PROJECTNAME: CERRO NEGRO UPGRADER PROJECT JOB CODE = 0-1400 PLANT LOCATION: JOSE, VENEZUELA OWNER’SNAME: _ OPERADORA CERRO NEGRO, S.A: P.O. NO. 4100-P-2160-231J-FA ITEM NO. ITEM NAM DOCUMENT TITLE: Welding Procedure WPS = [SSUE PURPOSES AB EST COE: BENE (Ay EXTSTATUS FAL FLERFGAB-( =) = JRESUBNNSSION DATE: ( r Paprovat review bern al atte Jomerctoreere VenorSubomct ofhit Ee ferris an sy under the Cone LS = arr » es DEPT » = RELATED —( par Ga = == pert. > n D = DATE CT= (P2000. EF foo xo. [[d- Glo} B Z looc. xo. |[y} I REVO. DESCRIPTION [APPROVED BY _PREPD BY nl Subrision 8. Simmons | _v-Tobalan As Buk oral euriesion B. Simmons | _V.Tobalan VENDOR NAME VELAN Ine.GTAW-MA OF LOW ALLOY STEEL (P5 GROUP 2) STAINLESS STEEL (P8) Supporting PQR No: _GT514 JOINTS (QW-402) deaove Desig esign_ ‘Vee Backing (1 Vestcxcrs ncn No seems Backing Material (Type) P5 Group 2 Other __N/A BASE METALS (QW-403) P. No.5 Group 2 to P. Ho. 8 ckness Range_i/16" ~ 3/47 Pipe Dia. Range N/A Other_tThickness i Limited to 5/8" when impact tests are required. FILLER METALS (QW-404) F. No. 43 Other__y, A. No. Other. Spee. Notts. AWS No, (Class) as Size of Electrode 3/32") BuTh-2 Size of Filler 3732"0 Electrode-Flux(Class) N/A Consumable Insert. Other. N/A POSITION (QW-405) Position of Groove_16, flat Welding Progression. Other __') PREHEAT (QW-406) Preheat Temp. 400°F_w! Interpass Tenj Preheat Maintenance N/A Other, N/A POSTWELD HEAT TREATMENT (QW-407) Temperature 12500F-13500F Time Range i hr/in (Ihr. min) Other Maximum heating and cooling rate 400°F/hr. GAS _(QW-408) Shielding Gas(es)__ Argon Percent Composition (mixtures) 99,007 Flow Rate_ 15-20 CFH Gas Backing Trailing ShieLhg Cas Composteton N/A one tar cere ELECTRICAL CHARACTERISTICS (QW-409) Current AC or DC_pc__ Polarity AMPS (Range) 110-170 Volts (Range ee 17-20 Other__N/A TECHNIQUE (QW-410) String or Weave bead a —-— {nitiel & Interpass CleantneCETushIng, Grinding, Etc.) wire Brush Method of Back Gouging___N/A Oscillation__N/A a Contact Tube to Work Distance N/A Multiple or Single Pass(Per stay Multiple Torch or Gun Type HW20 or equiv. Multiple or Singlé Electrodes Singia Travel Speed(Range) Manual Other Each pass is limited to less than 1/2" thickness. Date: Nov. 38'78 ot By: Marvin J. Huck Manin) Hack Approved: 5.x, Metzger Seay. Date: 1G Feang 1V VELAI GrUINcEnIN Lynn meee | ReLUKD 3 GTAW-MA OF LOW ALLOY STEEL PQR No. (B5 GROUP 2) TO STAINLESS STEEL (P8) GTs14 In Accordance with WPS No.__GT-58430 Test Date:_ Dec. 27, 1978 i | : Backwy STR JOINTS (QW-402) Groove Design Used BASE METALS (QW-403) POSIWELD HEAT TREATMENT (QU-407) Material Spec.__SA~387 to SA-240 Temperature _1250-1350°F ‘Type or Grade Gr. 5 to Type 30) «| Time 1 bei C7] BP No. to P No.8 Other _Maximum_heating and cooling rate ‘Thickness Bt at 400°F/hr Diameter WA Other. A 408) ‘Type of Gas or Gases_Argon Composition of Gas Mixture 99.55% Other__Flow Rate 15-20 CFH FILLER METALS (QN-404) Weld Meta’ lysis ANo. N/A Size of Electrode _ 3/32" ETh- ‘ELECTRICAL, Te E Filler Metal F No. 43 Ourrent, SFA Specification 3.14 AWS Classification_ENICr-3 Other Filler Metal - 3/32" DC -aigh Polarity, Amps.._110-170 Volts_37-20 | Other__ N/A POSITION (qa-405) Position of Groove Flat 16 TECHNIQUE (Qii-410) eavel Speed Mavs ‘Spéed_ Manual — (philT, Dowhi1y, N/A String or Weave Bead String Oeher__"N7E OseiTTation WE, Multipass or Single Pass (Per Side). Multipass PREMEATs(Qu=006) op Preheat Temp. _400°F min. Interpass Temp. 600°F max. Other___N/A Single or Multiple Electrodes_Single Other, N/A ue 23i i Y ULTIMATE ‘TOTAL | ULTINATE UNIT |CHARACTER OF precas ‘THICKNESS LOAD (1b) STRFSS PSE |EAILURS & LOC a 996" 335" __|.3336 ind | 24,850 74,490 Bus ib Bar 2 2992" 2340" | .3372 in2_|25,000 4.139 BSteear GUIDED BEND TESTS ( Type and Figure No. Result 2 Face Bends Qu-462.3(b) Acceptable 2 Root Bends QW-462.3(b) Acceptable ‘QUGHNESS TESTS (| N/A FILLET WELD TEST (QW-180) Result-Satisfactory: Yes_N/A No Penetration into Parent Metal-Yes___No_ ‘Type & Character of Failure Macro-Results. OTHER TESTS Type of Test: Radiography ~ Acceptable - Trutom Report #11027 Deposit Analysis: N/A Hardness:__N/A Others: N/K Welder's Name___P. Bergeron Clock No.__0035 Stamp No.__wa-2 Test Conducted By:_Velan Engineering Ltd. Lab. Test No. ws-165 (79-09) We certify that the statements in this record are correct & that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer: _Velan Valye tion Date:__Fel 1979 By: Marvin J. Huck 38 oe