PROGRAMMABLE POLYPHONIC SYNTHESIZER SERVICE MANUAL POL Y-61 J CONTENTS SPECIFICATIONS 1 1 2. STRUCTURAL DIAGRAM 2 3. BLOCK DIAGRAM 4 4, CIRCUIT DIAGRAM 5 5. REFERENCE DATA 9 6. PC BOARD 10 7, SETTING CHARTS 18 8. CHECK AND ADJUSTMENT PROCEDURE 9s 9. PARTS LIST : 25 KEIO ELECTRONIC LABORATORY CORPORATION TOKYOMJAPAN EET OO OO Ea eS Ee ee UL Oe lee Ure Ce1. SPECIFICATIONS “Keyboard vere cr ‘Veaw Ge Key assign modes Arpeggiator 61 keys (CC) Octave switch (16°, 8 4") Waveform ( , PW, PWM) Pulse width, PWM depth Octave switch (15", 8 4") Waveform (T, OL, OFF) Interval: Unison, Minor 3rd, Major 3rd, Perfect 4th, Perfect Sth Detune: 16 (max. 50 cents) Cutoff frequency: 0-63 Resonance: 0-7 Keyboard tracking: OFF, FULL EG modulation intensity: 0-7 Autack time: 0-15 Decay time: 0-15 Sustain level: 0-15 Release time: 0-15 Mode switch (EG, TL) Frequency: 0-15 Delay: 0-3 DCO modulation depth: 0-7 YCF modulation depth: 0-7 Poly Chord memory Hola ON/OFF Speed Latch (ON/OFF) Range (FULL, 2 Octave, 1 Octave) Mode (UP, UP/DOWN, DOWN) (Panel c Tune £100 cents Joystick Pisch bend range” mas, £700 MG frequency X: pitch bends, Y+° vibrato, Yer wah-wah Volume +++ Adjustable Tape interface SAVE LOAD VERIFY CANCEL indicator Program number display Parameter number display Value display Input jacks +++. FROM TAPE (HIGH/LOW switch) Arpeggiator trigger in (“L-gno) PROGRAM UP ("CGN ) RELEASE (“X-Gno} Output jacks OUTPUT (HIGH/LOW switch) HEADPHONE TO TAPE (HIGH/LOW switch} Tape switch ENABLE/DISABLE WRITE switch ENABLE/DISABLE Dimensions 985(W) x 350{D) x 110(H) mm Weight 12 kg. Supplied accessories... Data cassette, Connection cord, Plug adaptor Power consumption... 28 W Operating temperature. 0-40°C = Programming 3nd editing 2vailable2. STRUCTURAL DIAGRAM KOC ewiza KOC-¢30205 K0C-€40129 KOC-£90082 livory) KOC-£20042 ivory)SBOSo BRE EE RRB BRRE ESSE HE ZAR SE JOYSTICK “x” SUPPORT — JOYSTICK LEVER FIXED PIN3. BLOCK DIAGRAM VOLUME GATE ware — aa] PROGRAM UP —— MASTER tv] PROGRAMME i CLOCK ” Tt MATRIX 5 jeunes ces! _cLxe. vigewc] pL DCO} [OATA BUS | (g263x2) CPU | T 5049 le fonoceaune) _ Jot _ 7 INTERFACE | | | “} oco2 ptt [ ocoz FROM TAPE | | (8253 2) ESS > — J L PTT i = PROGRAMMER %K [ C= ouTPur FORT INTEREACE| —_ (8255 3) Fo M D rR Tpetease fov- 2; fourrer | [inpicaror C Pu DATA 8049 TA BUS (ASSIGNER) 1 ARPEGGIO tC een EXT CLOGK_IN » [NOrsTICK B MG larpeccio] | assiGNER Pt Lf éerKey CLOCK | switch MATRIX KBD MATRIx l J SIGNAL OUT Py PHONES OuT [rs4. CIRCUIT DIAGRAM KLM-475 (OLD PRODUCTION) num cru wouKLM-509 (NEW PRODUCTION)eee hekhhhieaenheae sae te 481, 482 (OLD PRODUCTION) , “LM-476, 477, 478, 479.482 (NEW PRODUCTION) , 481, 7,479 KLM-508, 47SOLE CPW Po) anaeal wr 280s * | ms oe Poy rw7.6 Fe PSUR oe regen5. REFERENCE DATA IC 825505 PROGRAMMABLE PERIPHERAL INTERFACE PIN CONFIGURATION 8255A BLOCK DIAG! RAM PIN NAMES at a L 1CB253C-5 PROGRAMMABLE INTERVAL TIMER | PIN CONFIGURATION BLOCK DIAGRAM ae LH otf 2 Pvee oe api PIN NAMES: ads nbre a : o.d« apes ‘ounen Cock WOT ods wpa, a counter eare BeuTS Dale aso 19Pae sore [ener rare e.g? Becca a Wek wn cou aN ORB ode sPoure es Sn acter cured wBoatea a | eoonren Seckcy our} 10 wsBux + ve fava cares 1s uP aare = conor, Pours eK rie [ J 4 PIN DESCRIPTION Designation Pin # Function Designation Pin # Ve 20 Gircuit GND potential ®D 8 Yoo 26 +5V during operation, Low power standby pit Vee 40 Main power supply: +5V during PROG 25 Output strobe for 8249 1/0 nese expander poe PIOPI7 27.34 Bit queshbidirectional port Port 1 P20-P27 21.24 B.bit quascbidirectionsl por. Pork2 35.38 20-23 contain the four high ‘order program counter bits ding ‘an external program memory fetch and serve ara 4-bit 1/0 expander bur for 8243 ALE " DoD? —12.19._True Bidirectional port which ean Bus bbe written or read synchronousiy tsing the RD, WR strobes, The Port can siso be statically itched Contains the 8 low order pronram counter bits during an external rogram memory fetch, and receives the addressed instruction under the control of PSEN. Also contains he ze address and data during an external 5S : RAM data store instruction, under contol of ALE. AD. and WA To 1 Input pin testable using ene con Fi ition tanster instructions STO cA {and INTO, TO can be designated os 8 clock output using ENTO CLK 1 39 Input pin testable using the JT? and JNT} instructions Can be des ignated the timerfeounter input ving the STRT CNT instruction, XTALY 2 Interrupt input. titiates an inter. fupt if interrupt is enable Inter rupt is disable after a reset, Also testable with conditional jump instruction, (Aetive low) xTAL 3 Output strobe activated during » BUS reed, Can be uted to enable {ata onto the BUS from an external oeviee, Used as» Read Strobe 10 Externat Data Memory, (Active low) Input whichis used to inivaize the processor. Also used during veri ‘ation, and power down, (Active tow) Won TTL Via) Ourput robe during 8 BUS write. (Active low! Use as write strobe to External Data Memory. ‘Adress Latch Enable, This signl ‘occurs once during each evcle and is useful a clock output, ‘The negative edge of ALE strobes address into external dats and pro- vam memory. Program Store Enable, Thi output ‘curs only during a fetch to ext ‘al program memory. (Active om Single step input can be ured in con: Junetion with ALE to "single sep" the processor tnroush each in- struction (Aetive tow) External Acces input which forces 2il program memory fetches to ference external memory. Useful for emulation and debug, and ential for testing and program ventication, (Active high) One side of erystt input for inter- nal osilator. Also input for exter. ral source. INot TTL Compatible) Other side of erysta input, IC MS8981P-45 4096-BIT (1024.WORD BY 4BIT) CMOS STATIC RAM 1€8049 SINGLE COMPONENT 8-BIT MICROCOMPUTER PIN CONFIGURATION LOGIC SYMBOL 10 pve BLOCK DIAGRAM wad? apr 4 ne isd? Bm wad | sq: Bre | rae mde spre nese “f BLOCK DIAGRAM neaomre nm oo [ | Pi CONFIGURATION pb i Op ls:6. PC BOARD KLM-475 loo. eeegee | Kaba fie 2 5 7 : =a «: ae nae BEND R53 RS20 . 3 Up aby We ct . alisit=is Se ee BRS Pe BE « 3 SHSq5y[5) LI 20 + 3 i — Rio 8 2 6 Ica 31 * TUNE ADJ VRSLa KLM-478 gNo78 nT eR “et tT BBR R BEBE BteBeteest waaKLM-480KLM-481KLM-508KLM-509 —— = @eeoocegocvocen || agadedesooobss GE =a ep208 || cocccvee. eo0cceeno:pp fade Mietnee etelelelelelelelele|ejelelejelel[elelelejelelele oie elelelelelelelelejejelolojelofelolelel/olelclolejclcio i efelelole ale 3 elele| elelelelolclole 7 wlelelelo 2 r z elelele flelelelelelele 5 a . : elelelole : elelelelelclelo ' elelelele elefelelelelole 2 elefelole i I ele £ elefoleole elo 3 2. 5 elelelele zie ; | 8\3/8ls|e | : 3 ea ced ceded ed eal a | ns : 2|- -[e[e/ -[-]-[-[-]-]-[-[-]- oi: RiTiete[etele[efe|-fef-[-felelele/-/-]/-/-[-|-/-|-1-12 rE Blelelelefelol-|-[-lalalala|a [ete me S|sirtetelelefelejelelos/ojololololo: ms |R[el@fele)al/e|elol-|eglolels I 5% \ 2 SIS [tle ]el@lolole|olajolalalolo alow oF flelelelelelelelelelelolejcleleloicielo | Z| Hesielelele : leleleleleleleleleje, E | elerlelelalolalalalalalalalalalalalalalalalalwlalale Bi z elelslel@(elolalojala/ejole/alelolaleleials i IE e|Pjelela/elole KN “ETLELP ILRI FRR 88 185] e le lslelslsisisle/e/slelelsis = . ao lo Bloleolelelo 10 0 0 10 10 16 0 ° 0 0 ° o 63 63. 63 | 0 1 1 1 18than those required for servicing, Old circuit board numbers are in parentheses, cassette on and select a program you need each time. 1. KLM-480 (Power supply check and adjustment). Use DVM (digital voltmeter) to test each check point on KLM-480, Confirm that voltages are within specifications listed below, (1) +15V: +14.95V~+15,05V: Adjust VA1 if necessary. (2) -18V: -14.70V~-15,30V (3) +5V: #4.75V~¥5,25V 2. KLM-477 (CLOCK BOARD check and adjustment). 1. TOTAL TUNE. 1) Set to PROGRAM 11 2) Hold Ad (440H2) and set TUNE knob to center. 3} Connect output to tuner and adjust VRS to obtain reading within £5 cent. 4} Confirm +100 cent (#20 cent) when TUNE knob is turned all the way clockwise (2 5) Confirm ~90 cent (£20 cent) when the TUNE knob is turned all the way counterclockwise (b} 2, Joystick 1) Set to PROGRAM 11 2) Hold A3 and adjust TUNE knob to obtain 0 cent reading on tuner 3} Set BEND knob to 10 and confirm +700 cent (O~+15 cent) (E above A3) when joystick is at maximum pitch bend up position, Adjust VRG if necessary. 4) Confirm —700 cent (~15~0 cent) (O) when joystick is at maximum piteh bend down position. Adjust VAT if necessary 5) Adjust TUNE knob to obtain 0 cent reading. Then use joy stick to apply vibrato anc pitch bends (up and down), slowly returning the joystick to the enter position. Confirm that pitch is still within #2 cent 8) Connect oscilloscope to CN39—1, apply vibrato and set FREQUENCY knob to 5. Confirm vibrato at rate of about 5~6Hz Tito same way, confirm about 10Hz when FRE QUENCY knob is at 10, and about 0.12H2 when nob isa 0 8) Set FREQUENCY to 0 and apply vibrato at maxi: mum intensity, Contiem tuner readout variation trom +60~+120 cent t© -G0~~120 cent. There should be no more than 30 cent difference between the amount of swing to the left and right 8.CHECK AND ADJUSTMENT PROCEDURE Caution: Everything has been completely adjusted at the factory prior to shipment. Therefore, never turn any VRs other * After turning on power, wait atleast ten minutes before beginning tests and adjustments ) + Circuit board numbers change from 711801 , as divided into new production and old production lots, + Lf replacing KLM-508 (KLM.476) ICs 101~601 NJMO72DH, be sure to use new ones of the same color selection, Others will cause irregularities in sawtooth wave amplitude and PW/PWM duty. * Adjustment setting charts are on a separate page. Please refer to it for correct settings, * Data cassette (Data of adjustment procedure) showing the setting is available for repairing and adjusting, Please load the 3. KLM-508 (IKLM-478) (ANTI BOARD). 1. ANTI-LOG. 1) Set to PROGRAM 12 and put same note: into CHORD MEMORY six times. lm other words, win fon HOLD and play same note six times, then turn ‘on CHORD MEMORY. Confirm that NJM-072 (IC101~601) are all the same color. 2) Check KLM-508 (KLM-476) (SYNTHE-BOARD) TP1 with DVM and confirm 9.80V~10,20V. 3) Connect oscilloscope GND to TP1 and check TP102~ TP602 Note: TP1 is not at ground (OV). 4) Play C1 and confirm Fig-t waveform for ail six 2Viaiv, 20meec/ae 5) Next, expand oscilloscope range and check six voices, finding the one with the greatest amplitude Fig-2 Confirm that difference between largest and smallest amplitude is within 1.0V. After finding voices with largest amplitude, perform check and adjustment procedures A through I, below, for that voice. (Adjust oscilloscope GND before: hand.) 0.2vidiw, 20msec/6v Fg?(A) Play C6 and adjust VR4 so that peak value matches GND. (8) Play A3 and adjust VR2 (VR1 (MID)) in same way, (C) Play C1 and adjust VA1 (VR2 (LOW!) in same way, {D) Repeat steps A~C above, as many times as necessary so that deviation from GND is 0.1V or less (E} Set BEND knob t0 10, play A3, and bend pitch up and down using joystick. Adjust VR3 (BEND) ‘and VR4 (HIGH) to eliminate amplitude fluctus tion during pitch bends. Confirm fluctuation of 0.4V or less. Repeat steps A~E to bring all values within specifications. {G) Play C6 and raise OCT (PARAMETER 11) from 8" to 4’. Confirm peak value fluctuation of within 0~-0.2V at 8” and O~-0.4V at 4’ At OCT 8" and 16°, play each key in the lowest ‘octave of the keyboard and confirm that peek value fluctuations are within +0.2V~~0.4V. ‘Also confirm that LEDs on KLM-508 (KLM-476) for voices 1 through 6 light up in correct order. (1) Play CB at 4° OCT and C1 at 16", Use joystick for up and down pitch bends and confirm peak value fluctuation within #0.3V. 6) After completion, set 10 PROGRAM 12 again or return parameter 11 (OCTAVE) to 16" ) Hi KLM-508 (KLM-476) (Old circuit board numbers are in parentheses.) 1) ppplinude limitation and 8253 RESET check. ¥} Turn on ARPEGGIO switch; set FREQUENCY to 10, turn on LATCH, set RANGE to 10CT, and set MODE to UP. 2) Play any three keys in the lowest octave and any three in the highest octave; arpeggiate them, 3) Observe voice 1 at TP102 with oscilloscope, comfirm sawtooth waveform maximum amplitude is about 12V,, and that the waveform appears as in Fig 1 4) Next, play C, and C6 arpeggiated “Appear at random (one a¢ time} iy About 5) Confirm that itis not as shown in Fig:2 or Fig 3 “Appeat at random, {Group of high sounds, Fig 66) Check and confirm in same way for voices 2~6. 7) Turn off CHORD MEMORY and switch to POLY mode. (Turn off ARPEGGIO switch.) 2. DCO1 check, 1) OCTAVE, a Connect oscilloscope (1V/div, 2msec/div) 10 IC6 Tpin (IC3 PIN) and observe SIGNAL OUT wave: form. Confirm amplitude of about 1V. NOTE: Unless specified otherwise, SIGNAL OUT tests should be performed at this same point in the following instructions as well 2) 3) Play C3 and contirm 6 voices Switch PROGRAM number from 12 to 13 to 14 (easiest if using footswitch) and confirm OCTAVE change from 16" to 8" to 4". Also confirm no irregu larities in sawtooth waveforms. 2) WAVEFORM a @ ) a Observe as above; Confirm 6 voices for C3 Key. Set to PROGRAM 15 and confirm change in wave: form from sawtooth to rectangle wave. Confirm 10 irregularity in waveform, Confirm that rectangle waveform amplitude is Within *18% of sawtooth waveform amplitude Select PARAMETER 12 and switch VALUE be. tween 1) J and 2 (7) while playing C6; confirm Ro more than 1.5V DC fluctuation. Switch slowly and confirm tor all six voices.) 3) PWIPWM. (1) Observe with oscilloscope as in six voices for C3, (2) Adjust oscilloscope TIME/OIV and confirm rectan- le wave duty ratio of 50~45%. (See Fig-4.) 1" above; confirm O.5V/aiv, O.2miecidiv 50~ 45% Fig @ Change PARAMETER 13 (PW/PWM) VALUE one step at a time from 1 to 7 and confirm that pulse width becomes gradually narrower. Confirm that variation between voices is within 2%. {4) Confirm that at VALUE 7, PW/PWM duty ratio is 3K~10%, Confirm deviation between voices is within 2%. NOTE: When duty ratio changes, DC level also ‘gradually changes and amplitude gradually increases, reaching about 1.2~1.5 times the original at VALUE 7. There is a time constant of several seconds before amplitude settles down. (5) Set to PROGRAM 16; raise PW/PWM from 1 t0 7 and confirm gradual increase in PWM depth. At 7, PW maximum should be 45~50% and minimum should be 3~10%; confirm that it does not exceed 50% or disappear altogether. MG FREQUENCY may be raised to 2~3. 3. DCO2 check. ) 1),0CTAVE. (1) Connect PW/PWM CV terminal TP2 (RE 100k2 connection paint to D1) +5V (CN24-2) and confirm ‘that OCO1 waveform no longer appears. (2) At above setting, connect oscilloscope to ICE 1-pin (1C3 1PIN) and observe DCO2 waveform, (3) Confirm change in OCTAVE from 16’ to 8 to 4 when PROGRAM is changed from 17 to 18 to 21 ‘At the same time, confirm stepped waveform with ‘out abnormalities at each setting. Number of steps corresponds with number of feet. Amplitude is about 1Vp-p. ‘See Fig5, Note: Old production units have slightly different waveforms, as shown in Fig-5 (OLD). aa TEVA LAVA Fig 5 (OL) Fig NEW! (4) At PROGRAM 21, switch PARAMETER 22 (OCO WAVEFORM) from 0 (OFF) to 1 ([\) and confirm, DC fluctuation is no more than 1,0V, 2) WAVEFORM. Change PROGRAM from 22 to 23 to 24 and confitm change from 16° to 8° to 4’ waveforms with no abnormalities (for 6 voices), Amplitude is about Wee. 3) INTERVAL. Change PROGRAM from 24 to 25 to 26 to 27 to 28 (INTERVAL 1-5) and confirm change to minor 3d, perfect 34, perfect 4th, and perfect fifth, respec: tively (in relation to root note (for 6 voices) 4) DETUNE. (1) Set to PROGRAM 31, play A3 and check output tuner. (2) Change PARAMETER 24 (DETUNE) from 1 ‘through 6 and confirm pitch changes listed below. (Only necessary for 1 voice.)1 2 + deent (¢ 2cent) 3. + Beent (+ Scent) 4 +1Bcent (t Scent) 5 6 40 cent (£10 cent) #80cent (#15 cent) (3) Retum PW/PWM CV terminal t9 origi 4. VCF check and adjustment, 1) RESONANCE, {1) Set to PROGRAM 32 and observe SIGNAL OUT 106 Ypin (1C3 1 ‘on oscilloscope. (2) Play C3 and confirm Fig6 waveform for 6 voices. Adjust VR104~604 (VR102~602) (RES ADJ) if necessary. In this case, be careful that waveform. does not become as shown in Fig:7 or Fig. RESONANCE to0 high Descent square dort right Overy rounded, t RESONANCE too low. Ocent (adjust with TUNE knob.) Figs (3) Set PROGRAM to 33 and confirm Fig-9 wave- form, | . Figo (4) Change PROGRAM to 34, 35, 36, and 37: confirm Gradual increase in ringing, reaching instability at 37. Anstabilty v 2) CUTOFF FREQUENCY check and adjustment, (1) Set to PROGRAM 38; play C1 and confirm Fig-10 waveform, OSV idx, Sruecieiv Figt0(2) Increase oscilloscope range and observe enlarged ringing section. Adjust VR103~603 (VR101~601 (fe ADJ! to obtain cycle of 2.0msec, as chown in FIGH 2esee ‘TIWIaie, OSmeec/an Fig (3) Set to PROGRAM 41; waveform, lay CB and confirm Fig 12 O.SV/ div, O.1mseeliv Figst2 (4) Change oscilloscope range to enlarge ringing and confirm ringing cycle of 20~4Qusec. Variation between 6 voices should be within 10sec. Set to PROGRAM 42, play C1, and gradually reduce PARAMETER 31 (CUTOFF). Confirm that the waveform’s ringing eycle gradually becomes longer and that it virally becomes a sine wave at about CUTOFF=14, Also confirm that maximum level is reached at a CUTOFF VALUE of 10~18 and that it is 6Vp-p or less. (Deviation between 6 voices should be ‘within three CUTOFF VALUE steps and no more than 1V.) 3) KBD TRACK. (1) Set to PROGRAM 43 and play C1, C3 and C6, Confirm that amount of ringing for any key (not just C1, C3, C6) is 2.5~4 (average of 3) for all 6 voices, (C6 is a bit less and C1 is a bit more.) (2) Find key that produces least change in fc (change in ringing cycle) when PARAMETER 33 (KBD TRACK) is switched between 1 (ON) and 2 (OFF). Confirm that key is between B2 and F3 for all 6 voices 22 4) EG INTENSITY, (1) Set to PROGRAM 44 and play C8. Confirm rectan- gle waveform with ordinary ringing for 6 voices, ‘then change oscilloscope TIME/DIV and measure ringing cycle. Change program from 44 to 45, 46, 47, 48, 51, £2, in order, and confirm that ringing cycle is within 20~40usec. Deviation between 6 voices should ‘be no more than 1Gusec. It is still acceptable if the above specifications can be achieved by changing PARAMETER 31 (CUTOFF) VALUE by +1, 2) 5. EG. 1) EG MODE, (1) Set to PROGRAM 53, play any key and contiem that there is no abnormality in ADSR for all 6 voices. (2) Confirm that changing PARAMETER 1 (EG MODE) from 1 to 0 gives an organ tone for all 6 voices, 2) ATTACK, (1) Set to PROGRAM 54 and play C6. (2) Contirm that ATTACK TIME is50msec (#20msec) for 6 voices. Adjust VR102~602 (VR104~604) if necessary, “NOTE: Adjust oscilloscope (TRIG MODE at NORMAL; adjust TRIG LEVEL) to obtain sharpest envelope attack Set to PROGRAM 55. Confirm ATTACK TIME (maximum value) of 8~12see and deviation be- ‘tween voices of within 2see, @) 3) DECAY. Set to PROGRAM 56. Confirm DECAY TIME of 15:-30sec and within 7sec deviation between 6 “NOTE: Here DECAY TIME is the time from when you play a single key to when you can no longer hhear the sound from the amp. At the same time Confirm that sustain level does not remain, 4) SUSTAIN, Change PROGRAM from 57 to 58, 61, 62 and confirm that SUSTAIN LEVEL gradually rises for all 6 voices. “NOTE: At PROGRAM 57 (SUSTAIN = 1), the sound is barely audible when amp volume is turned up, although it may not be heard at all. A short “sound is not abnormal since ATTACK and DECAY are both at 0.) 5) RELEASE. (1) Set to PROGRAM 63 with RELEASE TIME at 15~30sec. Confirm devietion of within 7sec between 6 voices, “NOTE: Here RELEASE TIME is the time from when you play 2 single key to when you can no longer hear the sound from the amp. At the same time, confirm that sustain level does not remain, (2) Set to PROGRAM 64 and connect foot switch (3; GND) to RELEASE jack, Confirm that RELEASE TIME is about 100msec when foot switch is OFF and about §~ 10sec when, foot switch is ON. This may be judged by ear, 6. YCA check and adjustment. GAIN. (1) Set to PROGRAM 64 and play C3. (2) Confirm sawtooth waveform output amplitude of 1.0Vp:p (£0.05Vp-p) for all 6 voices (3) Agjust VR101~601 (VR103~603) if necessary. 2) MIXING LEVEL, (1) Eliminate DCO1 waveform by connecting PW/PWM terminal (RE 100k connection point to D1) to +#5V (CN24.2) (2) Set to PROGRAM 66 and play C3. Confirm DCO2 stepped waveform amplitude of 1,0Vp-p (£0.15VppI for 6 voices. (3) After completion, return PW/PWM to normal condition, 6. MG check. 1) DCO MODULATION. (1) Set to PROGRAM 67, play A3 and turn on HOLD. (2) Check output with tuner; adjust TUNE knob to obtain #0 cent reading, (3) Change PROGRAM from 68 to 71, 72, 73, and confirm gradual increase in vibrato depth (4) At PROGRAM 73 (VIBRATO at maximum), con: firm swing from 435~485 cent to ~35~—55 cents. 2) VCF MODULATION, (1) Set to PROGRAM 74, play A3 and turn on HOLD, Observe output on oscilloscope. (2) Change PROGRAM from 74 to 75, 76, 77, and confirm gradual increase in Fom depth (depth of 9 cycle movement). (3) At PROGRAM 78, move joy stick to ~Y and confirm same kind of modulation as above. Maximum depth should be about the same as PROGRAM 76 (MG VCF = 5). Joy stick SPEED should be at about 2. 3) SPEED. (1) Set to PROGRAM 81, play A3 and turn on HOLD. (2) Confirm MG cycle of 60~100msec (Fig-13). O.Sv/siv, 2Omeec/siv Figs (3) Change PROGRAM from 82 to 83, 84, 85, and confirm gradual slowing of MG speed. At 85 (SPEED = MIN), cycle should be 2.0~3.5sec. Also confirm no “a” in Fig-14 appearing when HOLD is ‘released and A3 played. Check for 6 voices. OSv/sw, 20meeci Fig4 4) DELAY. (1) Set to PROGRAM 86, play C3, and confirm that DELAY TIME does not affect Fem, (2) Set to PROGRAM 87 and confirm DELAY TIME within 0.2~0.4see. (3) Set to PROGRAM 88 and confirm DELAY TIME within 1.2~2.5sec. 7. TOTAL check. 1) OUTPUT LEVEL. Confirm that output amplitude can be switched 10: 1 (210%, NOTE: This will vary with amp input impedance so test without load. 2) PHONE. Confirm that headphone volume can be adjusted from 0 to 10. Also check PHONE OUT with oscillo scope and confirm no oscillation 3) Backup battery, Turn off power. Use DVM to check terminals of KLM.509 (KLM-475) battery and confirm 3.60V~ 43V.8. TAPE INTERFACE 1) SETTING Connect POLY-61 to cassette recorder in following way, (1) To tape Tape recorder LINE IN (or MIC IN) (2) From tape = Tape recorder LINE OUT (or EARPHONE OUT) 2) SAVE (Pertarm to prevent erasure of user's dts) (1) Set TAPE ENABLE to ENABLE poston: confirm APE indication and no sound trom keyboard (2) Begin recording on tape recorder, pres SAVE confirm SAE indication for a few seconds, followed by 7 PE. 2) VERIFY. (1) Rewind tape from above. TAPE ENABLE should be at ENABLE position, (2) Press VERIFY switch 5 F Y is indicated): play tape. (3) Confirm that after a few seconds the indication flickers a bitand then Go 0 of appears. (4) If Er ¢ appears, adjust tape recorder volume and tone control, ete, and repeat the procedure several times. 4) LOAD. (1) Put supplied “factory patch” tape in recorder (2) Set TAPE ENABLE and WRITE ENABLE to ENABLE positions, (3) Press LOAD (G0 0 Gis indicated) and play tape (4) Confirm slight flicker after a few seconds and indication, (51 tt Er appears, check tape recorder output level, tone settings, etc., and try again several times. 249. PARTS LIST vant | pant name | : vant | PART NAME . CODE SPECIFICATIONS PE BOARD | OTY cope SPECIFICATIONS: Pc. BOARD [OT CARBON RESISTORS (NOT LISTED) 20802510 | SOV O01UFK | kumsog [2 Seo zoseaser | Sov o0s7UrK kumar] I ZOLIO RESISTORS muaary | a Tisvaeee [Warvecrau xuwsce[ aozser | sovaosrurk ruwsoe | sa METAL FILM RESISTOR kimsos | '3 : ¥2419100 | 1747? toon KLMs08 5 fsoaomees! IE cou oemue zouazsee | Sov o0surK : taerazee | ere 2000 tmaso | + pou! eeu teat rumsoe | 12413806 | 1/4TP B06 KLM.508 3 4 { 12414100 | 1/4TP 1.00K KLM477, 4 STYROL CAPACITOR ‘oo kumsos | 6 woweaner | sov st <7er cua [2 | 2ere200 | 11478 200K Me ume CERAMIG CAPACITORS racers? | ere 2376 : Tee | wvowur | Kuma] 6 iaesaana | tere a70n xumsoa [1 : owas | taereso: | veregome =| Remsoe | arzeps10 | ‘sov owe 1 | Haaren | verraren | 3 Zreezioo | sov ore umsos | 2 teres | terrace | i naczzzo | Sovzaee rowan | 2 12414499 | 1/4TP 4.99K | Kim-so9 1 Kimsos | 1 Yaeresea | err seze kumar? | Kuwsos | 2 aeverso | Yer 7 5c kuweos | zrassio0 | sovswore | LMSOS 33 y2araaes | sverrescx = | kumar? «| 2 || 1443220 | sov 2208F | ja | 12414887 | 1/4TPB.B7K 1 1 | | 21443470 | Sov 470PF [6 taeiaenn | trerpaain : | rumson | raersia0 | sarpioon | umaso. | 2 | | zreasioo | sovoorue ‘| rtmscs | 1s reesioo | asverur | Kumars | i | cmos | 's ; | ktmasr | 2 yaesiay | weTpr24K | kuM808 aly | xuwasz 1 i | kumsos [or i | rtiesoe jee | saessizr | vere 27x reowaso | | romse |_| r2arsis0 | 1eTP 150K uM-s08 13 lraereeeearanees | i PARR KILLER | za1st62 | ere 16 2K KtMs08 1 b a — 12418255 | 1/4TP 255K KLM-SOB 1 [21900300 | PME265MC 533 Kemago ft saetie | areacc Riso | : ELECTROLYTIC CAPACITOR taeisasy | terrae pre ET — fadieeeall Mure asa eee eta Tas007a10 | atev to0ur KLMABD 3 "2416100 | 1/4TP 100K fea 23007447 | Aréy <700UF | kumsos | 3 | | 200210 | aasvrour | i2] s2ere180 | ver? 1506 : I esoreeaay| seu 2200 el 12416200 | 114TP 200K a seed |e eee i2 | | %2iem00 | 17? 200K 8 | Brorsto | rev toour kumar 2 | eee eee | : zooms | rev ur wears 3 y2aiea0s | tate 301K : Zais06e | asovoseu mm He teeteon2 | trereazex | + | Berens | asovisue uaa sexea7s | 1/4TP 475K j 1 eas | mai ce i 12016499 | 1/47? 499K kumsos. | 6 ae |_xumsos | 6 _| komsos 7 LINEAR RESISTOR i | umsog 5 | | s | | Zecnaate | tev tour 3 SLOCK RESISTOR (25006110 | SOV 1UF 2) 73506510 | AKCT7B665 10K Kumsoa kutsos | 2 tasosete | revesuix | Kcmeon | asooste? | Sov 7uF ; Fasoesto | AKCIE86) 10x 2 | isoszzee | Sov 2zur xumses | 6 iam gsoeaio | tev our Z é 4 arzazo | ToRAiz008 Kimeos J 3 I POLYPROPYLENE CAPACITORS | jaoazaso | Tos Atsoon Kumaeo | aeooosio | rooveowr | _ximene —[e] MYLAR CAPACITORS TRANSISTORS | yea02e10 | sovoomUFK | Kumaos J a 30000797 | _a5A799 Ae wuwase 20402415 | Sovo0015UFK =| KLM508 2 30001007 | 2SA79B F/G KLM-508 7 | Boras | fovoromure 3 | | item | direnan | Rita 20402433 | 60v 0.0033UFK KUM-509, 1 soroosie | 288.640 R/S. Kum4a1 |g | powcr? | Sovoooaure | ktwart | aonees2” | 2scots Ae Kuwaso |S zouc2si0 | sovoowure | numary | dormoise | Gscausansi) | Romane | 24 KUM482 1 | 30300700 | 2sp-1266 avr. Kumaso | 4 | |: - | rn rant | PART NAME : [ pant [pant name CODE SPECIFICATIONS egemnnodelloued cove SPECIFICATIONS eee anal ena ~ [seaooo10 | 2587338 K TN ®KLM477 1 ‘32009015 | NJM.2803 D KUM-481 1 kumar | ems | 3 kumsoo | 2 32009017 | want 136000-6 rumsos | 6 30420010 | 2scs45a x 7H rime | szo0901@ | NuMt79L05 & 14 terascavesx tw) | Kua | 3 sz00a09 | nuns 0 wumsex fi Kumore | 6 sortaor | mis2301-11.8 kumaso | xumsos | 4 szorieea | 4741s00 kuwarr | 3o4aan0 | 25¢2901 «TN xumary | 2 kumsos | cH 2011004 | m7atsoe i 2011005 | M-74LS08 la ‘30460010 | 25K30A TM-O TNE2] _KLMS08 6 azor100s | m74is32 0 25K361-34-¢ xumsoo | 3 saor007 | w.7ausra kumar ft BRIDGE GIOOE s2otto0e | M.74Lst99 xemsoo | 1 | s20tt009 | M7austst xuwa7r ft | 31010100 | te4Bat un480 : 32011010 | M-74LS373 KLM-509 1 31010200 | 484841 1 32011011 | M-74LS393 KUM477, 1 ZENER O10E szoii012 | 59206 kumar) 2 auieraoo] | gn 7aEss 7 szor1013 | wseoetrs xumsoo | 31102900 | 62.050 KLM508 1 ee ee ; ee 32029008 | ssw-20s6 xumsoe | 6 cI CERAMIC OSCILLATOR 71200800 | GLaPR2 Kuma? 9 ) ae 73600800 | _EFO-AGROMO: Kuwsos 2 xumaez | 7. BOARD, | srz01500 | Loon xuwaso | wore | mwa? eat navor00 | Lre2ore xumsos | 6 saree dette ovate 1 | gazosoosl (ct sens kumar | 3 3eo4aoo2 | kuM-ae0 1 Ruwaso | 1 ' | Kume2 7 34048101 | KLM-487 | KLMas1 1 j 3250200} st.1zz1 RED kumast | 2 | 3eeceae: | ctmaar ase stacekh [suazzs1GREEN 1} | s40soseo | KLm-s0e joxewsos 1 DIobE 24osos00 | KLM509 kumsoo | + | [aracoi0e | 15655 TF mwa fa] | SEWIFIXED RESISTOR _ KLM48t | 35121210 [| BI1K KLM4I7 2 kumasz 11] asizrato | s100x Kumsos 12 | i kumsog 26 | 35i2isi0 | Bim j 1? | L Leia! a 35201133 | H1051A 33008 I i? C i | j3sz01210 | Hiostaike | kumar | Tan} | 35201207 | iosiaarka | kcmago | Heaeoreeae || eneeeaeb ac 3 | 35201410 | H1051A 100KB. ft 32001049 | UPD-B069C.337 1 ssz0raro | pone |e eee ee | d2001051 | romescaee | : ROTARY VA } j kumsos | | ssorseoo | eviscasiaaaz i | | 32c0ao0e | MD-t4s208P =| xums08 3 || agorssoo | evi-stastacis | xmas? | 1 | szooeoos | HDteoIs er © | muMSas | sentesoof | eecooone tote a 32004010 | H0-14023 BP | 2 36203700 | VR EW/SKAI59 813. KLMA77 a | zoos | 0.14050 8 1 org 32004017 | H0-14051 BP KLM508 1 SLIDE kumsos | 3 a7301000 | swsse-vzo9 | —Kumaa? [4 szootor9 | Ho-14009 use | 3 37301600 | sw sse-r2aote 1 seoodon0 | HOt Be | 1 37303500 | sw sse.122012 1 aaot021 | HD-14503 aP 3 nriosm00 | swears xumare | 5 sz00w02s | 014195 aF 2 = 32009001 | NJM.4558D-V_ KLM477, 2 Lika al kumsos | 9 wrapaseo | veo; 7 xumsoo | a TAeTio sz009002 | numasse © kumay? | xzooso0e | tumaseo © iment s7s0s000 | ene-10801 unas | 12 32009007 | NuM.2902 N KUMAT7 1 7 KuM-482 4 32008009 | num.0720 kumsoa | + POWER TRANSFORMER kumsos | Ta 7 saeesor0 | wuarz0-4 umsos | 6 soara00 TFa008 feu i 200011 | nuw-7e08 kumaso | a : 32009016 | NaM.2901 N xumsos | 6 | ° ' me fa |aay — EE a T rant | _ PART NAME rant | pant name | oc go CODE SPECIFICATIONS Pc. eoaRnD [aty CODE SPECIFICATIONS: comune | Gud “40008000 | T8008 20 Ge 7 “700607 | eer sue Kuwsoa ‘0002000 | 8208 220s : kumsos | 240 aF : 47100801 | P.sur-s 2 240 aU : arioszo: | izesnet i DewKo 1 arioveot | prapsuet 1 SEMKO : a7ioie0: | atersuet : NewKo : SONNECTOR 240GE 1 a Zorn i wriaoeae | weLese1s eumsoe [9 Kumsos | 1 KEY BOARD 47141800 | HBLB-18S-19 ‘KLM.508 1 a200700 | Esk 7010 I Lo xumsoo | 47150300 | sar-vi xumazo | 3 ie eeeelanee 47150400 | B4P-VH 2 ~aso0ia00 | s6-4611 #01 Kumara] ixumsos | 45001700 | $6612 #01 : kumsoo | FUSE CONNECTOR SIDE 6402301 | 125V 2A UL soov 1 47200301 | 8S3P.SHF-1 ‘KLM481 1 unt 1 arzooaa: | esas Kumara | Jatt : ‘a7m00501 | BSEP SHE 1 72" : umes | 45412003 | 250V 1.08 UL o0v 3 «7200601 | psar-sur-1 Kumars | 3 on 3 a7zorao | starches xumass | 2 Jam 3 kuwsos | 2 197 2° 3 aroise: | esise.sur-1 kuwaez | 46462001 | 250v T1098 2206 2 kuwsos | z20 Se 2 | poe 5 CONNECTOR BOTTOM 240 AU 2 “7a0000) | Bear SH AA Kumar? Demko | 3 47300601 | Beersnraa | | semKo 3 730070; | Bere snr an 2] i newxo | 3 47300601 | _BESPSuF AA | ein | 240ce 3 j | 1c SOCKET 220FR 3 ie | ssso2001 | asov r20a 2206 : ‘ae0asia? | ar Carvenr eiMsoe | eon ; | ss00sco2 | aoe cara011 kumsoo | 2 | 240 AF 1 FUSE HOLDER i 240 AU 1 , : aa pa : Sienis00 | Snb053 imaso | 6] sexo 1 ‘eaTTERY, aeuee) i 52000900 | _3/170DK (3.6V 170MAH) KLMOS 240 GE 1 fezcecede) (aLaziz0DK ane 220 FR : eI WARNess ‘4000300 | sRaKa 7000 i nr “rosze00 | aN a28 7 ye 47032500 | HNs-225 : | s1ooot00 | smspa Jane 7032600 | hans-226 : | sree Sy 47002700 | HWNs227 1 000500 | srw. GE 47032800 | HNS228 1 - re 47oa3100 | HNsz31 1 eee sronaze0 | ns232 1 aoe sroaaa00 | HN8-233 t cae 47003500 | ANS 235 i oe ‘47033700 | HNS237 : one ‘7osae00 | NS 238 1 ae 47033900 | HNS.239 : 70.200 | HNs242 | 2 ~ car : ‘roaesoo | sins-268 1 sxoo2800 | sao? Kinsoe [a ‘7030600 | NS 268 1 oozes : 47096700 | HNS-267 ; CORD KEEP q «7037900 | Ns279 xumsos | 4 waoosz0a |e 1056 z s7osee00 | tins 260 : Soe CONNECTOR TOF 54005800 | TA.310 n “ari00301 | eaPSHe eines Ta] | Moment | A208 uisevo 6 ! | !|_cove | srecirications | PC BOARD [aT cove | seeciricarions | PC 8OARD j arty | ) | eessee J 8306 7 : PHONE Jack PLATE Soosoo | Te.300uieeve $ eaossisn [ Koccueas | i ‘TEST PIN, | PANEL + sooreo | te2sveuow [eae a sags ROG —r FLAT CABLE WOODEN CASE tas20080 | EucO-1e0.80«10 7 4520070 | SMCO-6x90-80x10 1 jessoeeg s [ec IO) 1 SLIDE CovER — seo0ss00 | KOC-F40222 3 esceeny: | _Koc-£40008 ct maDiaTion BOARS ue coven wen . eaoaroi | Kocewarzs i ate TAGT ew ESCUTCHEOH a00800 | Koc eztoe7 a Kumasi [3 taeooso: | Kocezo0es 2 a6 cowarr | t season | Koc 20049 : Ee « KLM481 1 cee 7 rewas | CONTROL PANEL ! Ae CORD waco [Koc E0000 i J emeooiot | Kero 07550 25m Tao 7 WOVSTICR BOX tooooate | Serzveawazamc Un! : casio [Roe einase 7 ine | a 60000300 | CLASSIHOSVV-F3x0,75 220 GE 1 JOYSTICK X SUPPORT J pemo | easioior | Koceaorte ce seuco | | emcee el JOVSTION LEVER | 240 Ge + | [eaerow2 | Kocsis | Ta] 0000400 | saasxo.7s2smaRay 20au | 1 | i ee | | sooo | Svrisanooysue law ryt | | 0000800 | SEV 25M GRAY 220 SE 1 | | | | 60001300 | _KP45190 350.75 25MG_220 FR ol j CONNECTION CORD. | ~ | seo [NeW 63 PLUG Te] i | monte 160201700 | 6.30 JACK-MIN PLUG 7 | | SLIDE Sw KNOE | 62001600 | S58 1-6 BLACK zl | JOYSTICK LEVER KNOB: 1 | | ez005s01 | KOce«OIz7 | 7] i | | | | ROTAP VA KNOB 162009501 | NOS £40087 TACT SW KNOB A 162011300 | _KOG-E30082 10 TACT SW KNOB 6 IVORY | 2011400 | _€9000a1 € Tact Sw 8 RED corer | Eioo 2 I i TOYETIN V SUPPORT 2058400 | canes i af | FIXED PIN FOR JOYSTICK 4058002 | Ceoaa7 T T2 |