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Raccordi Brochure PDF
Raccordi Brochure PDF
company Name
Tectubi Raccordi S.p.A.
Registered Office
Via Roma, 150
29027 Podenzano (Piacenza) - Italy
Paid Capital
Euro 5,160,000.00
VAT No.
IT 01230470997
Chamber of Commerce
REA/PC 157708
Plants
Via Roma, 150
29027 Podenzano (Piacenza) - Italy
Via G. Galilei, 1
29015 Castel San Giovanni
(Piacenza) - Italy
Via Ancona, 27
29010 Calendasco (Piacenza) - Italy
Telephone
+ 39 0523 555311
Fax
+ 39 0523 559621
E-mail
info@tectubiraccordi.com
Website
www.tectubiraccordi.com
Tectubi Raccordi S.p.A., incorporated into Allied Group in 2003, has a very long history. Founded in 1954, Tectubi
Raccordi was the first Italian manufacturer of steel buttweld pipe fittings and today remains the world-leading
manufacturer for all types of buttweld fittings to be used in nuclear power plants, thermal power stations, chemical
refineries, LNG plants, oil, gas and water pipeline transmission systems, offshore platforms, fertiliser plants, atomic
power plants, petrochemical plants. It is the top supplier of superpipes for nuclear power station main steam.
For over half a century Tectubi Raccordi has collaborated with the most important engineering companies in the
world associated with these projects, offering the market first-class reliable products and services, with the highest
degree of technical skill and commercial service both during production and after sales. The technical services of
Tectubi Raccordi are at the ClientÕs disposal for any request connected with material design and production. It can
also comply with the Client's specific requirements and with all relevant international specifications.
The prestigious position of Tectubi Raccordi in the world largely depends on the superior craftsmanship capability
and experience of its workers, together with technological innovations and continual planning by the internal engineers,
and on the excellent quality of its products. Quality assurance, economic growth, environmental protection and
human respect are fundamental to that success. Thanks to the superior quality of its products and its core values,
this company has won the approval of many of the worldÕs major end users and has obtained the major Quality
Accreditations and Certification of ASME QSC as a material organization, ISO 9001:2008, TV AD 2000 MERKBLATT,
GOST Russia and NNSA China.
A wide range of buttweld fittings is produced in our plants in Italy, very well positioned for both sea and air shipments
and well serviced by main roads and rail tracks:
- Podenzano (Piacenza): seamless and welded elbows, tees, reducers, caps and special products up to 120Ó.
- Castel San Giovanni (Piacenza): seamless mandrel elbows up to 56Ó and fittings up to 120Ó.
- Calendasco (Piacenza): seamless and welded elbows produced by cold forming system up to 16Ó in stainless steel
and special alloys.
- Carbonara Scrivia (Alessandria): seamless and welded large-radius bends produced by hot induction (from 6Ó to
56Ó) and cold bending (from 2Ó to 60Ó).
In addition, two new plants in Castel San Giovanni (Italy) and in Tianjin (China) endowed with the latest technologies
will soon open, increasing significantly the production capacity.
Tectubi Raccordi, which exports 90% of its production worldwide and in this way constantly compares itself with
broad horizons, is not new to this principle of always looking to the future through research and innovation, while it
is a historical company, which has its roots in the far-off 1950s.
An alliance of ideas, people, skills and markets, confirming important and rewarding results. As the most advanced
technological civilization can guarantee.
PODENZANO - Piacenza - Italy CASTEL SAN GIOVANNI - Piacenza - Italy
Plant Area (sqm) Old and New Plant Area (sqm)
Podenzano plant. Calendasco plant. Castel San Giovanni new plant and warehouse.
Length of the machinery: 66.5 m Throughput: 77,500 Kg/h (T= 900 ¡C)
Width of the machinery: 7 m Max. production size: 56Ó
Max. working force: 1,800 tonnes Max. thickness: 60 mm
Power induction: 4,000 Kw
At top: aerial view of Allied GroupÕs new site in Castel San Giovanni (Piacenza), Italy.
The nearly finished Tectubi Raccordi site, visible in the background behind the already operative new Allied International warehouse, is built
on an area of 251,500 sqm including 28,000 sqm covered.
Above: illustration and technical specifications of the new large-dimension mandrel machine being installed in the new factory in Castel San
Giovanni. Capable of unequalled production and a wide range of performances, this machine is able to deform a tube of 13 meters and to
produce elbows with a diameter up to 56" and a wall thickness of 2" at a rate of 10 tonnes an hour. It is expected to become operative in 2011.
THE NEW PLANT
IN CASTEL SAN GIOVANNI
Allied Group (Tectubi Raccordi - Allied International) has invested in a new plant
in Castel San Giovanni (Piacenza, Italy), with a total area of 351,100 sqm (53,000 sqm
covered) including manufacturing (28,000 sqm) and warehousing & stock (25,000 sqm)
facilities.
The new Castel San Giovanni facility, due to open in 2011, foresees the recruitment
of 130 new employees and will produce and market mandrel elbows and fittings,
aiming to increase capacity by 60% within two years.
Its strong points are: high standard of production quality, advanced technology, abidance
with the most up-to-date energy-saving criteria, maximum respect for the environment,
increase in professionalism, strong social rooting.
The technologically advanced machinery at the new plant will allow capacity expansion
of the current production line taking the production of seamless mandrel elbows up
to 56Ó and of all kind of fittings up to 120Ó.
Right: the new press for the forming of fittings with a moving
table 5,000 x 6,000 mm, 6,000 mm span, 3,000-tonne press
force and a 1,000-tonne capacity bottom cylinder (extractor)
with a 2,500 mm stroke. This machine will start working at
the new Castel San Giovanni plant by the first half of 2011.
THE NEW TECTUBI RACCORDI PLANT
IN TIANJIN, CHINA
In 1985, Allied USA had started its business in China supporting the then already established local market. Now in the
21st century, Allied Group has strengthened its activities through Tectubi Raccordi S.p.A., well known in China as a
world leading high pressure fittings manufacturer and has successfully developed its market in not only the petrochemical
and gas pipeline areas, but also aggressively in the booming power industry.
Tectubi Raccordi has constituted in China a newco Tectubi Tianjin Fittings Co. Ltd. with an investment plan focused
to suitably support new Chinese projects in the nuclear industry.
The new plant, which foresees the recruitment of 200 employees, will start the production cycle in 2010, after which it
will gradually be brought to a total production of 15,000 tonnes a year. The main products are hot finished, mandrel,
seamless and buttwelding fittings, hot legs and superpipes.
The new plant, with a total surface of 68,000 sqm (covered 35,000 sqm), is located in the centre of Dongli Economic
and Technological Development Area (DEDA) and will allow Tectubi Tianjin Fittings to be included in the Localization
Program supported by the Chinese Government. The factory will be equipped with the most advanced equipment while
all the ÒkeyÓ technical personnel have been trained in Italy.
Proximity with Chinese Clients and the combination of Italian expertise and Chinese production speed are the ingredients
of a sure success. The long-term goal is to play a dominating role as the main supplier in critical services such as super
critical thermal power plant operations, nuclear power plants, LNG terminals, gas pipelines, petrochemical and chemical
industries, by establishing a warehouse to fulfil the objectives of a round-the-clock service commitment to Clients in
China and through sharing the resources of our international Group production and warehouse resources.
Its market ideas: taking the Clients as our core, taking product quality as our vital point, taking honesty as our essence.
External view of Tectubi Raccordi Ð Allied Group TianjinÕs Main hall of the office section.
new headquarters
OMP Mongiardino Ð Tectubi Raccordi Bending Division is the sole depositary of a registered and copyrighted
industrial patent of a process for the cold bending of pipes made of carbon steel, alloy steel, stainless steel, duplex and
titanium, welded (SAW or ERW) or seamless, with diameters ranging from 2Ó to 60Ó.
The company already uses two induction bending machines, model Cojafex PB 600 and PB 1000, at its factory in
Carbonara Scrivia (Alessandria) and has considerably increased its production capacity with the purchase of a new
electric induction machine, Schfer SRBMI 1400, to be installed in the new 4,500 sqm building, currently under construction.
This machine enables the company to deal even more completely with the needs of its Clients, with products ranging
in diameter from 6Ó to 56Ó, bending radius from 400 mm to 10,200 mm and thickness from 7 mm to 100 mm.
Cold bending of a large pipe. The new electric induction machine Schfer SRBMI 1400.
New investments are planned over the next two years for the building of a further 12,000 sqm of new factory and office facilities
in Carbonara Scrivia (Alessandria), Italy.
Standard Fittings
Type of product Dimensions Steels Execution
Seamless and welded
E lbows Up to 120Ó All grades (cold formed, hot formed and
by mandrel)
Special Fittings
Type of product Dimensions Steels Execution
Special Products
Type of product Dimensions Steels Execution
CARBON AND ALLOY STEEL FOR ROOM, MODERATE AND ELEVATED TEMPERATURES
- ASTM / ASME A234: WPB - WPC - WP1 - WP11 - WP12 - WP5 - WP22 - WP9 - WP91
- EN 10216-2: P195GH - P235GH - P265GH - 20MnNb6 - 16Mo3 - 8MoB5-4 - 14MoV63
10CrMo5-5 - 13CrMo4-5 - 10CrMo9-10 - 15NiCuMoNb5-6-4 - X11CrMo5 - X11CrMo9-1
- X10CrMoVNb9-1 - X10CrWMoVNb9-2 - X20CrMoV11-1 (Former BS-DIN-AFNOR equivalent grades)
- EN 10253-1 EN 10253-2
- RCC-M: CL2-CL3-NC Grades P265GH-P280GH-P295GH-P355NH-TU42C-AE250B1 (Other grades
can be supplied upon request)
STAINLESS STEEL
- ASTM / ASME A/SA 403: WP304 - WP304L - WP304H - WP304LN - WP304N - WP316 - WP316L
WP316H-WP316LN-WP316N-WP317-WP317L-WP321
- WP321H - WP347 - WP347H - WPS31254
- RCC-M: CL1 - CL2 - CL3 grades Z2CND17.12 - Z2CN18.10 - Z2CND18.12N (Other grades can
be supplied upon request)
- ASTM A774: TP304L - TP316L - TP317L - TP321 - TP347
- Equivalent grades of EN 10253-3 EN 10253-4 (Former AFNOR-DIN-BS equivalent grades)
- ASTM / ASME A/SA 815: UNS 31803 (duplex) - UNS 32750 (duplex) - UNS 32760 (duplex)
UNS 32550 (superduplex) and equivalent
NICKEL ALLOY
- ASTM / ASME B/SB 366: UNS N04400 - UNS N06600 - UNS N06625 - UNS N08020
UNS N08800 - UNS N08811 - UNS N08825 - UNS N10276
COPPER ALLOY
- Copper-nickel ASTM / ASME B/SB 466: UNS C70600 (CuNi 90/10) - UNS C71500 (CuNi 70/30)
TITANIUM ALLOY
Manufacturing Standards
Design Codes
The target markets in which Tectubi Raccordi operates can be divided into:
Tectubi Raccordi is the only company to guarantee the full cycle of production and distribution
in all these markets. The only company to adopt the concept of globalization as the founding
philosophy of its business mindset.
More than 90% of Tectubi RaccordiÕs production is for foreign countries, which makes the company
an internationally-oriented company with international prospects. At the same time, having to face
the daily struggle against its worldwide competitors urges the company to attain the highest quality
services.
Europe holds 28% of the sales among the countries with which Tectubi Raccordi does business.
Large radius bend pipe manufactured by OMP Mongiardino - Special stainless steel Y piece. A mechanical device with
Tectubi Raccordi Bending Division. technology developed by SAIPEM.
¥ ASME Quality System Certificate as a Material Organization
ASME SECTION III NCA 3800 Certificate n. QSC - 603
¥ NNSA - Confirmation Certificate of Foreign Organization's Registration
for Civil Nuclear Safety Equipment Activities in the People's Republic of China
¥ TV - AD 2000 - MERKBLATT W0
¥ ISO 9001: 2008 by LLOYDÕS REGISTER
¥ GOST Russia