Product Specification

03240F

GCP-30 Series • J1939 (Scania S6, Deutz

EMR), mtu MDEC, and
CAT CCM (EMCP-II, and
Genset Control Package ECM) coupling
Mains & Generator • AMF auto start/stop
Protection & Control • Complete engine,
generator, and mains
protection and
APPLICATIONS DESCRIPTION (continued) controller in one unit
• True RMS sensing of
The GCP-30 Series genset control is designed to provide Protection ANSI # generator, busbar and
total control for multiple, medium to large sized • 3/4-line measurements mains voltage as well
applications. Mains as generator and
• Over-/undervoltage (59/27)
mains current
A network of the compact, versatile GCP-30 controls is • Over-/underfrequency (81O/U)
capable of controlling up to 14 gensets with automatic • Phase/vector shift (78) • Synchronization for
sequencing. Load management features include Generator one/two breakers
automatic base loading/peak shaving, import/export • Over-/undervoltage (59/27)
control and emergency power/back up power generation. • Over-/underfrequency (81O/U) • Load management-
• Overload (32) automatic base
The GCP-31 has logic for one circuit breaker and the • Reverse/reduced power (32R/F)
GCP-32 has logic for two circuit breakers including load/peak shaving,
• Unbalanced load (46) import/export power
open/closed transition.
• Time-overcurrent (TOC) (50)
control, automatic
Fully integrated communication to engine ECUs including Controller (all versions) sequencing
[via CAN bus] standard SAE J1939, Deutz EMR, • Speed/frequency/real power
Scania S6, mtu MDEC; [via RS232] Caterpillar CCM to • Voltage/power factor cosphi • Load/var sharing for
EMCP-II, and ECM. • Mains import/export power up to 14 generators
• Load/var sharing for up to 14 generators incl. auto start/stop
DESCRIPTION Controller (GCP-31) • Counters for kWh,
Synchronizer for 1 CB engine starts,
Features • Isolated operation operating hours,
• True RMS 8× voltage (generator/busbar/mains) • Softloading maintenance call
• True RMS 4× current (generator/mains) • Mains parallel operation
• Start/stop sequence for Diesel/Gas engines • Freely configurable
• Engine pre-glow or purge control Controller (GCP-32) discrete and analog
• Battery voltage monitoring Synchronizer for 2 CB
• same as GCP-31 plus following
alarm inputs
• Speed control with overspeed monitoring
• Idle speed mode operation • Open transition (break-before-make) • Freely configurable
• kWh/operation hours/start/maintenance counter • Closed transition (make-before-break) relay and analog
• Load dependent start/stop for up to 14 generators Special (Version dependent) outputs
• Configurable trip/control set points • 2 configurable analog outputs (0/4 to 20 mA)
• Configurable delays for each protection/alarm • Generator real power setpoint via 0/4 to 20 mA
• Configurable via PC
• Magnetic/switching Pickup input • Mains import/export power via 0/4 to 20 mA or front panel
• 16 configurable discrete alarm inputs • Discrete outputs raise/lower for n/f/V/P/Q
• 7 configurable/programmable relays • CAN bus based
• Analog outputs raise/lower for n/f/V/P/Q
• Two-line LC display communication
• PWM outputs raise/lower for n/f/P
• Synchroscope • 7 conf. analog measuring inputs • CE marked
• Push-buttons for direct control (0/4 to 20 mA, Pt100, VDO)
• CAN bus communication • Coupling to LS 4 (GCP-31 only; for details see • UL/cUL Listed
• Multi-level password protection product specification 37167)
• Language manager (English/German switchable) • Event recorder with real time clock
SPECIFICATIONS (for more see manual 37239)
Accuracy ..........................................................................................Class 1
Power supply.......................................................12/24 Vdc (9.5 to 32 Vdc)
Intrinsic consumption ..................................................................max. 20 W
Ambient temperature Operation............................. -20 to 70 °C
Storage................................ -30 to 80 °C
Ambient humidity...................................................... 95 %, non-condensing
Voltage ........... Rated /Δ: [1] 57/100 (120) Vac or [4] 230/400 Vac
Vph-ph max. (UL): [1] 150 Vac or [4] 300 Vac
Rated Vph-ground: [1] 150 Vac or [4] 300 Vac
Rated surge voltage: [1] 2.5 kV or [4] 4.0 kV
Setting range (sec.) : [1] 50 to 125 Vac or [4] 50 to 480 Vac
Setting range (sec.) Δ: [1] 50 to 114 Vac or [4] 50 to 380 Vac
Setting range (prim.): 0.050 to 65.000 kVac
Measuring frequency................................................50/60 Hz (40 to 70 Hz)
Linear measuring range up to .......................................................1.3×Vrated
Input resistance..................................................... [1] 0.21 MΩ, [4] 0.7 MΩ
Max. power consumption per path ................................................ < 0.15 W
Current (rated values; Irated)................................................................ ../5 A
Linear measuring range up to ............................................... Igen = 3.0×Irated
Imains = 1.5×Irated
Load .............................................................................................< 0.15 VA
Rated short-time current (1 s) ......................................................... 10×Irated
Discrete inputs .............................................................................. isolated
Input range .............................................................12/24 Vdc (6 to 32 Vdc)
Input resistance....................................................................approx. 6.8 kΩ
Analog inputs ....................................................................freely scaleable
Type ................................................................... 0/4 to 20 mA, Pt100, VDO
Resolution ...........................................................................................10 Bit
Relay outputs ........................................................................ potential free
Contact material ............................................................................... AgCdO
Load (GP)......................................................................2.00 Aac@250 Vac
2.00 Adc@24 Vdc / 0.36 Adc@125 Vdc / 0.18 Adc@250 Vdc
Pilot duty (PD) ..............................................................................................
1.00 Adc@24 Vdc / 0.22 Adc@125 Vdc / 0.10 Adc@250 Vdc
Analog outputs.............................................................................. isolated
Type ............................................................. 0/4 to 20 mA, freely scaleable
Resolution ....................................................8/12 Bit (depending on model)
Max. load 0/4 to 20 mA ..................................................................... 500 Ω
Insulating voltage .........................................................................1,500 Vdc
Housing......................................................Type APRANORM DIN 43 700
Dimensions .....................................................................144×144×118 mm
Front cutout .......................................................... 138[+1.0]×138[+1.0] mm
Connection ................................................ screw/plug terminals depending
on connector 1.5 mm² or 2.5 mm²
Front.................................................................................insulating surface
Protection system................................................... with proper installation
Front................................................. IP42
(sealed IP54; gasket kit = P/N 8923-1039)
Back ................................................. IP21
Weight ............................................ depending on version, approx. 1,000 g
Disturbance test (CE)..........tested according to applicable EN guidelines
Listings ................................................. UL/cUL listed (File No.: E231544)

DIMENSIONS APPLICATIONS

Typical application for the GCP-32 (GCP-31

same but without MCB)
144,0 mm

32,0 mm
12,0 mm

V~
Configuration plug
42,0 mm

I~

8,0 mm
on/off

2-8
Load

48 25 V~ V~

Y1 Y5 X1 X5 120 128

on/off on/off
90 93 99 105 111 113 114
144,0 mm
136,0 mm

V~ V~

I~ I~
83 60

50 54
V/Q V/Q
01 24 G G
ϑ /n/Vbatt/.. ϑ /n/Vbatt/..
136,0 mm 111,0 mm
Start/Stop Start/Stop
n/f/P n/f/P
2002-11-21 | GCP30-AMG2 Dimensions g2ww-4702-ab.skf
WIRING DIAGRAM (example: GCP-32/XPQ+SC07; for more see manual 37364)

X1 X2 X3 X4 X5 Y1 Y2 Y3 Y4 Y5 120 121 122 123

6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 124 127 128 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104

GND

Analog output
Analog input 4 [T4]

manager
IA
Analog output Pt100
0/4 to 20 mA
GND

Control room

extension
external
IA

SPS
PC
Analog input 3 [T3]
CAN-L
0/4 to 20 mA
CAN-H
CAN bus interface
GND
Engine level
Analog input 2 [T2]
0/4 to 20 mA
GATEWAY
Termination
up to 13 additional
gensets (each via

GW 4
one GCP-30)

CAN-L
Analog input 1 [T1]
CAN-H
0/4 to 20 mA

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level
GND
Termination
Pickup

switching/inductive

Standard =
Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow
0 50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7] Relay 5

VDO Temperature 30 to 120 °C (0 to 380 Ohm)
or 86 to 248 °F (0 to 380 Ohm)

Relay 4

Analog input 6 [T6]

VDO Pressure 0 to 5/10 bar (0 to 180 Ohm)
or 0 to 72.5/145 psi (0 to 80 Ohm) Relay 3

Relay 2
Analog input 5 [T5]
Pt100
voltage

current
PWM

DC

DC

Relay 1
PWM GND

GND

GND

with analog outputs (three-position

Drive

controller via relay manager;

quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)

Starter
IA
GND

GND
G

Start relay / Gas valve

VOLTAGE / POW. FAC.
N/C
UA

(analog controller output)

IA

Ready for operation

Generator voltage L3

Generator voltage L2 Operation mode AUTOMATIC NO/#1

3
3/(4)

NC
Generator voltage L1 Operation mode STOP NO/#1
NC

s1 (K) s1 (k)
s1 (k) Common
#2Battery
L3 Generator current L3
s2 (L) s2 (l)
s2 (l) Alarm input 16 G NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L2 Generator current L2 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (k) D NO/#1
s1 (K) s1 (k) 'Idle mode' NC
L1 Generator current L1
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC
Alarm input 11 or
Reply: GCB is open B NO/#1
block emergency operation NC
Common = terminal 7
Alarm input 10 or
A NO/#1
'GCB close' without 'eng.mon.' NC
Command: close GCB
Alarm input 9 9 NO/#1
NC
GCB

Alarm input 8 8 NO/#1

#1configurable during setup (NO/NC)

Command: open GCB NC

Alarm input 7 or
7 NO/#1
Breaker logic NC
Alarm input 6 or
L2 6 NO/#1
Mode selection locked NC
Busbar voltage
2 Alarm input 5 or
L1 5 NO/#1
Crank terminate
3/(4)

NC
Alarm input 4
Common =

Reply: MCB is open 4

terminal 7

NO/#1
NC
Enable MCB Common
#2Battery
GCP-32/XPQ+SC07

Alarm input 3 3 NO/#1

Command: close MCB NC
Alarm input 2 2 NO/#1
MCB

NC
Alarm input 1
1 NO/#1
(at sprinkler: emergency stop) NC
Command: open MCB
3/(4)

Common
#2Battery

s1 (K) s1 (k)
s1 (k) Common (terminal 3/4/5/6/53/54)
#2Battery
L1 Mains current L1
s2 (L) s2 (l)
s2 (l) Multi function terminal NO/#1
NC
Automatic 2
5

3 Mains voltage L3 NO/#1

NC
Automatic 1
2 3

Mains voltage L2 NO/#1

NC
Mains voltage L1 0 Vdc

12/24 Vdc
1

N
Subject to technical mocifications. starting firmware version 4.2xxx 2005-11-16 | GCP30 Wiring Diagram g2ww-4605-ap.skf
 FEATURES OVERVIEW
International
Woodward
GCP-31 GCP-32
PO Box 1519 GCP-30 Series
Fort Collins CO, USA
Genset Control

XPQ+SB03

XPQ+SC07

XPQ+SB03

XPQ+SC07
80522-1519
1000 East Drake Road
Fort Collins CO 80525

BPQ

BPQ
XPQ

XPQ
XPD

XPD
Ph: +1 (970) 482-5811 Package
Fax: +1 (970) 498-3058 Control
Breaker control logic 1 1 1 1 1 2 2 2 2 2
Europe
Synchronization 9 9 9 9 9 9 9 9 9 9
Woodward Governor Company
Isolated single-unit operation 9 9 9 9 9 9 9 9 9 9
Leonhard-Reglerbau GmbH
Handwerkstrasse 29 AMF (auto mains failure operation) 9 #1 9 #1 9 #1 9 #1 9 9 9 9 9
70565 Stuttgart, Germany Stand-by operation 9 9 9 9 9 9 9 9 9 9
Ph: +49 (0) 711-789 54-0 Peak load op. (auto start/stop) 9 9 9 9 9 9 9 9 9 9
Fax: +49 (0) 711-789 54-100 Mains parallel operation 9 9 9 9 9 9 9 9 9 9
Open transition (break-before-make) 9 9 9 9 9
Distributors & Service Closed transition (make-before-break) 9 9 9 9 9
Woodward has an international Softloading 9 #2 9 #2 9 #2 9 #2 9 #2 9 9 9 9 9
network of distributors and Accessories
service facilities. For your Start/stop logic for Diesel/Gas engines 9 9 9 9 9 9 9 9 9 9
nearest representative, call the kWh counter 9 9 9 9 9 9 9 9 9 9
Fort Collins plant or see the Operating hours/start/maintenance counter 9 9 9 9 9 9 9 9 9 9
Worldwide Directory on our Configuration via PC #3 9 9 9 9 9 9 9 9 9 9
website. Event recorder, real time clock 50 50 50 50 50 50 50 50
Language manager (English/German) 9 9 9 9 9 9 9 9 9 9
Corporate Headquarters
Protection
Rockford IL, USA
Ph: +1 (815) 877-7441 Generator: voltage/frequency 9 9 9 9 9 9 9 9 9 9
Mains: volt./freq./phase shift 9 9 9 9 9 9 9 9 9 9
www.woodward.com Generator: overload/unbalanced load 9 9 9 9 9 9 9 9 9 9
/smart-power Generator: reverse/reduced power 9 9 9 9 9 9 9 9 9 9
Generator: time-overcurrent (TOC) 9 9 9 9 9 9 9 9 9 9
Controller
Discrete raise/lower: n/f & P #4 9 #5 9 9 #5 9 #5 9 #5 9 #5 9 9 #5 9 #5 9 #5
Discrete raise/lower: V & Q #4 9 #5 9 9 #5 9 #5 9 #5 9 #5 9 9 #5 9 #5 9 #5
Analog raise/lower: n/f & P #4 #5 9 9 9 9 9 9 9 9
Analog raise/lower: V & Q #4 #5 9 9 9 9 9 9 9 9
PWM raise/lower: n/f & P #4 #5 9 9 9 9 9 9 9 9
For more information contact:

Mains import/export power via 20 mA 9 9 9 9 9 9 9 9

Mains import/export power control 9 9 9 9 9 9 9 9 9 9
Load-dependent start/stop 9 9 9 9 9 9 9 9 9 9
Active power setpoint 0/4 to 20 mA #6 9 9 9 9 9 9 9 9
Load/var sharing for 14 generators 9 9 9 9 9 9 9 9 9 9
I/O's
Magnetic/switching Pickup 9 9 9 9 9 9 9 9 9 9
Discrete alarm inputs (configurable) 16 16 16 16 16 16 16 16 16 16
Relay outputs (configurable) 7 7 7 7 7 7 7 7 7 7
Analog inputs (configurable) #6 7 7 7 7 7 7 7 7
Analog outputs 0/4 to 20 mA (configurable) 2 2 2 2 2 2 2 2
External operation mode selection via DI 9 9 9 9 9 9 9 9
CAN bus comm., Guidance level #7 9 9 9 9 9 9 9 9 9 9
CAN bus comm., Engine level #8 9 9
Subject to technical RS-232 comm., Engine level #9 9 9
modifications. LS 4 - Circuit Breaker Control #10 9 9 9 9
This document is distributed for Listings/Approvals
informational purposes only. It is not CE Marked 9 9 9 9 9 9 9 9 9 9
to be construed as creating or UL/cUL Listed 9 9 9 9 9 9 9 9 9 9
becoming part of any Woodward
Governor Company contractual or Part numbers P/N
warranty obligation unless expressly Measuring inputs 100 Vac, ../5 A (8440- -1609 -1554 -1558 -1562 -1560 -1613 -1570 -1574 -1578 -1576
stated in a written sales contract. Measuring inputs 400 Vac, ../5 A (8440- -1610 -1555 -1559 -1563 -1561 -1614 -1571 -1575 -1579 -1577
#1 External unit LS 4 necessary
We appreciate your comments #2 In isolated parallel operation with min. 2 gensets in parallel
about the content of our #3 Cable incl. software necessary (DPC)
publications. Please send comments #4 n = speed; f = frequency; V = voltage, P = real power; Q = reactive power
including the document number #5 +/-20 mA and +/-10 Vdc and PWM signal (type and range configurable); bias/discrete setpoint via relay manager
below to #6 [T1]-[T3] = 0/4 to 20 mA, [T4]/[T5] = Pt100, [T6] = VDO 0 to 180ohm, [T7] = VDO 0 to 380ohm; function of 20 mA inputs is configurable between
stgt-doc@woodward.com alarm input, remote setpoint value for generator real power, mains import/export real power measuring value; others upon request
#7 Remote monitoring, control, configuration (GW 4 could be used for several interfaces)
© Woodward Governor #8 CAN bus connection to IKD1, mtu MDEC, Scania EMS/S6, CAN SAE J1939 and/or ST3 (configurable)
Company #9 RS-232 connection via Caterpillar CCM to Caterpillar EMCP-II, and ECM (configurable) (see prod*spec 37167)
#10 External unit LS 4
All Rights Reserved

03240F - 06/1/S