CONTENTS AWS D114 Form E-] (Front) Welding Procedure Specification (WPS) Form E-1 (Back) Procet Form E-3 Welding Pro Form E-4 Welder, Weld Form E-7 Report of Ra Form E-8 Report of Ma| ASME B31.1 SECTIO Form E00006 (Front) Q Form £00007 (Front) Q Form £00007 (Back) Q Form £00008 QW-484 Operator Qualification 7 API 1104 Procedure Specification AWS QC-7 Certified Welding Inspei jure Qualification Record (PQR) ‘dure Qualification Test Record For Electroslag and Electrogas ing Operator or Tack Welder Qualification Test Record..... iographic Examination of Welds... netic Particle Examination of Welds IN IX W-483 Suggested Format For Procedure Qualification Record (PQR) ABB on ae oe : uggested Format For Manufacturer's Record Of Welder Or Welding ests (WPQ)..: Form... tor Certificate ... W-482 Suggested Format For Welding Procedure Specifications (WPS)..... Form £00006 (Back) QW-482...Company Neme__| PREQUALIFIED, VELCING PROCE: or PROCEDURE QUALIFI RE SPECIFICATION (WPS) yes q QUALIFIED BY TESTING ICATION RECORDS (PAR) YES 1) Identification # Revision _—__ Date sy eee Type: Single Doi Backing Yes DINo fi Backing Material___| ble Weld a +— Foo! Face Dimension —__ Welding Process(es)_ Authorized by——__ "ate ——. ing N@ T_T Manual Semi-Automati Supporting PQR No| ()__ Ms Machine Automate, JOINT DESIGN US! POSITION Position of Groove____ Fillet _ Vertical Progression Up Down —_—_ Preheat Temp. Min, Groove Angle ——__|_ Radius (J-U) ELECTRICAL CHARACTERISTICS Backgouging Yes G)No( Method. Transfer Mods (GMAW) BASE METALS Short Sicuting ED Globular Spray C9 Current: ACL) DCEPO OCEN LI Pulsed 0 BASE METALS One 7 7 Matersl Spec Tungsten Electrode (GTAW), Type or Grade___| gue ‘Thickness: Groove: Fitet Type TECHNIQUE FILLER METALS Swinger orWeave Bead Aws oputiication Multipass or Single Pass (per side) AWS Classification —[ Number of electrodes electrode Spacing tengo Speer HRT Lateral Angle — —_— Gas Contact Tube to Work Distance Gompesiion ——_Poact Electrode-Flux (Glass) | Flow Rate S Ceaning lice on eas tnterpass Cleaning POSTWELD HEAT TREATMENT Temp, Interpass Temp. Min. 1 Max. Time WELDING PROCEDURE Filler Metals Joint Details Amps oF Wire Feed Travel Cless_| Diam Soeed | volts _| Speed eer SSR, (Source AWS B18)B-3 ROCEDURE QUALIFICATION RECORD (PQR) TEST RESULTS TENSILE TEST Specimen Ultimate tensile | Ultimate unit | Character of failure Ro, Widta| | Thickness | Area load, Ib. stress, psi and location GUIDED BEND TEST Specimen no, Type dt bend |. Result Remarks VISUAL INSPECTION Radiographic-ultrasonic examination ‘Appearance. eae Undercut RT report no: Result Piping porosity UT report no: Result Convexity eee FILLET WELD TEST RESULTS Test date —___|_______ Minimum size multiple pass Maximum size single pass Witnessed by ___[ Macroetch Mecroetch 1. 8. ee a Se Other Tests 2 2. Alleweld-metal tension test Tensile strength, psi Yield point/strength, psi Elongation in 2 in., 9% —— Laboratory test no, Welder's name Clock no. Stamp no. Tests conducted {Laboratory Testnumber Per We, the undersigned, certify that the statements in this record ere correct and that the test welds were prepared, welded, and tested in accorcance with the requirements of sections 5, Part B of ANSVAWS D1.1,( ) Strctural Welding Code- Steel year Signed — Manufacturer or Contractor By See eee ere eee ere eee Title : G7 ne SER SESS ESTES SSS SnSTRRTOEGI ‘Source: AWS O13) Forme aekyBe WELDING PROCEDURE QUALIFICATION TEST RECORD FOR ELECTROSLAG AND ELECTROGAS WELDING PROCEQURE SPECIFICATION ‘TEST RESULTS | Material specificatio: Reduced-section tensile test | Welding process | Position of welding | Tensile strength, psi Filer metal specification 1 Fillet metal classification — ia Filler metal, All-weld-metal tension test Flux PEE eee eee Tensile strength, psi Shielding gas Flow rate Yield poinvstrength, psi | Gas dew point — Thickness range this test qualifies Side-bend tests Single or multiple pags 1 3. | Single or multiple are|_ 2, 4, Welding current a Preheattemperature | Radiographic-ultrasonic examination ' Postheat temperature RT report no. Fe ee tte Welder's name __| UT report no. Pel ae a ett a Se VISUAL INSPECTION (3.25.1) Impact tests Appearance Fea ele Eee Size of specimen.__Test temp __ Undercut ae eae Ft-lbs 4. 2. eee Piping porosity, 5. 6 Avg. High Low, Test date Laboratory test no. Witnessed by, WELDING PROCEDURE Welding current Pass [Electrode no. | size Amperes Vols raalubaahaat Guide tube flux Guide tube composition Guide tube diameter Vertical rise spebd Traverse length Traverse speed | Dwei Type of moiding Bhoe ‘We, the undersigned! cerify that he statements inthis record are correct and thet the test welds wera prepared, welde: ‘and tested in accordance with the requirements of section 4, Part €, and section 5, Part B of ANSV/AWS D1.1 ( ) Strjctural Welding Code. Steel, year eyes Procedure no, Manutacturer or contractor. j Revision no, ‘Authorized by Date Fome-s (Gource: AWS D1.4-98)wat ‘Type of Weldar Nano Welding Procacura LDING OF ERATOR OR TACK WELDER QUALIFICATION TEST RECORD Identification No, speciation No. Rev Date Varables Process/Type (5.182) eee Electrode (single or yulple) CurrentPotarty Position (5.16.5) Weld Prograssio Backing (YES or NQ) (5.18.18) MaterialSpec. (6.1 Base Metal ‘Thickness: (Pieto Groove Filet ‘Thickness: (Pipe/{ube) Groove Filet Diameter: (Pipe) Groove Filet Filer Metal (6.16.3) Spec. No, Class FNo. Gas/Fiux Type (6.1 Other ‘Racord Actual Values Used in Qualitas Qualification Renge (6.167) 4) Ty VISUAL INSPECTION (5.12.6 or 5.12.7) ‘Acceptable YES or NO Guided Bend Test Results (5.28.1/5.20.1) Type Result 8 Result Fillet Test Results (5.28.215.28 9; §.99.9/5.29.4) Appearance. Fillet Size Fracture Test Root Penetration Macroetch (Qescribe the focetidn, natura, and size of any erack or tearing ol he specimen) Inspected by. ‘Test Number Organization, Date RADIOGRAPHIC TEST RESULTS (5:28.415.39.2) Fim Recut Remarks Film Result Remarks Identification Identiication Number Number Interpreted by — Test Number. Organization baie We, the undersigned, tend lested in accordat Welding Code: Steel Manufacturer or Cont Autorized by erly thet te statements in this record are correct and thatthe test welds were prepared, welded, 18 with the requirements of Section 5, Part C or D of ANSVAWS D1.t, (, ) Structural yeer tor, Date Fam (Source: AWS D1.1-8¢)FEPORT OF RADIOGRAPHIC EXAMINATION OF WELDS Reported to WELD LOCATION AND IDENTIFICATION SKETCH Technique Source, Firm to Source Exposure time Screens, Film type, (Describe length, wieth, and thickness of all joints rediographed) Date | Weld Ider Interpretation Repairs tiication | Area | Accept.| Reject Accept. | Reject Remarks We, the undersigned, c accordance with the ra Code- Steel. rity thatthe statements in this record are correct and thet the welds were prepared and tested in uirements of the American Walding Soclety ANSI/AWS D1.1 (. ) Structural Welding year Radiogrepheris). Manufacturer or contractor Interpreter Authorized by Test date Date FomE-7 (Gours AWS D184)REPOAT OF MAGNETIC PARTICLE EXAMINATION OF WELOS, Project at B-7 Quality requirements - section ho. Reported to Total Accepted: WELD LOCATION AND IDENTIFICATION SKETCH Total Rejectad: Area Examined | Interpretation | Repairs Date_|_Weldidentiication | | Entire] Specific [Accept] Reject [Accept] Reject Remarks PRE-EXAMINATION ‘Surface Preparation: EQUIPMENT Instrument Make: Mode! S.Nos METHOD OF INSPECTION Goy Ol Wet O Visible Gi Fuorescent How Media Applied: (Residual Ci Continuous True Continuous Gac Goce G Har-wave Oercds O Yoke Di cable Wrap 0 Other. Direction for Fete: C1 Cissulay C1 Longitudinalif } QW-483 (Back) ‘Tensile Test (QW-180) POR Na., a inate ine Ted Spestcaton Toaltots UntStess Faire fo. wat Trcinaes Aree ® al teeaten GuidechBend Tests (aW-180) “Tipe ang Foe Ne ‘Toughness Tests (QW-170) Eo Wash [Weer naa Taal pe Das waat fe tocaven || type Nawes [Ghee [ie | Bak [Nea L Fille Wele Test (av-160 Resut-Satstacog: Yes 0 Panataon ie Parent Meta Yes No. cr Pasoks Other Tests Tppeol rest Deoost anata Ober Waleees Name Teste Conducted BF tek No. crakiy Tea TES HOTS ANE AMPH € wvg:d, ne tees h gew we WTSQW-482 (Back) ae Vis Ne Fev POSITIONS (OWW406) = POSTWELD HEAT TREAT Peston of Greve | Temperature Ranga Wiaing Prgessson: Up ew Tine Range Positons ot Filet E ‘GAS (awaatey PREHEAT (QW-465) Percent Comeston Proveat Teme, Min | Sasies) (tue) "Flow Pate Intepase Temp. Max Preheat Nalntonarce Stiekiog eee (Censouaus speci hontng where appleatiesnewté be recarted) | Tring ih a ELECTRICAL CHARACTERISTICS BaW409) Cure aceroc | Pele ‘Amp (ange) Vals (Range) (dongs and vats range potion, ard ticlnees. ar form sma ofa “Tunson Eloctrode Sie an ede of Metal Traneta fr lctoge Wee faed speed be recorded foreach atcrode sige, “nis information maybe Istodin ata. mb) ‘ (Par Tungsten, Thar aa (Saray ate shan Gaing we ye aie) ae) ‘TECHNIQUE (ow-430) ‘Sting or Weave Beas __| Ores or Gas Cup Si inital and inerpass Cleaning Metod ot Back Geusing __| Osstaon Contact Tube to Wark Dita utp or Single Pass (per Matipl ot Single Becroces ‘aavel Speed (Range) __T noe me eae i ob6 QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORD (qr) (See QW-200.2, Section IX, ASME Boller end Pressure Vessel Code) Record Actuel Conditions Used to Weld Test Coupon. Comgary Kare i Procesre Qustfonion Rezrp No. Dae WPS Ne. Welding Processia) “Types (Manual Alstomate, Spréacie) JOINTS (W802 Croove Deign a Tet Coupon (Forcontinaipn euaticatons, the capesing wed mwa ickness shale recoded fr each ir mata process sed) BASE METALS (QW-405) POSTWELD HGAT TREATMENT (OW:A07 ater pec. Temperature, Tye or Grade Tine Pro ‘oPane one “Dichnass of Tet Coupon | Dieter Tt oupen | ner = Gas aH Fercen Compostion axles) (Mine) Flom Rate Shiiing Takeo FuLeA METALS (OWA Baoing ‘SFA Speceaton AWS Cassitcation ‘ELECTRIGAL CHARACTERISTICS (OW.A05) Far etal FN ‘Curent. Wile Meat Analysis AN Port | ‘Sle of Fle | Amps Vals Tangsin Becvore Se ner GUE (OW &0) Travel spe svigon ewe. onan Bg Pw gee wale 2 eatB14 QW-483 (Back) Tensile Test (QW-180) POR No. T m ies Tiaae Tipe! ‘Seecfeaton : Tota Load Unit Sess Fale Ne wet Trainee Area ® Ed Lecaton Guided-Bend Tests {aW-160) Tole ana Figure fo Toughness Tests (QW-170) Spaaiaas Te Teh Tea impact Teale Dep veg No. seeatpo | tye | tome | valves [mohear_[ Wis | beak] Noga L T Fesut-Saittasoy: ves__| aces - azul Type ot Test. Fillot-Weld Test (QW-180 bo Penerafon no Parents: Vos t Other Teste, tpost Anata Ober aoc sarptle, B 5p Sod ede, one ack aaa WIQW-484 SUGGESTED FORMAT FOR MANUFACTURER'S RECORD OF WELDER OR WELDING OPERATOR QUALIFICATION TESTS (IPQ) ‘See DW-301, Section IX, ASME Boiler and Pressure Vessel Code + Welders name, sESSEEEESS Welcing procase(es) used | Identifeation of WPS follow by welder during welding of tt coupon Base materials) welded __| ee Clock nunter Siap no. Type Thickness | ‘Manual or Semiautomatic Variables for Each Process (QW-250) Actual Values «Range Qualifed Backing (meta, weld melal, welded fcom bolh sides, fx eta.) (QW-402) ASME Poo, toASME p-No, (QW-404 {_ ) Plate () Pipe (ente} diameter, i pipe) Ftar matal specification (SFA. Fiter Metal F-No. Consumable insert for GTAW or PAW Wald deposit hickness for each walding process Welcing postion (16, 56, etc.) (QW-408) Progression (uphillcovntl) Backing gas for GTAW, PAW, GMAW; fuel gat for OFW (QW-408), GMAW wanster mode (QN-403) GTAW welding current typefpotarty Classfeation (QW-404) Hu | Machine Welding Variables for the Process Used (AW-260) Actual Values Range Qualified Direcuremote visual cont ‘Automatic voltage contrl {GTAW) Automatic oint tracking Welding postion (16, 86,etc.) Consumable insert Backing (metal, wold mati, welded from beth sides, fux, ete.) | | Guided Bend Test Results Guided Berd Test Type ( [ow-as22 (Sie) Resse { JONSeEMEMTISNe AAA Type ( ) QME2.90) (Long. RAF) Resuts Visual examination results (OW-302 4) Faaiographic test results (W904 and Gw-205) (Foratarnatve qualiication of groove walds by radiography) Filet Weld Fractuo test __| Length and percent of detects in Macro tas fusion Filet log ere ine in, Concevityfeovety_ in. Walcing test conducted by _| snsasisasisnsaanats Macharical tests conducted Faw re pape, SantonFor L Matt Feloronce: API Stand 1104, 22 PROCEDURE SPECIFICATION NO. yicog Fipe snd ings Diameter and wal Bieknges elt denon Peston “Tine ape Shielding gas and tow a ee Fler atal and 9, of beds SEE EPEEeE eee tactical or tame charscariie as 2 Circo ot wating | = ect weiders $$ “Type and removal neup clamp —_—- ‘Gearing ancio ginng | fee ee eee eee eeeeeeeerec cee Preheat sess rat peace eee ee eee eee Ceee eee eee cece eee ‘Shieting tox Speed ofvavei | ‘Starnes eng acho Testes wiser ‘Arproved Welding superior Aseptes Chia egineer 16 58m) E186 079-1590) 4 (3° 102 (58mm 267 vies 1890) -o] : Staneare Vere Bat Ji TSS cw to: Dimensions sea for ealefence cryoF —~266t naw 86st ey TOOODODO™ iC aS @ a ane aT iCortifigd Welcing insvestars a <20°> CERTIFICATION AVIS Certcedens | Accredited Test Feces | BODY OF KNOWLEDGE | ‘To help you prepare further ... This is the breakdown of the Body of Knowledge for the CWICAWI ‘category and the approximate percentage of questions drawn from each | FUNDAMENTALS, Number of Total Questions = 150. Weiding Processes 6 Heat Control and Metaliuray 2 i Weld Examination 14 Welding Performance 14 | Definitions and Terminology 23 ‘Symbols - Welding & NOT 5 | ‘Test Methods - Nondestructive 2 Reports and Records 10 i Duties and Responsibilities 7 Safety 4 Destructive Tests 12 ‘Conversions and Calculations n PRACTICAL APPLICATIONS ‘AMumber of Total Questions = 4: Procedure and Welder Qualifications 6 ‘Mechanical Test and Properties 7 ‘Welding Inspection and Flaws 7 Nondestructive Tests, 7 API 1104 - Code Book Exam Number of Total Questions = 46 General (Sections 1-4) Qualification of Welding Procedures (Section 5) Qualification of Welders (Section 6) Joint Design and Preparation (Section 7} Inspecton and Testing of Production Welds (Section 8) Acceptance Standards for NOT (Section 9) Repair and Removal of Defects (Section 10 + 13) Procedures for NOT (Section 11) Automatic Welding (Sections 12 + 13) RYGINAOOe