Document ID: 1737139 Page 1 of 1

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Safety and Security | Seat Belts |
Specifications | Document ID: 1737139

Fastener Tightening Specifications

Specification
Application Metric English
Child Seat Tether Anchor Bolt (Except 4-Door North America Vehicles) 25 N·m 18 lb ft
Child Seat Tether Anchor Bolt (4-Door North America Vehicles) 38 N·m 28 lb ft
Seat Belt Anchor Bolt 38 N·m 28 lb ft
Seat Belt Buckle Bolt 38 N·m 28 lb ft
Seat Belt Height Adjuster Bolts 27 N·m 20 lb ft
Seat Belt Retractor Bolt 38 N·m 28 lb ft

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Document ID: 1791458 Page 1 of 1

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Safety and Security | Seat Belts |
Component Locator | Document ID: 1791458

Seat Belt Component Views

Seat Belt Assembly

(1) Seat Belt Switch - Left

(2) Seat Belt Pretensioner - Left and Right

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Document ID: 1959456 Page 1 of 1

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Safety and Security | Seat Belts |
Component Locator | Document ID: 1959456

Seat Belt Connector End Views

Seat Belt Switch

• KET MG 610392
Connector Part Information
• 2-Way F Series Sealed (WH)
Pin Wire Circuit Function
BN/WH -- Seat Belt Switch - Driver (Notchback)
1
D-GN 238 Seat Belt Switch - Driver (Hatchback)
2 BK 650 Ground

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Document ID: 1924486 Page 1 of 2

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Safety and Security | Seat Belts |
Repair Instructions | Document ID: 1924486

Seat Belt Latch Stop Installation

Callout Component Name

Preliminary Procedure

1. Locate the hole in the seat belt webbing where the original seat belt stop button was
located.
2. If the original hole in the seat belt webbing is not visible, perform the following:
• If either the right or left stop button is missing use the opposing seat belt as a
reference.
• With the opposing seat belt fully stowed, measure the distance between the seat
belt lower anchor and the stop button.
• Using the measurement obtained above, measure and mark the location of the
missing stop button on the center of the seat belt webbing.
3. Ensure the seat belt latch plate is located above the mark or original hole.

Seat Belt Stop Button

Procedure
1
1. Work the male half of the stop button through the hole in the webbing or at
the marked location.
2. Align the female half
© 2010 of the
General stopCorporation.
Motors button with the male
All rights half of the stop button.
reserved.

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3. Snap the two halves together.

4. Trim off any access of the male half of the stop button flush with the female
half of the stop button.

Tip
Ensure the male half of the stop button is facing forward in the vehicle in order to
ensure the stop button will not snag customers clothing.

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Document ID: 1787742 Page 1 of 2

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Safety and Security | Seat Belts |
Repair Instructions | Document ID: 1787742

Driver or Passenger Seat Belt Buckle Replacement

(Lever Type Recliner)
Removal Procedure

1. Remove the screws (2) and the trim cover (1).

2. Remove the bolt (2) and the seat belt buckle (1).

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Installation Procedure

Notice: Refer to Fastener Notice in the Preface section.

1. Install the seat belt buckle (1)and secure with bolt (2).

Tighten
Tighten the seat belt retractor bolt to 38 N·m (28 lb ft).

2. Install the trim cover (1)and secure with the screws (2).

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Document ID: 1787744 Page 1 of 2

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Safety and Security | Seat Belts |
Repair Instructions | Document ID: 1787744

Driver or Passenger Seat Belt Buckle Replacement

(Knob Type Recliner)
Removal Procedure

1. Remove the knob (1), screws (2) and the trim cover (3).

2. Remove the bolt (2) and the seat belt buckle (1).

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Installation Procedure

Notice: Refer to Fastener Notice in the Preface section.

1. Install the seat belt buckle (1)and secure with bolt (2).

Tighten
Tighten the seat belt retractor bolt to 38 N·m (28 lb ft).

2. Install the trim cover (3)and secure with the screws (2).
3. Install the knob (1).

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Document ID: 1787746 Page 1 of 2

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Safety and Security | Seat Belts |
Repair Instructions | Document ID: 1787746

Rear Seat Belt Buckle Replacement

Removal Procedure

1. Remove the rear seat cushion. Refer to Rear Seat Cushion Replacement.
2. Remove the bolt and the seat belt buckle.

Installation Procedure

Notice: Refer to Fastener Notice in the Preface section.

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1. Install the seat belt buckle and secure with bolt.

Tighten
Tighten the seat belt retractor bolt to 38 N·m (28 lb ft).

2. Install the rear seat cushion. Refer to Rear Seat Cushion Replacement.

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Document ID: 1737144 Page 1 of 3

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Safety and Security | Seat Belts |
Repair Instructions | Document ID: 1737144

Front Seat Belt Replacement

Repair Procedure

1. Remove the bolt cover, bolt and the seat belt anchor on the upper center pillar.

2. Remove the lower center pillar trim panel. Refer to Center Pillar Lower Trim Panel
Replacement .
3. Remove the bolt and the seat belt anchor on the lower center pillar.
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4. Disconnect the pretensioner connector (3).

5. Remove the bolt (2) and the seat belt retractor (1).

Installation Procedure

Notice: Refer to Fastener Notice in the Preface section.

1. Install the seat belt retractor (1) with the bolt (2).

Tighten
Tighten the seat belt retractor bolt to 38 N·m (28 lb ft).

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Document ID: 1737144 Page 3 of 3

2. Connect the pretensioner connector (3).

3. Install the seat belt anchor to the upper center pillar with the bolt.

Tighten
Tighten the seat belt anchor bolt to 38 N·m (28 lb ft).

4. Install the bolt cover.

5. Install the lower center pillar trim panel. Refer to Center Pillar Lower Trim Panel
Replacement .
6. Install the seat belt anchor to the lower center pillar with the bolt.

Tighten
Tighten the seat belt anchor bolt to 38 N·m (28 lb ft).

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Document ID: 1737146 Page 1 of 2

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Safety and Security | Seat Belts |
Repair Instructions | Document ID: 1737146

Seat Belt Replacement - Center Rear

Removal Procedure

1. Pull the rear seat knob and fold the rear seat cushion.
2. Remove the bolts and the seat belt anchors.
3. Remove the left rear cargo area trim panel and remove the bolt from the rear center seat
belt retractor.

Installation Procedure

Notice: Refer to Fastener Notice in the Preface section.

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1. Install the seat belt anchors with the bolts.

Tighten
Tighten the seat belt anchor bolts to 38 N·m (28 lb ft).

2. Install the rear center seat belt retractor with the bolt.

Tighten
Tighten the rear center seat belt retractor bolt to 38 N·m (28 lb ft).

3. Install the rear cargo area trim panel and unfold the rear seat.

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Document ID: 1737371 Page 1 of 2

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Safety and Security | Seat Belts |
Repair Instructions | Document ID: 1737371

Shoulder Belt Replacement - Rear

Removal Procedure

1. Remove the bolt (1) and the seat belt anchor on the wheelhouse trim panel.

2. Remove the upper back panel shelf. Refer to Rear Window Shelf Trim Panel Replacement .
3. Remove the bolt (1) and the seat belt retractor (2).

Installation Procedure
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Notice: Refer to Fastener Notice in the Preface section.

1. Install the seat belt retractor (2) with the bolt (1).

Tighten
Tighten the seat belt retractor bolt to 38 N·m (28 lb ft).

2. Install the upper back panel shelf. Refer to Rear Window Shelf Trim Panel Replacement .

3. Install the seat belt anchor to the upper wheelhouse trim panel with the bolt (1).

Tighten
Tighten the seat belt anchor bolt to 38 N·m (28 lb ft).

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Document ID: 1737149 Page 1 of 2

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Safety and Security | Seat Belts |
Repair Instructions | Document ID: 1737149

Seat Belt Height Adjuster Replacement - Front

Removal Procedure

1. Remove the upper center pillar trim panel. Refer to Center Pillar Upper Trim Panel
Replacement .
2. Remove the bolts (2) and the seat belt height adjuster (1).

Installation Procedure

Notice: Refer to Fastener Notice in the Preface section.

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1. Install the seat belt height adjuster (1) with the bolts (2).

Tighten
Tighten the seat belt height adjuster bolts to 27 N·m (20 lb ft).

2. Install the upper center pillar trim panel. Refer to Center Pillar Upper Trim Panel
Replacement .

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Document ID: 1543758 Page 1 of 2

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Safety and Security | Seat Belts |
Repair Instructions | Document ID: 1543758

Child Restraint Tether Anchor Replacement (Five Door)

Removal Procedure

1. Open the tether anchor access cap.

2. Remove the bolt and the tether anchor.

Installation Procedure

Notice: Refer to Fastener Notice in the Preface section.

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1. Install the tether anchor with the bolt.

Tighten
Tighten the child seat tether anchor bolt to 25 N·m (18 lb ft).

2. Close the tether anchor access cap.

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Document ID: 1787761 Page 1 of 2

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Safety and Security | Seat Belts |
Repair Instructions | Document ID: 1787761

Child Restraint Tether Anchor Replacement (Four Door

North America)
Removal Procedure

1. Open the tether anchor cover.

2. Remove the bolt (1) and the tether anchor (2).

Installation Procedure

Notice: Refer to Fastener Notice in the Preface section.

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1. Install the tether anchor (2) with the bolt (1).

Tighten
Tighten the child seat tether anchor bolt to 38 N·m (28 lb ft).

2. Close the tether anchor cover.

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Document ID: 1787765 Page 1 of 2

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Safety and Security | Seat Belts |
Repair Instructions | Document ID: 1787765

Child Restraint Tether Anchor Replacement (Four Door

Except North America)
Removal Procedure

1. Open the tether anchor access cap.

2. Remove the bolt and the tether anchor.

Installation Procedure

Notice: Refer to Fastener Notice in the Preface section.

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1. Install the tether anchor with the bolt.

Tighten
Tighten the child seat tether anchor bolt to 25 N·m (18 lb ft).

2. Close the tether anchor access cap.

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