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Manual Leadwell V - 30 PDF
Manual Leadwell V - 30 PDF
VER:IM-V051800
NO:P20ABEV34A
LEADWELL
CONTENT
PAGES
PREFACE, INTRODUCTION, COPYRIGHT....................................... I, II, III
1. SAFETY PRECAUTIONS
1-1 SAFETY RULES............................................................................................... 1-1
1-2 GENERAL SAFETY INSTRUCTIONS............................................................ 1-3
1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY......................................... 1-5
1-4 DANGER AREAS............................................................................................. 1-9
2. MACHINE FEATURE
2-1 NOMENCLATURE .......................................................................................... 2-1
2-2 MACHINE OUTLINE DIMENSION.............…………………......................... 2-3
2-3 SPECIFICATION............................................................................................... 2-7
3. TRANSPORTATION
3-1 PRECAUTION................................................................................................... 3-1
3-2 TRANSPORTATION DRAWING..........................................……………....... 3-2
3-3 TRANSPORTATION-FLOOR DRAWING....................................................... 3-4
4. INSTALLATION
4-1 PRECAUTION.................................................................................................. 4-1
4-2 ENVIRONMENTAL REQUIREMENT............................................................ 4-1
4-3 THE PROCEDURE OF INSTALLATION MACHINE .................................... 4-3
5. KEY PARTS FEATURES
5-1 PNEUMATIC SYSTEM ................................................................................. 5-1
5-1-1 FRL UNIT …………………………………………….................................. 5-1
5-1-2 TECHNICAL DATA AND OUTLINE DIMENSION.................................. 5-2
5-1-3 THE SETTING METHOD OF FRL UNIT .................................................. 5-3
5-1-4 THE LOOP SKETCH OF PNEUMATIC SYSTEM.........................…........ 5-4
5-1-5 THE ROUTE SKETCH OF PNEUMATIC SYSTEM.........................…...... 5-5
-I-
LEADWELL
BRIEF INTRODUCTION OF LEADWELL
- II -
LEADWELL
CHANGES AND COPYING
reserved.
- III -
LEADWELL
1 SAFETY PRECAUTIONS
This machine is provided with a number of safety devices to protect personnel
and equipment from injury and damage. Operators should not, however, rely
solely upon these safety devices but should operate the machine after fully
understanding what special precautions to take by reading the following
statements thoroughly.
1-1-1 The basic conditions given below must always be strictly followed.
1-2
LEADWELL
1-2 GENERAL SAFETY INSTRUCTIONS
1-2-1 CAUTIONS OF OPERATING MACHINE:
‧ Only well-trained personnel may operate this machine.
‧ Always wear helmet, protecting glasses, safety shoes and other protecting equipment as
required while operating this machine.
‧ Do not wear loose clothing or jewelry that can be caught by moving parts of machine.
‧ Do not touch the chip and blade tip of the cutter with naked hands or the moving parts
with gloves.
‧ During operating, do not take the chip away or touch the rotating portion parts with
naked hands and other tools.
‧ Always remember the position of the emergency stop button, so that you can press the
button immediately if accident occurred.
‧ Pay attention to the high voltage devices and keep away from them as possible as you
can.
‧ When the machine is operating, do not put your hands into the rotating and moving
objects.
‧ Stop the machine before adjusting the position of coolant nozzle or disposing the chips.
‧ Cables, cords or electric wires whose insulation is damaged can produce current leaks
and electric shocks. Before using, please check their condition.
‧ Do not operate switches with gloves. This could cause malfunctions, damage, etc..
‧ Do not cut the kind of material which are easy to cause fire on this machine, such as
magnesium, magnesian ally or other material with lower melting point.
‧ During the time of worming, do not touch or operate the machine parts.
1-3
LEADWELL
1-2-2 ROUTINE INSPECTIONS:
‧ Check pressure gauges for proper reading
‧ Check the motor lubrication, sliding parts for evidence of proper lubrication.
‧ Before the first time to use, each sliding parts must be freshly lubricated after unpacking
or keeping the machine idle for a period. For the lubricant and so on, keep the lubricating
oil pump working until oil oozes out from wiper. Contact our service station or agents in
connection with what procedure should be taken since it depends on the type of machine.
‧ Make sure that the gauges for hydraulic pressure, air pressure, lubricating oil pressure
indicated the correct values.
‧ Make sure that lubricating oil and hydraulic oil are properly supplied to the correct
places.
‧ Oil reserviors should be filled to indicated levels. Check and fill it up, if necessary.
‧ Check the coolant level on the tank, and fill it with coolant, if necessary.
‧ All parts and waste oils should be removed by the operator and placed far enough away
from the machine set.
‧ The power cable from the factory feeder switch to the machine main circuit breaker must
check if there is a sufficient sectional area to handle the electric power usage.
‧ Warm up the machine, especially the spindle and feed shaft by running them for ten to
twenty minutes with about half or one-third the maximum speed in the automatic
operation mode.
‧ Wire ropes or slings should be strong enough to handle the loads and should conform to
the mandatory provisions.
1-4
LEADWELL
1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY
1-3-1 WARNING SIGNS AND LABELS:
There are several specific safety signs and labels on your machine. These signs and labels
are attached to the machine at easy-to-see locations.
DANGER: Indicated an imminently hazardous situation, which if not avoided, could result
in death or serious injury.
WARNING: Indicated a potentially hazardous situation, which if not avoided, could result in
death or serious injury.
CAUTION: Indicated a potentially hazardous situation, which if not avoided, might result
moderate danger to the machine and death or serious injury.
Make sure that you can read all warning and instruction labels. Clean or replace these
labels if you can not read clearly. By using a cloth, water and soap clean surface of them.
Do not use solvent, gasoline or unknown solution. You must replace new labels if they are
broke, missing or can not be recognized. In addition to the information given on safety
labels, there is a variety of other cautionary information which must be observed by
operators during machine installation, operating and maintenance. Read all safety-related
information carefully.
Failure to observe the danger of caution information can lead operators a serious injury or
damage to the machine. Always observe this information during machine installation,
operation and maintenance.
1-5
LEADWELL
1-3-2 WARNING SIGNS AND LABELS:
(Drum type ATC)
CAUTION
A.Please check cylinder oil level regularly.(specification R32)
B.To ensure smooth running and prolonged life of the spindle,Please warm up to the
recommended procedure below.
(1) Only run the spindle with correct tool loaded.Never run the spindle without tool.
Please give close attention to the dynamic balancing requirement of tooling
before running at high speed.
(O) (X)
(2) Check list of spindle warming up procedure.
1.Any noise
Daily running 30% 15 2.Any abnormal vibration
3.Temperature rise less than 20°C
15 1.Any noise
Spindle has been 1.30%
15 2.Any abnormal vibration
idled over 72hrs 2.60%
3.Temperature rise less than 20°C
1.25% 15 1.Any noise
Spindle has been 2.50% 15
3.65% 15 2.Any abnormal vibration
idled over two weeks 4.80% 15 3.Temperature rise less than 20°C
5.100% 15
Please notice every step of the process, if the temperature rise exceeds 20°C,please
decrease the speed to 1000rpm;after the temperature is higher than environmental
temperature about 5°C,keep on warming up according to the list above.
The definition of 20°C is that the temperature difference between spindle and
environment should be less than 20°C.
If not resolvable abnormal situations happen during operation,please contact with agents.
If speed exceeds 8000rpm, the dynamical balance of the tool must below 2.5u.
1-6
LEADWELL
1-3-3 WARNING SIGNS AND LABELS:
1-7
LEADWELL
1-3-4 WARNING SIGNS AND LABELS:
1-8
LEADWELL
1-4 DANGER AREAS
1-4-1 THE AREA WITH MOVING PARTS:
When no safety guarding, the inside of machine is an extremely dangerous
area due to High-speed spindle‘s rotation, tool X, Y and Z axes movements,
tool magazine rotation, tool arm rotation, swin arm of pallet rotation and
quill motions. In addition to chips and coolant are constantly bouncing
and splashing in a wet, very hot environment. In electric controlling
cabinet, it is touched, can produce current leak and electric shock without
protection or insulation acrylics. So we had not stuck labels on the
cabinet but also warning statements in the instruction manual. (Refer to
the following drawings)
1-9
LEADWELL
1-4-1 COMPONENTS HIGH VOLTAGE:
1-10
LEADWELL
2 MACHINE FEATURE:
2-1 NOMENCLATURE:
V-30
ITEM DESCRIPTION
1 COLUMN UNIT
2 SPINDLE HEADSTOCK UNIT
3 SPINDLE UNIT
4 TABLE UNIT
5 SADDLE UNIT
6 BASE UNIT
7 DUAL COIL TYPE CHIP CONVEYOR
8 SHEET METAL ENCLOSURE GUARDS UNIT
9 OPERATION CABINET UNIT
10 THREE AXES TRANSMISSION UNIT & TELESCOPIC COVERS
11 POWER CABINET UNIT
12 COOLANT TANK UNIT
2-1
LEADWELL
V-40
ITEM DESCRIPTION
1 AUTOMATIC TOOL CHANGER UNIT
2 BASE UNIT
3 SADDLE UNIT
4 TABLE UNIT
5 SPINDLE HEADSTOCK UNIT
6 SPINDLE UNIT
7 SHEET METAL ENCLOSURE GUARDS UNIT
8 OPERATION CABINET UNIT
9 THREE AXES TRANSMISSION UNIT & TELESCOPIC COVERS
10 COLUMN AND BALANCE WEIGHT UNIT
11 POWER CABINET UNIT
12 COOLANT TANK UNIT
2-2
LEADWELL
2-2 MACHINE OUTLINE DIMENSION:
2-3
LEADWELL
2-4
LEADWELL
MACHINE OUTLINE DIMENSION (OPTION)
2-5
LEADWELL
2-6
LEADWELL
2-3 SPECIFICATION OF MACHINE:
V-30
Capacity
X-axis travel mm(in) 760(30)
Table
Size of working surface mm(in)xmm(in) 890x400(35x15.7)
Spindle
Spindle speeds min-1 8000
Ratios 1:1
2-7
LEADWELL
A.P.C
Number of pallets ---
Guide way
X guide way LG24-35-1640L-2
Width mm(in) 334 (13.1)
Guide distance mm(in) 472 (18.5)
Y guide way LG24-35-1000L-2
Width mm(in) 694 (27.3)
Guide distance mm(in) 445.5 (17.5)
Z guide way LG24-35-1080L-2
Width mm(in) 434 (17)
Guide distance mm(in) 464 (18.2)
Power sources
Electrical power supply KVA 25
2-8
LEADWELL
Compressed air pressure Mpa(psi) 0.6(87)
Compressed air flow rate L/min 400
Capacity
Hydraulic oil tank L ---
Lubricant tank L 2
Coolant tank L 200/300 (OPT)
Machine size FANUC
Height of machine mm(in) 2430(95.6)
Floor space mmxmm(in) 2100(82.6)x2721(107)
Mass of machine Kg(lb) 4500(9000)
Miscellaneous
Positioning accuracy mm 0.01/FULL
Repeatability mm +/-0.005
Cutting capacity
Milling c.c 210
Drilling mm 38
Tapping M30
2-9
LEADWELL
2-3 SPECIFICATION OF MACHINE:
V-40
Capacity
X-axis travel mm(in) 1020(40.2)
Table
Size of working surface mm(in)xmm(in) 1200x510(4721x19.7)
Spindle
Spindle speeds min-1 8000
Ratios 1:1
2-10
LEADWELL
A.P.C
Number of pallets ---
Guide way
X guide way LG24-35-2040L-2
Width mm(in) 409 (16.1)
Guide distance mm(in) 774 (30.4)
Y guide way LG24-35-1240L-2
Width mm(in) 928 (36.5)
Guide distance mm(in) 434 (17)
Z guide way LG24-35-1200L-2
Width mm(in) 434 (17)
Guide distance mm(in) 437 (17.2)
Power sources
Electrical power supply KVA 25
2-11
LEADWELL
Compressed air pressure Mpa(psi) 0.6(87)
Compressed air flow rate L/min 400
Capacity
Hydraulic oil tank L ---
Lubricant tank L 2
Coolant tank L 200/300 (OP)
Machine size FANUC
Height of machine mm(in) 2585(101)
Floor space mmxmm(in) 2990(117.7)x2929(115)
Mass of machine Kg(lb) 5400(11880)
Miscellaneous
Positioning accuracy mm 0.01/FULL
Repeatability mm +/-0.005
Cutting capacity
Milling c.c 210
Drilling mm 38
Tapping M30
2-12
LEADWELL
3. TRANSPORTATION:
3-1 PRECAUTION:
1. Only trained, qualified workers should operate forklift trucks, cranes or similar
equipments and apply slings.
2. The wires used to lift should be checked that they are strong enough for the weight of
machine center and in good condition. The dimensions of wire ropes specified in
manual. (Refer to drawings)
3. Be sure that the wires will not come into contact with any delicate parts of machine
center. Preotect machine by placing cloths or wooden blocks.
4. Before hoisting the machine, make sure all moving units are fixed in place.
5. Be careful and avoid the hoisting wires contacting with any piping, unit, parts,
electric cables.
6. Check around the site of machine and make it clean, proper to be installed, that is,
User may keep machine away from jolts during move or transport machine.
7. Always inspect slings, chains, hoists or other lifting devices prior to us and never
work on a component while it is hanging from a crane or other lifting mechanism.
8. The floor of machine located must be firm, in order to ensure vibration free and
secure fastening. Should the floor not be firm, a concrete foundation is recommended.
3-1
LEADWELL
3-2. TRANSPOTATION DRAWING
3-2
LEADWELL
3-3
LEADWELL
3-3. TRANSPORATION-FLOOR DRAWING
3-4
LEADWELL
3-5
LEADWELL
4. INSTALLATION AND PREPARTION:
4-1 PRECATION:
1. Only trained, qualified workers should operate forklift trucks, cranes or similar equipment
and apply slings.
2. Use only wires of dimensions specified in the manual. They must be strong enough to
support the weight of the machine.
3. Before hoisting the machine, make sure that each of the units is fixed securely.
4. Be careful during remove the machine to proper site and install it.
6. be sure electrical cables and wire will not be damaged during installing machine.
7. After installation and clean, connect the wire to the power source and ensure the
requirement of power capacity is proper.
8. Before using, remove the anti-rusty oil by rags with paraffin or fueloil. Toluene
compounds must not be used.
4-1
LEADWELL
4-3 THE PRECEDURE OF INSTALLATION MACHINE:
1. Position the machine after settling down the machine to the adequate place.
2. Put the foundation pads under the foundation bolts and according to the drawing of
foundation to position machine.
4-2
LEADWELL
3. Remove all the fixed blocks and screws:
c. Remove the fixed blocks between saddle and transmission bracket of Y-axis.
e. After power on, let headstock upward a little bit to remove the supported block under
spindle.
f. Use MPG and let spindle headstock downward a little bit, then take away the rod of
counter balance in column.
g. Put on the 2 parts on the machine for column.(Refer to the next page following drawing.)
Refer to the following drawings.
4-3
LEADWELL
Right side and left side each way put on a part.
4-4
LEADWELL
4. Install the accessaries:
a. Lock up the front telescopic cover of y-axis.
b. Mount on the front cover of table.
c. Lock up the left side cover of enclosure.
d. Mount the protecting cover on ATC.
e. Pipe coolant pump and coolant tank after settling down the coolant tank.
5. Replace the z-axis motor on transmission housing, if is removed:
a. Tighten the screw S1 on the coupling of z-axis.
b. Tighten the screw S2 on the motor side of z-axis. (Refer to the following drawing)
c. Make 3 axes return to home position after power on.
4. Move X axis to 510mm and Y axis to -255mm . Adjust the foundation bolts and ensure the
bubbles of level gauges in the middle position or keep the deviation within 0.01 mm.
5. Move Y axis to the zero position and -510mm(for V-40) by adjusting the bolts and nuts to
make the difference between the two points within 0.01 mm(V1) /0.04 mm(V2).
6. After returning Y axis to -255mm, move X axis to zero position and1020mm. The
difference value between two points should be within 0.05 mm(V1)/0.04mm(V2).
7. Tighten the foundation bolts and nuts.
4-6
LEADWELL
7. Correct the drum type tool changing position:
a. Z axis returns to home position by manual.
b. Put a tool into spindle by the switch of clamp or unclamp and make sure the distance
between spindle nose and tool edge is within 0.6-0.8 mm.(As drawing shown)
4-7
LEADWELL
7-1. Correct the arm type tool changing position:
a. Z axis returns to home position by manual.
b. Put a tool into spindle by the switch of the clamp or unclamp and make
sure the distance between spindle nose and tool edge is within 0.6-0.8
mm.(As drawing shown)
A
ARM
c. Then press the MPG button.
i. Press the 1 button. [When (PWO=0 (Can not change date), PWO=1 (can change date)]
4-8
LEADWELL
k. Press the DGONS button
PARAM
l. (Looking CRT) Press the button below the (DGNOS)
L
l. press the NO. Q button.
P
q. (Make sure the spindle nose higher than arm‘s top) Press the MPG then press the
SP buttons.
r. (When you press the CYCLE button the arm will be move, so take care of you fingers)
s. Make sure the distance between spindle nose and arm‘s top is within (BT type 5.90±
0.05mm. (for CAT type is 3.3±0.05mm)
(If you want to arm to reverse, change the D0526 00100000 to D0526 00100001 then
press
CYCLE
the START button .(before you press the “cycle start ” button take care of your
fingers.)
t. Change the DGNOS “D0525 10000000” and “D0526 00100000” and PARAM “PWO=0”
BACK
4-9
LEADWELL
5. KEY PARTS FEATURES
5-1 PNEUMATIC SYSTEM :
5-1-1. FRL UNIT :
5-1
LEADWELL
5-1-2. TECHNICAL DATA AND OUTLINE DIMENSION :
a. TECHNICAL DATA :
Filter rating 5 μm
NOTE : 1. Polycarbonate bowls may be damaged and possibly fail if exposed to synthetic oils,
thinner solvents, trichlorethylene, kerosene or other aromatic hydrocarbons. When
used in above atmosphere, please use a metal bowl.
3. The drain line should be 8 mm or more and overall line should be less than 5 M.
5-2
LEADWELL
b. OUTLINE DIMENSION :
b. The adjustment knob is a locking type. Pull the knob upward from the bodyuntil an orange
band is visible. (Show on the drawing)
c. Adjust as necessary, that with watch of the pressure gauge and clockwise rotaton of the knob
results in a increasing pressure or counterclockwise turn will reduce the pressure.
d. Then push the knob back into locking position after adjusting.
e. Adjust oil droplet by turning a knob of needle valve, clockwise turn will increase oil capacity
and counterclockwise turn(fully open) will stop the oil droplet.
5-3
LEADWELL
5-1-4. THE LOOP SKETCH OF PNEUMATIC SYSTEM :
5-4
LEADWELL
5-1-5 THE ROUTE SKETCH OF PENUMATIC SYSTEM(STANDARD)
5-5
LEADWELL
5-1-6 OPTION FOR AUTOMATIC TOOL LENGTH MESUREMENT
5-6
LEADWELL
5-2 COOLANT SYSTEM:
5-2-1 OUTLINE DIMENTION OF COOLANT PUMP:
5-8
LEADWELL
5-3 SPINDLE OIL COOLER SYSTEM
5-3-1 OUTLINE DIMENSION:
TYPE CO-4PT
(L050250t20)
5-9
LEADWELL
5-3-3 WIRE CONNECTION:
1. Be sure R.S.T are in phase after turning on.
5. When the negative phase relay is triggered, reconnect two of R.S.T three
lines of power wire.
5-3-4 GENERAL CAUTION:
1. The oil cooler is designed for reducing heat and cooling spindle of CNC
machinery. It can not be used out of the range as following illustration.
2. Oil cooler usse mineral hydraulic oil or lubrication oil and the viscosity is
22-32 Cst. Phosphoric ester, chlorinated, hydrocarbon type fluids, cutting oil,
grinding oil, medicine or corrosion liquids, gasoline, kerosene fuel and
water-soluble liquid can not use on this unit.
3. Do not fall it flat and strike it as moving and put it on a level and solid floor.
4. Locate the oil cooler at well ventilation place where is free from fire hazard
and from direct sunlight or heat.
5. Be sure the pressure of oil pump is set from 4 to 8 kg/cm2.
6. The pressure loss of outlet pipe should be below 3 kg/cm2.
5-10
LEADWELL
7. Be sure the installation place of oil cooler unit where exhausting and air
suction can be well performed. (Refer to the following sketches)
8. Fit a suction strainer to the suction end of oil piping which is of 100 to 150
mesh (10-15mm metal net), therefore, it will be free from damage of
compressor and drop of cooling capacity. Both suction and discharge pipes
outside must be designed that the size larger than the size of outlet and inlet of
oil cooler.
9. Before removing the air filter must wait for more 10 minutes after turning off
switch.
10. When the refrigerator once stops, wait for more 3 minutes. If not necessary,
do not ON-OFF of the refrigerator.
5-3-5 MAINTENANCE :
1. Be sure to turn off the main power switch when the oil cooler is checked or
maintained.
2. Do not brush or use polishing powder, acid, solvent, benzine and hot water to
clean the surface of case. It is necessary, clean with dry cloths and neutral
detergent.
3. Clean the suction strainer at the suction end of the oil cooler, oil pipes after
work.
4. Wash the air filter once a week.
5. Clean up the dirt on radiator of oil cooler with compressive air once half year.
5-11
LEADWELL
5-3-6 TROUBLE SHOOTING:
SITUATION CAUSE REMEDY
Main power turned on, but Negative phase relay is Reconnect the wiring.
the indicate lamp is not lit. triggered. Control circuit Replace the fuse.
protector is blown.
Pump runs but no oil flow Joint of oil piping is Check the joint of oil pipe
and lower oil circulation rate loosened from suction side. at suction side and tighten
of air. the loose joint.
5-14
LEADWELL
5-4-3 THE LUBRICATION SYSTEM SKETCHES OF AXES :
5-15
LEADWELL
5-4-4 THE LUBRICATION SYSTEM SKETCHES OF AXES :
5-16
LEADWELL
5-5 HEAT EXCHANGER SYSTEM :
5-5-1 OUTLINE DIMENSION OF HEAT EXCHANGER :
1. For using in an ambient with high moisture or oil mist content, calk it with sealing material
around.
2. Keep the air inlet portion of heat exchanger open to fresh air.
3. Every month clean the fan net with clean water and reinstall in after completely dry.
TYPE EA-5AR
Cooling Capacity (w/°k) 25
Voltage AC 220V
Current 0.6 A
Ambient temperature 35℃ below
5-17
LEADWELL
5-5-4 BASIC MAINTENANCE :
1. Check and ensure that hot air exhausted from the heat exchanger every day.
2. If no hot air exhausted, check top and lower fans on heat exchanger if they can rotate
normally.
3. If one of them did not operate, check if the wire connection is correct.
4. If wire connected correctly, that means, the motor is out of order and contact with our
service person to replace.
5. If both of fans stop to operate, check the circuit breaker if it is short. (CP4)
6. If the circuit breaker is normal condition, check the fans again after resetting.
7. If it still can not operate, please contact our service person to replace.
5-18
LEADWELL
6 OPERATION:
6-1 MISCELLANEOUS FUNCTION (M FUNCTION/M CODE) :
In operating this machine, specify on/off controls on the operation panel such as spindle
start/stop, coolant on/off, mirror image, table indexing, tool change, etc.. Within 2 digits the
address M. Two or more M codes other than specially approved combination are not allowed
in the same block.
6-1
LEADWELL
F COMMAND FEED RATE (mm/min.) FEED RATE (inch/min.)
F0001 1.0 0.01
F1 1.0 0.01
F0010 10.0 0.1
F0100 100.0 1.0
F5000 5000.0 50.0
b. ACTUAL PROGRAM (METRIC UNIT) :
G01 X150.0 F80*
G02 X200.0 Y300.0 R400*
G03 X250.0 Y50.0 R100.0 F300*
NOTE : Be sure to use “FXXXX” together with G01, G02 and G03.
c. “FXXXX” is not required for G00 (rapid traverse).
NOTE 1 : The unit for F is either mm/min. or inch/min., indicating feed per minute.
NOTE 2 : You may omit “0” in the upper digit of a numerical value.
6-6 PROGRAM
6-6-1 SEARCHING OR CALLING PROGRAMS :
Setting Mode switch Function
Classification Function Key switch Operation
PWE=1 button button
Program
[O]Program No.
number EDIT/AUTO PROGRAM [↓](Cursor)
search
Program No.
Sequence
number AUTO PROGRAM search→[N]→
sequence
search
No.[↓](Cursor)
SEARCH Search address→
Address
EDIT PROGRAM and data input→
word search
[↓](Cursor)
Address Search address→
EDIT PROGRAM
search [↓](Cursor)
Offset [P/Q]→Offset
number - No.→[INPUT]
OFFSET
6-2
LEADWELL
6-6-2 PROGRAM EDITING:
Setting Mode switch Function
Classification Function Key switch Operation
PWE=1 button button
Program
memory EDIT PRGRM [P] [ INPUT]
used
Deletion of [O] 9999
0 EDIT PRGRM
all program [DELET]
Deletion of [O] Program
0 EDIT PRGRM
a program No. [DELET]
Deletion of
[N] Sequence
several 0 EDIT PRGRM No. [INPUT]
PROGRAM blocks
EDITING Deletion of
0 EDIT PRGRM [EOB]→[DELET]
a block
Search the word to
Deletion of
0 EDIT PRGRM be deleted→
a word [DELET]
Search the word to
Alternation
0 EDIT PRGRM be altered New
of a word
date [ALTER]
Search the word to
Insertion of EDIT/AUTO PRGRM be inserted New
a word 0
date [insert]
6-3
LEADWELL
6-7-2 COORDINATION SYSTEM :
The coordination system contains of 3 axes and 3 swivel axes as following sketch.
6-4
LEADWELL
6-8 MDI KEYBOARD & PANEL
6-5
LEADWELL
OPERATION PANEL
SMALL PANEL
6-6
LEADWELL
6-9 MDI KEYBOARD FUNCTIONS :
6-7
LEADWELL
6-8
LEADWELL
6-10 FUNCTIONAL BUTTONS DESCRIPTION :
Jog feeding
Program teach
Automatic operation
Program edit
6-9
LEADWELL
Incremental feed rate
Spindle stop
Coolant A power on
6-10
LEADWELL
OPERATION SELECTION :
Single block
After executing one block of program, machine will
stop.
Block deletion
A block include “/” in a program will be neglected
Optional stop
After executing block, machine stops and include M01
code.
Dry run
Machine will move with jog feed rate in cycle operation
and the F value will be neglected.
Program test
The M, S, T and B functions are neglected in automatic
operation.
Axis inhibit
In cycle or manual operation, the position display as
specified and M, S, T, B functions will be executed.
Manual absolutely
After executing this function, machine moves amount is
not counted to present position on the work coordinate
system by manual operation.
Z axis cancel
6-11
LEADWELL
Cycle start
Cycle stop
Program stop
Axes movement are locked and M, S, T functions
can not be executed.
Program protection
Tape plug
6-12
LEADWELL
Spindle Reset
Program Restart
TOOL UNCLAMP
Tool Clamp and Unclamp
6-13
LEADWELL
Tool Magazine Rotation
Emergency Release
MPG
INDICATE LAMP :
ATC Ready
Axes Ready
6-14
LEADWELL
ALARM LAMP :
Coolant Alarm
Lubrication Alarm
Lubrication supply is not abnormal, the lamp will
light on and leave message on screen.
Emergency Alarm
6-15
LEADWELL
6-11 FUNCTION OPERATION :
6-11-1 POWER ON AND OFF :
(1) Turn on the power source and switch on the lever near the top of electric controlling cabinet,
then press the button to power on as well as watch on the CRT. Everthing is all right, press
home mode and axes selection buttons to execute home command for being ready to run.
(2) Move X and Y axes to the center position or home position, then press power off button
and turn off the main switch of power cabinet.
6-11-2 MANUAL FEED :
6-16
LEADWELL
Press the “HOME” button as mode selection.
↓
Select the spindle speed and press either the
spindle speed decreased or increased buttons.
(NOTE : Be sure to confirm the S value when
the manual spindle speed is used.)
6-17
LEADWELL
6-11-5 INCREASE JOG FEED :
Press the INC JOG button as mode selection.
6-18
LEADWELL
6-11-7 RAPID TRAVERSE :
6-19
LEADWELL
7 CLEAN AND MAINTENANCE
CAUTION : 1. Shut off the power before doing any maintenance or cleaning job and obey the
instruction or you might be hurt.
2. Any clean or maintenance concerned with removing must be careful and only
well-trained personnel can do it.
a. Inspect if the power cable and external cable are normally connected and the voltage
capacity is matched as machine required.
c. Check if there are enough oil for the hydraulic unit, lubrication unit and coolant unit.
d. Check if the pressure gauges of hydraulic unit and pneumatic unit were indicated to zero
position.
c. All the running components should be run at normal condition without noise.
e. Auto lubricator should be actuated to pump oil with flow setting to 3-6 c.c./cycle.
g. The wipers on the telescopic covers should be cleaned from the chips.
h. Test tool changing unit and make sure the unit can work smoothly.
a. Inspect the oil level of auto lubricator tank to refill up, if it is necessary and is consumed.
b. If there is water or dirt in the tank, relieve and change fresh oil.
7-1
LEADWELL
c. Check the level of coolant to refill up and flush the coolant pump through with clean water
if there is impurities after use.
d. Clean the chips on the chip tank, conveyor, tool tip and tool magazine.
e. Remove and centralize the chips on the chip bucket out side of the shop.
f. The coolant pump which is not being used during periods frost should be drained (shown as
the following sketch) or it will be harmful for pipe and pump. Take off the primiing plug P
and drain plug V for draining.
g. Turn off working light, power supplier and draw out the connector of power cable whenever
finishing work.
g. Fill the grease for the warm gear of ATC transmission unit.
c. Ensure there is enough of lubricant on the slideway, gear of reducer and change or refill the
fresh oil, such as lubricant, hydraulic oil, oil cooler tank, etc.
7-2
LEADWELL
d. Inspect the backlash of ball screw on three axes.
h. Clean the electrical motor outside and turn off the power at first.
i. Before cleaning the chip or dirt on the conduction block of sensor and magnetic switch, turn
off the power.
j. Check the smooth function of all limit switches for axes and clean the dirt or re-adjust the
position, if necessary.
b. Replace the hydraulic oil and oil filter according to the oil recommandation.
c. Replace the filter for auto lubricator and clean the lubrication tank, coolant tank.
d. Do not pour out the wasting oil or coolant liquid casually. It‘d better remain in oil bucket
periodically and send to the authorities concerned of shop to do with it.
4. AIR CONTROL : Reduce air pollutants, obey the laws about emissions standard of air
pollution. remain a high quaility and all devices are in good condition.
b. Cutting Chips : Some of the cutting chips are able to recycle, after machining, the chips must
seperate and restore by material. It is must be placed and treat according to
the environmental regulations of local plant.
c. Toxic gas : Check the concentration of exhaust emissions and the emission equipments.
Control the value to standard request every cyclic inspection.
2. AFTER OPERATION :
Waste Machine : When machine is out of order can not be fixed, do not throw away directly
and sepreat the machine to pieces by material. Some of the material can be
recycled such as casting iron, steel, metal, etc.. Some of them can not be
reused such as cables, electrical parts, motors, PCB board, etc.. Store the
same parts according to their material to do with local dealer or the
procedures of waste treatment on your own.
7-4
L E A DW E L L
APPENDEX I - M CODE
M CODE LIST FOR DRUM TYPE ATC
CODE FUNCTION DESCRIPTION
OPERATION CAN BE RESTART BY START
M00 PROGRAM STOP BUTTON
ON/OFF OF M01 CAN BE CONTROL BY
M01 OPTION STOP SWITCH ON THE PANEL
NCUNIT IS RESET & STOPPING ALL
M02 PROGRAM END OPERATIONS OF MACHINE
M03 SPINDLE FORWARD
M04 SPINDLE REVERSE
M05 SPINDLE STOP
VIEWED FROM Z AXIS HOME AND ATC
M06 AUTOMATIC TOOL CHANG READY
M07 CHIP CLEAN
M08 CUTTING OIL SUPPLY SPINDLE MUST BE RUN IN AUTO MODE
CUTTING OIL STOP & OIL
M09 MIST OFF
M10 FLOOD COOLANT B ON FOR A.P.C. MACHINE ONLY
M11
M12
SPINDLE CW & COOLANT
M13 ON
SPINDLE CCW & COOLANT
M14 ON
M15
M16
M17
M18
M19 SPINDLE ORIENTATION
M20
M21 TOOL MAGAZINE RIGHT
M22 TOOL MAGAZINE LEFT
M23
M24
M25 TOOL CLAMP
M26 TOOL UNCLAMP
M27
M28
M29 RIGID TAPPING
M30 PROGRAM REWIND
8-MGCODE A-1-1
L E A DW E L L
M CODE LIST FOR DRUM TYPE ATC
CODE FUNCTION DESCRIPTION
M31
M32
M33
M34
M35
M36
M37
M38
M39
M40 4 AXIS CLAMP FOR 4 AXIS WITH 4TH AXIS SPARE FUNCTION
M41 4 AXIS UNCLAMP FOR 4 AXIS WITH 4TH AXIS SPARE FUNCTION
M42 INDEXER CYCLE FOR 4 AXIS WITH INDEX FUNCTION
M43
M44
M45 CHIP CONVEYOR ON
M46 CHIP CONVEYOR OFF
M47
M48
M49
M50
M51
M52
M53
M54
M55
M56
M57
M58
M59
M60
M61 MIRROR IMAGE X OFF
M62 MIRROR IMAGE Y OFF
M63
M64 MIRROR IMAGE 4 OFF
M65
M66 DURING OF TOOL CHANG
M67 CANCAL M66
8-MGCODE A-1-2
L E A DW E L L
M CODE LIST FOR DRUM TYPE ATC
CODE FUNCTION DESCRIPTION
M68
M69
M70 MIRROR IMAGE OFF
M71 MIRROR IMAGE X ON
M72 MIRROR IMAGE Y ON
M73 MIRROR IMAGE Z ON
M74 MIRROR IMAGE 4 ON
M75
M76
M77
M78
M79
M80
M81 SPARE FUNCTION ON/OFF MOMENTARY
M82 SPARE FUNCTION ON/OFF MOMENTARY
M83 SPARE FUNCTION M83:ON M84:OFF
M84 SPARE FUNCTION M84:ON M83:OFF
M85 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M86 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M87 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M88 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M89 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M90
M91
M92
M93
M94
M95
M96
M97
M98 CALL SUB-PROGRAM
M99 END SUB-PROGRAM
8-MGCODE A-1-3
L E A DW E L L
M CODE LIST FOR ARM TYPE ATC
O:OPTION B:BASIC
CODE FUNCTION CLASSIFICATION
M00 PROGRAM STOP B
M01 PROGRAM OPTIONAL STOP B
M02 END OF PROGRAM B
M03 SPINDLE C.W. B
M04 SPINDLE C.C.W. B
M05 SPINDLE STOP B
M06 AUTOMATIC TOOL CHANG B
M07 C.T.S. COOLANT ON B
M08 COOLANT ON B
M09 COOLANT OFF B
M10 CHIP CLEAN O
M11
M12
M13 SPINDLE C.W. & COOLANT ON O
M14 SPINDLE C.C.W. & COOLANT ON O
M15
M16
M17
M18
M19 SPINDLE ORIENTATION B
M20
M21
M22
M23 SWING POCKET UP B
M24 SWING POCKET DOWN B
M25 TOOL CLAMP B
M26 TOOL UNCLAMP B
M27 RENISHOW ON O
M28 RENISHOW OFF O
M29 RIGID TAPPING O
M30 PROGRAM REWIND B
M31
M32
M33 CLAMP O
M34 UNCLAMP O
M35
8-MGCODE A-1-4
L E A DW E L L
M CODE LIST FOR ARM TYPE ATC
O:OPTION B:BASIC
CODE FUNCTION CLASSIFICATION
M36
M37
M38 COOLANT THROUGH TOOL O
M39
M40 4 AXIS CLAMP O
M41 4 AXIS UNCLAMP O
M42
M43 5 AXIS CLAMP O
M44 5 AXIS UNCLAMP O
M45 CHIP CONVEYOR ON O
M46 CHIP CONVEYOR OFF O
M47
M48
M49
M50
M51 Z AXIS LOAD UP ON O
M52 Z AXIS LOAD OFF O
M53
M54
M55
M56 ATLM AIR BLAST ON O
M57 ATLM AIR BLAST OFF O
M58
M59
M60
M61 MIRROR IMAGE X OFF B
M62 MIRROR IMAGE Y OFF B
M63
M64 MIRROR IMAGE 4 OFF B
M65 MIRROR IMAGE 5 OFF O
M66
M67
M68
M69
M70 MIRROR IMAGE OFF B
8-MGCODE A-1-5
L E A DW E L L
M CODE LIST FOR ARM TYPE ATC
O:OPTION B:BASIC
CODE FUNCTION CLASSIFICATION
M71 MIRROR IMAGE X ON B
M72 MIRROR IMAGE Y ON B
M73
M74 MIRROR IMAGE 4 ON B
M75 MIRROR IMAGE 5 ON O
M76
M77 SPINDLE LOAD UP ON O
M78 SPINDLE LOAD DELECT OFF O
M79 SPINDLE LOAD DOWN ON O
M80
M81 ON/OFF MOMENTARY O
M82 ON/OFF MOMENTARY O
M83 M83:ON M84:OFF O
M84 M84:ON M83:OFF O
M85 ON—FIN--OFF O
M86 ON—FIN--OFF O
M87 ON—FIN--OFF O
M88
M89
M90
M91
M92
M93
M94
M95 PART COUNTER B
M96
M97
M98 CALLING OF SUB-PROGRAM B
M99 MAIN PROGRAM RETURN B
8-MGCODE A-1-6
L E A DW E L L
APPENDEX II - G CODE
G CODE LIST
G code Group Function
◤G00 Positioning
◤G01 01 Linear interpolation
G02 Circular interpolation / Helical interpolation CW
G03 Circular interpolation / Helical interpolation CCW
G04 Dwell, Exact stop
G08 Lock-ahead control
G09 00 Exact stop
G10 Data setting
G11 Data setting mode cancel
◤G15 17 Polar coordinates command cancel
G16 Polar coordinates command
◤G17 XpYp plane selection Xp: X axis or its parallel axis
◤G18 02 ZpXp plane selection Yp: Y axis or its parallel axis
◤G19 YpZp plane selection Zp: Z axis or its parallel axis
G20 06 Input in inch
G21 Input in mm
◤G22 04 Stored stroke check function on
◤G23 Stored stroke check function off
G27 Reference position return check
G28 Return to reference position
G29 00 Return from reference position
G30 2nd reference position return
G31 Skip function
◤G40 Cutter compensation cancel
G41 07 Cutter compensation left
G42 Cutter compensation right
G43 Tool length compensation + direction
G44 08 Tool length compensation - direction
◤G49 Tool length compensation cancel
◤G50 11 Scaling cancel
G51 Scaling
G52 00 Local coordinate system setting
G53 Machine coordinate system selection
◤G54 Workpiece coordinate system 1 selection
G55 Workpiece coordinate system 2 selection
G56 14 Workpiece coordinate system 3 selection
G57 Workpiece coordinate system 4 selection
G58 Workpiece coordinate system 5 selection
◤G59 Workpiece coordinate system 6 selection
8-MGCODE A-1-7
L E A DW E L L
G CODE LIST
G code Group Function
G60 00 Single direction positioning
G61 Exact stop mode
G62 15 Automatic corner override
G63 Tapping mode
◤G64 Cutting mode
G65 00 Macro call
G66 12 Macro model call
◤G67 Macro model call cancel
G68 16 Coordinate rotation
◤G69 Coordinate rotation cancel
G73 09 Peck drilling cycle
G74 Counter tapping cycle
G76 09 Fine boring cycle
◤G80 Canned cycle cancel / external operation function cancel
G81 Drilling cycle, spot boring cycle or external operation function
G82 Drilling cycle or counter boring cycle
G83 Peck drilling cycle
G84 Tapping cycle
G85 Boring cycle
G86 Boring cycle
G87 09 Back boring cycle
G88 Boring cycle
G89 Boring cycle
◤G90 03 Absolute command
◤G91 Increment command
G92 00 Setting for work coordinate system or clamp at maximum spindle speed
◤G94 05 Feed per minute
◤G98 10 Return to initial canned cycle
G99 Return to R point in canned cycle
8-MGCODE A-1-8
APPENDIX
Caution: Spindle Operation
A. SPINDLE AIR PURGE:
1.Set spindle air purge pressure at 1.2kg/cm2~1.5kg/cm2.
Caution At power on for turning, check spindle air purge is functioning correctly.
Caution Do not turn off spindle air purge or adjust pressure, it will lead to spindle
defected or damage of spindle.
1 01
4. Spindle speed less than minimum speed is not allowed.
Table 1
Spindle Extreme speed Normal spindle rotation Minimum
specification of speed at speed
Spindle rotation 85% of Spindle peak
8000rpm 8000rpm 7000rpm -
10000rpm 10000rpm 8500rpm 3000rpm
12000rpm 12000rpm 10000rpm 5000rpm
15000rpm 15000rpm 12000rpm 6000rpm
F. SPINDLE GUARANTEE:
1. Spindle of normal operation, general spare parts will be guaranteed for 1 year.
2. Spindle bearing guaranteed for 2000hrs of rotation.
2 01