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PLC 5 Conveyor Eg
PLC 5 Conveyor Eg
Conveyor Problems
Conveyor
• A conveyor is run by switching on or off a motor.
• Positioning of parts is done on the conveyor with an
optical detector.
• When the optical sensor goes on, it will wait 1.5
seconds, and then stop the conveyor.
• After a delay of 2 seconds the conveyor will start
again.
• Use a start and stop button.
• A light should be on when the system is active.
• I1 Start switch (Mom. NO)
• I2 Stop switch (Mom. NC)
• I3 Sensor (optical detector) (Mom. NO)
• Q1 Light remains on
• Q2 Conveyor On & off
• T1 1.5 sec to stop motor
• T2 2 sec time to start the motor
Arrival of Parts
Stop Motor
Start Motor
Timer off
Algorithm
• Line 3: If LED Q1 is off, conveyor should
stop.
• Line 5: M1 is used to raise flag after
receiving of sensing signal.
• Line 7: Resetting gets priority by T1. Will
remain off till resetting of either T1 or M1.
• Line9: Resetting of M1 will start conveyor.
If Q1 is off, it should not.
Accept/Reject Sorting
• For the conveyor in the last case we will
add a sorting system.
• Gages have been attached that indicate
good or bad.
• If the part is good, it continues on.
• If the part is bad, we do not want to delay
for 2 seconds, but instead actuate a
pneumatic cylinder.
Algorithm
• Either good part is worked upon for 2 s or
• Bad part pushed by pneumatic actuator.
• Line 7: Indication of bad part.
• Line 9 through 11: Good part worked
upon.
• Line 12: Bad part thrown by actuation.
• Care should be taken to reset M1 in all
parallel loops.
Loop I
Loop II
Actuate Pneumatic
Loop III cylinder