Document Number

TOWER GROUND ASSEMBLY – TRAINING FORMS-L&T-SHEQ-043

Revision Number
0
LARSEN & TOUBRO LIMITED PT&D (AFRICA) Issue Date

1. MATERIAL RECEIVING AT LOCATION

A. TOWER MEMBERS BASIC BODY – PANELS NO. 1/01, 1/02, 1/03, 1/04, 1/05, 1/06, 1/07,
1/08(BOX), +0M BODY EXT.-PANEL NO. 2/01, 2/02(BOX), +3M BODY EXT.-PANEL NO. 3/01,
3/02, 3/03, 3/04(BOX), +6M BODY EXT.-PANEL NO. 4/01, 4/02,4/03,4/04(BOX)
B. NUT & BOLTS-HEXA BOLT,ATB,STEP BOLTS,NUT,SPRING WASHER,FILLER/PACK WASHER
 QUANTITY NEED TO VERIFY
 STORAGES NEED TO CHECK- NEED TO BE ON WOODEN PALLET

2. TOWER PARTS
3SG TOWER PARTS CONSIST OF
A. BODY EXTENSION
B. COMMON PART
C. BOOM CROSS & PEAK

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 Document Number
TOWER GROUND ASSEMBLY – TRAINING FORMS-L&T-SHEQ-043
Revision Number
0
LARSEN & TOUBRO LIMITED PT&D (AFRICA) Issue Date

3. TOOLS – CORRECT TOOLS & RIGHT QUANTITY

BOX SPANNER SPANNER

4. TYPE OF STEEL –HIGH TENSILE

A. S355 High Tensile steel(LOAD CARRYING PARTS)
B. S275 MILD STEEL(TOWER BRACING)

5. ASSEMBLYING OF TOWER PARTS

A. WATER GAUGE
B. AS PER DRAWING

6. ERROR IN ASSEMBLY(WITH PHOTOS)

A. UNDER SIZE BOLT
B. OVER SIZE BOLT
C. WASHER NOT PLACED
D. SPLIT PIN NOT OPEN
E. MISMATCH HOLES
F. MEMBER BEND

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 Document Number
TOWER GROUND ASSEMBLY – TRAINING FORMS-L&T-SHEQ-043
Revision Number
0
LARSEN & TOUBRO LIMITED PT&D (AFRICA) Issue Date

ATF – HEAD NOT BROKEN NUT LOOSE

BOLT SHORT LENGTH (NO BOLT THREADS OUTSIDE) BOLT OVER LENGTH (MORE THEN 6 THREADS
OUTSIDE)

BOLT TOUCHINGS BOLT TOUCHINGS

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 Document Number
TOWER GROUND ASSEMBLY – TRAINING FORMS-L&T-SHEQ-043
Revision Number
0
LARSEN & TOUBRO LIMITED PT&D (AFRICA) Issue Date

PLAIN WASHER – WROUNGLY INSTALLED

7. ORENTATION OF BOLTS-

ALWAYS AS PER CONVENIENTLY OUTER FACES OF TOWER MEMBERS

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 Document Number
TOWER GROUND ASSEMBLY – TRAINING FORMS-L&T-SHEQ-043
Revision Number
0
LARSEN & TOUBRO LIMITED PT&D (AFRICA) Issue Date

8. TIGHTNESS VERIFICATION
A.TOOLS
B.TORQUE VALUE – 80Nm

BOLT TORQUING CHECK USING TORQUE

WRENTCH

9. STEEL COATING DAMAGES

A.PAINT NAME- JOTUN-GALVANITE PRIMER

HDG Coating damages Apply 3 coat of JOTUN-GALVANITE after cleaning

damaged are using wire brush

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 Document Number
TOWER GROUND ASSEMBLY – TRAINING FORMS-L&T-SHEQ-043
Revision Number
0
LARSEN & TOUBRO LIMITED PT&D (AFRICA) Issue Date

11. PUNCHING
TOOLS REQUIRED – CENTRE PUNCH & HAMMER

Centre punch at 45 degree Punched Area - Punched at 45degree at bolt-

nut joint on 3 sides around bolts.
12. PUNCHING PAINT APPLICATION

Paint : Dulux Galvanized Iron Primer APPLICATION- WITH BRUSH SIZE 4-10MM ON
PUNCHED AREA ONLY, NOT ON ENTIRE BOLT

13. HOUSE KEEPING

All debris need to be removed from tower ground assembly location area.

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