ox! DAELIM Petrofac >) BGO SOHAR REFINERY IMPROVEMENT PROJECT SRIP Welding Procedure Specification(W.P.S) SRIPPROVECT Document No: OFD0137-WPS-GT-013-Rev.0 BEC Project Number - OFD0137 DPJV Contract Number ~ 120476 / J-02022 Package Number~2 & 6 conuny2ni6 | Fintueetoreppov | bag Rev.| Date Description Originator RiosPEPE EEEona DAELIM eioie) WELDING PROCEDURE SPECIFICATION (WPS) @@eC) ‘SOMA REFINERY IMPROVEMENT PROJECT (SRP) kes woesoron te egy a OH fis Pte aw ‘eth ert eceso one oo: aaa od J os pesutie pases No Rt Ee Sete far atest fine fe a av-ay toe 8 one snr oc. PN 142 Goto 1 10 Pio of [Actual Base Matal Thiclowess (1) stm — fost ce are ut be sms 1s: niten fr tne ne s ene Ler wr (ony aan pean a tn) wn fate cone: AL a swe fn rete = aL bmn tap jessracenn user it ‘ pss ' fresno siete anatom ttre = cen bes su) Dima beret 0 br ™ Jremtiininese MA — em a le ™ — " om a Pear WE esr TE oN os (ar) ropekes as: SC me baat Ei Jom: anther ant aaroti100) = “om ae coe arent baie mn ge tofSAA! memnrcic) weromeroccoure srecrrcxnow rs) (B(E)C) ‘SOMAR REFINERY WAPROVEMENT PROJECT (SRIP) [WPS ne wrssecoros REV ‘onpany Baha Engng oA jv Fees ra Type ANAL a aon EE OTE AGTE siostng Por no ‘BeCL Tosa, ouoaose co leecrwcat cHarAcTeRTCS (aH <8) ‘TeoMQUE (aW-<0) lowrenaceroc + Diet care (00) stig or vee Bos tings esieg oy ENtecTaW hs. ene Bons Bo x TAW owe (Ranga) = 12088 lites er Gas up Sen 6to10Mm jotce(Renge) = aa0rv fnsasnmpass clang By wr bshigeing & ne letra 6K a bets of Bak comings NA fngsondpe kaze: 163.2 daa S12) Manton aul Jape solepssse = taps [rot speedo) 62s [seoromuoetaies =A lones nc crater Na lect pcg Me lec Process Ping NA [econ ata Fara y 0 vat | Tel Spent | Hang co ee |e cos | omy ee | o ‘rice ‘ee ma | ew | ence [awa] en | avon | asws | nesaoe 7 ree [Gia | envose | 2 [en | wore | easor | oreo 26 rusce | oman | enmce | 24 | en | wane | sewnr | arson 26 1) Met coring eck wh eps ks woes | 2) tate ig Cen TP 3) fo=00 eh ast wa STOW mi = oi = ; a Fa Fa 7 aia ea BAHWAN ENGG: CO LLc_|_Revewed & Approved by DPV TPVOWNER fee Moss, charms = be fo Ne u Se Page 2of222,0) 5 >) eA! oneum rene) werome proceoune SPECIFICATION (WPS) @lzIc) SoA REFER PROVEMENT PROWEGT GRP) bree weteceren ave Cop Ate peng OLE ig Pw aw Tee ona Ee cay SST TH EE a te sie om figuration Ra me | eA ile Branch pig Re s ls oye Nozzle th it Pod Nore without AF Pa Te Tae Dace Fete ‘ ‘nate Ft rao Prepay a Taal oped Preiatoteote Apo by OP THOM” hn Mowish harm Sea cenit wee Leas Page tot tBaan Engineering Co. LLC P.O.tox NO703, Rewi 112 BEC-LTCS.03 BECLTCS-03 GTAW with PWHT pia cea a mesa, eaters Fae a ae ees Taal — ‘BASE METAL FILLER METAL pa teseed oops | : haat oemandl i arrtanct yg | raat para: ar ETSUERES [Menon Sasa use ise eo cma niente Someta Sara ‘oe saa os " iat teiasien Se a eepierceae Om Holding Time : 1 Hr minimum and 2.5 mines per | Tech Mew ene 15 CFI as Farle eben eee tec | eakeaa emcee eran eee == ete sarod oe oye SS He Reins ose ec eee casera ee eee een eae | tiene seater ei eecans ae I aa mcg Ton ox 250°C m Prot ae , ES+) Bahan Engineering Co. LLC (G) P.0.tox No70s, a 112 Sultanate of Oman WELDING PROCEDURE QUALIFICATION RECORD Procedure No. BECLTCS.03 "THRICE TEST ab estapoet NS-AD TTT wan [type | Dmersiow [Ave [UT Ts, | —Frscre | —Conmane on™ | dome) | any _| oti?) | Poonen | “Coton _| r_[Cros-wa—[eTx10 [663 | “3A [4 | Prete | ee 3 [cros- wet [34x28 | O41 | 6 | 422 — [Prete [Soe BEND TEST Lab et reper MIS~ AD 8977 ‘at Bede Feerdamsior | Resa | Comte Te rc cone o_o 7 a esac [ PFT (S_| Fea end 10 a TRecale—| S (95_| Rot Be Tw a Teele] ao TH 1 | Rot Bet a a ese [eT ‘MACRO EXAMINATION Tab ext part WTS-AD BO? et [Type Posten Reside Conant ‘ot | Welsecin | Wo'doek (TPT) ‘ecepabie [ead mae HARDNESS SURVEY (VIGKERS- 10 Ke LOND) Lab est report MTS-AD ADT oeston oor Taira Ce eo 3 t 2—[-3] "ie ec Teas | ae] 9} WAZ | 05 em_| 190 [rer | 195 | tea 190 | | a8 a waz | 05mm [199 | ver || toh Jase | ts | a7 PM —[ tom | 196181 [a0 | io | 164 | 67 | a ‘CHARPY INPACT TEST-Lab est report NTS" AD 9097 {et tepoatre reduced per ASME HOLA - Design empertr-8°C) | ton [toast [ neri [Tersesie | Asobel remy Gos) —[-Poaue OP reo | wo | xs | -we | | | w |e wer | az [xs | we | | | |e m2 | waz [ona | -we | 2 | | = | 2 pe cP [RADIOGRAPHIC TEST Report No 0004S (H-Teeh Isp serie Oman) FQR-LTCSAD- PPB NSD. eset FOR-LTCSAD=PF-B BS NSD -Aesepabe Welders Nane & IDNo. (2) MLV Pupataan -B 123 Mech, Tetscoiuctedby NTS lnenaoal Holling Li, Abe Di, Repo No. AD 40977 D.2.0598, we by Hi-Tec ayeion Seve, Om, RepoNG. 0008S OR I60498 the statements in this reord are comect and tha the test welds were prepa ee een a Snow Mee 6 os A Lx. a pEnsy conan eeBahwan Engineering Company ~ QA/QC DEPT. | WELDING PROCEDURE QUALIFICATION DATA ACTUAL READING DURING WELDING pasts TORT 7a Joint Design ‘Single Vee groove. Seuss Scie mand Now « ar rye ans-o16 \\ Zam gs: 05012 a ene re: snot eae Fee Tetcapos —_Pye-Da 40 (-54Ron) wh Welk lang 300 WAR Sh Flns) resin « ‘dig oma ta GTAW SAD OK Tyod 261 Dine aN 49, SEA 518, ERTS TWatDINGDaTA [wanes BaD Prete Tone 37°C =] cas | fra a aL eal rece oe is [oiom| Pei | Any Range ‘rove | tm 116 eraw | semse | 24 [nese | tes-106 | 99-103 io [1 | - | - + | sms | 96.99 son | on aeen| = | rm-ioe | 0-102 | <2 | sas | 216 rea] =| | J nee nao vans | 28 a0 | + [oe | + James Poseins | came | ss | oe san] -[- snienie | oa 103 reo] 1 doom] = uns | 195-109 | <250 | sane | om down] - |. uo-tm | 193-107 wow | om Si pi ea 7 Argo Tesh owt 5 CFM == JE f 686 | Leal Receece | Serotonin 0 esd oy on | NBRUEEWED | ness oy Nitatrte TAI Kear Tae Charo ee r rin on wolthBahwan Engineering Company - QA/QC DEPT. |WELDING PROCEDURE QUALIFICATION DATA - ACTUAL READING DURING WELDING PORN, BEC -LITCS- 03 [Coupon-PP] - Pipe to pipe Date 16.0490 Seas ee ae f Been eaters ‘olling consul dts GTAW SAB OX Tyod 261 Din 24 nm HeatNoA 954, SFA 5.18, ER70S6 ‘WELDING DATA [We Naw WD [poten Temp 36 Cam) =) pay | Eto cot | ve [ic Lec ne ora cs [oncom] oy | amp ge (fou) | eames 14 | craw | enrose | 24 | vcse | 1-7 | 92-09 awa [a wo]: oon swo-108 | 93-06 sou | ase 1 | > sf: ww-108 | 93-96 wom | one va] - |: vea-ia6 | 98-102 vrs | se 260] * “fe sar-ias | 98-104 | <2 | isoan | sae 20] + Pals sw6-109 | 91-99 vse | 1a ao] -[- wws-10 | 103-109 | <2 | vans | 12 a0] + - if: saiesas | 95-07 wns | wo] + Sf fe Piet | aoe | cam | ass | as sup | meee sw-u3 | 97-103 sas [31 z Sheth we dep gee 77m | en Tach ow te 8 FH sa fk bw Nez CRW OA 06 Ne neo. Fae] wmyamas na viED | ‘iste a Rom [Ren he tpSet hina Wetland yt of E MTS INTERNATIONAL HOLDINGS LTD. "yawwag™ Testing Wo-1e30 (90 ante et (00 FE hake ay ag A 0 Box B10 Abu Dab -U, AE Tol. +67H(0260245- Fax sO7H}2 SUSI. Ell: eaabed emt. Cent Conta. Bahan Engineering Company MrsRe!: ADs0077 Rov’ Po ox 700 ‘Addon Test Cerin to MTS AD 0977 ev 0 Rime 112 ulate of Oman Me. ia Abed order N ate Repaid 21 Mey, 1998 ‘Specticaton/ Cove: ASME 1X & Adina clon requirements escrt es ae —— er ates fication ASI | « i (GSNE 0313.8 Shell DEP 90.49.02 91-0EN) on: Weld Prosedue Gusiiaton POR 9EC.LTCS-09 ‘Diameter, Schedle 40 (5 Sm) tl welded carbon see cactons ‘Matra: ASTM 3:3 Grade 60 A350 Grado LE2 and ABT A889 Grade 6 A289 Grade 6 ‘Coupe idortiestr: Pipe to Flange (TP) & Pipe to Pipe (TF2) ‘rg | OTL rn | mt | kw | Ni? Location aa Crosson | Sas | west —| ara | para Mate | wk PE e88_[ crosewatl| $x 128 | 601 | —s28 | 47a | Pavan Matra! [6 cook ‘Bee Anglo | Fomor Dianeter Result ‘Comment a a repae TZotloce a a Aeceptabie 7-8 odock (TP: a0 a Accept 5 odoek (TP 80 a Recep Tort suiock : = ——— ey. ie ore SEAEESSEIE [WAWAS scowatition meow ti roquionons of WONG Golde 2] lana relent regueomenta ofthe 160 S000 sale of stander ‘Tne coune reat gored y Bm wns inno >Cent: Bahan Engineering Company ‘Bestnlon: Weld Procadure Guaicalon POR BECLTCS-03 Tae, | vekes |G a aad opm Terk | Location | Dinensions | Temperature | Absoted Eneray | Average « mm ra ues, J 1 Too — wer —| “wo x33 0 6 a ae “o1_| waz —|903.33_| 0 co 7x [ wz | 105333 | 60 2st erifcate Commons {Charpy pac tet ampeatr reduced in accordance wth ASHE B31 3 (Design temperature 500). 2. Pht conducted st approved sb contactor onthe et rir o mechanical lesng Net needed athe [NAWRAS seredtaton Schad for cr ibartory. ‘3. Revision fsued duet corectan of crete comment umber 2 “Testng winesed by: OM Testodty 8, Oa em eR. ae Tene: 2insr8 ss Atoraes Sorte Egat 1. DIXON Test Hone Maneset inffe Pap 2009 power revsCont aan Engening Company. Desarpton | Wild Procedure Qualification POR BEC:LTCS-03 te tog) aco os ©. \f FLANGE. 2mm. 138. 2mm. 736. ‘ne. 136. 3.5mm 7160, ‘5mm. 170, ‘5mm 173, EQUAL 187 EQUAL 153 EQUAL 780. HAZ. ‘5mm. 181 HAZ. ‘5mm 758 O.5mm 755. PL 2mm 187, PM. 2mm "a4 PM 2mm 87. "Dano poston a anu Naas Tested by: 8, Dane alo Tested: 208108, noon Siete LDIXON ‘Test Howse Manage Page 33 ADSI? RevHLTECH INSPECTIONsERVIcEsLLG | TO 0. Box 109, Rw, Pesta Coe 12, ‘i Covet ia0008 7 staeat of nan Matera ype: 5 RADIOGRAPHY INSPECTION REPORT NDT CAT: FRA [1607 DWG NoMa Row. Revotne. T085 [16] 48 RT Proc Hiri anst Tech; Davs.e ~| Accept Giteia “ASMEBSTS Tyr EQUPMENT ‘ASME Ve Ray |_anmaRay an Penetameter Tipe Tyre: a 19 [Type Astin, T [Type cow fon mA. Foca otsis 2%RE,| Trade Name iO] Ste : lo Tea lé le Stengh: Tox] G [See pbF| Ol o.1acmon ‘Actual Sensiviy 2.30 %See heat treatment report HTR ~1 oilfield inspection services Comocinonbor 13) Canon Mrs. wre. Sleanler saa a Cribs Eis ace. AeMDIAe! ination Os Mussatan Doe 18-05.98 Operator | SAAC. Dat wokcoradow Post WELS HEAT earment ClocaLises MmenHoD) ‘ipeotcomponent PRorecr Ong - BEC hak 63-03 -PP- 123 ee5-04- temas, wn ay Spetesion chiens Treacle 265C iste fio BoD For THe Seckionpercie 20% Ber Seckine THe iosiced ae Tet 260% he Hr Unrestricted rate fall rom: =. Results Char ne 1001 /os/98 Recoenen Wf 3 62515, user sree: somo (hv, Post WELD Wear TREATMENT HAS BEEN CAELIED OAT IN AccODANCE WITH CLiewT’ SPeciFicATION BY LOCALISED METHED. on. IGs-98, 2 te /3"6 wesORIGINAL, i cnaer 1ssae erent A = usegt-s9 “uN-ebrRzUEpTERIOA ook aie seeziaoiaareses9 — aNsoumyeG, AY3ISLU3BA a “WNIDIEOwk R RM BLVOISILESO NOILOSASNT stzH0e0- ztooreocummmeazone —— Geminennon [NO 50176 mpcisor nas: 7 bei 22/08790 rE. [EBAB MIDDLE EAST A 682 ‘au quOZ AREA SHEIKH ZAYED ROAD P.0.R0x @P64 — DUBAL TaETaARIeO (rane 1c: = a poe eee es ¥ =o" 345 sao 180 Bm ayy g contorne atte narae / Thie welding consumable Confort eR708-6 1," Aue 65.18 2 sea [aut conCent: Batwan Enger ‘Company, Description; Weld Procedure Cafieton POR BECLTOS-08 HARDNESS SURVEY TERIA i ark] Postion Typs | Load esuls ‘Comments * wa Peery | wees [0g oe waco Tap SHARPYIMPAC ark Location * ‘Dimensions | Temgersure | -ADsobedenogy | Averago | comments ‘mm ve ules, J z ‘Seo boon od_| we | To x333| 20. Ba] ae rua} wo_|—waz—[~toxa-as_| 20 a5] Flange PT oz waz —| 10x38 | 80 2s] Pipe TP) Cerfeate Commaris: ‘ ‘Charpy impect es temperatue reduced n accordance with ASME B31.3 (Design tempera 50%) 2. But and tiPl conducted eproved sub coacor on be est lt rr to mechani testing No cuted Inthe NAMAS Accreditation std fr our barton pinvesser. SE, & “Testing Winested by: ONY. : ora: ham atte, WED =" Abeadeee cy Aaa toate Lens Be _ wwe som steSe Sag DU pin ya gd MTS INTERNATIONAL HOLDINGS LTD. “wasaas™ Testing o.1630 (9¥01 otto st (90 MOE aka = kay a gpg AN ae .0.Box 9191 Abu Dhl -U.A E-To 40710} 582966 Fx: 07102 604515- Eda nsbad@eriratesretae Cent: Bahan Eninerng Company rset: ADs0o7 —:Ravo POBox 708 Rane 2 utente of Oman Ccantact: Mr.T:itiae Abed oraern* Date Reprod: 21 May 1098 specication Cade: ASME IK # Adtonl ct eguteronts (swe 9313 a Stat DEP 30.20.02 1-68) Desorption: Wel Procedure Cusifiation POR BECATCS-08 5" Diameter, Genel 40 rn bu weld carbon stl sections ‘ote ASTM A383 Grade 6 o A380 Grd LP? and ASTI At35 Grade to A338 Grd ‘Cougonetieaten: Pipe Page (TP?) & Pipe to Pipe CTP2) Type |iensons Fracture Ppstfon UTS, Greasnetd | SIs a ara ‘rossueld | 54128 aie ate Type] BeAr | Foe: anu oo a Tobin aos Bend_| 100" a 78 odoek (12 ‘Root Bend_| 180" ri 5 ook Root Bend_| 100° a TO-Htotioek * 396 Waid Seaton | a veer a ae acho mac age 103 ADE? = Reva [NAVAS scrodiation mete th roquronenls of WONEC Guo 29 ane th raovntrgutremants of ae‘en ‘Banwan Engineering Company Desctition = Weld Procedur Gualieten POR BECATOS-08 toad io Nac # coe PIPE FLANGE 138 ‘i 130, ‘2mm 136, Os 60, ‘mm 170) ‘5mm. 73, EQUAL 157. EQUAL 153, EQUAL 760. ‘0.5mm et ‘0.5mm 7158 osm 155. 2m 767. 2mm 164 2m. 167. *Donols poston of ana harness Tested by: . Danis ale Tested: 201508 ‘Autbrized signature DIXON Test House Manage Page 003 Apa Revoont Batwan Engineering Company Desciption | Weld Preadue Gualfealon POR BEC-LTCS.03 Mognteation | on