Scribd Logo
Upload

Welcome to Scribd!

  • Mid-Term Oct 2011 Solution

    Uploaded by

    Sa-mer Beskales
    9 views10 pages
    mid term solution

    Original Title

    Mid-term Oct 2011 Solution

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    mid term solution

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    9 views10 pages

    Mid-Term Oct 2011 Solution

    Uploaded by

    Sa-mer Beskales
    mid term solution

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 10
    GUC German Univesity in Cato German University in Cairo Date: Oct. 2011 Faculty of Engineering and Material Science. Dr. Mohamed Kamal Shoukry Bar Code Engineering Design I, EDPT 501 Winter Semester 2011/2012 Mid-Term Exam Instructions: Read Carefully Before Proceeding. 1- Only non-programmable Calculators are allowed. 2- For all numerical problems, use 2 minimum of three (3) significant figures 3+ Write your solutions in the space provided. 4 The exam consists of (3) Questions. 5+ This exam booklet contains ( 8) pages including this cover page. 6- The data sheet booklet contains (3) pages. 7- Attempt all problems within the time limits. 8. Total time allowed for this exam is (120) minutes Question # 1 2 3_ [Total Max. Score 35 | 30 | 15 | 100 Obtained Score sl Oct. 2011 Page 1 Question 1: (55 points) a) A rotating axle is subjected to two transversal loads as shown below, the bending moment diagram is shown too. For a reliability of 90% and using determine the safety factor guarding against fatigue failure at cross-sections B and C if the stress concentration factors (K;) at these sections are 1.95 and 1.98 respectively. The axle is machined from carbon steel having an ultimate tensile strength of 1000 MPa and a tensile yield strength of 650 MPa. b) If the axle was made from steel having an ultimate tensile strength of 420 MPa and the load was increased by a foctor of 1.5, what would be the safety factor at the dangerous cross-section and the expected service life of the shaft in cycles ?, lth Oct. 2011 Page 2 a) bondurg Prcwtet ot B Mg = 220+ (362522?) x50 Zoo =255Nm @ , CE ~ 32 Ms = 32 x DERN 4 0.585 mPaG) w a3 7 (40)3 Sag = 2 195 L56l = F914 Ma Bp Ky x Chg = IF XAOS ° Pa Se = Seka ky Keka Ke 2 % = oS X Sy ao = 500 MPa ah kag <4 1 eae = 0.7230 Oo keg = 1.24 (40) - 0. 8se®@ kee kd =4 ke = 2 SIT o Se. = (OFX 1000) xX 923 x oAIS EX ose Bo 990.95& MPa. = 6B _ 2P0956 ~ 3.424 E> Sy Fat ® bemsbrg wmemert ok € : Me = ee scat QO oy 2 sax(s2sut) 2 26.483 Mra © - pe = 524i ee ee ae Kye 2 Pea (E 2.2159 @ ka> ke ste > \ pemord ke 3! Bob eee eee eee ees Eig tg a ee Se kbe 390 erg dt £8. S aa ~ Kee 3 0.8358 @"" kee = © 9f4-S6 - 5. 04 @ 51.436 a b) section B is “he Aamgtrnons arn = &, aus Sey 2 AeSx 79:15 = ET : EB mene = | “ Sepiyn = OF% F20X O8ISTX 0.89FX hago | bag = Ast gry) o = co H0 8 Se gry = 143-285 MPa @ eee ES B8E 2 1.207 ——> Tofinie Ah © oO. fe Ss Np « =f # Cr Ss Bree = 44d. 71 Question 2: ( 30 points) The figure shows a steel bracket loaded by a static vertical force F = 800 N and a static horizontal force P = 600 N. Determine for a safety factor of 2.5 according to the distortion energy theory the diameter of the bracket at section A if the tensile yield strength of the material of the bracket is S, = 450 MPa. Answer: Oct. 2017 Page 5 Bee beg Mor stag My P1254 4 ye P1254 4 Mes Fler 9) = £00X1bS= 59000 Nowrr ne BvoXd 6S =13 | Me = [ay = [fsa (2? = x0 fe ve T= 400 KF = aie goopg9 Nemm = 39 Nom 2099 Norm © Question 3: (15 points) The stresses acting at a critical point in a cast iron machine part were found to be 0 = 150 MPa and ty, = 120 MPa. The ultimate tensile strength of this cast iron is 240 MPa and the ultimate compressive strength is 600 MPa. Determine the safety factor guarding against static failure of this part according to both Coulomb-Mohr and modified Mohr theories Answer: Oct. 2011 Page 7 = et) $8%% Gane = 9st 141 5t MP @ F =26 51M, SG = ~b6.51 MPa, =%3 Erabemb = Mohit tn Sas os fs pci Tas ne eta 2 ~1 @ Data Sheet: Ox, +0, 1- The principal stesses gy, : 2 2- Pailure criteria for ductile Materials: Max. shear stress theory: S_ = G, —G; y Distortion energy Theory: Serr = Sy Sue = YO} +0; +0}-4,0;-9,5;~5,5, Form 1 Form 2 3+ Failure theories for brittle materials: Modified Mohr: Suc Sue~Sut 1 _j Su 93 S5 Coulomb-Mohbr 5, S3=52e— © Sue 1 Sut 93 © Gray casio gata 4- fatigue strength : ‘at §,.. =0.5S,, MPa for S,,<= 1400 MPa S = 700 MPa for S,,> 1400 MPa Oct. 2011 Page 9 So =kakpkckakek Se where kq = surface condition modification factor ky = size modification factor k, = load modification factor kq = temperature modification factor k, = reliability factor k ¢ = miscellaneous - effects modification factor Surface factor: k= a (Su)" Surface Finish Ground Machined or Cold-drawn (CD) Hot-rolled As-forged r ky, = 1.24 (d 107 for 3mm

    You might also like