period of adjustment and
reconfiguration before achieving profits, while benefits for customers are evident in
practice (Dong and Xu, 2002).
VMI leads to strong, trustful, long term partnerships between the supplier and the
customer. Hence the supplier benefits from more loyal customers and thus secured
future sales (Claassen et al., 2008; Williams, 2000). Some authors even refer to increased
sales for the suppliers due to VMI implementation (Vergin and Barr, 1999; Toni and
Zamolo, 2005). Once VMI is implemented and established it becomes an integrated
process at the customers’ side, which results in improved customer retention (Williams,
2000). By receiving up-to-date true demand information directly by the customer the
supplier can improve the reactions to demand and coordinate replenishment processes
across several customers to improve transport utilisation (Waller et al., 1999; Toni and
Zamolo, 2005; Williams, 2000). Regular and frequent information about customers’ true
demand allows the suppliers to exploit this increased visibility of the supply chain to
enhance capacity and production planning (Dong and Xu, 2002; Claassen et al., 2008).
Regular monitoring of customer’s inventories and downstream demand reduces
uncertainty in demand and improves forecast accuracy or even make short term
forecasts obsolete allowing a reduction in safety stocks and hence reduce overall
inventories and the related inventory costs (Claassen et al., 2008; Williams, 2000). In the
blood supply chain, a VMI implementation could lead to improved planning and
forecasting at the blood services’ side due to access to accurate demand information.
This could lead to further benefits and improvements through better transport and
delivery planning as well as capacity planning.
On the customers’ side also benefits are apparent. As a consequence of the supplier
becoming responsible for managing the inventory on the customer’s site, the customer
can benefit from reduced administrative overhead. As the supplier takes responsibility
for forecasting and automatically fulfills orders based on true demand, inventory
planning on customers’ side becomes obsolete (Kumar and Kumar, 2003; Claassen et al.,
2008). Reduced administrative overhead and ordering costs allow more frequent
shipments and lower cycle stocks, which may result in inventory reductions and hence
lower inventory costs (Vergin and Barr, 1999; Toni and Zamolo, 2005; Kim, 2005; Tyan
and Wee, 2003; Sari, 2007). Another important benefit for the customer, identified by
many authors, is increased service levels due to a continuous stock monitoring (Kumar
and Kumar, 2003; Toni and Zamolo, 2005; Vergin and Barr, 1999; Tyan and Wee, 2003; VMI in blood
Angulo et al., 2004) while decreasing the number of emergency orders (Claassen et al., supply chain in
2008). Due to the high level of collaboration between both VMI partners lead times can
be reduced as well, which leads to higher availability of products for the customer and Germany
an increased flexibility in case of variable demand (Claassen et al., 2008; Angulo et al.,
2004; Disney and Towill, 2003). Hospitals could benefit from reduced overhead and
better service levels by the blood service. Improved service levels would allow the 33
hospitals to reduce their safety stocks and hence reduce the risks of outdating. With
outsourcing the ordering process, transfusion laboratory managers can focus on their
core competence in the laboratories and hence improve the efficiency of the
laboratories.
The potential benefits gained from VMI are summarised in Table II.
The following three steps are therefore derived to be included in the framework.
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There are discussion about responsibilities of inventories in the extant supply chain
literature (Lee and Chu, 2005), also from a resource dependence theory perspective
(RDT) it can be argued that organisations seek to maintain independence from their
Benefits References
an overview of the proposed benefits derived from the literature and helps practitioners
to identify and evaluate potential benefits from the relationship.
Methodology
The objective of this exploratory research is to evaluate if the concept of VMI can be
applied in the blood supply chain and to identify eventual benefits gained from its
application. The methodological approach used in this study is the inductive case
study, as this allows enough flexibility for adjustments during the research. The case
study methodology is suitable for exploration of complex processes (Yin, 2009;
Eisenhardt, 1989) such as the implementation of VMI in a special environment. This
methodology has been applied in this journal for other complex research questions
regarding outsourcing considerations with good success (Sinha et al., 2011;
Dobrzykowski et al., 2010; Lau, 2011; Timlon, 2011). Case studies are suitable for
exploring issues that are too complex for empirical surveys or experimental research
(Yin, 2009) and qualitative approaches are suitable for immature fields of research
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The customer sources or is willing to (Kraiselburd et al., 2004) (Ziaee et al., Mathematical modeling
source from one supplier so that the 2011) (Razmi et al., 2009)
responsibility to manage the customer’s (Williams, 2000) Literature review
inventory can be transferred to the (Locker and Kreisel, 2010) Case study Beverage industry
supplier
Partnership of mutual trust among (Waller et al., 1999) Simulation techniques
organizations (Kaipia et al., 2002) Mathematical modeling applied on
case studies
(Dorling et al., 2006) Theory based modeling
(Sari, 2007) Computer simulation
(Kim, 2005) (Vergin and Barr, 1999) Case studies Health care
(Claassen et al., 2008) (Petersen et al., Grocery
2005) Retail, chemicals, metalwork
Cross industries
Information sharing (Kaipia et al., 2002) Mathematical modeling applied on
case studies
(Kim, 2005) (Vergin and Barr, 1999) Case studies Health care
(Claassen et al., 2008) (Petersen et al., Grocery
2005) (Toni and Zamolo, 2005) Retail, chemicals, metalwork
(Holmström, 1998) Cross industries
Grocery
Household electrical
Grocery
Ability to share order relevant (Angulo et al., 2004) Computer simulation
inventory data (Kim, 2005) (Claassen et al., 2008) (Toni Case studies Health care
and Zamolo, 2005) (Holmström, 1998) Retail, chemicals, metalwork
(Vigtil, 2007) Household electrical
Grocery
Machining, water,
automotive
(continued)
Germany
VMI in blood
literature
VMI requirements in the
Table III.
35
supply chain in
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6,1
SO
36
Table III.
Determined requirements Literature reviewed Research method Industries considered
37
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Figure 2.
(Edmondson and McManus, 2007) such as the VMI implementation in the blood supply
chain.
Case selection
In order to answer RQ1 and RQ2, transfusion laboratories in German hospitals have
been selected as the unit of analysis. Transfusion laboratories are in charge of
managing the supply of blood for a hospital and are the link between the external
suppliers (blood service) and the internal customers (medical and surgical
departments). The transfusion laboratory is the stage in the blood supply chain
where VMI could be implemented as it is the interface between supplier and end
customer. The transfusion laboratory manager is in charge of all inventory and
replenishment processes and was therefore selected for interview.
In order to ensure the rigour and validity of the cases it was ensured that hospitals
from all parts of Germany as well as hospitals of different sizes were included into the
sample. There is evidence, that hospital size has an effect on efficiency (Watcharasriroj
and Tang, 2004; Eakin, 1991; Hsing and Bond, 1995; Polyzos, 2002), therefore hospitals
from 70 up to 2,000 beds have been included into the case studies in order to prevent
biased results. It was also ensured that hospitals are from different geographic areas in
order to prevent biased data based on geographic differences. In total 13 hospitals have
been selected for the case studies. Eisenhardt (1989) suggests limiting the number of
cases to a maximum of seven, whereas Yin (2009) does not provide a rigid number of
cases, but suggests collecting data until saturation. There is no uniform and clear trend
in recently published case studies regarding the correct sample size (Sinha et al., 2011;
Dobrzykowski et al., 2010; Lau, 2011; Timlon, 2011). Therefore a hybrid approach was
SO followed combing Yin’s and Eisenhardt’s suggestions continuously reviewing
6,1 saturation during the field phase. As the cases have been analysed and reviewed
continuously and iteratively during the field phase of this study, saturation was
defined as the point to which an additional case did not make any new contribution to
answering the research questions. After ten cases saturation was evident, however to
ensure rigour, data for three additional cases was collected and reviewed. Further
38 details about the hospitals based on secondary data (BertelsmannStiftung, 2011) can be
found in the Appendix (see Table AI).
Data collection
In order to derive valid conclusions from the cases, multiple sources of data have been
accessed. Interviews with transfusion laboratory managers and hospitals staff, annual
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reports, newspaper articles, web sites and various other secondary data has been
accessed to ensure validity and rigour by triangulating the data (Yin, 2009; Eisenhardt,
1989).
Semi-structured interviews have been used, as they allow flexibility regarding the
direction of the questions and do not exclude important areas by restricting or
predefining possible answers (Thietart, 2001). A structured interview approach based
rigidly on a standardised questionnaire was not considered suitable due to the complex
and widely varying nature of the subject as important topics may have been neglected
(Thietart, 2001; Wilson, 1996). The interview guidelines have been tested with Red
Cross staff and transfusion staff in a local hospital to ensure, that logistics and
transfusion terminology was applied correctly to prevent misinterpretation of
questions. Interviews were conducted face-to-face and via telephone and not via e-mail
to allow the required interaction with the interviewee.
Ability Willingness
Step 5: Acceptance
Step 4: IT system of the VMI policy of Step 6: Willingness Step 7:
Step 1: Ability to Step 2: Mutual trust Step 3: Ability to allows the the supplier as to provide order Expected
source from one between hospital provide order implementation of decision maker on relevant inventory benefits of
Hospital supplier and supplier relevant data VMI inventories data VMI
A U U U U – – –
B U U U U – U –
C U U U U U U U
D U U U U – – –
E U U U U – – –
F U U U U U U U
G U U U U – U U
H U U U U – – –
I U U U U – – –
J U U U U – – –
K U U U U – U U
L U U U U – – –
M U U U – Not researched further due to lack of IT systems
Germany
VMI in blood
framework
analysis based on VMI
39
Table IV.
supply chain in
SO been used to cluster the data from each case into one dataset. Similar expressions,
6,1 comments and findings have been grouped accordingly.
2009).
The detailed results from the case studies are divided in two parts according the
framework: the ability to implement VMI and the willingness to implement such a
strategy.
P3. Inventory management processes are too complex in the blood supply chain –
the potential benefits of VMI (lower inventory levels and increased service
levels) are not achievable.
Managerial implications
The research shows that lack of trust and the risk of a locked-in situation with the
supplier prevents hospitals to set up VMI as an alternative strategy for sourcing blood
from their suppliers. Transfusion laboratory managers see a lack of competence of the
blood service in understanding the dynamics and the detailed processes within
hospitals. A generic framework for assessing the applicability of VMI was developed
from the literature. Managers can apply this framework in the evaluation process of
strategic outsourcing decisions in any industry. The framework provides insights in
critical factors that have to be considered in a VMI supply chain and provides
guidelines in seven steps how outsourcing decisions can be evaluated in a structured
approach. The paper also found that not only the technical and organisational
requirements for the implementation of VMI have to be considered. The paper showed
that the willingness of the customer to employ a VMI approach is critical as well.
Secondly the paper proposes that a VMI approach is not applicable for sourcing critical
resources. Managers in charge of these resources refuse to outsource the decision
making and control processes to a third party for such critical resource like, e.g. blood.
Theoretical implications VMI in blood
The research showed that a VMI implementation in the blood supply chain is difficult. supply chain in
The emphatic denial of a VMI implementation can be explained drawing back on
resource dependence theory. Blood is a scarce resource and only few suppliers are Germany
available. In line with RDT, hospitals do not want to become dependent on other
parties. Hospitals seek to maintain their independence and safeguard control over
inventory processes and decisions for critical resources such as blood. There are 43
however limitations in this study. The unit of analysis was hospital blood banks and
suppliers have not been considered in this study. Hence further research should aim at
the suppliers of blood and evaluate how a VMI approach and/or other supply chain
techniques could be implemented from this side of the chain. The paper analysed and
discussed 13 case studies with hospitals in Germany and contributes three
propositions. These propositions should be empirically tested and verified using a
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larger sample and by targeting other industries and countries. As the German blood
market is not of a monopolistic character, the applicability of the VMI concept should
be tested in other countries, where a monopolistic market for blood components
prevails. The fear of dependence on one single supplier should be taken out of the
equation in such a market and hence VMI could eventually be implemented in
countries with a monopolistic blood supply structure.
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