. fshiedue = NACL AN, AN420 - 2 TONNE FORWARD TIP Service and Warranty Thwaites give a warranty which, subject to certain conditions, gives an assurance as to the quality of their product. The Thwaites warranty states: In the manufacture of Thwaites machines we endeavour to ensure that only the best workmanship and materials are used. Consequently, \e has been properly used in accordance with our recommendations and, That no alterations have been made to the machine without prior written approval and, That the machine has been maintained, serviced and lubricated in accordance with our recommendations and, That Thwaites Warranty Certificate and/or New Machine Delivery Report has been completed and received by Thwaites within one month of delivery to the user. That Thwaites receive a correctly completed Warranty Ciaim form within thirty days of the failure occurring. UK That the alleged defective parts are -eturned to Thwaites within 6 weeks of date of failure. All other territories ‘That unless otherwise instructed the alleged defective parts are to be stored for inspection for a 6 month period from date of failure. We will examine the alleged defective part and if we are reasonably satisfied that any defect is solely due to bad workmanship or materials, we will at our cost and at our option either repair any defective part or supply a replacement part in full discharge of all obligations upon us. This warranty does not, however, extend to reconditioned or seccnd-hand machines. For the avoidance of doubt, we will not entertain any other claims of a direct or consequential nature of whatsceve" description and our responsibility is limited to the above. The above warrenty shall in ne way detract from your statutory rights - ey ECS Itis important to use only genuine Thwaites Limited spare parts and to adhere strictly to the conditions of operation and maintenance laid down by Thwaites Limited. i Your warranty may be invalidated if you do not comply with the above recommendations. Es420 - 2 TONNE FORWARD TIP —_Ie allparts LUTTE TLCS semis so all parts Renn, wuew.thwaitesdumpers.coatk oi ATEN Fae a UT oe an Bq] FORWARD TIP PUSS Manual Badd MACH 420—Zallparts| MACHINE IDENTIFICATION Serial Numbers Note machine serial numbers. Always quote them in corrmunication with Thwaites dealer or Head Office. Model Type (Fig 1.) eaeneeiiahdee 2 Sore Vin N2 (Fig. 1) | Engine Serial N2 (Fig. 2) Axle Serial N° (Fig. 3) Front Fi Rear Gearbox N? (Fig. 4)Tes Boe ag Brean (cscs a Ores Carey ASSEMBLY, ESsaiing Psa ASSEMBLY CSSaiing ASSEMBLY ASSEMBLY So Pa a Ses arenes LOrsmns BATTERY.BOX [iM DASH PANEL enn ASSEMBLY ESsaning ESSaniag ASSEMBLY ASSEMBLY ey s\ PAGE 11 PAGE 16 ENGINE Eau pts Tsun Euro Meco Gass RoSaucing icin ASSEMBLY ESS Raise PAGE 17 PAGE 19 #20 PAGE21 PAGE 24OPS Frame Assembly mkt RS WeSSa FRAME RS WeSSa PartNo. ‘T102634 7100134 1101154 712509 713362 T100225 T102683. 113739 117306 7103047 103044 7103045 7103046 T4010 7100867 115571 1102697 7466 T15819 DELETED DELETED DELETED T100156 T100155, DELETED T103188 DELETED T103044 T1315 7103233 7103234 Deseription FOLDING ROPS ASSY BEACON STEM Lock NUT Nur ‘SPRING WASHER GAS SPRING BEACON HARNESS. PHILIDAS NUT WASHER BOLT LINCH PIN LINCH PIN WIRE ROPS HINGE PIN PHILIDAS NUT WASHER BOLT REAR GRILLE SET SCREW WASHER ‘TOWING PIN TOWING JAW ‘TOWING PIN RETAINING CABLE LINCH PIN BOLT COPPER SLEEVE ‘TOWING PIN ASSY 2 SESSESSSSSSSSSESssS SSSE5 5 SSirs [allparts} [ 420 - 2 TONNE FORWARD TIP ] REAR GSS GSS PartNo. Description uM 17101003 FLOORPLATE 10 EA 2 20618 = SET SCREW 80 EA 3 710734 HEAVY DUTY WASHER 120° «EA 4 116505 SET SCREW 50 EA 5 Tere HEAVY DUTY WASHER 10 «A 6 1103011 ANTISLIPPAD 20 EA 7 1103016 ANTI SLIP PAD RH 10 EA 8 7102708 ~=—s MUDGUARD ASSEMBLY RH 100A 9 17466 SET SCREW A 10 -T17128 = GROMMET FA. 117103017 ANTISLIP PAD LH iN 12 7102709 MUDGUARD ASSEMBLY LH 10 «EA 13 1102685 REAR CHASSIS. 100A 14713064 = PHILIDASNUT 40 BA 1S T15819 «= WASHER 120° EA 16 = T100147— STEP. 20° EA ear Chassis Assembly PAGE 2420 - 2 TONNE FORWARD TIP PartNo. 753830 753831 753845, 753832 53840 753829 53886 112973, 113457 79345 SEAT ASSEMBLY Description ‘SEAT BACK CUSHION KIT ‘SEAT CUSHION KIT BOOT DAMPER KIT ‘SEATBELT KIT ‘SLIDE RAIL ADJUSTER KIT ‘TRANSFER ROD PLAIN WASHER NYLOCNUT HEAVY DUTY WASHER: g allparts 2 SSSSESSSSSS420 - 2 TONNE FORWARD TIP 2 allparts Item PartNo. —_Deteription Oty g 2 1 712371 SOCKETDOMEHEAD SCREW 16.0 2 712973 WASHER 20.0 3 713457 NYLOCNUT 16.0 4° 1103218 © LOCK ASSY 10 5 7100216 RENCOL HANDLE 10 6 710734. HEAVY DUTY WASHER 10 7* 7103237 SPRING 1.0 8 7100477 GRUB SCREW 10 9° 7103217 LOCK PLUNGER. 10 10 7100265 COMPARTMENT LOCK 10 11* 7103216 WELDED LOCKASSY 10 12 7101780 HINGE RH(CWGREASENIPPLE) 7.0 131101779 HINGELH(CWGREASENIPPLE) 1.0 14 = T16586 = GREASE NIPPLE 20 15712589 BLANKING GROMMET. 10 16 1102688 «= ENGINE COVER 10 17112972 SPRING WASHER, 40 18 T9775 NUT 40 19 7100610 GAS STRUT 20 SESESPSSSSSSSCSssssS 20 © TI01249 SEAL 1.0 Engine Cover Ascemblyitem 1" R 8 4 16 6 ” 18 1 Part No. Trea92 T3811 7100570 7102351 Tr00214 T2973 712972 ‘1975 T102880 7100569 7100289 ri7183 T16505 710736 7103225 116477 Trea81 117070 T102401 713457 Description DOME HEAD SCREW WASHER HANDBRAKE GAITER RETAINER HANDBRAKE GAITER RUBBER BUFFER WASHER ‘SPRING WASHER, NUT CROSSBRACE TIPPING GAITER RETAINING PLATE TIPPING LEVER GAITER HEAVY DUTY WASHER SET SCREW HEAVY DUTY WASHER BEACON STORAGE BRACKET ‘SET SCREW NYLoc NUT ‘SOCKET C/SUNK HEAD SCREW BEACON POST NULOC NUT ary 90 13.0 10 10 2.0 3.0 20 2.0 19 10 19 19 40 40 19 20 20 10 19 10 BSSPESSSSSSSSSPE SESSstole SS SY =1 ad lem PartNo. Description T1571 BOLT Tio0s0z SKIP PAD 7100578 SKIP PAD SPACER 3mm 7100303 SKIP PAD SPACER 5mm. 7100386 SKIP PAD SPACER 10mm. Tio012 = RCLIP Ti9a6 CHAIN SLEEVE 18188 PIN RETAINING CHAIN 716476 «= SET SCREW Ti2011 WASHER Tioast NUT. 7101185 SKIP PROP PIN ‘T100963 «SKIP PROP. 720320 © PHILIDASNUT ‘T7685 HEAVY DUTY WASHER 1101289 BOLT Tie4s1 = NYLOC NUT 15820 HEAVY DUTYWASHER. Tie506 = BOLT ‘102739 FRONT CHASSIS: 7101036 CHASSIS LOCK PIN ASSY Ti01035 CHASSIS LOCK BAR ASSY Tioozt0 = BOLT 717305 «= WASHER 719729 PHILIDAS NUT CEC EP LPP LES ES SEEPS SSS Sess Front Chassis AssemblyLins 420 - 2 TONNE FORWARD TIP CLUTCH PEDAL ASSEMBLY Zallparts Item PartNo. Deseription ay uM 1 T6702 SPLIT PIN 20 EA 2 7102725 © CLUTCH CABLE 10° EA 3 T6951 CLEVIS PIN 20° EA 4 = T100083 PEDAL 10 EA 5 Ti00110 BUSH 20 EA 6 — T100096 += PEDAL SHAFT. 10 EA 7 Tiow31 NUT. 100 EA 8 114837 SPRING WASHER 10° «EA 9 715830 = WASHER. 10 «EA. 10116377, SET SCREW 100 «EA 11 712594 SET SCREW 20° EA 12 T0775 Nur 20° EA 13 711447, NUT 20° EA 14 111439 SPRING WASHER 20° EA 15 © T11440 = WASHER 20 EA 16 713289 = MICROSWITCHBACKING PLATE 2.0 EA 17 1100223» MICROSWITCH 10° EA 18 © 113321 «= SET SCREW 20 EA 191100672 CLUTCH PEDALBRKT 10 EA 20 «120518 = SET SCREW 40 EA 21 T1362 SPRING WASHER. 20° EA 22 «715819 «= WASHER. 40 EA 23 113064. = PHILIDASNUT 20 EA 24 100984 = PEDALMOUNTINGBRKTASSY 1.0 EA 25° © 110734. «=: HEAVYDUTY WASHER 20 EA (hutch Pediat AssemblyBrake Ped Assembly CRS ey ar Sei Part No. ‘T100095 716477 113911 r14837 710431 Ti00110 T102816 712694 79775 7102540 Tre973 ‘T100318 7102397 ‘7102374 7102365, Ti9015 7102891 753888 T15819 113362 Ta0618 T3064 710734 Troose4 Description PEDAL SHAFT ‘SET SCREW WASHER ‘SPRING WASHER NUT BUSH PEDAL SET SCREW NUT. SPLIT PIN WASHER BRAKE SPRING BRAKE PEDAL BRACKET SPRING CLEVIS PIN FORKEND LOCKNUT MASTER CYLINDER MASTER CYLINDER MAJOR KIT WASHER ‘SPRING WASHER ‘SET SCREW PHILIDASNUT HEAVY DUTY WASHER PEDAL MOUNTING BRKT ASSY 2 SSSCESPLSSSSSSSSSPPSSSSS[THIN ___420- 2 TONNE FORWARD TIP) _420 - 2 TONNE FORWARD TIP |____ 420-2 TONNE FORWARD TIP ___|¢ LCT ee Item PartNo. _Dessription ay um 1 T1o0402 RESERVOIR A 2 116481 NYLOCNUT 20 A 3 713911 WASHER 40 EA 4 110917 SETSCREW 20 A 5 7100891 HOSE CLIP. 20° A 6 1100747 BRAKE HOSE 10° «A 7 7102733 BRAKE PIPE 10 A 8 Te42 Lock Nut 100 BA 9 T100702— BRAKE PIPE 10 BA: 10 T1090 = DOWTY WASHER 1.0 «A 111100701 ADAPTOR 1.0 «EA 12 718175 ADAPTOR 100 «EA 13 715176 = DOWTY WASHER 40° A 44 1102514 BRAKE TEE BANJO BOLT 10 «EA 15 7102513 BRAKE PIPE TEE 1.0 BA 16 1102731 «REAR AXLE BRAKE PIPE 10 EA 17 702868 MALE/FEMALE ADAPTOR 10 EAf Leg Guard Assembly LEG GUARD ASSEMB' & 3 waVvousens Part No. Tio0s15 T2011 ‘7100506 ‘T100320 7100300 Tiess2 T100540 7102732 182795 Tres05 710734 ‘T20618 Ti2694 T9348 713457 ‘Tio0ess ‘Tio2968 T0917 Tiass7 715830 ‘Ti00159 T0421 Description DOME HEAD SCREW WASHER CLAMPING STRIP SEALING GASKET ‘STEERING COLUMN GROMMET PAN HEAD SCREW ‘SPLASH GUARD LEG GUARD ASSY EJ TRIM ‘SET SCREW HEAVY DUTY WASHER SET SCREW ‘SET SCREW HEAVY DUTY WASHER, NYLOC NUT RETAINING CABLE OPERATOR BOOK SET SCREW SPRING WASHER HEAVY DUTY WASHER, INNER LEG GUARD NUT PESSPESE SES SSP ESreeaeEThwaites 420 - 2 TONNE FORWARD TIP |Z allparts Item PartNo. —_Deseription Ory g 2 17100496 STEERING WHEEL 10 EA 2 752520 SPINNER KNOB 10 EA 3 750541 CENTRE CAP 10 «EA 4* 753853 NUT 1.0 «EA 5 T6765 WASHER 10 «EA 6 T100015 STEERING COLUMN 10 «EA 7 720518 «SET SCREW 40 FA 8 713362 SPRING WASHER 40 EA 9 TISRI9. «WASHER 40° EA 10 1102911‘ STEERING PRIORITY VALVE 10° «EA 38800 SEAL KIT 10 EA 1 15637 DOWTY WASHER 30 EA 12 T1165 =~ ADAPTOR 100A 13713935 = ADAPTOR 20 EA / 14 T5596 DOWTY WASHER 20 EA a 15 T100392 ADAPTOR 10 EA me . 16 713606. ADAPTOR 10 EA / / 17* 7100387 SPRING WASHER 1.0 «EA ‘Steering Assembly PAGE 12THROTTLE ASSEMBLY Item woVouawna Part No, T2823 19778 ‘Tro1032 715820 Tress1 ‘TH01965 mea77 T0431 114837 01725 The192 17187 r12972 T01768 13452 7101273 T7465 Deceription BOLT NUT THROTTLE STOP HEAVY DUTY WASHER, NYLOc NUT THROTTLE PEDAL SET SCREW NUT SPRING WASHER THROTTLE CABLE AMEL END BOLT SPRING WASHER THROTTLE SPRING MTG SPRING ‘THROTTLE CABLE REACTION SET SCREW BSSTEC ESSER SSSSS PAGE 13 }inalink Assembly [____ 420-2 TONNE FORWARD TIP___—_— [___420-2TONNEFORWARDTIP__|¢ allparts TOES ASSEMB) F 3 Soavousens 2 B 4 Part No, 00693 76768 Tio160 752796 716505, 712509 T16586 711811 110143 ‘7100727, 7100390, T1031 ‘77695 1101725 7101724 T6588 7100527 Troz68 ‘T101037 Description ‘ToP PIVOT BOLT WASHER RUBBER DUST SEAL KINGLINK ASSEMBLY SET SCREW NUT GREASE NIPPLE HEAVY DUTY WASHER, NUT. GREASE PIPE GREASE NIPPLE ASSEMBLY LocKNUT HEAVY DUTY WASHER BOLT NYLOCNUT GREASE NIPPLE LOWER BEARING CAP ‘SPHERICAL BEARING PIVOT BOLT § 2 SSSESSSSSESESSSSSSS PAGE 14i = BATTERY BOX ASSEMBLY] Hem Part No. ‘7102701 ‘T102702 7102700 Tio0sss 111673 T2972 112973 19775 116475, T13911 Teast T20848 752600 T100957 Trozn2 712694 713457 79345 ‘Tro2710 116477 114837 ‘1102877 T7465 Deceription BATTERY NEGATIVE CABLE ISOLATOR CABLE BATTERY POSITIVE CABLE EARTH LEAD SET SCREW ‘SPRING WASHER WASHER NUT ‘SET SCREW WASHER NYLOC NUT BATTERY ISOLATOR SWITCH KEY BATTERY BATTERY BASE PLATE ASSY SET SCREW NYLOC NUT HEAVY DUTY WASHER HEAT SHIELD SET SCREW ‘SPRING WASHER BATTERY CLAMP ‘SET SCREW 2 allparts| < 2 PUP LL EES ESSPESSSSSSSasS | | vsorss|* arenes rear oe Dash Panel Assembly 420-2 [ ___420-2TONNEFORWARDTIP _| FORWARD TIP _ TIP DESI WES DESI WES Sz} F 3 PartNo. 7102677 T1391 7100315 752302 ‘Tro0835, ‘102797 ‘1102738 752303 7102451 750279 Ti00902 Tons 1101135 7101590 7102459 COVonnone Description ELECTRICAL SYSTEM WASHER DOME HEAD SCREW HORN PUSH ‘CONSOLE DECAL DASHPANEL MOULDING ‘SWITCH MOULDING PANEL ‘SWITCH BLANK IGNITION SWITCH ‘STARTER SWITCH KEY BUZZER LED MODULE ‘SCREW ZENER DIODE BACK PLATE IGNITION SWITCH FA EA FA FA FA EA EA EA FA FA FA FA FA FA FA PAGE16___ 420 - 2 TONNE FORWARD TIP ELECTRICS BOX tem Part No. Ties38 Tioz711 114837 110917 T102845 Ti02846 7101450 T1613 Tie612 Ties11 52724 Trea92 T3911 Teast T1017 752725 7103120 113467 T101129, 752728 wovausuns Description Part of ITEM 1 on PAGE 16 HOURMETER ELECTRICS BOX ‘SPRING WASHER ‘SET SCREW CIRCUIT BREAKER 18A CIRCUIT BREAKER SPLASHGUARD MAXIFUSE 30AMP NYLOC NUT WASHER CHEESE HEAD SCREW DIODE PAN HEAD SCREW WASHER NYLOC NUT ‘SAFETY RELAY GLOW PLUG. TIMER ‘SET SCREW NUT RELAY STOP SOLENOID - TIMER SSSCLSSSSEPSSSeeeses PAGE17o Engine Harness Description Part of ITEM 11on PAGE 16 ENGINE/PANEL LOOM SET SCREW SPRING WASHER HEAVY DUTY WASHER, PCLIP WASHER, ‘SPRING WASHER ‘SET SCREW HORN 2 allparts | SSSSSSSSS‘|Zaliparts PartNo. Deseription ary g 2 101083: HYD TANK ASSY 10 ‘Ti01097—_-FILLER/FILTER. 10 752624 CAP. 10 752625 «SPRING 10 752626 = SEAL 10 152677 FILTER CLIP 10 752286 © HYDRAULIC ELEMENT 10 752628 = LOWER CASING 10 752629 SEAL 10 752588 “FIXING BOLT 60 Tis819 PLAIN WASHER, 20 753135 FILTERHEAD. 10 753113 GASKET 10 ‘Tio1ce4 ~—_—FILTER SEALING PLATE 10 Ts2495 “FILTER SEALING GASKET. 10 752496 FILLER / BREATHER. 10 ‘T3594 HYDSEAL 20 7101240 SUCTION STRAINER, 10 SSCSSCSSSSSSSoesssS ie Tank Hyraut _PAGE19HYDRAULIC TANK ASSEMBLY Item PartNo. Description Qty < 2 101085 LEVELINDICATOR 10 752282 DRAIN PLUG 10 752588 FIBRE WASHER 19 7101080 =» MOULDED HYD TANK 10 Te014 ADAPTOR 10 T17963 BOLT 20 710734 HEAVY DUTY WASHER 20 7100372 TANK SPACER 20 ‘7100273 WASHER RUBBER BACKED 20 713064 PHILIDASNUT 20 ‘Ts596 DOWTY WASHER 19 113936 = ADAPTOR 19 7100214 RUBBER BUFFER 20 Tw01162 ~~ TANK MOUNTING SPACER 20 79345 HEAVY DUTY WASHER 20 112972 SPRING WASHER 20 19775 NUT 20 RESRVSIRYRRLGRABS BPESLESSSSCSSSSESSS Hydralie Tank PAGE20Hydrauie Grout Nerdy eR eM Cole BBSBSBSIRHRSBSASwoaVaMeune F Part No. T102789, 113457 712973 102170 101389, 117157 7102791 101276 r101214 1101225 Tes 12972 17465 T1673 7100353 T102406 7101222 1101221 T7882 1101216 T102195 T1215, TH514 Description HOSE NYLOCNUT WASHER ‘CLAMP COVER PLATE PIPE CLAMP BOLT HOSE HOSE HOSE HOSE PCLIP ‘SPRING WASHER, ‘SET SCREW ‘SET SCREW BOLT clamp HOSE HOSE LockNUT HOSE HOSE HOSE PCLIP SSSSSSSSSSSSSSSSSESssss PAGE 21 |TIPPING VALVE ASSEMB! Item PartNo. Description 152793 © BANJOBOLT 15637 DOWTY WASHER 713806 = ADAPTOR. 7100392 ADAPTOR T101114_‘TIPPING VALVE 753313 LEVER 753312 SOCKET SCREW 753211 LEVERASSEMBLY 753306 = FLANGED WASHER 7533040 SEAL 753309 © CHECKVALVE 7533100 BALL 152574 VALVE 753305 SPACER 153307 SPOOL 753308 © POSITIONER 154107 RESTRICTOR ADAPTOR T101242 ADAPTOR 114277 BOLT 113911 WASHER Tiei81 = NYLOCNUT SSSCSSSCSSSSSSSSSsosssS PAGE 22420 - 2 TONNE FORWARD TIP_ al eee Z allparts PartNo. Description ¢ 2 1 i i 1102575 TIPPING RAM i a 753495 GREASE NIPPLE i 753482 GLAND i 1524850 SEALKIT 1 753483 PISTON HEAD | 753505 GRUB SCREW | ‘753959 ROD ASSEMBLY i Toones PIVOT PIN | 713054 PHILIDAS NUT 110734 HEAVYDUTY WASHER T1505 SET SCREW SESESSSSSSS §UITEIE|__—s20.-2 Tous FonwARD Tir “Te allparts GNSS Lat GNSS PartNo. Description § 2 7102156 STEERING RAM 753406 GREASE NIPPLE 753485 © ROD ASSEMBLY 753379 SPHERICAL BEARING 753385 D 1532840 SEAL KIT 153487 SPACER 153386 © PISTONHEAD 153477 GREASE NIPPLE 110331 PHILIDAS NUT T7605 HEAVY DUTY WASHER, 7101038 + RAM DUST SEAL 18377 ‘WASHER T101119 PIVOT BOLT 1101311 PIVOT BOLT EA EA EA EA EA A cA FA EA A EA EA EA FA FA ‘Steeving Fam420 - 2 TONNE FORWARD TIP Item Part No. A Tio1s71 1 152816 2 Ts2819 3 T3142 4 733048 5 753461 6 = 753462 7 T2263 8 753147 9 183321 10 752830 1 752829 12 Ts2316 13 TszB42 14153463 15752832 16 152834 7 132835 18 752833 19 T52824 20 T5723 21 752825 2 Trower ‘Accesuorieg « Phave 2+ Bagegren ENGINE - ACCESSORIES Description ENGINE CAP ORING PIPE ASSY BELT VALVE ASSEMBLY ‘STARTER MOTOR GENERATOR FAN BOLT GUIDE ORING GUIDE DiPSTICK BOLT DIPsTICK OIL PRESSURE SWITCH ORING BOLT STOPSOLENOID GASKET HEATER BOLT ENGINE LIFTING EYE 2 allparts 1.0 3.0 10 10 3.0 1.0 10 1.0 10 10 1.0 10 10 10 1.0 20 10 10 10 40 1.0 PAGE26 § 2 SESSSSSSSSSSSSSSSSsSsSsSPart No. 1 753992 2 753991 3 753089 4 753988 5 754000 6 753999 7 753998 8 153997 9 753996 10 753995 11753994 12 153993 13° Ts4015 14 754025 15 Ts4001 16. Ts4002 17 154036 18 T5403 19 T5404 20 Ts4005 21 T5406 2 T4008 23 754009 24 = T54010 25 Toso 26 754038 27154032 23 T54034 2 23 T54016 i 30154017 2 31 154018 e 32754007 i 33 T54019 & 34 754020 ___ 420 - 2 TONNE FORWARD TIP Description cIRCUP BEARING ‘SHAFT NEEDLE BEARING SHAFT GEAR GEAR SPACER ‘SHIM ‘SHIM GEAR ‘SPACER BALL BEARING ‘SPACER KNOB, LEVER RUBBER BOOT DIPsTICK ‘SEAL WASHER HEXAGON BOLT ‘SPRING WASHER cup PIN BOLT SPRING STOP ‘HOUSING PLUG NUT NUT WASHER GEAR CHANGE COVER GEAR NEEDLE BEARING allparts SESSSPSSSSS SSS PS ELS SE EEE SEE ERE SES FAMITE __—_s20-2 TONE FoRwao rie] [420-2 TONNE FORWARD TIP____|caliparis ESS ae tem Part No. ‘Tsa089 754068 754067 754066 T5065 Ts1064 T1063, ‘754060 Gearbox - put & Oufput ESS ae & OUTPUT Description HEXAGON BOLT STOP WASHER, O-RING O-RING FLANGE COVER PLATE SEAL GEAR CHANGE COVER DoweL, BOLT SPRING WASHER GREASE FITTING BAR cIRCLIP BUSHING HOUSING HEXAGON BOLT LEVER ‘SPRING WASHER NUT WASHER SHEET HEXAGON BOLT CYLINDER BOLT Lock WASHER BOLT ‘SUPPORT LOCK WASHER HEXAGON BOLT LOCK WASHER, PIN FORK ssces 2 B35 ger § 2 SSSSSE SRE SEE ESSEC CSS ESSEC ESoESEsEEE& 3 Part No. T7540 Tio1iez T7872 7102889, T100282 7102529, 15387 753117 753815 153814 112973 T2972 111673 wavonauns 420 - 2 TONNE FORWARD TIP _ Description JUBILEE CLIP FLEXIBLE AIR CLEANER HOSE JUBILEE CLIP AIR CLEANER HOSE RESTRICTION INDICATOR AIRCLEANER COVER ASSEMBLY ‘VALVE INNER FILTER OUTERFILTER WASHER ‘SPRING WASHER ‘SET SCREW SSSSSSSSSSSsS420 - 2 TONNE FORWARD TIP ; FUEL TANK ASSEMBLY Part No. T102007 752283 152437 753839 192543 752589 752498 Tsse11 T5588 752282 713084 7100323, 110372 710734 717963 T2328 752901 753329 752899 152897 T100421 T102008, 113457 112973 Tr00935, Description FUEL TANK ASSY FUEL FILLER CAP FILLER CAP CHAIN ‘STRAINER FILLER CAP COLLAR ORING LEVEL GAUGE FUEL RETURN ELBOW FIBRE WASHER, DRAIN PLUG NUT RUBBER BACKED WASHER ‘TANK SPACER H/DUTY WASHER BOLT ‘SEPERATOR ASSEMBLY ORING ELEMENT ‘ORING RING ‘SPRING BAND CLAMP FUEL HOSE NYLOC NUT WASHER ‘SPACER TUBE SESSSCSSSSSSSSESSSSSESS ESS PAGE33pal SA hear ei a4 Item PartNo. Description s z 115658 BOLT T101819 FUELHOSE 153230 © PUMP ASSEMBLY 16476 SET SCREW T15830 WASHER HEAVY DUTY T13811 WASHER 116481 = NYLOCNUT. 7102009 FUELHOSE 752277 FUELFILTER 783323. BRACKET FILTER 193324 BOLT T52862 0 CLAMP 753454 PROTECTOR FUEL PIPE 753465 FUEL PIPE 753466 FUEL PIPE 153487, TUBE, 19775 NUT. 712872 SPRING WASHER. T2118 = ADAPTOR Tiosso = DOWTY WASHER, 79345 HEAVY DUTY WASHER Ti01168 TANK MOUNTING SPACER T100214. «RUBBER BUFFER Ti01079 FUEL TANK SECSSSSSCSSCESER CREEP eeE SassKt GR 253ETC 420 2 TONNE FORWARDTIP__|z allparis PartNo. Description § 2 T7165 SET SCREW 712972 SPRING WASHER 79345 HEAVY DUTY WASHER 7103212 RADIATOR SUPPORT BRKT Ti01188 RADIATOR MTG RUBBER 753136 © RADIATOR CAP 7102402 RADIATOR 76893 JUBILEE CLIP 103104 © TOP RADHOSE 7101142 BTMRAD HOSE SSSSesesss PAGE35em PartNo. T100421 420 - 2 TONNE FORWARD TIP Description ‘SPRING BAND CLAMP RADIATOR OVERFLOW PIPE ‘TANK ASSEMBLY CaP camp PIPE TANK BRACKET SUB-TANK ‘SET SCREW WASHER NYLOCNUT RADIATOR SEAL, RADIATOR COWL NUT ‘SPRING WASHER, SET SCREW SSSSSSSSSSSSsSsS PAGE 36420-2 TONNE FORWARD TIP _ Item PartNo. Description Qty uM 1 T1082 SILENCER 100 EA 2 1100796 RUBBER BUFFER 3.0 EA 3 712972 SPRING WASHER m0 EA 4 19775 NUT 0 «EA 3 782797 STUD. 40 EA 6 718834 = EXHAUST CLAMP 20 EA 7 753112 GASKET 10 EA 8 Ti02858 © EXHAUST PIPE 10 EA 9 7102722 EXHAUST TAIL PIPE 10 EA PAGE 37 i420 - 2 TONNE FORWARD TIP_ Item PartNo. Description T100893 OVERCENTRE HANDBRAKE 752917 «GRIP 710869 SPACER 713084 PHILIDAS NUT. Tre501 = BOLT 113321 SET SCREW 713289 MICRO SWITCH BACKING PLATE 7100912 MICROSWITCH Ti01196 «MICRO SWITCH SPACER 711430 WASHER 711433 SPRING WASHER 71487, sNUT. 712973 WASHER 76702 SPLIT PIN 714101 —CLEVISPIN 7102730 © HANDBRAKE CABLE ‘Tio0s09-—« SPRING SUPPORT ‘T9722 GALVANISED HANDBRAKE SPRING ~ 76719 NUT io - T6751 ‘SPLIT PIN, A, 7100867 WASHER 7102884 HANDBRAKE CABLE LEVER 7102853 HANDBRAKE CABLE GUIDE T103221 «GRUB SCREW eovausona SSSSSCSSCESCSESSSSCSESSS /DMI[ 420-2 TONNE FORWARD TIP__|Z allparis FRONT AXLE - HUB REDUC IN Item PartNo. Description Qty uy A 7102627 FRONT AXLE 1.0 EA 1 T5015 HALF SHAFT. 20 EA 2 753916 = CIRCUP. 20° EA 3 753917 RING GEAR 20° «EA 4 753544 0 CIRCLIP 60 EA 5 753643 PIN 60 «EA 6 T3644 «= FRICTION WASHER 20 EA 7753642 ‘DIFFERENTIAL PINION 60 EA 8 753562 «=—=NEEDLE ROLLER BEARING 20 EA 9 752018 PLANET GEAR CARRIER. 200 EA 10753919 BALLBEARING 20 EA 1 153922 SHIM AIR EA 753576 «= SHIM AIR EA 153577 SHIM AREA 153582 SHIM AIR EA 753583 SHIM AIR OER 12 753921 HEXAGON BOLT 120 «EA 13753765 VENT. 100 EA PAGE39___|2allparts ERONT CS EB tS) efeg ile) Item PartNo. _Deseription & 2 753663 © PLUG 753920 AXLECASE 753869 «= HUBSEAL 752012 ©“ TAPER ROLLER BEARING 753914. = WHEELHUB. 753773 = WHEEL STUD 753567. WHEELNUT. 753872 TAB WASHER RING NUT ORING BOLT ‘SPACER HALF SHAFT HEXAGON BOLT sTuD NUT. PLUG HEXAGON BOLT PESPSSSSSSSSSEE ESS 4 6 16 7 18 9 2 a 2 B w 5 6 a 2B 2 30 3 Front Abie - Hub Reduction420 - 2 TONNE FORWARD TIP JZ allparts tem PartNo. Description ty Ps = 1 753873 «= ORING 30 EA 2 753891 INTERMEDIATE COVER 10° EA 3 153892. ©: HOUSING 10 BA 4 753663 PLUG 1.00 «EA 5 753664 «= MAGNET PLUG 10 EA 6 753709 «= PLUG 10 EA. 7 753855 CIRCLIP 10 EA PAGE41 Front Axle - Central HousingZ allparts FRONT AXLE - DIFFEREN) item Part No.__Description _ Ov c 53897 CYLINDERBOLT 20 753896 HEXAGONBOLT 20 753895 LOCKING PLATE 20 783898 RING NUT 20 753555 TAPERROLLER BEARING 20 753616 = BOLT Ts2904 © BEVELGEAR SET 10 753899 SPACER 10 753900 DIFFERENTIALSIDE GEAR 20 753901 = WASHER 20 753902 DIFFERENTIALPINION 20 753903 —_DIFFERENTIALSHAFT 10 753904 © ROLLPIN 10 753905 FRICTION WASHER 10 753906 DIFFERENTIAL CARRIER 10 ‘753558 «=: BEARING 20 753579 SHIM AIR 753580 SHIM 753581 SHIM AIR 753830 © SPACER 10 53748 RING 10 193752 RING 10 753522 SEAL 10 753774 COVERPLATE 10 7s2784 0 FLANGE 10 753523 «= O RING 10 753393 © WASHER, 10 753598 © BOLT 10 eavansuna PESPESCES SEP EE SE SER SSE SE SESES Front Axle - Diferential 3 mR 8 eSFear Axle - Hub Reduction Irn [_ 420-2 TONNE FORWARD TIP __—] Item PartNo, 7102826 753915 753916 153917 753544 753643, 753644 153642 153562 153918 753919 SSwovansena> Description REAR AXLE HALF SHAFT CIRCUP RING GEAR CIRCLIP PIN FRICTION WASHER, DIFFERENTIAL PINION. NEEDLE ROLLER BEARING PLANET GEAR CARRIER BALLBEARING ‘SHIM ‘SHIM SHIM SHIM SHIM HEXAGON BOLT VENT Falinarta)) Z allparts § SOS S SES SSSSSSEEEESREAR AXLE - HUB REDUCTION Item PartNo, Description 153663 PLUG. 753923 © AXLE CASE 753869 © HUB SEAL 753913 TAPERROLLER BEARING 753914 WHEELHUB ‘753773 WHEELSTUD 753567. WHEELNUT 753872 TAB WASHER 753912 RING NUT 753870 © O RING 793371 BOLT 753911 SPACER 753910 © HALF SHAFT 753907: HEXAGON BOLT 753909 = STUD 753908 «= NUT 753515 PLUG 752924 © HEXAGONBOLT BESSSSESSSSScepess “ 6 16 7 8 9 20 2 2 B 24 2 2 D 2B 23 30 31 eer Axle = Hub Retuction420-2 TONNE FORWARD TIP 2 allparis REAR AXLE - CENTRAL HOUSING Item PartNo. Description ORING INTERMEDIATE COVER HOUSING PLUG MAGNET PLUG PLUG BESSEEE ¢ ciRCLIP PAGE 45,Front Axe Ciferental RW ede = PartNo. 753897 753896 753895 753898 T53555 Ts3616 753925 153899 753900 53901 752902 753903 753904 753905 753906 753558 753579 753580 753581 753630 753748 ‘753752 753522 753774 753764 753523 753893 753598 Description CYLINDER SOLT HEXAGON BOLT LOCKING PLATE RING NUT ‘TAPERROLLER BEARING BOLT BEVEL GEAR SET ‘SPACER DIFFERENTIAL SIDE GEAR WASHER DIFFERENTIAL PINION DIFFERENTIAL SHAFT ROLLPIN FRICTION WASHER DIFFERENTIAL CARRIER BEARING SHIM ‘SHIM ‘SHIM ‘SPACER RING RING SEAL COVER PLATE FLANGE ORING ‘WASHER BOLT FOCUS SCRE PE PETES SSS SER SEES SsETS 420 - 2 TONNE FORWARD TIP 2 allparts Gi Se eS sia HBr Sian ee 0 ER 2 Tee SRMcepise oo tee 3 753933 ADJUSTINGBOLT 6.0 EA 5 753931 ADJUSTINGBOLT 6.0 EA 6 53932 SPRING 6.0 EA { = ieeee een 8 ‘T53698 BACKUP RING 20 EA : mes Soe io Tees ore eo: tea uN T53697 BACKUP RING 2.0 EA ait ene Bae 13 T53935. ROLL PIN 2.0 EA sel Bieaees, teers io OB See oT eo oT | Leven i EA pi Grey Spee ater ee Teves plug bo) ee 9 753534 O RING 2.0 EA 5 fae 2thus en 2 T53939 NUT 2.0 EA es, Wesel eo, EEA ZB 153937 REDUCTION BUSHING 2.0 EA 24 ‘T53604 CYLINDER BOLT 6.0 EA 2 fe oo oo oe 26 T53530 O RING 20 EA Eee ea een a 2 T53609 COUNTERSUNK BOLT 20 EA 2 PAGE 47420 - 2 TONNE FORWARD TIP B allparts PartNo. Description 1 1102836 = PROPSHAFT (FRONT) 10 «EA 2 753182 © COUPLING 19 «EA 3 752320: U.JKIT 69 EA 4 113454 «GREASE NIPPLE 39 EA 5 752321 FLANGE 10 «EA 6 © T102509 «BOLT 20.0 EA 7 © Ttozs10 =| NUT 20.0 EA 8 T102450 PROPSHAFT (REAR) 20 EA 9 75378 = FLANGE 49 «EA 10 T7628 BOLT 40 BA "17631 PHILIDAS NUT cA Propshatt Assembly PAGE4SRD TIP PartNo. Description 7103421 DROPBOX 754079 «= SHAFT Ts4090 BALL BEARING 734082 © SPACER 754081 GEAR 754088 = SPACER ‘754069 HEXAGON BOLT STOP WASHER VENT NUT ‘SPRING WASHER DoweL O-RING O-RING FLANGE COVER PLATE SEAL cIRCLIP BOLT SPACER NUT SSSPCES SSCS Sp eeeeeees § mat im iF L mh DANA DROPBOX PAGES 57-58 PAGES 49-50 PAGE 49 Dropbox Assemblyr Dropbox Assembly DROPBOX ASSEMBLY Item 2B u B 6 a 2B 2 30 a 2 3 4 35 36 37 38 39 0 a 42 43 4 Part No. 154073 1101270 754077 754095 ‘754096 ‘754097 754098 754099 Description O-RING O-RING FLANGE SEAL GRUB BOLT ‘SEAL WASHER ‘COVER HOUSING PHILIDAS NUT HEAVY DUTY WASHER BOLT HEXAGON BOLT O-RING cIRCLIP BEARING CIRCLIP GEAR PIN BALL BEARING ‘SPACER GEAR ‘SHAFT EPEECEL SEL ESSSSSSSSE SSS PAGE5OETT 420 - 2 TONNE FORWARD TIP ‘|Z allparts DEES PartNo, Description 7102487 WHEEL & TYRE ASSY ‘Tz0065 TYRE 7102289 = WHEEL RIM ‘7102704 = BOLT 7102703 AXLE CLAMP PLATE 114910 PHILIDAS NUT 100887 WASHER SSSSSEE Ss z = : 8 z i PAGE51 wi420 - 2 TONNE FORWARD TIP _ OPTIONAL EXTRAS Part No. Description aty ~[Ealiparts|) s 2 Ti00133 ROTATING BEACON 1.000 OER 100308, XENON BEACON 100A MACH1244X — ROADLIGHTS (UK) 100A MACH1245X ROADLIGHTS (CONT) 100 ER MACH1252x ENGINE SHUTDOWN. 10° «EA MACH1253X REVERSE ALARM. 10 EA MACH1257X ROADEQUIPMENT 10 A MACH1263X SAND TYRES 10 A MACH1264X WHEEL ASSY (GRASS) 10 A MACH1265X__ REAR COVER (NON ROPS} 100A KIT 343 ‘TRANSFER KIT - 2 TONNE EAirs Old Part No. moras T100690, ADDED ADDED 7102551 T102853 ADDED Tio02t1 7100287 T100256 Ti00286 717208 116477 Tis011 T10431 117508 117507 ‘715830 T6075 ADDED ‘ADDED Tr02960_ 420 - 2 TONNE FORWARD TIP MODIFIED AND ADDITIONAL PARTS Description TOP RAD HOSE NUT ‘SPRING WASHER GRUB SCREW RADIATOR SUPPORT BRKT RADIATOR SEAL RADIATOR COWL WASHER BEACON STORAGE BRACKET SOCKET C/SUNK HEAD SCREW BEACON POST NYLOCNUT LOCK ASSY SPRING LOCK PLUNGER WELDED LOCK ASSY WASHER SET SCREW WASHER NUT CHAIN SLEEVE LOCKING PIN CHAIN HEAVY DUTY WASHER RCLIP COPPER SLEEVE TOWING PIN ASSY GEARBOX Page 35 2 Bane ssn ssasanaaama S888 Item 9 4 v7 24 4 2 B 6 6 B R&SBYBRENBet ead New Part No, T103104 753853, 7100887 7103221 Troszi2 T103215, 103214 ADDED 7103225 117070 Tio2401 713457 Trosz18 1103237 7103217 Thosz16 DELETED DELETED DELETED DELETED DELETED 1103188. DELETED T103044 7103233 ‘Tros234 T103420__ PAGE53MODIFIED AND ADDITIONAL PARTS Old Part No. Qty Description Page Item Prefix New PartNo, | G/BOX' = HOUSING & SELECTOR FORKS| 1 tem Por No, Description oy um 4 T5193 our EA 2 Tas) LOCK WASHER EA 3 Taba WASHER EA 3 Tat GEARING EA 5 Tae SNAPRING EA © © Tasez OUTPUT GEAR EA 7 Tasso «SPACER EA 3 Tasso SPEED Gean EA 9 1476 MAMISHAFT EA 10 T4557, 1ST SPEED GEAR. EA i T4477 BEARING EA 2 T5300 INPUT SHAFT ASSY EA 3 T4543, BEARING EA Tatoo SNAP RING EA s 18 74525 BEARING SPaceR EA 3 16 Tau EA Fe 7 Tax08 EA a fa Tere cA 3 19 rasa, EA | 3 22 Taser REVERSE PrMtON EA | mn 74533 aUSH EA | 2 T4ss9. SHAFT Revense piv EA { 3 key EA | & SAP RING EA | s circu EA 3 sean EA z BEARING SPACER EA 2 REVERSE SPEED GEAR EA 2 LaySHAFT EA | Gearbox Housing and Selector Forks - PAGES4Thwiaites 420 - 2 TONNE FORWARD TIP Z allparts|| Old Part No. Oty Deseription Poge tem Prefix New PartNo. G/BOX - HOUSING & SELECTOR FORKS tem PartNo, Description ery um 30 T5369 clUTcH HOUSING 10 ER 3 74525 STUD 60 EA 3217621 —_PIIILIDAS NUT 50 EA 33753287 CLUTCH SHAFT 10 EA 34 Teac, BUSH zo EA 3517466 SET SCREW Bo EA 26 Tra362_-SPRING WasHER Bo EA 374429. COTTER PIN & NUT 10 EA 38 Tea202 CLUTCH FORK 10 EA 39 T4468 CIRCLIP 10 EA 40 Teast WASHER 10 cA 4114428 CLUTCH LEVER 10 EA a2 077 NUT ry 43° T6573 GREASE NIPPLE 20 «EA 4% 797 ~~ BoLT wo EA 45 T4415 SEALING DISC 40 EA 48 Tas1¢ STUD SHORT 2000 «EA 47° T4512 —_CLEVIS PIN 20 ER 48 150375. INTERLOCK PLarE 10 EA 49 150374 —-SAFETY PLATE ASSY 10 EA 50 Te7ae SPLIT FIN, 20 EA 51 T4545 SELECTOR SHAFT 200 EA PAGESSLTE Old Part No, MODIFIED AND ADDITIONAL PARTS Deseripti Page tom Prefix eee SS Port Ne, Description 753293 BOLT Tasa3 LOCK WASHER ‘T3646 © WASHER Tase1 BEARING 7438 SNAPRING 14562 OUTPUT GEAR ‘T4550 SPACER T4559 SPEED GEAR ‘T4768 MAINSHAFT 14557 ‘1ST SPEED GEAR Tat77 BEARING 151463 INPUT SHAFT ASSY T4sa3 BEARING 13488 SNAP RING ‘74526 —_BEARING SPACER, Tasso CIRCLIP Ta09 NUT. Terss SPLIT PIN Tas35 WASHER, T4561 REVENSE PINION as33 gUSH ‘Tass SHAFT REVERSE FIN asta KEY T4000 SNAP RING 1318 CIRCLIP Tasa2 GEARING T4s48 BEARING SPACER ‘Tassa_-EVENSE SPEED GEAR 50543 LAYSHAFT. Tassé2ND GUIDING GEAR T4437 1ST REDUCTION GEAR ‘750544 NEEDLE ROLLER BEARING 2 allparts|| New Part No,Z allparts Old Part No. aty Description Page Item Pretix New Part No, Tries __ 420 - 2 TONNE FORWARD TIP call MODIFIED AND ADDITIONAL LIS) THozsag 10 DROPEOX 49 A 3 7103421 IDROP_ BOX ASSEMBLY fem Part No. Description ty uma A T1029 pROPBOX 10 ca 173495" INPUT SHAFT 10 ca 2 Taso BEARING 20 EA 3 T3440 SPACER 10 EA 4 T0306 INPUT GEAR. 10 EA 5 73439 SPACER vo cA ® oisns ciRcuP 10 ER 7 7431 OWSEAL 10 cA ® Yazoo COUPLING 40 EA 9 T3646 WASHER 10 EA 38 Taga LOCK WASHER 10 OER T3483 SCREW 10 EA ‘incur 40 EA FING 20 EA TOLER SHAFT 40 ER ROLLER BEARING 20 EA cincur 10 EA IDLER GEAR 10 cA nur 20 EA THICK WASHER Drop Box Assembly: “az0-2 TONNE FORWARD TIP __|¢ allparts MODIFIED AND ADDITIONAL PARTS Old Part No. Deseription Page Item r New Part No. IDROP BOX ASSEMBLY Pert No. Description 72487 COUPLING ws12— OWLSEAL T1693 OUTPUT SHAFT T3111 BEARING. 7a15 SPACER 720308 OUTPUT GEAR 72823 GEARCASE eros sprina waswen 9778 NUT Tia74e— PLAIN WASHER Tie BOLT q2081 BREATHER 72667 FIBRE WASHER 3770 PLUG Tora BOLT yHoss DOWEL Ti009%3 DROPBOX MOUNTING ASSY qiz600 BOLT t72 BOLT Tiaze2—PHILIDAS NUT Drop Box Assembly