MINI REFINERY

All Solutions We Provide are with Process Guarantee

ABOUT US
Kontrolmatik is one of the leading company in Turkey in the fields of Process,
Energy and Transportation. Thanks to dynamism and experinceof our team,
Kontrolmatik has accomplished plenty of very significant domestic and
foreign projects in a relatively short time. In order to grow steadily as a
multidisciplinary engineering firm and in the aim of extend our service sectors,
we have formed partnerships with our solution partners who are expertise in
their fields.

Thanks to this structuring, we ensure total solutions to Chemistry,

Refinery, Oil&Gas, Energy, Petrochemistry, Food&Beverage, Enviroment,
Information&Communication Sectors. We have flexible approach from
ervices up to Turn-key Projects. We provide a broad spectrum of services
to industry including; consulting, feasibility studies, project management,
multidisciplinary engineering design, construction management, procurment
services, advanced process control, computerized plant information systems,
software projects and support, plant start up and commissioning.

Being client oriented, high professional standarts, total commitment, high

efficiency make Kontrolmatik an ideal partner for your projects.
Multi Disciplined Engineering Services
KONTROLMATİK is the supplier of
high quality Process Equipment and Modular
Units for Onshore and Offshore Oil&Gas
and Hydrocarbon industry.
Tank farm
The modular units we provide are
• Oil & Gas Separation systems
• Mini Refineries
• Gas Dehydration systems
• Water Treatment Systems
• Amine Sweeting Unit • Instruments & Control Systems
• Chemical Injection Systems
• Desalters and Dehydrators
• Tanks Farms
• Truck Filling Stations
• LPG Bottling Package
• And required Safety Systems
KONTROLMATİK
We deliver Process and Modular Units in order to meet
the technical requirements of process units in a safe,
reliable and cost effective way.
We deliver complete modular Mini Refineries designed
to answer local needs based on available Crude Oil
in the region. The Mini Refinery products in general
answers the local needs.
Our supplies include products
• Modular Process Units with distillation towers
• Heat Transfer Equipment, heat exchangers, air coolers
• Pressure Vessels
• Pumps & Compressors
• Electrical Equipment
• Safety Systems
• Utility Units, balance of plant
Mini refineries
The Mini Refineries supplied by Kontrolmatik comprises
Process Engineering, Design, all equipment Supply and
field supervisory services, setting up the entire facility,
commissioning, training, start-up assistance and tests.
Advantages of Mini Refinery are;
1. Rapid regional solution,
2. Low cost invesment,
3. Returns of investment in the shortest time.
Crude oil supply
Typical Crude oil Analysis that can be processed in the
Mini Refinery are shown below for information. The
Crude Oil Assay is the starting point of Mini Refinery
design.
In general our Mini Refiniries are designed to be self
suficient and will be delivered as a complete package
with a requiered Power Generator which burns the
Light End Gas sourced and recyled from Off-gases and
heavy products.
The Mini Refinery capacity is selected for Investments
of Private and/or Public Sector Groups, for rapid
production of Primary Fuel Products, in order to meet
the local needs.
Flexible Approach & Maximum Quality KONTROLMATİK

PRODUCTS
Typical regular grade kerosene
• Color (Method ASTM D-156) shall not ne darker than
16 saybolt.
• Flash point (Method ASTM D-56) not less than 37.8 C
minimum.
• Maximum sulfur content : %30 by weight

• Volatility ( Method ASTM D-86) Distillation:

- 10% recovered- 205 C minimum
- Final boiling point – 300 C maximum
• Kerosene shall contain no more than a trace amounts
of water, suspended water, or sediment.
• Viscosity, at 40 C (ASTM Method D-445) 1.0 cSt
minimum 1.9 cSt maximum.

Typical naphta
• Naphtha contains min 65 % Paraffines.
• The colour should not be darker than 20 Saybolt.
• R.V.P. to be max. 13 PSI.
• Maximum contents of :
- Sulphur ; 650 ppm
- Oxygenates ; 50 ppm
• Mercury not bigger than 13 ppb.
Machinery and equipment for 2,000-10,000 BPD crude oil mini refinery
Our proposed Mini Refinery plants The Mini Refinery units can process The products of Mini refineries are
are capable of processing 2,000- Light or Heavy Crude Oils within API LPG, Gasoline, Kerosene, Diesel,
10,000 BPD. Gravity of 28-43. Residual Fuel Oil and Asphalt 1.

In addition to Distillation Process Units, we deliver also;

A Steam Generation including Boiler Feed Water Preparation System

B Cooling Tower System including side stream filters and chemical dozing
C Desalter System with suitable heat exchanges and controls
D Flare System
E Compressed Air System
F Water&Waste Water Treatement Units

The Mini Refinery Unit can contain the following process sections according to customer needs;
According to product quality needs, the following units can be added;

1 Tank Farm
2 Truck loading station
3 LPG Bottling System
4 Power Generation System
5 Process Units;
Catalytic Reformer
Naphta Hydrotreater
Diesel Hydrotreater
Complete Solutions on Time on Budget KONTROLMATİK

Typical refined products and yields in the mini refinery are as follows

Product Estimated % Yields Economic evalution of Mini Refinery needs to be

executed in order to maximize the profits with
1 Off-Gases 4-6
minimum investment.
2 Unlead Gasoline 25-28
3 Kerosene 10-14
4 Diesel 23-28
5 Residual Fuel Oil 29-33

The advantages of our mini refinery proposals are:

• Modular Units with possibility to expand the

capacity of units in future
• Minimum plot area for the Refinery and ‘Balance
of Plant’
• Self sufficient operation
• Automated modern control systems
• Training
• Start-up assistance
• Answer the local needs
• Include Tank Farm for Crude Oil&Products
All Solutions We Provide are with Process Guarantee

Koza Plaza A Blok Kat: 15 No: 58 Tekstilkent Esenler - İstanbul - Turkey

T: +90 212 659 24 41 - 438 24 41 | F: +90 212 659 24 81
www.kontrolmatik.com