EGRUP AREN GROUP WELDING PROCEDURE SPECIFICATION - AWS DL.1 WELDING PROCEDURE SPECIFICATION (WPS) ‘Company Name:AREN GROUP. Co_ [WPS No: AREN-WPS.01 ‘Supporting PQR No.@: AREN-POROT Welding Process(es: SMAW ‘Type/ Manual: X Machine: Semi- Automatic: Awtomalic ‘POSITION JOINT DESIGN USED Position the Groove: FH Fillet: F,H1 Type: X Groove, Butt Vertical Progression; "Up: Down: - Single:- Double Weld: X Backing x No:- ELECTRICAL CHARACTERISTIC Backing Material: Filler Material Root Openning: <3 mm Root Fate Dimension: 21m | Transfer Mode (GMAW) Groove Angle: 60+5° Radius (-U): 0 Short Circuit: Globu Spray: Back Gouging: Yes: X No: Current Method: Carbon Air Gouging & Grinding AC: CRP: X = DCSP: Pulsed: Other: ‘BASE METALS Tungsten Eledrode (GTAW) ‘Material Spec: $275 JR According to EN 10025 Sizes ‘Type or Grade: Type:- Thickness: >3mm Groove: X___ Fillet: X ‘Thickness is not an essential varsble for the filet welds, Diameter (Pipe):- ‘TECHNIQUE Stringer or Weave Bead: Stringer Malti-Pass or Single Pass (per side):multi-pass ieee tied Nise ‘Namber of Electrodes: single s on: AS. Ei Spacin Longitudinal: - AWS Classification: E7018 pees Lateral: = Angle: ~ SHIELDING ‘Contact Tube to Work Distance: - Flux: - Gas Comp::- Peening:NA Blectrode-Flux (Class): - 2 Grinding & Brushin Gas flow Rate: - Gas Cup Size: - Pee if PREREAT Z POST WELD HEAT TREATMENT Preheat Temp, Mins, T> 150°C ‘Temperature: NA Interpass Temp. Min.: T2Prebest_ Max: 250°C | qim@nunt WELDING PROCEDURE Pass or | Process | Filer Metals ‘Current Volts | Travel oink Deals Weld 1 5 Layer Class] Dis | Type] Amps (ayor | | Sere m | polarity | “Wire Feed Speed ‘Cm/Min Back gouge & reweld 1 | smaw | E7018 |325] perp 80130 | 2026 | so-z0 Otters | smaw | F708 | 325] Dorp so6s | 20.26 | 80-130 400 Date: 15.07.2006 Issued By: Ahmet CETINER- Metallurgical € Welding En (Se Procedure Qualification Record ( POR)# AREN-PQR-01 Specimen | width | Thickness | Area 1 208mm | 269mm | se5mmé = 52% Duct and tremthe parent meta Test Results ‘TENSILE TEST uttimate Unit Stress, Mpa 2 208mm | 281mm | 605mm 7 m2 ‘ust and forthe parent metal GUIDED BEND TEST Specimen No |Type of Bend] Result Remarks St Side Mandret 38.1 min, 180" Side Mandret36.1 mm, 180" ‘Side Mandrel 38.1 mm, 180" ide ‘Mandrel 38.1 ram, 180" :CTION, OK raphic-Ultrasonic examination RT-06-8751 | Result oK NA Result RA FILLET WELD TEST RESULTS Macroetch 2.NA ‘metal tension test NA NA Elongation in 2 in.¥% NA Laboratory test no. NA |Welder's Name: Cebrail CAN/ ARN-01 Stamp No. [Test Conducted By: Ahmet CETINER Laboratory: METU Welding & NDT Center |We, the undersigned, certify thatthe statements in this record are correct and that the test welds were prepared, welded, and tested in conformance withthe requirements of section 4 of AWS 1.1/2004 Structural Welding Code. AAA farmer ceriver [CIC \ METALLURGICAL & WELDING ENG.® MIDDLE EAST TECHNICAL UNIVERSITY 1956 ‘Welding Technology and Nondestructive Testing Center noni Bulvan, 06531 Ankara - TURKEY Report Test Code (Deney kody) : KTM — 1168 Customer Data (Masteri Bilgileri) Company : Aren Grup ‘Contact person: Emre Uludogan (Firma) (sili Kisi) Address; Tel : 03123850105 (Adres) Fax : 0312 3850288 Test material : Welded plate (Kaynakit plaka); S275JR; t= 30 mm; PQR No: pWPS-02 (Deney malzemesi Test procedure: Reduced section tensile testing according to AWS D1.1 (Deney prosediiri) (AWS DI.1'e gore indirgenmis kesit cekme deneyi) Bending test according to AWS D1.1 (AWS D1.1'e gore egme deneyi) L ‘The results of the tensile test, bending test of the test pieces specified above are given in the annex. (Yukarida belirtilen malzemelere ait deney ve inceleme sonuglani elte verilmekiedir,) Date of issue: 13/07/2006 (arihy Page (Sayfa): 1 of 3 The deplication ofthis test reports not allowed without any written approval ofthe director of the Center. (erkez Baskanmn yazl tnt olmadan bu raporun goaludmasina iin vere) (ODTO Uygulamals Aragnrmalar Yoneimeligi wyarinea ORTA DOGU TEKNIK UNIVERSITES! bu raporda etiralms olan sonuslarin kullanimas: konusanda higbir teminat veremez. Bu raporda belirtiliy olan somuetarm faloriimas: konusunda ODTU'nin hatlari mahfizdur. Bilime katlida bulunablecek galiymatara. ve bunlarta sonuplarina gilt taminmaz,) Welding Tecinology Section ‘Tel (312)21021 49 - 21036 94 - 2103689, Telefax: (312)210 11 68, e-Mail: kaynakt@metu.edu.tr®@ MIDDLE EAST TECHNICAL UNIVERSITY 1956 ‘Welding Technology and Nondestructive Testing Center ‘noni Bulvan, 06531 Ankara - TURKEY Page 2of 3 Reduced Section Tensile Test Report According to AWS D1.1 (AWS DI.1’e gre indirgenmis Kesit Cekme Denevi Raporuy Report No (Rapor No) + KTM~ 1168 ~Tensile Manufacturer (malay) + Arca Grup Procedure No (Prosedir No) + pWPS-02 ‘Testing purpose (Derey nedent) WPS approval testing according to AWS DI1.1 (AWSDILI'e goretalepedien ester) Form of product (Memulformu) + Butt welded plate sections (ain kayak plata parglan); t=30 mm Base material (dnamalzers) —: $2753R Consumable (Ser/naizene) AWS 5.5 E7018. Test temperature Deney caktgy : 23 °C ‘Table: Reduced section tensile test results in accordance with AWS D1.1 (Pablo: AWS DI.1'e gare indirgennis kestt gelome deneyisonuslary) Test | Dimensions |Maximum| Tensile % Location of | Remarks specimen load | strenght | elongation | fracture | eg, fracture No Fm Rm ‘apperance (Narane | (eayutr) | Ofahsioum | (Geime | (maama) | (Kirimaser) | — ota; cdet 0) yi) | devas Lanna gorints) mm N Nim? TI | 203x293 | 306088 | 510 9 Base Metal | No imperfections (Ana metal) | (Sareksictik yok) Date Name of the Test Personnel Controlled by (Parity (Deney personeli) (Kontrol eden) 12.07.2006 Welding Technology Section Tel: (312) 210.21 49 - 2103690 - 2103694 - 2103689 - 2103692 - 2105841, Fax: (G12) 210 1168® MIDDLE EAST TECHNICAL UNIVERSITY 1956 ‘Welding Technology and Nondestructive Testing Center {nono Bulvan, 06531 Ankara - TURKEY Page 3 of 3 Bending Test Report According to AWS D1.1 {AWS D1.1’e ire Etme Denevi Raporu) Report No (kapor No) + KTM~ 1168 — Bending Manufacturer (Imatarg) + Aren Grup Procedure No (ProsedirNo) _: pWPS-02. ‘Testing purpose (Dency nedeni) + WPS approval testing according to AWS D1.1 (AWS DLL! gorealep editen tester) Form of product (Manu! forma) : Butt welded plate sections (Ain kanal plate pargolan); t=30 mm Base material (Ana malzeme) —: S275IR Consumable (Sarfmatzeme) : AWS 5. E7018 ‘Test temperature (Deney sicatigs): 23 °C Table: Bend test results in accordance with AWS D1.1 (Tablo: AWS DI.1'e gore egme dene sonuclan) ‘Testspecimen | Type oftest [Dimensions [Former | Distance | Beadangle | Remala No diameter | between rollers Wamane No) | (Deney ara) | (Boyutlar) | Monde apy) peat eran mesaf) mm mn mm Side bend Bi | fan egma) | 39x10 38.1 603 Side bend i 3 5 | dan edna) | 2010 8.1 603 8 Date Name of the Test Personnel Controtted by arity (@Deney personel) (onurol eden) 12.07.2006 DB Caner BATIGUN Welding Technology Section Tel:(312)210 21.49 - 21036 90 - 21036 94 - 2103649 - 2103692 - 2108-41, Fax:(312)210 11.68