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© ELECTRICAL SYSTEM ALTERNATOR Adjusting The Alternator Belt . Alternator Output Test Alternator Regulator Test Assembly .... Disassembiy And inspection . -- Rectifier Continuity (Diode) Test Rectifier (Diode) Test ....... Removal And Installation Rotor Continuity Test : Rotor Ground Test ........2 Stator Continuity Test Stator Ground Test .. BATTERY Removal And Installation Servicing The Battery Using A Booster Batlory (lump Starting)” ELECTRICAL SYSTEM INFORMATION Description .... Fuse Location (Standard & BOSS® Option) FRONT LIGHTS Removal And Installation RELAY SWITCHES Location .... - 6-37 STANDARD INSTRUMENT PANEL Removal And Installation ee ee - 6-35 STARTER (DELCO REMY) Checking The Starter . . Cleaning And Inspection Disassembly And Assembly Parts Identification ......... Removal And Installation . STARTER (DENSO) . 6-14 6-18 - 6-16 - 6-15 o14 ‘Assembly 6-28 Disassembly . : 6-20 Inspection And Repair . 6-25 No Load Test 6-28 Parts Identification <<<... 6-19 TROUBLESHOOTING Chart... 6-3 TIGHTEN ALL HARDWARE PER SIZE TO GRADE 5 TORQUE (SEE STANDARD TORQUE SPECIFICATIONS FOR BOLTS, SECTION 9) UNLESS OTHERWISE SPECIFIED. 1 eeu SYSTEM ‘763/763H BICS Loader ‘Service Manual 2 763/763H BICS Loader ervice Manual WIRING SCHEMATIC CONTENTS 763 763 WITHOUT BOSS - WIRING SCHEMATIC ‘S/N 512212001-16381 (PRINTED JANUARY 2002) wic2532 763 WITHOUT 80SS - WIRING SCHEMATIC WITH HIGH FLOW OPTION ‘S/N 512212001-16381 (PRINTED JANUARY 2002) wcz533 763 BOSS - WIRING SCHEMATIC ‘S/N 512212001-1638) (PRINTED JANUARY 2002) wce534 763 BOSS - WIRING SCHEMATIC WITH HIGH FLOW OPTION ‘S/N §12212001-16381 (PRINTED JANUARY 2002) wc2535 763 WITHOUT BOSS - WIRING SCHEMATIC S/N 12216382~19101 (PRINTED JANUARY 2002) wce536 763 WITHOUT BOSS - WIRING SCHEMATIC WITH HIGH FLOW OPTION ‘S/N §12216382- 18103, (PRINTED JANUARY 2002) wces37 763 80SS - WIRING SCHEMATIC ‘S/N §12216382-18101 (PRINTED JANUARY 2002) we2s38 783 BOSS ~ WIRING SCHEMATIC WITH HIGH FLOW OPTION ‘S/N §12216382-18101 (PRINTED JANUARY 2002) wc2539 763 WITHOUT BOSS - WIRING SCHEMATIC S/N §12219102~30290 (PRINTED JANUARY 2002) wces40 763 WITHOUT BOSS - WIRING SCHEMATIC ‘WITH HIGH FLOW OPTION 'S/N_ 1221910230290 (PRINTED JANUARY 2002) weease 763 BOSS - WIRING SCHEMATIC 'S/N_612219102- 30280 (PRINTED JANUARY 2002) woes4z 763 BOSS - WIRING SCHEMATIC ‘WITH HIGH FLOW OPTION ‘S/N _612219102-30290 (PRINTED JANUARY 2002) wces43 ‘763/763H BICS Loader ‘Service Manual WIRING SCHEMATIC CONTENTS (CONTINUED) 763 763 WITHOUT BOSS ~ WIRING SCHEMATIC. ‘s/n siaza0291- 40823 763 WITHOUT BOSS ~ WIRING SCHEMATIC ‘wTH HGH FLOW OPTION vices 763 BOSS ~ WIRING SCHEMATIC. Sen siseaoesi-aosea CORINTED. JANUARY 2002) wicesae 79 ong am Segre 763 WITHOUT, BOSS - wiRING SCHEMATIC S/n sizzuoseen ine 763 WITHOUT. BOSS - WIRING SCHEMATIC PRINTED IAMUARY 2002) iceeoe 763 BOSS ~ WIRING SCHEMATIC Son sineciany 4595 conte ARUARY 2002), 763 WITHOUT BOSS — WIRING SCHEMATIC (PRINTED. JANUARY 2002), 762 95S, — WRING scHEMATIC ‘Paine JANUARY REFER TO SECTION 10 FOR ADVANCED HAND CONTROL OPTIONS WIRING SCHEMATICS 763/763H BICS Loader Service Manual WIRING SCHEMATIC CONTENTS (CONTINUED) 763 OPTIONS 763 - WIRING SCHEMATIC [ATTACHMENT CONTROL OPTION S/N 512212001- 16833, (PRINTED JANUARY 2002) woesas 763 - WIRING SCHEMATIC ‘ATTACHMENT CONTROL OPTION ‘S/N 512216934~49999 (PRINTED. JANUARY 2002) 2 763 - WIRING SCHEMATIC ‘OPTIONS wce603 763 - WIRING SCHEMATIC ‘OPTIONS S/N 512212001- 49999 (PRINTED. JANUARY 2002) REFER TO SECTION 10 FOR ADVANCED HAND CONTROL OPTIONS WIRING SCHEMATICS 763/763H BICS Loader ‘Service Manual A Bohcat. - 2 763/763H BICS Loader Service Manual 7 TUT oss a EHEC enue ial eo08 Ti po CONTROLS MODULE hes CONTROLLER HARNESS - 6706828 OR 671032 BHCS COWTROLTER ana J ‘i bo hem oho NRAME CONTROLLER HADESS — 670876 OR 670313 e252 1-29-01 768 TUT 2055 iG SCHEMATIC © be =H) ee. —| — = ee tt SESS EFSSHStES a _ ae ii mes een mare LE sot O8RRs- Fees a ICS CONTROLLER HARNESS ~ 6706028 OR 670312 hess -smses8 a NESS = reheat hee tes eee vwnsnaue comma. wumess - HE oste ot enna js ~ 6707601 Fr CONTROLS HARNESS - 6707676 | BCS CONTROLLER KARESS - 6706828 oR S032 AINgRAME CONTROLLER 6 OR G70513 we2534 12-1-001 +a=0305, © = aS [ amin fea eames] | 293th LZ 2 Lesser: > (pxg30===— ell, | ete=peps iii? 2: = — [__emenne Flee HCO nar O53 ese ma ‘1 poe gt FLow CoMTROLS HARI Ur = =e aie t-| ae ou REAR LIGHT HARNESS - 674350 gt + pe a sf gsae i en Hl 5 ENGINE HARNESS (BOSS) - 6707668 ee ee) F Soham ICS CONTROLLER HARNESS ~ 6705828 OR 670322 5) nFRaMe conTROLLER 5706676 oR 670315 Wc2535 1-30-01 763 WUT Boss ~ MING SOHEUAME CONTROLS HARNESS ~ 670365, 2-8) ea f) dial poo lI oa amit CONTROLS MODULE - 6E71669 © Cnn HT U5) - mB c= fi ‘hoa aa ‘Bs ae can 762 THOUT BOSS ~ RING SCHEVATI fae ormat i BayYy EAR LIGHT mAnness = 674350, i {25 Qc wil : il CS CONTROLLER HARNESS - 670312 op Bes couTROUER AINERAME CONTROLLER HARNESS ~ 7033, sae = | ak ne CAB HARWESS (WTNOUT BOSS) - 6707665 T 3 ue2s37 «2-18-00 cowRoys HARKESS - 670365 fe CONTROLS WoOULE - 667669 BES CONTROLLER MARIESS - 670312 chee wwer539 12-3-001 768 oss mim sccuae ua ais TSR Hone ess - 70338 ‘conTmots wooWLe TWA Wa Pow comets mass 6 ENGINE HARNESS (BOSS) - 6709851 eis SNCS CONTROLLER HARKESS ~ 671032 guy BCS comTROLLER 2539 12-301 163 WUT Boss = we SCHEMATIC ue BlcS CONTROLLER HARNESS - 67234 IES CONTROLLER a i ae is ‘aEREESTEAEE ——a ae ff & | suc2s40 w-02-00 782 WHOUT SS ~ mR scHEUATI Dine ss - 570 Se nes oan ose=QebS ees ar] —— pale a ~—$ em Lost ttt = i nes - conus wo E sor thogtrs r= Bet e gs Low coma: ICS CONTROLLER HARNESS ~ 672154 cot BieS ConTROLLER cess 12-18-00 CONTROLS HARIESS - 67286 uc anes «5 coeaOet: ar iit _~-— ees ne serrate ar “a asaeelies ‘Higa FLOW con, TO aaa Wi FA: ean LGAT HaRNess “ERA350 aay — | y= fz © aaai aut Since BCS CONTROLLER HARESS - 672134 ICS COMTROLLER qe UT + (AB HABNESS (OSS) - 6TI7T@| ces (258-001 78a WIMOUT 8058 - WRG SCHEMA CONTROLS HARIESS - 671236 = eb 22 Fvrer wamess fan a0) - s7s080 BICS CONTROLLER HARNESS - 672034 et ies CONTROLER ae Qe case 2-18-00) 3-1 = Smee att ae exe peeeae.. T comres woos —— fo ae ror sc ow cna 24 FIL wanaess i], tmTHoUTeosst - nso Ld secucis . mae th ST gages BCS CONTROLLER MATAESS - 672134 QE ab if AINFRAVE CONTROLLER HARNESS ~ yaa onset = al al a= eos wcas4s 12-4-001 163 ass ~ wan soveuATC CONTROLS HARNESS ~ 572186 I ea ait ; ; a x (3--— Miia [et aeeena, ‘CONTROLS MODULE = Hdl aA nes LH J, BS —- = eos wage Ha 28 REAR LIGHT HaRuess ~ 674350 Se SS le ile pial lcs CONTROLLER HARNESS - 672884 WANERANE CONTROLLER HARNESS - erases AB MARNESS (OSS - 67HT74 e256 1248-00 783 boss ~ WRG SOHEUANE eo ESS «61 one ness [3 como.s woe E aeth-go-s ter sts (erence la a waturan Boss” ho Sasea ey raf a i qi iE ' — | 2. L 4 : 1M lo |- === fan Lic amass “EiAs0 a He ENGINE HARNESS (BOSS) - 675895 gaaa aida ibe BCS CONTROLLER HARNESS - 671254 BiGS CONTROLLER “bn ne et pes ogp-yaa i ANERAME CONTROLLER HARNESS ~ 672823 ere bus HARNESS - 67287 ! AB HABNESS (BOSS) - 674774 ces 1248-00 763 WTHOUT 8085 ~ wae ScHEMATEC CONTROLS HARNESS ~ 6718175 ttt ot Hig, 422 ere saawess itil LL, moot ssi - =5 615880 cus. i qT Huy _r—s—SOSN | Scui os = S=f0aheee ap eb a er—80th—— . e0= == BCS CONTROLLER HARNESS - 672534 Be) gael i =CEGE CONTROLS HARESS - 678175 ICS CONTROLLER MaRKESS - 6712154 BiGS CONTROLLER ANE RANE CONTROLLER HARNESS ~ i! 57225 = {| 2606 (2-18-00) 76 TUT oss = a SEMA CONTROLS HARNESS - 67949 © Bai (= ~ (al ms LES} =e DCS CONTROLLER HARNESS - ST2IB4 cane Bis cowTROULe ce eee of mee — =| =(QESh# e294 12-18-00) 7a ass - a soEUATE CONTROLS HARNESS - 6719149 z ee lat = itt aa CONTROLS MODULE Tealleas ue, HI suse wanes GM lls Bi SL be [ENGINE HARNESS (BOSS) ~ 675893 5 ey a pil bi i ays ies Bada i [25 7a UT oss = ne sean nem an ues - ssa oh tS wn OSes cages 2 : = — Wh ul | Som noe | as col HHH LHGpe agers ——— 7 : tit ane conta won Ef on He UES

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