YASNAC MX3 CNC SYSTEM FOR MACHINING CENTERS ‘etre intial operation, oad theee insttucbons throughly, and reta fr future reference Y YASKAWA.‘CONTENTS 1, OUTLINE 1 1.1 COMPONENT ARRANGEMENT 1 1.2 CONSTRUCTIOR 3 1.3. MAJOR COMPONENTS 4 2, ROUTINE INSPECTION SCHEDULE 7 2.1 TAPE READER 8 2.2 CONTROL PANEL & 2.3. AC SERVOMOTOR 9 2.4 BATTERY 9 3. WAINTENANCE INSTRUMENTS 10 4, TROUBLESHOOTING 11 4.1 TROUBLE IDENTIFICATION 11 4.2 TROUBLESHOOTING BY ALARH CODES 12 4,3, TROUBLESHOOTING WITHOUT ALARM CODES 30 4.4 MAINTENANCE OF accc 49 4.5 SUPPLY VOLTAGE CHECK 51 4.6 STATUS DISPLAY BY ON-LINE DIAGNOSTICS FUNCTION COGN) 52 5. ADJUSTHENTS UPON INSTALLATION 54 6. MODULE/UNIT REPLACENERT PROCEDURE 57 6.1 CPU UNIT. 87 6.2 OPERATOR'S PANEL. 88 6.3 OPTIONAL NODULES 59 7, SETTING AND ADJUSTMENT FOR MODULE 60 7.1 20 BOARD 60 7.2 $20 BOARD 61 7.3 sw20 BoaRo se20 -{"""] 61 1.4 1021 61 1.5. AREA NO SETTING AND 1/0 ADDRESS PORT 63 8. NC DATA HANDLING 64 8.1 SYSTEM NO, SETTING (86219) 64 8.2. DISPLAYING AND WRITING PARAMETERS 64 8.3. DISPLAYING AND WRITING KEEP. MEMORY 65 8.4 TAPE INPUT OF SETTING DATA AND PARAMETER DATA 66 8.5 PUNGHING-OUT OF SETTING DATA AND PARAMETER OATA 67 8.6 SUMMARY OF STORING DATA AND EDITING OPERATIONS 67 2. APPENDIX 69 9.1 ALARM NO. LIST 69 9.2. LIST OF SETTING NUMBERS 102 9.3 LIST OF PARAMETER NUMBERS 108 9.4 STORED LEADSCREW ERROR COMPENSATION 130 9,5 LIST OF STANDARD INPUT/OUTPUT SIGNALS 134 9.6 LIST OF ADDRESS CHARACTERS 1431H0ex Sabject Chapter Section Pace AC SERVOROTOR «sve ee ee See eee CGC ALARH INDICATION + + + + ree eae AOGC TROUBLESHOOTING © =v ev ee ee ee es fete dees ADJUSTMENTS UPON INSTALLATION + + + + 5 + + ee en ALARH O75, O76, OTT (RSZ32C Faulty) + ~ + pee dese ALARH 170, 172. 173, 174 AND 115 lemory Error) + =v sss gv ALARH 179° Temperature Alarm inside the Panel) rr : ALARH 310 (Servo Power Supely Hot Applied) « - tet dese oe ALARH 320 (Control Not Ready) «+ + ++ + setae eB ALARH 325. (Servo CPU Error) setae ee ALARH 329 (Built-in Type PC CPU Error) + + + + or oe th ARH 330 (Energency Stop) s+ sss s+ + tee dee 1 ALAR B20 (ROK/RNH Check Error) = = + + + + see dees +158 AUR NO, LIST = sees qeear ae or ALAR O10-AND OLY Parity Error) === 2 * eee gece B ALARAS 231, 232, 2M AND 235 Cero Point Roturn Area Reto ete cette sete pentane tee ger see ALARIS 241, 242, 243, 244 sno 245 Gero Point Retarn hres Cerne eee eis ee ae aeee ee See ALARMS 271, 212, 218, OU AND ZI (P-SET Error) + = <2 dees os ALARAS 331, 332, 333, 334 AND 335 (Servo Fuse Blown) = <--> 4 + + = er ALARAS 341, 342, 343, 344, 34S AND 346 (Servo Error) «= + + - rn % ALARAS 351, 352, 953, 354 AND_355 Wotor Overload) <== + dee ee Aas BOL, 362, 360. 364, 305 aN 966 (PG Discomnoction Error) = sv rs +s deere APPENDIX « sense pa eaeg ese AREA NO SETTING AND 170 ADDRESS PoRT = << ¢ Seen eeate BATTERY tee eee eeee 2° CHECK AC POWER SUPPLY VOLTAGE + ++ + + + vise CHECK DC POWER SUPPLY VOLTAGE = + + + + = + pets gee COMPONENT ARRANGEMENT = S vv ee ev ee sete dee CONSTRUCTION peepee CONTROL PANEL. - pec aete “CPU ERROR DISPLAY Without Alara Coes) + rr rs eu WNIT - eee Sucre g ieee Cr SCREEN DOES NOT DISPLAY ii giiit CWCLE START FAILURE =v hs sce cece cece ese Ques DISPLAY HETROD- =v ev eee ee ee te seg ete DISPLAYING AND W2LTING KEEP HOY = = = 3 SS Rede qeeisieee DISPLAYING AND WRITING PARRHETERS = + + + + Peed qeeteeee EDIT DOES KOT FUNCTION: © = ss ve eee i FAULTS NOT DISPLAYED ACGC ALARM IKDICATION « - tet dese “FINT WAIT MODE BY SPINDLE RELATED INSTRUCTION se dees HANDLE MODE OPERATION PAULTY © + 6 +s +s + + ee eeugeeratti INDICATION LAMP OF POHER SUPPLY UNIT == «+ + dees IRITIALDIAGRISTIC ERFOR DISPLAY AT PORERW - dees Meee ee gillINDEX (Conta) Subject Chapter Section Page LIST OF ADDRESS CHARACTERS Qo 5 5 96 + 3 UIST OF PARRMETER NURBERS + - + Gres 98 108 LIST OF SETTING KUNBERS «= - re gee oR = 102 LIST OF STAKDARD INPUT/OUTPUT SIGNALS = +++ se eee ee Qa eee OS “134 MAINTENANCE INSTRUMENTS <6 + soe vee pitts Geese eee eee ag MAINTENANCE OF AGC + =~ + onset ete dee dd AJOR COMPONENTS «03 oe ve ee ee petteee Denes EB ee 4 TANUAL JOG MODE OPERATION FAULTY: = = + + + + rr | 2436 ++ YANUAL RAPID MODE OPERATION FAULTY «= = ~~ eee 4 SAB ss MUA, Zeno RETURN OPERATION FAULTY 4 3. a 182) BOARD: «+ + + 1 Cy PODULE/INTT REPLACEMENT PRoceDUe << <2 2 2 6 St NC DATA HANDLING <= + + = + 8 64 9° CRT SCREEN IS DARK, © + ve ee 4 “4 OPERATING PROCEDURE TO DISPLAY INPUT/OUTPUT SIGNALS 4 + $3 OPERATION IS NOT AVAILABLE WITH GOL, GO2 OB GOB ~ « 4 - 40 ‘OPERATOR'S PANEL. - Scary 6: 8 ‘OPTIONAL, MODULES - 6: 39 OUTLINE 1 1 ‘OUTLINE OF DISPLAYS = + + + + 4 82 PARAMETER DATA DISPLAY + + + + - 8 65 PARAMETER TYPES. « +8. 65 POWER CANNOT BE SUPPLIED ~~ - : sae 30 PONCHING-OUT OF SETTING DATA AKO PARRAETER DATA << +8. +6 RECOGNITION OF NC SYSTEN® ves ve eee peteeeee dese uw RECOGNITION OF TROUBLE STATUS + +--+ + ret dee iL RS232C DOES NOT FUNCTION WELL + + < + + decee 4% ROUTINE INSPECTION SCHEDULE + + + + « ve Bees ri SETTING AND ADJUSTHENT FOR HODULE = + + PTs tenes 6 SKIP FUNCTION (G31) OPERATION FAILURE. « SA ABI aT SOFTWARE VERSION INDICATION = == = - td aad 2) BOARD ~ tee fees T2 SPINULE DOES WOT ROTATE © ss ss S22 odes AB $R20 BOARD Sk20 = £2306 ee ee pee Teese TBs STATUS DISPLAY BY ON LINE DLAGOSCS FUNCTION GND == 4 ‘STORED LEADSCREW ERROR COMPENSATION = «+ + chee Geese gas ‘SUAYABY OF STORING DATA AND EDITING OPERATIONS - = ++ +--+ Bs BO + SUPPLY VOLTAGE CHECK = = See edegee aeteHa. Settee SYSTEM NO. SETTING (HO219) « sree Bere BT TAPE INPUT OF SETTING DATA AND PARAMETER OATA = = = = 5 5 =» Boos 84 + 66 ‘TAPE WODE DOES NOT FUNCTION = + + = fee de ABT TAPE READER coneeee Ree Re geese ip ‘TROUBLE IDENTIFICATION «+ s+ + + sees Qe ad see TROUBLESHOOTING = = ss ee ieecra eg teeta eerane ety ‘TROUBLESHOOTING BY ALARH CODES» - ceed eg seca ogg ten cep TROUBLESHOOTING WITHOUT ALARM CODES ~~ petted dB ew WRITING PARAMETER UATA| = +2 + = + sees Br B28 +++ 65This manual is primarily intended to tions for YASNAC HX3, give operators maintenance instruc- The information contained in manual does not provide all details to be net concerning maintenance and troubleshooting. If uncertainties be encountered for particular maintenance operation, refer to the following YASNAC HX3 documents for additional information: + YASNAG LX3/HX3 PC SYSTEM (TOE-CB43-9. 1) + YASNAC HX3 SPECIFICATIONS (SIE- €843-9.30) + YASNAC HX3 OPERATOR'S MANUAL (TOE-C843-9.30) + YASNAG HX3 CONNECTING MANUAL (TOE-CB43-9.32) 1. OUTLINE The YASNAC HK3 provides you with an internal self-diagnosis function (DGN). Systen mainte- nance can easily be accomplished with DGN and other main functions as listed below; (Q) Microprocessor always monitors the machine operations internally and can display the status with function keys. If any failure occurs, NC immediately stops with the blinking of alarm displays, Also the same precedure 1.1 COMPONENT ARRANGEMENT can be executed on machine sequence for the application of built-in type progranmable con- troller. (2) ON/OFF SIGNAL of input to NC/Output from NC can be displayed with DGN, (3) Setting value of various paraneters such as accel/decel time constant and rapid speed, Cito bo] Be] 9” cx neo STATION Bee] ee (OPTIONAL) z 7S SERVO eC £ ‘DRIVE " ae ee & | conrRoL UNIT gE Hi [+{4G, Sav], v. 8 ‘Sa YARIS eae t f-{_ unr |—__@ Motor —-{ ineur UNIT { [| GENERAL Lf i PURPOSE 4g,genvo |_——(w) z-axis 1/0 MODULE | xr | —__@} wor SPINDLE SPINDLE CONTROL CABINET DRIVE © UNIT MOTOR 1.1 Component Arrangement of YASNAC MK31.1 COMPONENT ARRANGEMENT (Cont’d) RE PANEL, vie cm ps o 2g cow, | fi SO ony lj 200 vac L_Ht ineur i! ‘fesso @, @ cro 1021, ‘J © cx “} oe Teal ERE? a tums yO HANDLE Tre xcaxig DRIVE OPTIONAL. ENCODER | ES FREE nesrston sx @ Rr, , ao « @ 2 —o, Heng H8} --t EG PANE miststor ste " _ Nexerst) 9-} wu q@ Power nur oS — sequence 15-2326 Ip TAPE READER pape: PTR (OPTIONAL) “Tl orrtosat) lead (oPrToNAL) 185 aD ro 2020, ® ea WOTE: Cireled "C" valuce shows cable No. (Refer to MKS Connect ing Manual ‘TOE-C843-9.32). Fig. 1.2. Connection Diagram1.2 CONSTRUCTION wo Approx Weight : ~POWER SUPPLY UNIT PC20 BOARD 20 BOARD 1020 BOARD ~ MB20 MATN BOARD Fig. 1.3 CPU Module Fig. 1.4 9°CRT Unit Fig. 1.5 Tape Reader Unit (rear view)1.2 CONSTRUCTION (Cont? d) @ RELAY UNIT nn SPINDLE AC SERVO PACK COOLING UNTT DRIVE UNIT GONTACTOR UNIT TRANSFORMER sein Fig. 1.6 Example of Unit Assonbly with High Voltage Units 1.3 MAJOR COMPONENTS (D_ YASNAC MAJOR COMPONENTS Table 1.1 YASNAC Major Components Component Nave Type tole. Power Supply Unit rs 10ne [AWS | fae “Tape fleader woeLZ001 | ae018 Fag ‘oe. 1500 | eeDLA at ooeL 1402-1 | REDIS ain Board a BINS770_ PC Board | ‘IMAT70 = Howory Board anc. OTTO = avc-mr2i-2 [NSIT _|Homory Teng th: 60 0.160 « Cotton) SANCD-MF21-3 | OTNSIB) [Howory Vength: 320 « Option) (INSI9_[Honory Teng th: —640-«_(Optxon) (NS20 [Memory Teng th: 1280 « (Option) LANCO-HHAI-6 | OTNSZIO | Henory Leng th: 2560 Cntv09) INC. OP101-1 | OWN13190 [Without Panel 170 Wenory Board for Extension oo reneeaen ONC 0P101-2 | DWNINO CH Dislay Was “Te an0ve | CeTIO Key Board Unit 98-12 [SITS a JaNco-$P208- OT | DENGA6D. {NCD-SP208-02 | OTNSETO JANC-$800-01 | NS30_{ Spintec SR 20 Board JINCD-S800-02"[ OTSAO_| Spindle + 4 axis Gatien) ‘HNC 20-03 UTHE50_| Spiedie + 4 axis, § axis Option) General Puroose 1/0 Molate | JANGD-1021 [OTNS250 | Separated Woe anual Pulse Generator (iwel taneous axis Coat. | JaNco.sr2} | OTNSSI0_ | (Option) rol) Module Communication Motule NGO TFQ0 | DENEGOD_{ Connuni cation interface Option) eg(2) ACGC Major Components Table 1.2 ACGC Major Components Nane Type Code No. Remarks TE CRT tit C5A70¥E cRT6 Keyboard Unit irK-9993-02 SHOTT Wain key (lorizontal) Keyboard U K=2293-03 Sh618___| Hain key Wertical) Keyboard Unit weik-9993-20 | SW679 Soft key Power Supply Unit | __AVRTSB (CPU Hodule ‘SANCD-CGOID TN5390 “Graphic Module DTN4290 aH Memory Hodule - i “JANCD-C603. DTNS100 {JANCD-C6O4 DTNSLIO Wenory Uni t “JANCD-C60S DTNS120__| These units are incor- ‘JANCD-C606 DIN5130 | porated into mesory module. _ TANCD-CG09 TN5510 Battery Unit ‘JENC-BATOZ ‘DUN 3060 (3) AC Servo Units Table 1.3 AC Servo Units Servopack Applied Motor Code No. Optical Encoder Type Hotor Type ite CACR-SROGSBIAF 6000 ‘CACR-SROSSBIBF is 5000, CACR-SROSSBIDE USAFED-O5O! 4000 ua15940_[USARED-09FAT 6000 Cace-seiosBir | ua16040 |” USAFED-O9FBL 5000_ CACR-SRIOSBIDF | OUA16140 | USAFED-O9FOL_ 4000 CACR-SRISSBLAP | DUALS950. | USAFED-13FAL ‘6000 CACR-SRISSBLBE | OUAIGO50 | USAFED-13FBL ‘5000, CACR-SRISSBIDF_| OUAL6150 | USAFED-13°OL 4000 GacR-sR20sB1AF_| ~pUA1S960_[" USAFED-20FAL ‘6000 ‘CacR-Sk20SB1BF | DUAL6060 5000 CaCR-sR20SB1DF_[DUAL6160_| 4000 ‘DUAI5970 6000, A ‘buai6070 |" USAFED-30FBL 5000, cack-sea0seor | DUaL6170 |” USAFED-3OPDL 4000 CACR-SRAASBLAF | DUAIS980_|” USAFED-A4FAL 6000 ‘cnck-sk44s618F { BUAI6080_| USAFED-44rBL |" 5000 cace-sk44sbior | OUAL6I80 | USAFED-44FD1 40001.3 MAJOR COMPONENTS (Cont d) (@) Spindte Drive Units VS-G26HTI Table 1.4 Spindle Drive Units Trive Unit Type | Hotor Type [Installation UAASKA-OACAT | Flange Mounted GHMR-HIN-3.7K | ypaskn-O4chS | Foot, Mounted UAASKA-O6ChL CInR-MT MI -5, 5K CIMR-MTM-7. 5K | “vaasKa-o6cas | Foot Mounted CIMR-MTM-11K | “uaaska-itcat UAASKA-11CA3_ CINR-MPM-15K UAASKA-15CAL UAASKA-15CA3 Flange Hounted Foot Mounted2. ROUTINE INSPECTION SCHEDULE The following table shows the minimum require- order to keep the equipment in optimum condi- ments to be observed for maintenance time in tion for an extended period. Table 2.1 Inspection Schedule With [mith the | the tes: s Iters Rreauency | soe syston! Remark off__lon Cleaning of reading ; Tncluding Tight source he [is rewired | O- baa Tape Cleaniag of tape Reader | tumble box peroneal Lubricating of tension arm shaft end petro ret z Tight closing of doors } Daily Oo fentrol TGhacking for Toose Fit = sale and gaps of side plated tonthly ° Land worn door gaskets ac [Vibration and noise | Daily Oe eee eae aad the audible inspection. Seno” [Hotor contanination [Daily or Salone ani and breakage as required ele ane See if alarw for BATTERY on ee ataled O | © fis dispiayed on cit screen, Except for those checks which can be wade with For this, turning off the power supply by the NC in the energized state, such as checks pushing the POWER OFF button on the XC opera~ for external cleanliness, vibration, and noise, tor’s station is not sufficient, because after be sure to turn off the power supply to the NC this button is pushed, still several areas in bofore starting to undertake routine mainte- the housing are energized, and are potentially nance service. dangerous.2.1. TAPE READER (QD) Cleaning the tape reader head (As required) (a) Remove tape rubbish and dust from the glass with a blower brush. If the glass is stained with oil or oily dust, wipe it using agauze or soft cloth with absolute alcohol. Also clean the tape guide and the tape retainer. (b) Remove the dust, if any, on LED (light source) on top with a blower brush. (2) Cleaning of tape tumble box (As required) Clean the braided nylon leading tape with a clean, soft cloth. (@) Lubricating of tension arm shaft (As re- quired) For the control with 6-inch or 8-inch dianeter reels, lubricate the shaft end of tension arm, when the tension arm does not move smoothly. © ‘LUBRICATING \ ‘TENSTON ARM oe (In the case of 8-inch dianeter reel) Fig. 2.1 NOTE When trouble occurs in feeding or winding tape with 8-inch diameter reels, open the front door and brush anay dust around the photo-coupler by using a blower brush. 2.2 CONTROL PANEL (Q) Checks on doors for tight closing (Daily) (@) The control panel is constructed as a dust- proof, sheet-stee! enclosure with gasketed doors so as to keep off dust and oil aists. Keep each door tightly closed at all tines. Tension arm shaft available as an option. () After inspecting the control with door open, close the door and fasten door locks (2 per door) securely using the key provided (No. YE001). When opening or closing, insert the key all the way into the keyhole and turn until it clicks (approximately a quarter- turn). ‘The key can be removed from an open or closed position, OPEN POSITION cLoseD cLoseD POSITION CLOSED POSTION cLosED 1 OPEN POSTTTON With the door With the door Jock on right lock on left side of the side of the door (Left-hand door (Right-hand Hinged Door) Hinged Door) Fig. 2.2 NOTE. If the optional door interlocking switch is provided, opening the door shuts off the main power supply and stops all operations. (2) Checks gaps or impairment of totally- enclosed structure, (a) Check gaskets on the rims of front and rear doors. (b) Sve if the inside of enclosure ts dusty. Clean it, if necessary. (c) Check for any opening in the door base with the doors shut tightly. YASNAC control panel can be used stably for a longer period by executing the above procedures.2.3 AC SERVOHOTOR (1) Vibration and noise (Daily or as required) Vibration can be checked by resting the hand on the motors, and for noise, using a listen- ing stick is recommended. If any abnormal ity is found, contact maintenance personnel ime- diately. @) Motor contamination and impairment (Daily or as required) Check the notor exterior visually. If dirt or damage should be observed, inspect the motor by removing the machine cover. Refer to the machine tool builder’s manual. 2.4 BATTERY Wake sure that “BAT” or “A/B” on the right- low position of CRT screen is not displayed, If it is displayed, the battery must be replaced within a month. When replacing, never renove the old battery With power OFF, otherwise the data stored in meaory are cleared, Battery cannot be obtained in the market, Contact your YASKAWA representa- tive. Replacing Procedure (1) Depress POWER OFF pushbutton to shut off the power supply to the operator's station. (2) Turn OFF the door interlock switch key when a door interlock switch is provided, Then the power supply can be turned ON with the door opened. (3) Open the door and remove the CPU module cover (type JANCD-NB20) so that the module can be seen, @) Depress POKER ON pushbutton (only for primary poner supply). (5) Check to see if JLED on menory board is illuminated, Fig. 2.3 shows the arrangement of LED and the battery. If illuminated, replace the battery with new one, Battery Type: JZNC-GBAOL (© With the power on, remove the old battery. (D Put the new battery in the holder and set the connector. See Fig. 2.4, Battery connec- tion, (B) With the power on, make sure that blink display of CRT screen or LEDI goes off. IF they are still illuminated, it is due to the improper battery connection or defective battery. Fig. 2.3 Arrangenent of LED and Battery A t RONG correct Fig. 2.4 Battery Connection correct3. MAINTENANCE INSTRUMENTS () Measuring instruments Nane Allowable measuring range Purpose 10 to 30 VAC (at 40 to 100 Ha) To measure AC power vol tages Tolerance : 2% or less Tester or Several mV to 100 VDC To measure OC power vol tages Hu] ti-purpose | Tolerance digital meter }—————— Several Q to approx. Tolerance : (2) Tools Phillips screwdrivers; large, medium and small Standard screwdrivers; mediua and small £24 or less soltiple of 1042 5% or less To measure currents flowing through DC wotors, etc, (3) Chemicals Cleaning agent for tape reader (absolute alcohol) -0-4, TROUBLESHOOTING 4.1 TROUBLE IDENTIFICATION Try to fully analyze the circumstances in which the trouble occurred, This is necessary for identifying the trouble and/or for having your YASKAWA representative called in to corr- ect the trouble. Verifying the following poin ts Will minimize the down time of your systen: 4.1.1 RECOGNITION OF TROUBLE STATUS Q) What operation will cause the trouble? (Is other operation performed normally?) (2) When does the trouble occur: or frequently? every time (3) Was there no external disturbance such as poner interruption or lightning when trouble occurred? (4) Did it occur during or after operation of ode skitches such as EDIT or merory, or func~ tion such as(PRH] (parameter) or[{GN] (diagnose) or key switch on CRT panel? (G) Ensure the following points if the trouble occurred as related to feed and/or spindle operation: + Check of LED on the drive unit + ON/OFF check of fuse or HOCB + Time of trouble occurrence such as at power application, at acceleration, at deceleration, at steady-state running. ©) Does it depend on part progran? If so, record also part program, offset and coordinate system settings, 4.1.2 RECOGNITION OF NC SYSTEM Ensure the following points so as to correctly recognize the status of machine and equipment rerardless of the detail of trouble. The NC unit is provided with an interlock switch, When the operator opens the door, the NC unit power supply is tripped by MCC and the interlock switch is released. Do not start the check operation until the interlock switch is released. (1) Nane of machine manufacturer (2) Tine of delivery (3) Name and type of machine (A) Name and type of NC unit and others (Example) NC unit 2 YASNAG IX3_(ENCH-LP332) Servo drive: CACR-SRO53SB Servo motor :_USAFED-O5INA Spindle drive: VS-626HT I (CIMR-MTM 7.5K) Spindle motor: UAASKA-O8CA3 (5) System No. of NC software Check procedure Keep deprossing(ORG]button on operator's panel at the tine of power application, Then, the screen as shown in Fig. 4.1 appears on the CRT. YASNAC MX3 Fig. 4.1 NC Screen at Power Application (6) Ensure that the parameters are the sane as those specified in the list attached to the NC unit, Se4.2 TROUBLESHOOTING BY ALARM CODES ‘This description covers the troubles displayed by alarm codes that were recognized by diagnos- tic function of NC unit during normal opera- tion, Refer to Appendix 1 “List of Alarm Codes.” Sone additional explanations are given for especially difficult troubles, 4.2.1 DISPLAY METHOD If an alarm condition occurs, a display “AL” or “A/B" (for battery alarm) blinks on the bottom line of the CRT screen regardless of the mode or function. In this case, detailed information of the alarm condition will be displayed by the following operations: Depress the (ALM) key. This will cause up to 4 pairs of alarm codes and alarm messages to appear in order of impor- tance, with the most serious one at the top. Note: In an alarm state, the alarm screen appears taking priority over any other display. There is no need to operate the (PAGE) key. Atece display aren a [aterm and messste ieplay arez by, feachane sequence Fig. 4.2 Alarm Codes and Hessages Eliminate the cause of the alarn and depress the[RESET] key, and the alarm state and the alarm display will be reset. Notice that the alara code “820° is displayed regardless of the selected function key. ‘The alarm codes are categorized as in Table 4. Table 4.1 Gaia] aaicaaleails palate ~to0 to 189 | stop at block end | HEF cnwatlon, external iopulouteat 200 to 239 | Doceterated to stop | Wertravels reference poral return, 300 to 399 | Decelerated to stop Servo, emergency stop, overload FG, RPG 400 to a | Decelerated to stop. Sequence error (2) 500 to 599. Unused Z ease 600 to 699 ae pene message aes lie woo wa | Waris | ae ht moet am w 9 Rcisiea Gs ae NOTE: Alarm No, 180: sequence error (1) 1699: sequencer wessages are the troubles Refer to the maintenance sanval prepared + 400: sequence error (2) and 600 to concerned with machine sequence. by machine sanufacturer for detatts. 2-4.2.2. ALARHS O10 AND O11 (Parity Error) Cause of Trouble Check Hethod Solution Alarm 010 D In case of tape operation: + Clean tape reader. error) The number of data holes for each Check tape itself if the character is checked on the NC tape. feed hole is faulty and/or An alarm is issued when the nunber is:| the nap is raised on the Even: For BIA tape hole. Odd: For 180 tape + Failure of tape reader (The description that follows applies | itself to the BIA code.) 2) Failure of machining program area | - Failure of MB20 board or in case of menory operation or at time | of expansion memory board of EDIT. (tt21. board) Refer to item 4.3.14, 3) RS232C communication error + Framing error + Overrun Alarm O1L In case of tape operation: If the tape cannot perform (WV error) The tape should be capable of TV check.| TV check, use it by setting (unber of characters for one block | [SET] #6002 Ds = 0 (IV check should be even, including E0B.) OFF) or make it so that it can perform TV check. Others 1) Disagreement between numbers of + Check the specification of Alara 010 RS232C baud rates and stop bits RS2B2C equipment, 2) Communication error of RS232C + Check parameters, (e.a, too high noise Level) Refer to Par. 4.3.14. + Check cable grounding. -13-4.2.3 ALARM O75, 076, O77 (RS232C Faulty) 075: RS282C interface; disagreement between nuaber of bits and number of baud rates RS232C_ No effect with 0 9999" keyed-in and depressing Parameter vritten proper! YES Cable connections correct? YES: Detailed investigation is required, (Contact your YASKAHA representative.) ‘Setting ~ data siti, > — RS232C interface; transmission failure RS232C interface; 10 characters or more were read after stop code was issued. 16008 Deel, Ds-0 OUT Di=0 18 6028 coun) #6026 (IN) Baud rate setting. Stop bit setting. Contro} code setting. Check wiring. Fig. 4.3+ Setting of Applicable Interface Set the data transmission baud rate, stop bit ength and control code sending cowmand spec- ifications with parameters as shown in Tables 4.3 and 4.4, (a) Selection of RS232C Interface Port Select the port of RS232C interface by setting ti Ist RS2320 and 2nd RS232C cannot be selected simul taneously, Table 4.2 Selection of RS2320 Interface Port Interface Input Output Ist RS2326 | W6003D0 60030 ‘2nd e232 [ 460030, 460030 Select above bits by paranetter setting “1”, Setting of stop bit length | aoozb0« Input Two bits for stop bit Gutput | #60280, |=0: One bit for stop bit Setting of control code sending command Input | #602605 Does not send control code, Output | #60280; |=0: Sends control code. (c) 2nd RS2320 Interface Baud rate value setting for 2nd RS232C inter: face is shown in Table 4.4, Table 4.4 Baud Rate value Setting () Ist R52826 Interface Input eazy ie ee Baud rate value setting for Ist RS232C inter: dod weqod e602d woop face is shown in Table 4.3, output | 1025 46029 ebO2g W623 Ds | de | | 6 : ve [0 oof 0 Table 4.3 Baud Rate Value Setting a Tnput | ¥o02H POO 46026 | 110 —o[ 1] 0 Ds | Dz | ds | De 150 o;afi output | #6028 #6024 w6n2e wé028 Baud ao | ol 1 fof o Os | os | bs | be Rate 300 |~o [1 [0 [0 so] of oof o Value 600 [0 fa fr fo 100 | 0 |o Foyt i200 [oa a uo {0 | 0 | 4 | o zoo [1 | of ot 0 150 | of of ya 4800 [1 [0 | 0 a Baud 200 [0 | 1 J 0 | 0 360 [1 | oT i To Rate 300 [0 To Value 0 1 {0 olayay4 i {0 | 0 [0 azo [1 [0 [oa 0 a -16-4.2.3 ALARM O75, O76, O77 (RS232C Faulty) (Cont’d) Setting of stop bit length Input 460270. Output 8602904 sl: Two bits for stop bit One bit for stop bit Setting of control code sending command Input | #60270; Does not send control code. Output | #602905 Sends control code Table 4.5 RS2320 Voltage Level V0<-3V_[WO>s3V Function or [on ‘Signal Status | Hark Open Logic i 1 Table 4.6 Connection Cable(A) for Terminal Connection S232¢ Interface External Hae ee Connection | Equipment ‘Synbo! Signal Pin Wo. Sysbol FG | Frame grounding 1 jo——-o} 6 so | Sond data 2 po sp RO | Receive data 3 lo Oo} kD RS | Request send 4 jo RS S| Capable of send 5 oO] cs bR | Data set ready 6 ol 8 | Signal grounding i o—\o] SG Equipment ready 20 Lo} 10 wusy ol] = 16-Fig. 4.4 shows connection example of standard RS232C tape reader. agp Bz Tp baa ‘Tree Fig. 4.4 Example of Ist RS2320 Interface Type. Notes: 1, Use Ist RS232C interface when the built-in type tape reader (PTR) is used. In this case, RS232C interface freely usable by customers is 2nd RS232C interface only. 2, Keep cable length from tape reader to main board CIANCD-HB20 Type) less than a. Contact your YASKAWA representative in advance if it is necessary to exceed 3a. 4.2.4 ALARM 170, 172, 173, 174 AND 175 (Memory Error) 170: MBH BRROR (OFS) Tool offset value total check error 172: MEM ERROR (SET) Setting area total check error 173: MBM ERROR (PRH) Parameter area total check error TA: MEM BRROR (KEEP) Keep memory total check error 175: MBM ERROR (MACR) Macro total check error These alarms indicate that tool offset value, setting data, parameters, keep meaory data and/or macro data were rewritten for some reason, The following points may be considered as their cause. + Failure of battery unit (battery alarn display) + JANCD-H620 modute, -MM20 module or -MM21 module (optional) is not correctly connected. + Failure of above modules Contact your YASKAWA representative in any of above cases. -W-4.2.5. ALARM 179 (Temperature Alara inside the Panel) Cause of Trouble Check Method Solution Anbient temperature of CPU module exceeded the specified value (10 £3°C) by meas- uring at top of CPS- JON as a result of fan failure, + Open NC panel door and ensure that the fan runs normally. + Ensure that air comes out of exhaust port at the cooling duct, Ensure that air intake port of cooling duct is not blocked. + Replace the fan if faulty. Call our service person- nel your YASKAKA representative. + If cooling duct 1s clogged, remove the cause of clogging and restart the operation. Failure of power supply uni t(CPS-LON) (enperature detector is built inside the power supply unit.) Ambient temperature of NC panel is too high. (Applicable tenperature range is OC to 40°C.) + Turn OFF power supply, open the door ‘of NC panel and cool it for about 30min, If the alarm still liehts. + Heasure the ambient tenperature, + The temperature may rise if NC panel is exposed to direct rays of the sun, ‘The power supply unit aust be NC placed. Contact your YASKAWA representative. + Reduce the effects of temperature rise by shielding the NC unit, etc, ~ 18 -4.2.6 ALARMS 231, 232, 234 AND 235 (Zero Point Return Area Error) Cause of Trouble | Check Method Zero point return start position was at zero point side rather than at deceleration LS side, Try zero point return again while observing the deceleration LS: [Ben] #1306 D4) #1306 Ds @Z) ‘As shown by below an alarm results when zero point return is made between DECLS and zero point. Note that this error check can be perforned only after powor supply is turned OFF and the manual return to zero point has beon completed. fee saa | suitex) | zero |G ft Confirm the deceleration LS by [DGN} 41328 Do (X-axis) Dy W-axis) De @-axis) Ds (4-axis) De G-axis) Solution Return it to the opposite direction of the zero point and try the zero point return again, Generated in the speci- ications of arbirtary phase C zero point re- tura. This is why an alarm is to occur in order to prevent the de- celeration fimit switch from being passed be- fore establishment of arbitrary zero point when the position of the deceleration Limit swich 1) is near the positon of zero | point pulse detected at the first time of the first zero point return after power supply is turned ON, Check the difference (£) between posi- Lions of zero point pulse in the section “0° of the deceleration Limit switch and “0 “IT, An alarm occurs when the former position is smaller (several wil- limeters), pects oo (oeceneeation ONS) Loge vem [uu er Lut ae [ae we EEE sorter in nS Adjust the deceleration init switch dog.4.2.7 ALARHS 241, 242, 243, 244 AND 245. (Zero Point Return Position) AL the completion of Lhe second stop and after zero point return. Check if the issued, stop position is the same as the previous one. If the position slips, an alarm will be Cause of Trouble Program error Check Method © The trouble occurred when G27 was used for zero point return during the machine operation. Solution Refer to Par. 2.9.14 “Reference point return check” of the YASNAC HX3 Handling Manual (TO-Cé43 9-30) to correct the program, ‘The dog of the decel- eration Limit switch js narrow in width, Decelerating to approach speed 1 must be coapleted within the range of the dog width in the figure. Use an oscillo- scope to measure each signal or use jog to return to the zero point. Approach speed 1 Rapid traverse eae Géze0 to forenr( ¥o314) Decel~ Approach speed 2 (5316 to #6320) Travel distance (#6308 te #6308) Speed stquence — Bin |} —— bereterat tion f Us signal AULA Zero point ‘stenal Replace the deceleration Limit switch having a wider dog. The deceleration init switch exceeds § as in the chattering range. Use an oscilloscope to measure the signal waveform, Replace the deceleration Limit switch with a switch with less chattering. -0-Cause of Trouble Check Method Solution The trailing edge (C- point) of the decel- eration limit switch is too close to the zero point signal. Measure [BGN] #1382 and #1288 - #1292 Ds, moving the C-point by the sanual handle, ‘The position slippage equiv- alent to one rotation of the motor corresponds to this. Adjust. the dog posi tion for the deceleration Limit switch, so that C-poiat in the figure may come to the center point between the zero point pulses, Point-C in the figure is illustrated in the How: to- confirm column when the deceleration Limit switch dog is narrow, The zero point pulse was in error. Use (DGN) #1288 - £1292 D, or oscil- loscope to measure the waveform, Trouble has occurred on one of the followin + Motor (PG) + AC servo + MB20 servo Contact your YASKAWA representative. The zero point return travel distance para- meter is too small, or approach speed 2 valus is too high. If the reference point return is operat- ed without turning power OFF when 46316 - 6920 is changed, (e.g. at the reference point return adjustaent. time,) an alarn will be issued. Make the 86316 - 96320 value high or [PRH] #6304 - #6308 value low, Set a parameter value which does not cause an alara. ame4.2.8 ALARMS 271, 272, 273, 274 AND 275 (P-SET Error) P-Set Error results when difference between command position and machine position does not fall within parameters 46156 (X-axis), #6157 W-axis), 86158 (Z-axis), #6159 G-axis), or 46160 (S-axis) at the tine of completing positioning with GOO, G27, G28, 629 and 630. Check is also required at the time of GO4 (dowel). Cause of Trouble Check Method Solution Machine runs too heavy, Heasure the load current. Observe ighten machine load. torque motor in case of AC servo, Servo error pulse exceeds setting range. Check error pulse. Refer to Par. 4.3.4.5 Display Number of Servo Lag Pulses in Operator's Manual. Adjust zero point of servo. If it cannot be adjusted, replace 4820 or Servo Pack. Contact your YASKAWA re- presentative. 4.2.9 ALARM 310 (Servo Power Supply Not Applied) Cause of Trouble Check Method Solution Secondary power supply is not applied. This is a normal result when depressing NC RESET after initial power opplication,| or resetting emergency stop alarm, etc, Depress POWER ON button agai In case of automatic servo power appliga- tion 1/0 input. spec- ification is aot ac- tivated by secondary power supply. Ensure that it is set to {DGN) #1322 D,=1. Check ing and sequence. Emergency stop input. Secondary power supply was tripped by other alara, Check if ALN330 displays, or[DGN]#1281 Dy. Check for other alara display. Reset emergency stop input Take corrective action according to alarm code. -n-4.2.10 ALARM 320 (Control Not Ready) This type of alarm results when position lag does not fall within the range of RPM K6I56 G-axis), #6157 W-axis), #6158 @-axis), 46159 G-axis) and #6160 (G-axis) after power application and self-diagnosis, Cause of Trouble Check Hethod Solution Faulty zero point adjustaent of servo, Wachine is running. PG signal keeps feed- ing. Select [SET]#6219:4, then, ERROR PULSE display screen froa[POS]display and read the values of X-, Yes Z-y dth- and Sth-axis, Perform zero point adjust nent of servo, This is a problea of the machine side rather than failure of NC unit. Contact machine manufac- turer, Replace PG or servo, Contact your YASKAHA representative, 16820 failure, Replace HB2), Contact your YASKAAA representative, 4.2.11 ALARM 330 (Emergency Stop) — Cause of Trouble Check Method Solution Brergency stop button | After ensuring [DGN]#1281 Di=0 (during | Reset. the emergency stop depressed, or, machine end LS is out of place.| Wiring is not proper. emergency stop), check continuity of emergency stop button or machine end LS shown below, For correct connection, refer to connection diagram prepared by by machine manufacturer. MB20 button, Release it from machine end LS according to instruction manual prepared by machine wanu- facturer, tens cns- ts Machine End L$ of Machine End Release Example of faergency Stop Connection =23-4.2.11 ALARM 330 Gnergency Stop) (Cont*d) Cause of Trouble Check Hethod Solution Failure of MB20 This is MB20 failure if alarw 330 lights | Replace MB20. ‘even at [DGN] #12811 when CN5-10 and CN5- | Contact your YASKAMA re- 19 short-circuit. presentative. Drop of +24V power | Check +24 VDC power. If the voltage is | Replace CPS-I0N (power below +20 ¥, it indicates possible supply unit). trouble. Contact your YASKAWA re- presentative, 4.2.12 ALARMS 331, 332, 333, 334 AND 335 (Servo Fuse Blown) Cause of Trouble Check Hethod Solution Servopack fuse is Tum off power supply to blown or MCB tripped. ttachine. Check if Servopack fuse is #1201 Dy=1 Ath-axis alarm blom or HC8 tripped. #1292 Dy=1 Sth-axis alarm Contact your YASKAWA re- Alarm 390 (Servopack alarm) should also | presentative. be displayed simul taneously. [DN] #1281 D2-1 Erroneous wiring Check if CNI-43 (-axis) (2-43 (Y-axis) | Correct wiring according (N3-43 G-axis), CN63-43 Gth-axis) and | to Connection Manual Par. (NG1-43 Gth-axis) drop to 0 V. 18, Servo Unit Feed Connec- tion —u-4.2.13 ALARHS 341, 342, 343, 344, 345 AND 346 (Servo Error) to command value exceeds parameter #6150 (K-axis), #6151 (Y-axis), #6152 (Z-axis), 46153 (4-axis) and #6154 (G-axis). Servo error results when the Jag of machine Trouble Motor load is too large and movement command is too small. Bg. + Excessive drilling load + Machine requires lubricant. + Program error causes tool/work contact. Check Method + Observe motor current or torque monitor if alarm occurs during idle running @/O direction at jog or rapid node after turning ON the power. + Check oil film on slide surface of machine and check oil level in tank. Solution If machine resove, trouble and restart operation. Torque is not applied. + Check torque Linit signal. + Check torque monitor and motor current, + Correct torque limi ta- tion. + Replace Servopack. + Replace the motor. D/A circuit failure (output continues) Measure check terminal (IN-H) of Servopack with servo power OFF. It is faulty if the voltage exceeds several 10 mV at this status. Replace main board (1820) of CPU unit. Servopack failure (speed command contin- ues.) hen servo power is on, the machine runs away, causes alarm and stops. Replace Servopack. Wiring failure The setting of PG magnigication is in error. Feed at low speed such as in hurdle mode,| etc. It will be normal if the actual move distance equals the position dis- play change distance. Refer to Connection Manual Par. 13. Connection of Feed Servo Unit. Refer to the relation between the number of PG pulses, gear ratio, ball- type screw pitch, etc. to set the correct PG magnfi- cation to parameters #6056 - #6060. ~ oH4.2.13 ALARMS 341, 242, 343, 344, 345 AND 346 (Servo Error) (Cont'd) Trouble Check Method Solution Kp(position loop gain) is not correctly adjusted and it causes excessive position lag.| Determine if Kp value from the POS(ER) display at the time of jog and rapid feed is correct. Feon/min i E Ko-l0.7 * “Dos ca oy tihen the value is lower than a value set as stand- ard by the machine tool maker, enlarge parameters #6406 - 46410. For the KP adjustment technic, refer to Par. 3, 5 “Adjustaent at installa- tion tine”. For detailes, contact the machine tool maker. 4.2.14 ALARMS 351, 352, 353, 354 AND 355 (Motor Overload) Trouble ‘Check Method Solution Cutting condition is too severe (Servopack alara lights and alarm 390 activates simul- taneously.) Did it occur during drilling and/or threadcut ting? Check if it recurs at idle running or dry run. Wait until temperature of servo motor cools down. Then, restart operation by alleviating the condition after clearing alarm with alarm reset button of Servopack, Machine runs heavily due to shortage of lubricant on the guide face of machine. Gervopack alara lights and alara 390 activa- tes simul taneously.) Check the oil film on the guide face. Check off tank and oil pipe according to instruc- tion manual of machine. Disconnection or con tact failure of signal between NC unit and Servopack + Ensure that alarm lamp of Servopack does not light. causes alara. causes alarn. causes alarm. 1292 Dz=0(5) causes alarn. Check wiring status between NC unit and Servopack according to Connection Manual. Servopack failure Servopack alarm activates instantly after poner ON even if wiring is correct.| Tt may cause an alarm by motor overload without causing Servopack alarm, Replace Servopack. Contact your YASKAWA re- presentative. — 264.2.15 ALARMS 361, 362, 363, 364, 365 AND 266 disconnection check of A, B and C phases from (PG Disconnection Error) PG and check by PG input comparison at the time when TG ON signal from Servopack turns They perform 2 types of checkup: Signal wire ON. Trouble Check Hethod Solution Disconnection or + Check for looseness and removal of + Correct looseness and/or contact failure of 1820 board's connectors CNI (X-axis), | removal of connectors. signal wire between NC} CN2(¥-axis), CN3(Z-axis), SRZ0 board's | - Correct wiring as neces- unit and Servopack CNESCAth-axis), CNGA(Gth-axis), sary. (N61 (spindle), CNA (spindle PG). + Check looseness and removal of Servopack connectors. + Perform wiring check according to Connection Manual. Failure of PG detector | This type of alarm results when main | Replace 4820. circuit connection | power is applied though result of check | Contact your YASKAWA re- for above item 1 is normal, presentative, No shorting plug con- | Shorting plug connector to CN62 at CPU | Mount shorting plug nector even without | module is required for such specifica- | connector, spindle PG, tions without spindle PG, Servopack failure + Check if Replace Servopack. (DGN) 81288 Do=1 (X-axis TU ON) 81289 Da=1 (W-axis TG ON) #1290 Drel_ Z-axis Ts ON) W129] Dsl th-axis 16 ON) #1292 Dr Gth-axis 10 ON) occur at motor stop. + If alarm occurs above the speed to turn ON TGON signal, it may be PG ‘output signal failure of Servopack. PG failure + If alarm occurs above the speed to | Replace PG. turn ON TGON signal, it may be failure of PG. Setting failure of This type of alarm results when position | This is a rare case. TGON signal detect | detector PPS is low. Motor may reach | But, change TGON signal level for Servopack | running speed at TGON signal detect detect level of Servopack (Abnormal case) level in case of a large speed change | to 12% from the standard ratio with an external detector (such as | Ii Inductosyn, linear scall -a-4.2.16 ALARM 325 (Servo CPU Error) Trouble Check Method Solution Servo CPU failure [PRH] #6014 De=1 causes error. Replace 4820, = Contact your YASKAWA re- presentative. 4.2.17 ALARM 329 (Built-in Type PC CPU Error) Cause of Trouble Check Method Solution PC CPU failure (PRH}#6014 Do=1 causes error. Replace PC20, Contact your YASKAHA re- presentative, ~ 28 -4.2.18 ALARM 820 (ROM/RAM Check Error) any fault, it is displayed together with ROH/ Ral number, It performs check of ROM constantly and RAM This is one of the major failures. After re- at the tine of power application with self- cording the alarm number, immediately contact diagnostic function of NC unit. If there is your YASKAWA representative. Trouble Check Method Solution 400 to #05 ROM in t-20 ERROR Replace ROM #00 to #05 failure HON :820 mounted to M20. {n=0 to 5) ), 933 ROM error MM-20 ERROR Replace ROM 430.833) 430 :820 mounted to M420. (433) #350 RAM error RAN CHECK ERROR Failure of RAM mounted to #350 820 C20 Replace PC20. 436 ROH error HHH-20 ERROR Replace ROM 436 mounted to #36 :820 20. 4500 RAM error RAM CHECK ERROR Failure of RAM mounted to #0500 820 1820 50D. Replace B20. 440 error PC-20 ERROR Replace ROM #40 mounted to #40 2820 C20. 444, 45 error MB-20 ERROR Replace ROM #44 (845) 844 820 mounted to MB20. 45) #100 to #103 RAN fail- RAM CHECK BRROR Replace MM20. ure a 2820 #120 RAW failure Replace M620. #300 to #301 RAM fail- Replace PC20, ure 4302 RAH failure Replace PC20. 4510 to #511, 9520, Replace PC20. #521, #590 RAM failure ene ~29-4.3. TROUBLESHOOTING WITHOUT ALARH CODES catod by alarm codes. For further details of signal meanings express~ The following examples are instructions for ed by the address(DGN], refer to Section “De locating and correcting the troubles not indi- tails of Signals” in Connection Manual. 4.3.1 POWER CANNOT BE SUPPLIED. Trouble Check Procedure Solution No input power supplid | Ensure that SOURCE LED(ereen) of OC Check nolded-case circui to NC unit. power supply (CPS-10N) inside CPU module | breaker or NC panel and lights. also connector (X13 of cPs-10N. Alarm LED of CPS-10N PS-10N LED Display lihen trouble in Table on lights. Saat TE ERIN | the left is displayed by Nase | "89129 | cotor Gouse LED, correct the trouble, Por Lights wien ac | then, turn on power again. torus [Foue | SH | Stoner isatt. | Hf the trouble is not corrected by this procedure, _ a sawn Yowt & sees on| cree |fnat anne $10" | trouble may be in the power aoe ME at NHC. | unit. Contact your YASKAHA a5 Lights at +5¥ | representative. Trouble rervotace or vagy [+sy, | got |lighis at =i2 6 teeta | 2124 over voltage 0 Trowte Oe Weer Bispay | 12 9 voltage. Troble é +a Lignts at +240 4200 | tet | over vol Trosble or ovrcartet. External Lights woth err | tod external lite troable Sica Note: LED Lnghts for extersal trouble (EXD wien C813 coanoctor between and T stoet-circuits. Power ON/OFF Switch is SH5 Setting (for 9* CRT) Set correctly shorting not set properly. plug Sk5 at left corner on B20 PCB. fe ea] = ae er a 1] mao | += Bet aR” 11 [6 Ea) renin =30-~Code Causes 086 PROG ERROR (638) ‘OTHER THAN K ARE SPECIFIED BY G38. Code Causes O91 TAP ERROR SLPC (SPINDLE LOOP COMMAND INPUT) IS NOT TURNED ON AT THE SOLID TAPPING EXECUTION TIME, 087 PROG ERROR (G31/¢36/37/38) TOUCH SHITCH NOT ON WHEN MOTION REACHES END POINT BY G31, 36, G37, 638. CONFIRM COMMAND, THEN TOUCH SWITCH MOTION IF NO PROBLEMS, 092 088 — PROG ERROR (G36/37/38) ‘THE TOUCH SWITCH CAUSES AN OPERATION ERROR BY G36 10 638, 089 090 PROG ERROR (G93) 4 PROHIBITED CODE WAS SPECIFIED IN THE G93 BLOCK OR G93 MODE. 093 094 095, --1.1 ALARH KO. LIST (Cont'd) Code Causes Code Causes 096 102 CAL ERROR DIVISION) CALCULATION DIVISOR ZERO OR OVERFLOW ERROR. CORRECT PROGRAM. os 103 CAL ERROR (SOUARE ROOT) oot value 1s a wesavive Jf (-) . conRecT PROGRAM. 038 104 PROG ERROR COOUBLE ADD) ‘THE SAME ADDRESS 1S SPECIFIED THO TIMES OR MORE WITHIN ONE BLOCK, CORRECT THE PROGRAM. 099 105 MACRO ERROR (CONSTANT) ‘A RANGE OF CONSTANTS USABLE FOR THE MACRO PROGRAM IS EXCEEDED. 100 GAL ERROR (FIXED POINT) MAGNITUDE OF FIXED POINT DATA BY CALCULA- ‘TION EXCEEDING UPPER LIMIT. RECHECK PROGRAM. 101 GAL ERROR (FLOATING) EXPONENT OF FLOATING POINT DATA BY CALCULA- ‘THON EXCEEDING ALLOWABLE RANGE. RECHECK PROGRAM. 106 MACRO ERROR ‘700 MANY CODES FOR CANCELLING G67. ‘CHECK NUMBERS OF G66 AND G67 AND CORRECT PROGRAM. 107 MACRO ERROR (FORMAT) AN EXPRESSION AND MACRO SENTENCE HAVE ERRONEOUS FORMAT. -78-4.3.2 INITIAL DALAGNOSTI 1 ERROR DISPLAY AT POWER ON Trouble Check Procedure Solution Error identified by initial diagnostics at power ON, Both diagnostic items passed and diagnostic ites lead up to error are displayed and YASNAC stops. Record the diagnostic item lead up to NC unit stop, turn on power again and contact your YASKAKA rep- resentative of its results, 4.3.3. “CPU ERROR" DISPLA ¥ (Hi thout Alarm Codes) Trouble Check Procedure Solution “CPU ERROR" only is displayed on CRT screen, CPU cannot function normally and this is major failure. The main system shuts off the servo power, but, depress the emergency stop and power OFF buttons to ake check for proper AC input vol tage and ensure power is OFF, Remove any noise source near the NC unit, Turn on the main power under emergency stop condition. Contact your YASKAWA representative immediately if it is “CPU ERROR". If normal, start operation after ensuring correct parameters, settings, off sets and programs, =3te4.3.4 CRT SCREEN DOBS NOT DISPLAY that the wire is properly connected to the NC operator's station, connectors are not loose, CRT screen may not display any data as a result or fuse inside CRT unit is not blown(refer to of trouble of CRT unit itself, display circuit Par. 4.3.12 9" CRT SCREEN IS DARK). and/or connection cable. Contact your YASKAWA representative, if the If there is no display on the screen even after trouble can not be located even after the abo- the NC unit power is applied, check to ensure ve procedure, 4.3.5 HANDLE MODE OPERATION FAULTY Trouble Check Procedure Solution HANDLE mode signal not | [DGX] #1300 D: entered. Bit set to0? All other bits (Do, Di, Ds through Dz) must be set to 0. Select HANDLE mode, Check mode switch wiring. Axis selection signal Confirm that one optional axis of the not entered. following axes is enter [DGN] #1304 Do (X-axis) #1304 D, (Y-axis) #1304 Dz (Z-axis) #1304 Ds (4th-axis) #1315 Dy Gth-axis) Select an axis. Check the axis selection switch wiring. Power is not supplied | Check that +5 V is supplied on to HANDLE PG, terminal of handle PG. Confirm that the HANDLE PG signal connector is not renoved. For 9-inch operation | SWI setup is shown below. panel. $P20 board's | 1 HPG power is fixed to +5 V. SWI is set to the 2 SWI on SP20 board is'sct as below by HANDLE PG lock. specification of manual pulse generator. (sal) i|fe_e] of 3 4{o 0 of 6 tlo o of 9 Wlo o of 12 Simul taneous 1 axis manval pulse generator (This interface used) Refer to itew 11 “Manual pulse generator” of the Connection Manual to check the wiring, and wire correctly. Set Si] as illustrated in the figure on the left, -3-Trouble Check Procedure Solution HANDLE PG trouble $P20 board trouble Confirm that 41277 value monitored by counter changes when HANDLE PG is turned, Replace HANDLE PC. Replace the SP20 board, Manual pulsing magni- fication input is selected. Manual pulsing magnification input (OGN) #1304 D D D Magni fi- MP4 MP2 HPL cation ~o 0 0 x1 0 1 x10 0 Tere [220 100 0 1 L x10 1 | Bither Tor 1] x 100 Check wiring of the mag- nification setting switch, The number setting pa- raneter of the HANDLE PG is set to 0. Others: Related para- meters The HANDLE mode does not work when [PRI 4G107 is set to 0. ‘The max speed in HANDLE mode [PRH] 86222 (K-, Y-, Z-, U-, V- and Weaxis) . [PRH] #6348 (rotation axes A, B and C) Constant at decelerating in HANDLE mode (Pier) we3s0 - 96354 Optional magnification setting at magni- fication X 100 selection time [PRH] 6383 (option) Handle lag pulse clamp quantity | (PRH) #6677 Set the number of HANDLE PGs curretly used. Verify it with the para meter table attached at the factory prior to shipment, 33 -4.3.6 MANUAL JOG MODE OPERATION FAULTY Trouble Jog mode not selected. Check Procedure (DGH) #1900 D.=1 All other bits We ,D: ,Ds through Ds) must be set to 0. Solution Select JOC mode, Check mode wiring switch. Jog axial direction not specified. Contirm the followings: ([DGn] #1302 De (+X) 41302 Dy (-¥) #1302 De +) 41302 03 (-Y) #1302 De (+2) 41302 Ds (~2) 41302 De + Ath-axis) #1302 Dr (—4th-axis) 1315 De (+5th-axis) #1315 Dr (—Sth-axis) Check the push button switch or selection switch wiring. In some cases, it is handled as a prohibited item for the sequence. Refer to the machine tool builder's reference manuals for details. Jog speed signal not specified. ‘The setting of jog speed parameter is in error. sl eee 9 fe ate tc Fema ES os Taster HO tig speak rsa ii sb Paster A Sie Pater 47 tig ped — rater HO eg peo ~Parater W Sel tn ed css HU tt oped Frame Wea Stig pst Parser WU tig sp rasta WR Siting spd Weld tit spe iz jalalaleeeah eet Ercerlleleb eat eleblelot lees Peblebereb bre pealeceteetee-lereb al Pea Mn et Purr fe er oe Forse Bua Si pe Prroter WEA Scie Tarr seal Sts et Favaer i tt Paster WES Stig pot — Paar WK Stig sped — Passer WS Selig set Forarter Rea tr sa alta le Torostar BST Seay sant Foreor BOSE Stig So rotor Raed tag ies Pasar 0 Sig yd — Torerter EST Stig a Farserter AZ Slit So Trenter BY Sg a PCLT Parenter RSGt Settee ed Does #1308 change according to the List when the jog speed selection switch is changed? Are paraneters 46233 - ¥6264 set correctly? Heels cee tet aia naa ks Check wiring of the jog speed selection switch. Set the comand speed for the number of necessary steps in parameters #6233 16264. eeTrouble Check Procedure Solution An axis interlock signal is entered. Jog is correct when: (axis) (Y-axis) (th-axis) #1320 DesI Gth-axis) hen 0, the axis does not work. An axis interlocak signal is entered for sone reason. Refer to the manual of the machine tool maker to release the axis interlock. The machine is in LOCK mode, The position display changes in MACHINE LOCK mode Check the machine lock ‘sHitch input, (DGN}41305 Ds Check the internal torque switch. (SeT]16002 Ds Check wiring of the machine = 35 -4.3.7 MANUAL RAPID MODE OPERATION FAULTY Trouble Check Procedure Solution Rapid node signal not | (DGN] #1300 Do-1 Select the RAPID mode, selected. AIL other bits (Do, Bi, Ds through Dr) | Check wiring of the mode aust be set to 0, switch, Paraneter not set Set a high feed speed of correctly. each axis to the parameter. Set the correct speed to the parameter #6231 also. Input status and Rapid feedrate Tear tepid feodeate: eg ae fe [sat a ae ; OE He Setting speed Setting speed ‘ine poe on] a | © | fine Jot [ite fod soos a 8 ‘a wif ols [ste [fee xt ES = wea] o fe He eas 52a Settee ese The JOG mode does not work when values of high feed parameters #6280 - 46284 are set to 0. then an optional step is selected, the speed changes to a speed set to parameter #6231. Others Refer to Par, 4.3.6 MANUAL JOG ODE OPERATION FAULTY.4.3.8 MANUAL ZERO RETURN OPERATION FAULTY In this paragraph, manual feeding (JOG) and manual rapid feeding (RAPID) should operate normally. Trouble Check Procedure Solution Node not set to zero | The parameter must be 41306 Di=1. | Select the manual return-to- return. Characteristically, the signal runs to -home mode or the relative OF at the existing speed even when it | switch, Check the wiring. has passed point A in the following figure. Rapid or jog mode not | In parallel with 41306 Da=1, Use a sequence change, etc. selected. #1300 Do or Dy must be 1. Unless this | to enable the manual return- condition is satisfied, the operation | to-hone signal and J0G or * cannot start. RAPID signal to be input simul taneously. Deceleration LS not Check the deceleration selected. Limit switch to check the {lis feaoy, Hato, teats, t2y, 46013, | Wiring. If both the decel- speed #6262," 46263," #6314) eration limit switch and fo280) Z Gest, seid, 6318, wiring are normal, release #6319," #6320) the 1021 module. 306, 76305, #6306, AC” 46307," ssr08) tthe, Reference point return control 1/0 signals Con! that [DGN} #1328 changes as above, transuitting signals at a low speed such as jog, etc. Parameter not set Referring to the above figure, verify | If the parameter is differ- correctly. the relative parameter with the attached | ent from the finally set parameter sheet, value of the paraneter sheet, reset it, -37-4.3.8 MANUAL ZERO RETURN OPERATION FAULTY (Cont’d) Trouble Check Procedure Solution A dog position for the deceleration linit switch is arranged adquately. Occasionally dislocation occurs by one rotation of the motor. Arrange the dog position to make the rising point (point C in the above fig- ure) of the deceleration limit switch signal come to the center of points B through D of origin pulses ((DGR] #1288-81292 D,) of each axis, sending the signal in handle mode, Others: | -Coupl ing loose -Dog loose -Noise This is a case in which the position is slipped at random. Shielded cable used for PG signal? If loose, tighted, Check the shield processing and contact your YASKAWA representative.4.3.9 CYCLE START FAILURE Trouble Check Procedure Solution The cycle start signal is not entered. The field hold is opened. Is the parameter set to 41306 Do=1 when the cycle start switch is depress In this case, the field hold signal must be opened. Normal at [DGN) #1306 Di=1. Check the switch and iring. If the wachine interlock is working intermittently, refer to the manual of the #achine tool builder. The start interlock signal is entered. Normal at #1316 Di=0. If the machine interlock is working intermittently, refer to the manual of the machine tool builder. The machine is under resetting. Normal at 41218 D, Confirm that the outside reset input DGN 41316 Dz is also 0. If the paraneter is not set to 0 in several seconds, contact your YASKAHA representative. The machine is in ALARH mode. The systen No. switch 46219 is set to other than 0. An alarm message is displayed on the screen, After correcting the cause of the alars, depress the RESET key on the operation panel to restart the operation. ~ 39 -4.3.10 OPERATION 1S NOT AVAILABLE WITH G01, GO2 OR GO3. Trouble Check Procedure Solution Feed override is set Feed override list Select any value other to 0%, ; ia than 0 to feed override ea ses, | SHEP Def ta A St oera- | Check the feed override Dior st ov g [OV21 OV} ior mi | SNitch and wiring. 0 0 Oo} 0 0% oo ot 1 0% O10 Tt ot 20% oo} aes 30 otop rt oto To sO rer [src =e ess | eee oto fry fo 08 Ce [oT Too oy ee o [1 )-0 1 [90% A oy it ot yf at 0% ota i oto oro 0% opr of 0 9 1 aoe eee 50% 1 0 0 0 0 | 160% Fs a es eee eee ee EHO Eee ror oy ay 1} 190% ee a Tare aro 220-4 ss OZ ro 11 | 260% roo tof ene es sO ical reese ices] ce ead ga 1 1 0 1 1} 380.4 1 eee 0 o 420 % 5 a a OO Taya or soe CO a0 Note: 1) When the part progran is executed in AUTO DRIVE sode, fix the transmission override to 100% against the thread cutting section. 2) The transnission override is effective for 220% through 5402, only when the F override option is present. Axis-interlock signal | Check if (OGN) #1320 De to Ds are at 1 | Release axis-interlock with is entered, (normal if they are 1). reference to instruction,4.3.1. SPINDLE DOES NOT ROTATE Sequence for the spindle control differs due to specifications of the machine tool builder. Read the machine tool builder’s reference manuals carefully. This section explains the basic 1/0 signals, Trouble Check Procedure Solution ‘The speed command is (1) Inside command input configuration Turn the auxiliary function not issued, lock switch OFF. Change 5 eanction anaify |] ptete center the program, came etter | Refer to Par.14 “Spindle Jajemaisnsero- | drive unit connection” of Spindle eee ee the YASNAC MX3 Connection rerride iapue i000 et Ne [Reins to br Manual (T0-C843-9.32) to check the wiring. If there is a possibility teesioy of trouble on the D/A circuit, replace the SR20 tt board. Spindte Confirm the program to see if the auxil iary function lock signal is 41305 Da=0 or the S code was assigned. Use 41224 & #1225 to confirm the S € analog output moni tor. Heasure the speed command voltage on the spindle drive. The start signal is | The signal is output through 1/0 from PC | The spindle start inter- not issued. (sequencer) . lock condition differs Refer to the manual of the machine tool | from one machine to another. builder to confira that (DGN] 41100 Contact the machine toot level output is turned ON. maker for information, advice, etc, then no trouble is found on wiring related to the spindle, there is a possibility of trouble in the 1/0 section. Replace the 1021 module. The setting of the is | Refer to Par. 20,2.40 “S 5-digit command | Refer to the paraneter in error. 1/0" of the YASNAC MX3 Connection Manual | sheet to set each paramter. (10-€843-9. 32 ~a-4.3.11 SPINDLE DOES NOT ROTATE (Cont’d) Trouble Check Procedure Solution The operation stopped | Refer to Par. 20.2.41 “Gear selection | Contact the machine tool during gear selection. | 1/0 ” of the YASNAC 4X3 Connection Hanual} builder for details. (10-€843-9,32) and the manual of the ma- chine tool builder to check the sighals. There is trouble in | Confirm alarm display of the spindle | Contact your YASKAWA the main axis drive. | drive unit. representative, Other configurations | Use the same checking technics for all. (2) S function BCD output configuration. BCD code non- 1 contact output [~100 Tevet) 2 g |S function BCD output) | 9 ork Pe 5 a SSiraraeariae “|Status & alarm input| (3) Outside command input configuration 8 function analog Spindle override output monitor —_| (508 to 1208) (#1224 & #1225) (#1000 Jevel) § function command Manual speed input oo snp gle (#1100 level) 2 : “| Start/Stop Onentation output ISpindle override input Status & alarm input (#1303_DS to D7) (#1000 level) Speed command output (Maximum 410) (agi | Speed coomand Ee Pi a=4.3.12 9" CRT SCREEN IS DARK, Cause of Trouble Check Procedure Solution Power voltage is too low. Check it with CN3 on $P20 board at rear side of 9° CRT unit. + If the voltage drops at poner cable, replace the cable. + If CPS-10N output voltage is also low, it may be caused by failure of CPS- JON. Contact your YASKAHA rep- resentative, Escutcheon is dirty. Check visually if the surface of escutcheon and section between escutcheo and CRT are dirty, | Clean up CRT display and escutcheon, Brightness is not properly adjusted, Do not perform setup {chnes of CRT as a rule. Perform adjustment with VRE(BRIGHT) on SP20 board. Hardware failure (rouble other than above) Replace CRT unit or SP20 board. Contact your YASKANA rep- resentative, ~43-4.3.13 EDIT DOES NOT FUNCTION Trouble Check Procedure Solution Erroneous input signal (a) The mode selection signal is not enter- ed. (b) The edit lock signal is entered. (c) The setting edit lock signal is entered. 1s (GN) #1300 set to Dr=1? AL1 other bits (Do - Dy) must be set to Select the EDIT mode. Select the edit lock release. Set [SET] #6001 Dz to 0. For the procedure, refer to Par. 4.3.6 “Setting data display and write” of the YASNAC HX3 Handling Manual (10-C843-9.30). A parameter to lock a specially numbered program is turned ON. 46004 or 6004 Programs No,8000 - 8999 cannot be stored, erased or edited. This is a setting to prevent programs from being destroyed by erroneous edit operation. For modification of [PRI], refer to Par. 4.3.7 “Parameter display and write” of the YASNAC MX3 Handling Manual (10-C843- 9.30). Others: (a) Memory capaci ty exceeded (©) Stored program volume exceeded (¢) Overlapped stored program numbers 0: Prograns No,8000 - 8999 can be stored, erased and edited as usual. Da I Prograns No.8000 - 8999 are not displayed. 0: Prograns No.8000 - 8999 are displayed. (Ri) #6021 Dy 1: Prograss No.9000 - 9999 cannot be stored, erased or edited. 0: Programs No.9000 - 9999 can be stored, erased and edited as usual . (PRA) #6022 Dg 1: Programs No.9000 - 9999 are not displayed. 0: Programs No.9000 - 9999 are displayed. eHoRY OVER! PROGRAM OVER! ALREADY IN! A warning alarm is issued for each. Refer to Par. 4.5.4 "Stored program number display” of the YASNAC MX3 Handling Manwal (70-CB43- 9.30). Coutinue the edit operation after erasing unnecessary programs. ae4.3.14 RS232C DOES NOT FUNCTIONAL HELL Trouble Check Procedure Solution Bad cable The RS-232C interface port is not selected correctly, Teter to Par. 16 “RS-232C Interface connecting” of the YASNAC MX3 Connec. tion Manual (10-C843-9.30). 46003 for selection Interface Output, Ist RS-2320 60030. 2nd RS-2826 60030. Use parameter setting No.“]” to select the above bits, The first RS-232C and second RS-232C cannot be selected Simul taneously. Correct the wiring as necessary. Set as follows. First RS-232C : Second RS-2320: The setting of the baud rate & stop bit control code transmis sion are in error. Refer to Par. 16-2 “RS-232C interface” of the YASNAC 4X3 Connection Manual (10-C843-9.30) . Interface Input } Output Ist RS-2326 | 86026 | 96028 ‘2nd Rs-232¢ | weo27 | 6029 Reset the correct value. Other parameters = 180 code parity DR & DS signal handling Refer to the attachment of Par.9 46021 and #6022 of the YASNAC HX3 Handling Manual (T0-C843-9.30). = 45 Change the setting if needed.4.3.15 “FIN” WAIT MODE BY SPINOLE RELATED INSTRUCTION ‘The sequential processing entered some signal wait mode and was then discontinued. Cause of Trouble Check Method Solution A signal identical with the spindle speed is not entered. If this troule occurs at the time of command issuing such as “M03 S100". etc., confirm [DGN] #1317 De=1. Refer to the circuit diafram of the aachine tool builder to confirm 1/0 in- put section [DGN] #1000 level. If no trouble is found in the wiring, there is a possibility of a bad 1021 aodule or bad spindle drive unit. Contact your YASKAWA repre- sentative, The spindle zero speed signal is not entered. If this trouble occurs at stop tine “W05". refer to the circuit diagran of the machine tool builder to confirm the 1/0 input section #1000 level. If no trouble is found in the wiring, there is a possibility of a bad 1021 nodule or spindle drive unit, Contact your YASKAWA repre- sentative, Others If this trouble occurs at the tine of “M19 or #20", spindle orientation command, refer to the circuit diagram of the manchine tool builder to confirm the 1/0, especially the orientation-related sections. If no trouble is found in the wiring, there is a possobility of a bad 1021 module or bad spindle drive unit. Contact your YASKAWA repre- sentative. 46 -3.16 SKIP FUNCTION (G31) OPERATION FAILURE Trouble Check Procedure Input failure of skip | Use [DGN] #1280 Dy to confirn the skip signal. signal ON/OFF. ‘B20 board is wrong. Refer to Par.17 “Direct-in signal connec- tion” of the YASNAC HX3 (T0-C843-9. 23) to use [DCN] #1280 Ds to confirm this trouble, entering 2 dusay signal. contactless switches, etc. Replace 4820 board, Contact your YASKAKA repre sentative. Parameter not set 6019 De correctly De 1: Use a transmission speed shown at the skip function (G31) comand time asa speed set to paraneter #6232, 0: Use a transmission speed shown at the skip function (G31) conmand time as a speed assigned by the F code, For example, the machine does not work then the transmission speed is 0 at the (86232 631 command) tine, #6062 Ds Set a signal mode shown at the start tine of the “SKIP” input for the De skip function, +240 Hee ane ov ® ® ® tinen this paraneter is set to start the operation at the tine of change from 24 V to 0 V. @® hen this paraxeter is set to “I”, start the operation at the time of change froa 0 V to 24 V. Note: then this paraneter is changed, turn power ON and then OFF. #6063 D, Determine ENABLE/DISABLE of an input control circuit of "SKIP" for the Dy skip function, Note: When this skip function is used, set the bit to “1”. Note: then this parameter is changed, turn power ON and then OFF, Correct paraneter setting. -4a7-4.3.17 TAPE MODE DOES NOT FUNCTION Trouble Check Procedure Solution Failure of input signal) Mode input(T) is not correct. (DEN) #1300 Ds should be 1, but 11300 Do to Ds and Ds to Dr should be 0. TAPE should appear on PRG screen, TAPE mode does not start. Refer to Par. 4.3.9 Parameters failures such as baud rate, sto bit and control code Tape reader setting failure Connection failure Failure of tape reader or RS232C cable Refer to Par. 4.3.14, “RS232C Does Not Punction Well”. Tape Reader Setting Hie oe t oe = ae wll Tell” + Check the wiring status of RS232C cabli according to the Connecting Manual. + Check loosening and removal of connec- tor. Confirm that the tape is fed by the manual feed switch of the tape reader. thea other RS-232C devices are used, connect then to NC to confirm the normal operation. Check setting status of tape reader Model 28018-2 according to the table at the left column and set it correctly again. Correct connection. Replace the tape reader. Replace MB20 board. Contact your YASKAHA repre- sentative. = 434.4 MAINTENANCE OF ACGC 4.4.1 ACGC TROUBLESHOOTING ACGC failure may be caused by any one of fol- lowing condi tions: (1) Hardware failure (2) Systen software failure (3) Application program failure For (1) or (2) above, contact your YASKAWA re- presentative. If the cause appears to be application progran failure, contact the service agent of the machine tool builder. 4.4.2 ACGC ALARM INDICATION (1) A YASNAC system equipped with ACGC may in- dicate what appears to be a machine- triggered alarn, Refer to the Instruction Manual of the machine builder for details of such alarm, (2) If such machine-triggered alarm does not appear, the screen displays an alarm code with the same meaning as that for the 9° CRT NC Op- erator's Panel. Refer to Par, 4.2 TROUBLE- SHOOTING BY ALARM CODE for further details. (3) ACGC performs self-diagnosis and data check, and any trouble in ACGC is indicated by an alarm, Table 4.7 describes alarm displays and their meanings. Table 4.7. ACGC Alarms Alarm Display/Meaning Solution SYSTEM PROM TOTAL ERROR: ‘The PROM containing the systen software is faulty. The faults PROM No. appears in the framed section (1. PE ere +12 W/12 V POKER DOKN The power supply for RS232C interface is faulty. Contact your YASKAHA repre- sentative. —49- 4.4.3 FAULTS NOT DISPLAYED BY ACGC ALARM INDICATION (1) CRT screen remains blank. If nothing appears on the CRT screen after power is turned on, check the following: © AC power supply, €.8. one phase is open, @® CRT fuse blown, @ Supply voltage at the ACGC rear panel terni- nal is 230 VAC 15%, @ OC supply in ACGC is normal. (Voltages are +5.V, +12 V, and —12 V2) @ Wiring between the PCB and CRT is correct. After checking these items, turn on power again, If the normal operation cannot be achieved, contact YASREP, (2) No keyboard operation is accepted (hang up) G) Although message may appear on the CRT screen after power is turned on, no keyboard operation is accepted: © Check keyboard wiring for loose or open connections. ® Check the terminals of the DC supply unit for +5¥, +12¥, and -12V. Check the voltage at the DC supply unit terminal side. ® Depress the key and check for a “beep”. “liben a beep is heard, the keys and related matters are normal. “Tf a beep is not heard, some keys may be defective (together with other faults), Check the following points. (b) Key operation is not accepted after the power supply is turned ON and some operation procedure is completed. ® Check that any alarm is displayed on the CRE screen. If it is displayed, take proper action for the alarm contents. © After recording the operation procedure that has just been made, repeat the same pro- cedure from when the power supply is turned ON and check for repeatability, If it is not recovered normally, contact your YASKAWA representative,4.4.3 FAULTS NOT DISPLAYED BY ACGC ALARM INDICATION (Cont'd) Dc POWER BRIGHT SUPPLY UNIT CONTROL FUSE, (250, 5.4) POWER SUPPLY ‘TERMINAL (230 vac, Fig. 4.5 Rear View of ACGC Unit CAUTION ‘The brightness has been preset to the best condition at the factory. Adjustment way be made to conpensale for local light conditions. If the bright control is maintained at a high setting, it may reduce the life of the CRT, 4.4.4 SOFTWARE VERSION INDICATION If monory-related hardware such as the bubble menory fails, it is often desirable after repair to recover the stored software. For easy identification, software is managed with a version number, and can be determined by one of two methods: (D) Indicated on “System No, Label” on the nameplate on the back of the CRT, SYSTEM WO. LABEL Fig. 4.6 Nameplate On Back of CRT(2) Displayed on the CRT screen (a) A sampie indication in NC mode is shown below. This appears only when power is turned on, YASNAC MX3 Fig. 4.7. Sample of Various, Software Version Nos, in NC Mode (b) A sample indication in ACGC mode is shown below. VERSION No. ACGC V1 6 26,ULY-85 Fig. 4.8 Sample of ACGC Hain Software Version Nos, in ACGC Mode lihen menory-related hardware fails, notify the service agent of machine tool builder or your YASKAWA representative and report the latest version nuuber of the related software. -5t- 4.5. SUPPLY VOLTAGE CHECK 4.5.1 CHECK AC POWER SUPPLY VOLTAGE ‘The voltage between terminals CKI3-1 and CNL: 5 in the power supply unit CPS-10N should be within 200/220 VAC 15% (170 to 253 VAC) at 50/60 tz + 2 Iz, 2 Fig. 4.9 External View of Power Supply Unit CPS-1ON4.5.2 INDICATION LAMP OF POWER SUPPLY UNIT 4.6.1 OUTLINE OF DISPLAYS Table 4.8 Indication Lamp Table 4.9 Diagnostic Nos and Contents INDICATION | Color enKING Diashostic | Display Contents | Renarks source | Green | With this Tap on, AC 21000-11061 | Input signals for Refer to input is executed or DC machine tool machine tool high voltage will still builder's be applied even if AC ‘#1100. Output signals manual. input off. to machine tool Power on | Green | Power on with noraal DC #1200 Output signals | Refer to Par. output to power se- | 9,6 or con- J ______ avence (PC) | necting aan- +50. ned | +5. or +12V abnormal wal #2 output 1900-11929 | Input signals | TOB-cB43-9.2 Peet from power se- +240 Red +24 V abnormal output quence (PC) ext, aLaRn | Red | Alare input from external Notes: power supply etc. is on. 4.5.3 CHECK DC POWER SUPPLY VOLTAGE Measure at check terminals on 4B20 board. 4.6 STATUS DISPLAY BY ON-LINE DIAGNOSTICS FUNCTION (OGR) hen the 1/0 section of the NC unit is suspect ed of failure, diagnostic numbers can be keyed- in on the NC control panel to display and chock 1/0 signals for status. 1, With a power sequence (PC) setup built-in, signals #1000 to #1061 and #1100 to #1156 in meaning depending on cach power se- quence program. Read the mai builder's manual, Display Dr De Ds Da Ds 00001 Contact. ‘opened ychine tool De Di Do rid Contact closed 2, For keep menory, refer to Par. 8 NC DATA PROCESSING4.6.2 OPERATING PROCEDURE TO DISPLAY INPUT/ OUTPUT SIGNALS 1, Depress the (OGN) key. A page containing the diagnostic nunber speci- fied previously will appear on the CRT screen, h the status of 1/0 signals displayed “1,” and hexadecimal digits. 2. Key-in the diagnostic number to be display- ed, and depress the CURSOR (Jor Fey. ‘This will change the screen to the page containing keyed-in number. The data on each line is displayed hexa- decimal digits in the rightmost positions on the screen, HEADECIMAL NOTATION DiAGnOSS #1002 $1008 ro 1006 ‘007 1008 Ti090 3 Fig. 4.10 Example of Input/Output Signal Display CURSOR 3. Press the |" | key. The cursor will move down by | Line to the next diagnostic number. Keeping this key de- pressed continuously moves down the cursor. Hihen the cursor reaches the last lower line, the screen switches to the next page. t 4. Press the | cupcgp | Key. The cursor will move up by 1 line to the pre- vious diagnostic number, Keoping this key de- pressed continuously moves up the cursor. = 53 - When the cursor reaches top line, the screen switches to the previous page. 5, Depress the ie The next page will be displayed, T PAGE ‘The previous page will be displayed. key. 6, Depress the key.5. ADJUSTMENTS UPON INSTALLATION Upon installation, make adjustments in refer- ence to the adjustment procedures given in the table below. Table 5.1 Adjustment Procedures No. Procedure Ronarks 1 | Check the interior and exterior of the control cabinet. 2 | Check screw terminals for tightness. 3. | Connect external cables and check. 4 | Connect the power input cable. 5 | Check connector and module locations to be sure of positive connections. 6 | Set control poner transformer. 7 | Check the input power supply voltage and frequency. 8 | Check that the composite power supply unit outputs are not short-circuited, 9 | Check the output vol tages after a first power application. 10 | Check the 1/0 signals between the NC unit and the machine tool. AL | Check parameters and setting data. 12 | Perform a second power application. 13 | Check to be sure the emergency stop functions. 1d | Check movement on each axis by manual feed. 15 | Adjust the servo system. 16 | Check that all NC functions are successfully operable. (Q) Check the interior and exterior of the con trol cabinet. + Check the control panel exterior for contami - nation and damage. + Check the sodule connections inside the cabi- net for tighteness. + Check the cables and lead bunch inside the cabinet for damage. (2) Check screw terninals for loose connec- tions. + Power input unit terminal block = Power on/off pushbutton switches on MDI and CRT unit. + Control power transformer terminal block + Check each terminal block cover, if any, for dislocation. (3) Connect external cables. + Check that the cable shield is connected to the ground block through clamp. + Check that a protective ground wire stalled between the control unit and the ma- chine tool. + Check that the protective ground wire is of a one-point ground type. ( Connect the power input cable. Before connecting the power input cable, verify that power input terminals R, S and T inside the control unit are not shorted.(S) Check connector and module locations and insertions. + Check that the screns on the module clamps are tightened on the CPU rack. + Check that the clamp claws on Honda connec- tors are tightened and that clamp screvs are securely in place. + Check that the clamp claws on power supply connectors are in place. Check that the clamp claws on flat cables are in place, (6) Check settings. Verify the control power transformer setting in reference to the input power supply voltage. (1) Check input power supply vol tage and fre- quency. + Check that the power supply voltage and fre- quency weet ratings. + Check that the input power supply capacity is high enough for power consumption of the control unit. (@) Check that the composite poner supply unit outputs are not short-circuited. Check for short-circuit between: + +5 Vand 0V + +24 Vand OV + +12 Vand 0 ~12V and OV (9) Chock the output voltages after a first power application. Depress the POWER ON pushbutton for first pow- er application. + Check that the air flow from the cooling air exhaust port is normal. + Vefify the output voltages of the composite power supply unit. Rated Output [ Output Voltage Range 4.75 to 5.25 ¥ IL4 to 12.60 to -13.8V 22.8_ to 25.2 V (10) Check the 1/0 signals between the control unit and the machine tool. Check the 1/0 signals according to the list of 1/0 signals (see 4.6 “STATUS DISPLAY BY ON- LINE DIAGNOSTICS BUNCTION (DGH)") . (1D Check paraneters and setting data. Conduct checkups according to the list of para meters (see 9.4 Parameter). (12) Perform a second power application. Press the POHER-ON pushbutton again for second ower application, + An alarm, if displayed, should be dealt with according to the list of alarns, + Check that each axis can be placed under servo clamp, + Adjust the ZERO ADJ potentioneter on the servo drive unit so that the servo position deviation comes within 02 pulses in the servo clamp state. NOTE Servo deviation pulses can be displayed on the MDI & CRT unit by following the steps given below: 1. Write"4" to SET #6219, 2. Depress the POS key. PAGE T 3, Depress the| T's [of | page the display (POSITION * ERROR”) of a servo position deviation value. key to select 4. Reset SET #6219 to 0. (13) Verify the eaergency stop. With emergency stop activated (e.g., by ener- gency stop pushbutton, machine end LS), check that the second power supply (servo power supply) is turned off and that the alarm dis- play“ 330: EMERGENCY STOP* appears. ~~5, ADJUSTHENT UPON INSTALLATION (Cont? d) (14) Check movenent. on each axis by manual feed. + Check that the machine tool properly follows up on the movement made by handle or step feed. + Operate the machine tool by manual jog feed. Activate its OT limit switch intentionally, and check to see that the machine is stopped by detection of an overtravel alarm. + Check that the machine tool follows in the entire feedrate range in manual jog and rapid feed. (5) Adjust the servo system. + Operate the machine tool by F4-digit feed or G00 feed in the MDI mode. Check the servo position deviation on the MDI & CRT unit. With the feedrate and servo position devia- tion, the position gain Kp is obtained by the formula: F Ko = 16.7 x Where, F: feedrate (am/nin) E: servo position deviation(0.001 ma) Kp: position gain (sec. -1) ‘The Kp value found by connecting a combination ‘of the YASNAC HX3 and our AC servo divices ac- cording to Par.13 “Feed servo unit connection” ‘of the YASNAC MX3 Connection Manual (T0-C843- 9.32) is determined by setting the following parameters. 46406 (X-axis) 86407 (axis) 46408 (Z-axis) 46409 th-axis) #6410 (th-axis) 46411 (spindle) Set a command unit position loop gain in the successive order of X-axis, Y-axis, Z-axis, Ath-axis, Sth-axis and spindle. 271" = 0.015"! Standard setting = 4000 Use this parameter also for minor adjustments. In this case, the following parameters aust be set correctly. + Hove distance per motor rotation. 6444 - BAB + Minimum move unit 86450 - 96454 + Servo input: 46456 - #6460 tandard setting = 250 (16) Check that ail NC functions are success- fully operable. + Check that reference point return is normally perforaed. + Run the test tape on each machine for check. = 56—6.1 CPU UNIT 6. MODULE/UNTT REPLACEMENT PROCEDURE Component Name Function Cautions for Replacement Power supply unit CPS- 10 Input voltage: 170 to 253 VAC, 300 vA Output vol tage/current: +5V, 108 +412 ¥, 1.7 —12N, O34 + +24, 2.54 "| Reptace it after checking input voltage and toad short-circuit if faulty Refer to Par, 4.5 SUPPLY VOLTAGE CHECK. Main Board JANCD-4B20 + Data controller + Function generator + Servo controller (K. Y, 2) RS232C interface unit HDLC interface unit + Direct-in interface unit + Power supply signal + Paraneter menory + Machining tape menroy When replacing MB208 + Parameters and machining tape data are required to enter again, + Check version no. of function generator (ROM #44, 445); servo control- ler (ROM #48); and that required ROM is mounted, Set SHS correctly for selecting CRT 14 “/9*, power ON/OFF and inter- nal/external device. PC board JANCD-PC20 + Built-in type PC + CRE controller + Renote 1/0 controller + Ensure version no, of PC manager (ROM #40); character generator (ROM 890); and that required ROM is mounted. Memory board JANCD-¥M2r + Data controller ROM, RAM + Servo controller ROM + PC ladder ROM + Ensure version no. of data controller (ROM #00 to # ); servo controller (ROH #36 to #37); PC ladder (ROM #30 to #33); and that each required nunber of ROMS is mount- ed. ~s7-6.1 CPU UNIT (Cont'd) Component Name Function Cautions for Replacement Menory board JANCD-HM120 Spindle and additional axis control board (JANCD-SR- £723) + Data controller ROM, RAM + Serro controller ROM + PC ladder ROK + Servo control section (spindle, 4-axis and 5-axis) + Spindle PG interface + then changing ROMs from the old PCB to new PCB, be sure the ROMs are plugged securely into IC socket before mounting new PCB. Replace with servo of the sane type. + Confirm that the servo control section (ROM #48) version No. and each ROM are inserted. 6.2 OPERATOR'S PANEL Component Nawe Function Cautions for Replacesent Panel Interface Board (JaNCD-SP-20) + 9" CRT interface unit + Keyboard interface unit + Single-axis handle PG interface unit + 1/0 unit for the panel (input: 64 points output: 32 points) + Adjust brightness of CRT as required after com- pleting replacenent. (BRT: VRI, CONTRAST: VR) + Bnsure that ENABLE/DIS- ABLE (SHI) and 1/0 area No. (SH2) of single-axis handle PG are correctly set, CRT Unit (TR-9DDYB) 9” CRT monochrome (yel ton) + Hake replacement only after turning OFF the fain power supply; CRT has high voltage generating section. Keyboard Unit + Function key and LED + Address key + Data key + Buzzer es6.3 OPTIONAL MODULES Componect Name Function Cautions for Replacement Large capacity menory module Model: JANCD-¥M21-i°7 Addition of machining tape area + Requires reentry of the machining tape data, External 1/0 module Hodel: JANCD-1021 + Input : 112 points + Output: 68 points (Polarized and contactless type: 64 points Contact type: 4 points) Before replacement set according to Par, 7.3. Tape reader unit Model-28018-2 + RS-232C Interface output + 210 char/s Ensure that the dip switch (0S) is set as standard according to the table of Par, 4.3.17. ~59-7. SETTING AND ADJUSTHENT FOR MODULE 7.1 820 BOARD (Q) Shi (System No. Switch) Setting smi Set this switch to 0 for normal operation, since this switch is provided only for maintenance and creation of sequence Ladder. Function 0 [Perforns normal operation and parameter changes. (Select 46219 = 1 or 4 at the tine of parameter change.) Changes parameters. (It cannot make cycle start, so do not use it for that purpose.) Not used. Not used. 4 [Can enter into edit operation mode of sequence ladder from online mode. Do not use this setting since it is re- served for future developments and is used only by OGM and factory service personnel. Hot used Can enter into edit operation node of sequence ladder at online immediately after power application. Do not use this setting since i served for future developments and is used only by OEM and factory service personnel. 7 |Can operate mesory generation. Do not use this setting since il is for waintenance and is used only by our service personnel, (2) SHS Setting This switch can select 14” CRT (with ACGC) or 9" CRT (Standard) on operator's panel. It can also select if POWER OFF signal is entered on operator's panel (POS), from external device (BOF) or by both POF and BOR, ‘SWS ife bg] 3-+«a"so*crty : 4]0_0 © | G-for system (ner ey 9a o| go prohibi 7 ° fee } enable/disable (Standard setting) Tse external lise, rast jevice (EO! Ise both (or) only [Ege (EOF) | ee bo ifs os | feo}: | sfo-oe]s aloo ofe|sfo o ole] do o ofs SW5 {|e of | 2]0 Bale | 2]o Gall nfo Baan| uo=a ofa] oo Ga} (Q) Adjustment of VRI to VRE Function X-axis | Z-axis | Spindle Gain adjustment WRI [Wea | VRS. Zero point adjustment} WR2 | VR4 | VEG ‘These are VRs for adjusting D/A of each axis and spindle. They have been already been adjusted at the factory prior to shipsent. Readjustment is not required. -60-7.2. SP20 BOARD 7.3 SR20 board S20 (1) SHI (HPG) tO 1: Spindle control section only cu on 2: Spindle control section + 4th axis ovifie—s) ©] sor = wife g0e control section a otto eal aaa 3: Spindle control section + 4th & Sth axis control sections Tle 9 eo] Ile 0 efg tole © oft wlo o oli + Adjustment between VR and VR6 {taneous single axis ulse generator ‘setting Sinal tana ou Wsettiag ‘standac This switch selects use or prohibition of man val pulse generator interface. Use it by standard setting for all except for simul taneous 3-axis manual pulse generator specification (optional). (2) SW2 (Remote 1/0 address) Function tain axis | {the | Ste axis |_axis Gain adjustment | vR5 | RL | VRB Tero adjustaent | ve | Wee | WR The above VRs are designed for D/A adjustment of each axis, and were already adjusted at the factory prior to shippin Readjustuent is not required. No area solection 7.4 1021 ‘Area No.!-1 selection | Area No.1-2 selection (1) SHi (Remote 1/0 address) The above diagram shows shorting plug (SHI) “setling and 1/0 area No. Area No.2-1 selection ‘Area No.2-2 selection Area No.3-1 selection sat No area selection ‘Area No.3-2 selection & ‘Area No.1 selection This switch selects 1/0 area for using SP20-2 (operator's panel with 1/0). The diagram at the left shows shorting plug (Sh2) setting and 1/0 area no, ‘Area No.2 selection Area No.3 selection ‘Area No.4 selection Spare areas oa aaeene -6t-1.4 1021 (Cont'd) (2) SH2 (Logic reverse) This switch turns the function ON/OFF to make logic at the time of contact closing to logic "I", regardless of +24¥ common/Oz4 common, (3) $K3. (Terminator) Terminator ON/OFF must be selected when one rewote 1/0 board (JANCD-I021) 1s sed, or if several boards are used, or if signal is trans ferred to an other remote 1/0 board. Logie at contact ‘closed swe Ore Common [+24 V Commdn Ont 3 ore 1 [=a] 16 4 fecal 1 12 ajo ofu 4}o ofis Hote: AI four circuits elaiieila "0 4 should be set in a sane side. Jo oft alo 0/10 slo ols < Example > JANCD—JANCD-JANCD—JANCD ‘The above setting makes reverses logic in case [cant =108 =1028 =1921 of input contact closing similar to YASNAC X2 i “hye fees jf i series, Lesa Teme! 1 cml 1 curl [ chirza fonts cui conta mega) Ped Pont on closed - : 7 7 se [Ose Common [424 V Connon ee ae ie ifo efi 2}o ofis 3|(@=s)] 4 sfo ofis in " slo oft se oft alo oft alo of Left setting makes logic “1” in case of in- put contact closing. Use 3 for standard setting, although the re- sult is the same even if any one of SH2 to SHB is short-circuited. ~62-1 AREA NO SETTING AND 1/0 ADDRESS PoRT Input port Output port SP 20-02 1020, 1021 $°20-02 1020, 1021 Area No, | MT prea to, | MEE | rea no, | HHAFESS Ti Wo, | Mess port port, port port 1000 #1100 1-1 | t 100 | 1-1 | t ai100 007 #1103 1 to —— 1 to 1008 #1108 1-2 | to mois {1-2 | t #1108 #1015 au no16 #116 2-1 to mole | 2-1 | to +116 #1023 Hig 2 to 2 to 024 i124 2-21 t 029 | 2-2 | to mize #1081 nz 11032 age 3-1 to #1032 3-1 to #1132 11039 41135 3 to 3 to 1040 #1140 sole nos | 3-2 | to 1140 1047 ms 04g 14s 4 to 4 to 41061 nis6 Precautions: Normal input cannot be made if same area No. is erroneously set, - 638. NC DATA HANDLING 8.1 SYSTEM KO. SETTING (86219) Sot system No, at "I" to write paraneter nunber, System number can be set by setting the value of #6219 through the operator's panel. (D Setting of #6219 “or: SYSTEM For normal operation. Writing parameters is prevented. PARAMETER alps To write parameters, At this position, Cycle start is prevented. "4": TEST (0) (Maintenance mode) Normal operation is similar to the case of “0” SYSTEM, but available only for maintenance node. Note: L. Setting values other than those described above will prevent correct operation. 2, Setting can be effective only when the sys tem nuaber switch provided on the control unit main module (B20) is set at “0.” Refer to Par. 7“ SETTING AND ADJUSTMENT FOR MODULE. * (2) Alarm Display of System No. Setting (46219) When setting #6219 is set at“1", Cycle Start is prohibited, causing unexpected errors. To prevent this, alarm status is displayed if 86219 is set at a value other than “0,” ALARM SYSTEM NO, SETTING (86219): (1) 01234 wo003 MESSAGE Fig. 81 Typical Alarm Display System nunber #6219 should be set at except for writing paraneters. 8.2 DISPLAYING AND ARITING PARAMETERS This systen has various parameters stored in nesory, They determine operating conditions such as tape coding and feedrate. The para- meters can always be displayed regardless of the mode even during automatic operation. For details, soe Par. 9.3 LIST OP PARAMETER NUMBERS. For sequence parameters 87000 to 7099, see machine tool builder’s manual.8.2.1 PARAMBTER TYPES Parameters are displayed either in binary or in decimal digits. i i ° 8 ° 6 8a 88rczow ° 8 8 ° ° 8 © e a Fig. 8.2 Typical Paraneter Display (in binary digits) Parameters #6005 to #6049 are displayed in binary digits. PARAMETER (01294 nor Fig. 8.3 Typical Paraneter Display (in decimal digits) Parameters 46050 and larger are displayed in decimal digits. 8.2.2 PARAMBTER DATA DISPLAY 1. Key-in a parameter number and press the CURSOR, T 4} & [cursory need not be typed. Up to ten parameter aunbers and their contents can be displayed, key. The symbol “8” tion can be: eH on conse key. The screen can be updated by operating the T PAGE pace] °} 1 | Kev 8.2.3 WRITING PARAMETER DATA 2. The parameter auaber specifi, updated by operating the Set the parameter #6219 to “1.” For display in binary disgits 1, Specify a desired parameter number, 2, Depress the INSRT key. The cursor will move from the parameter number to the binary digit display, indicating the bit position of DT first. 3. Depress the fat by 1 bit towards the bit position DQ every time this key is pressed, Keeping this key depressed can continuously move the cursor key. The cursor moves 4. Depress the WR key, and the designated bit data reverses (0 to 1 or | to 0), Pressing the key again will reverse the data, Generally, represents the function being on and being off. 5. Only when the cursor is set to the rightmost decimal position, decimal data can be keyed Key-indata | 76543210 Oj[@}-——>00000000 0 2](5) (S)(PRHPLiiiiiii 25 ~ 65 —-8.2.3 WRITING PARAMETER DATA (Cont'd) 6. Repeat steps 2 to 5 to write desired para- neter data. ‘ CURSOR i Keeping the |") | oF |ouasoe] Key dePres- sed moves the cursor continuously on the screen. 7. With the writing completed, depress the INSRT key in a “sandwitching” manner (INSRT, data, and INSRT in that order). For display in decimal digits 1. Specify a desired parameter nunber. 2. key-in the data and depress the HR key. The data will be written to the parameter number indicated by the cursor. 3. The parameter nunber specification can be [CURSOR T 1 [CURSOR updated by operating the PAGE T ott | + [pace] Ke Check that the writing has normally complet- ed, and set the parameter 46219 back to “0.” 8.3. DISPLAYING AND WRITING KEEP MEMORY In keep menory to control machine sequence, vital important information are set and still stored even if power off. The wrong setting results in machine failure, so display and write with care according to machine tool builder's manual. (W) Keep menory’s area. [0GN | function address #7100 to #7999 (2) Displaying and Writing keep menory Refer to Par. 8.2 because of the same procedure. 8.4. TAPE INPUT OF SETTING DATA AND PARAMETER bATA Although setting data and parameter data are generally input through MUI operation, they can also be entered by means of punched paper tape, Tho two types of data may be input from a single tape, If something wrong with the data transfer by RS-232C, refer to Par. 4.2.3. () The tape format is as follows: Note: “x is used in the 180 code and “ER” in the BIA code. Fig. 8.4 (2) The input operation procedure is as fol- lows: Set the parameter 46219 to “I.” (a) Select the EDIT mode. (®) Depress the [PRM | key. (©) Set the setting/parameter data tape onto the tape reader. RESET] (@) Depress the key. (e) Depress the [IN ]key. The tape reader will start reading the tape. “IN” blinks on the CRT screen while the data is being read. (£) On completion of reading symbol % (or char- acters ER), the tape reader comes to a stop and causes the “IN” display to disappear from the CRT screen, This completes the data input, Set the parameter #6219 back to “0.” ~ 66 -8.5 PUNCIIING-OUT OP SETTING DATA AND PARAMETER DATA If something wrong with the data transfer by RS-232C, refer to Par. 4.2.3. The punching out procedure is as follows: 1. Select the [EDIT] mode, 2. Depress the key. [ PRM | reser] 3. Dopress the key. 8.6 SUMMARY OF STORING DATA 4, Confirm puncher is ready. 5. Depress the [OUT] key. The setting and parameter dala will be continuously punched out. 6. To_interrupt the punching operation, depress the [RESET] key. Punching cannot be resumed, Restart operations from the beginning after interruption. Set the paraneter 16219 back to “0.” AND EDITING OPERATIONS Operation re FET te | He Procedure voce] Stag] | toe ‘Storing frou NC operator's panel keyboard 1 Parameter nusber — Data > (i) § | storing tr tae ote 0 Cote UT yy 8) fi E [rack out ote @ mt — Watching with tape Wote — i] Storing frow NC operator's panel keyboard ‘Setting meaber —> Tata — E [String fon tare ; 1 == - wl ‘ 5 | Punch out : ert Verification with tape ae ‘Storing from NC operator's pane! keyboard | | staring fon pe Efren ot mit : Matching with tape 3 ‘lear of all offeots : é — =9999 — (68g) [Sterne fon epertor's net sete [er ees etag eer = TAT Woot oT etic ne par | T9® Mth main 0 oF eee - e fg | Storing | Proer@e | Tope oF (ESET — Program nunter + [IK] Be [att martyrs 09 uno OFF a] — Gf eo — & Addition to registered part proerad OFF set = Punch | Bstanatod part progron [ESE] = 9 — Proeran muster — [GT] Out [tion to cegstored part pow BSE] = Bf — am = -6r~8.6 SUMMARY OF STORING DATA AND EDITING OPERATIONS (Cont*d) Bast] Parantod ] Pane] Operation T6218 hee Procedure tock | Setting | °° [tron eriti- One part | 72° ith somber 0 fe cation | protran [Tape withoat woxber 0 ge nit dote'D ra ee eet fame | ALL part programs an tape - fa edification of adlress Gt | opp wor| | (GBI Geto addres data to be wali TToD Goto 2 = Address data — GLTER) 5 Aaliton of irs data Cte 2 | oFF TSG ete ress data va store B} eae} ~ eg | aibituea Ase data, = SET) é Deleticn of one adicess dats [OFF [ee paeg ieeenra aeaceaniai z Deletion of ow tick Gate 9) [mF RD eo as Ga a be oa Mess search Sore dress data to be searched — Designated part proeram oF G ~ prosran ausbor to te searched — Clear pr AIL part protrons on tape cee Et coaa fotos: 4. If the tape contains setting information, it is also stored 1. Storing of 2 part program having a prograe muaher éif- ferent from program number 0 on tape is performed by the sane operation a8 for tape without program ausber 0." 2. Withie the Leit of 32 characters, addition of wultipie adiress data and the change to one address data are per: tte. 3, Setting is punched out at the same tine and verified the sane time 5. Whon the cursor to the address data in the alddle of a block sand OB and ERASE keys are depressed, the data folloving the cursor position is deleted. 6, fives data has been stored frou a parascter tape, ture the power on and off. — 689 APPENDIX 9.1 ALARH NO, LIST The alarm No, is classified as shown in table 9.1. Table 9.1 Alarm classification A Classification Alarm No, During actuat 000 - 099 Stop by block end, Tape format error alarm, Macro, operation and external 1/0 100 - 199 Stop by block end. error. Sequence error (1N2K3). Over-travel, return to reference 200 - 299 Decelerating and stop point, positioning, MRDY and other errors, 300 - 399 Decelerating and stop Servo, emergency stop, overload, FG, RPG and other errors.9.1 ALARH KO. LEST (Cont’d) Table 9.2 LIST OF ALAR CODES Code Causes Code Causes 000 001 ZR UNREADY (X) REFERENCE POINT RETURN NOT COMPLETED X-AXIS CYCLE STARTED WITHOUT RETURNING TO REFER- ENCE POINT. RETURN 10 REFERENCE POINT. 002 ZR UNREADY (¥) REFERENCE POINT RETURN NOT COMPLETED Y-AXIS CYCLE STARTED WITHOUT RETURNING TO REFER- ENCE POINT. RETURN TO REFERENCE POINT. 003 «ZR UNREADY (2) REFERENCE POINT RETURN NOT COMPLETED Z-AXIS CYCLE STARTED WITHOUT RETURNING TO REFER- BNCE POINT. RETURN TO REFERENCE POINT. 004 = 2R UNREADY (4) REFERENCE POINT RETURN NOT COMPLETED 4TH- AXIS CYCLE STARTED WITHOUT RETURNING TO REFERENCE POINT. RETURN 10 REFERENCE POINT. 005 RESBT UNREADY (5) REFERENCE POINT RETURN NOT COMPLETED STH- AXIS CYCLE STARTED WITHOUT RETURNING 10 REFERENCE POINT. RETURN TO REFERENCE POINT. 006 007 010 ‘TH ERROR TAPE HORIZONTAL PARITY ERROR. SEE PAR. 4.2.2 lL TV ERROR ‘TAPE VERTICAL PARITY ERROR. ‘SEE PAR. 4.2.2 -n-Code Causes Code Causes 012 OVERFLOW (128 CH) 018 BURFER CAPACITY OVERFLOW IN A BLOCK (128 CHARACTERS) . CORRECT PROGRAM, 013 PROG ERROR (NO ADDRESS) 019 ADDRESS PLUS NO DATA AND NEXT ADDRESS COM- WAND. OR NO ADDRESS PLUS DATA, SEE OPERATOR’S MANUAL (TOE-C843-9.30) PAR. 2.1.2 AND CORRECT PROGRAM, O14 PROG ERROR ( ) SIGN *-,” AND ".” NOT CORRECTLY USED, SEE ORERATOR’S MANUAL (TOB-C843-9.30) PAR. 2.1.1 AND CORRECT PROGRAM, 015 PROG ERROR (UNUSABLE CH) UNUSABLE CHARACTER PROGRAMMED IN INSIGNIFI- CANT DATA AREA, SEE OPERATOR’S MANUAL (TOR-C843-9.30) PAR. 2.1.2 AND CORRECT PROGRAM. PROG ERROR (UNUSABLE AXIS) 016 INPUT OF A, B, C, U, V AND W IS NOT DEFINED AS AN ADDITIONAL AXIS KOR B FUNCTION. O17 PROG ERROR (8 DIGITS) INPUT DATA OVERFLOW (HORE THAN 8 CHARAC- TERS). SEE ORERATOR’S MANUAL (TOE-C843-9.30) PAR, 2.1.1 AND CORRECT PROGRAM. PROG ERROR (G) 020 UNUSABLE G CODE OR G CODE NOT INCLUDED IN ‘OPTIONS PROGRAMMED, ‘SEE ORERATOR’S MANUAL (TOB-C843-9.30) PAR. 2.9.1 AND CORRECT PROGRAM. 021 PROG ERROR (6) G CODES IN 1, AND + GROUPS PROGRAMMED S1~ MULTANEOUSLY IN A BLOCK, SEE ORERATOR’S MANUAL (TOE-C843-9.30) PAR. 2.9.1 AND CORRECT PROGRAM, 022 PROG ERROR (602/03, 643/44) G43 AND G44 ARE SPECIFIED IN THE CIRCULAR ARC (G02, 03) mode. 023 PROG ERROR (G) AN UNUSABLE G CODE 1S SPECIFIED IN THE FIXED CYCLE MODE, =9.1 ALARH NO, LIST (Cont'd) Code Causes, Code Causes 024 PROG ERROR (6, 641/42) AN UNUSABLE G CODE IS SPECIFIED IN THE COMPENSATION MODE. 030 PROG ERROR (F) NO F COMMAND IN FEED COMMAND, SBE TOB-C843-9.30 PAR.2.4.2 025 PROG ERROR (G70/71/72) G70 10 G72 ARE USED FOR OTHER THAN THE FIXED CYCLE. 026 PROG ERROR (41/42) RISING ERROR AT TOOL RADIUS COMPENSATION C TIME.* NOTE) A COMMAND 10 PREVENT FROM ENTERING THE CORRECTION C MODE IS ISSUED. 027 PROG ERROR (G41/42) RISING ERROR AT TOOL RADIUS COMPENSATION (THE FALLING TOOK PLACE IN CIRCULAR ARC MODE.) 031 PROG ERROR (R = 0) CIRCLE WITH RADIUS 0 COMMANDED IN CIRCULAR ARG COMMAND, RADIUS 0 CIRCULAR ARC COMMAND IMPOSSIBLE, CORRECT PROGRAM 032 PROG ERROR (G02/03) WORE THAN THREE AXES ARE INCLUDED IN THE CIRCULAR ARC SPECIFICATION WITHOUT A HELICAL INTERPOLATION OPTION. 033 PROG ERROR (G02/03) THE CIRCULAR ARC SURFACE CANNOT BE DECIDED FROM THE SPECIFICATION, MORE THAN FOUR AXES ARE INCLUDED IN THE CIRCULAR ARC SPECIFICATION. 028 PROG ERROR (G77-R) R-POINT RETURN TS SPECIFIED BY BXCUTING G77, 034 PROG ERROR (602/03) CIRCULAR ARC R DESIGNATION ERROR. SEE TOE-C843-9.30 PAR,2.9.4(4) AND CORRECT PROGRAM 029 035 PROG ERROR (D, 1) D AND H CODE NUMBERS OF THE TOOL DIAMETER AND LENGTH CORRECTION ARE 100 HIGH. + (1) No move command provided in 3 blocks with G41 (G42) (2) N00 provided at start up. () Started up in circular arc block. -2-Code Causes Code Causes 036 PROG ERROR (P-¢ 10) 700 LARGE P (NUMBER DESIGNATION) WHEN OFFSET IS PROGRAM- INPUT, 042 PROG ERROR (M98, 65/66 NEST) SUBPROGRAM OR MACRO CALL FIVE-NESTED, SBE TOB-C843-9.30 PAR. 2.8.7(6) AND PAR. 2.11.9.2(2) (it), 037 PROG ERROR (G10) TOO LARGE R WHEN WORK COORDINATE SYSTEM 1S PROGRAM- INPUT, 043 PROG ERROR (G52, 02) ‘THE WORK COORDINATE SYSTEM IS NOT SET. ‘THE LOCAL COORDINATE SYSTEM WAS SPECIFIED IN THIS MODE, 038 PROG ERROR (G10, 42) P IS TOO LARGE FOR INPUT OF THE WORK COORDINATE SYSTEM PROGRAM. 044 PROG ERROR (612/13) RADIUS R < COMPENSATION D WAS SPECIFIED IN ‘THE CIRCLE CUTTING. 045 CAL ERROR (641/42) 039 OPERATION WAS DISABLED IN THE TOOL RADIUS COMPENSATION, 040 PROG ERROR (H98, 665/66) 046 PROG ERROR (641/42) P IS NOT ASSIGNED TO BLOCKS M91, 198, 65/666 AND G25. THERE 1S A DIFFERENCE BETWEEN P ONO, AND Q ONO. ON G25; G25 AND N98/M99 ARE ASSIGNED STHULTANEOUSLY. 041 PROG ERROR (NO PROG) PROGRAM NO. (SEQUENCE KO.) NOT FOUND AT CALL BY M98, N99, G65. G65, G25, G, M AND 7. CIRCULAR ARCS OTHER THAN THE COMPENSATED SURFACE ARE SPECIFIED IN THE TOOL RADIUS COMPENSATION, 047 PROG ERROR (41/42) ‘THE CORRECTED SURFACE ARE REPLACED IN THE TOOL RADIUS COMPENSATION. -1-9.1 ALARM NO, LIST (Cont'd) Code Causes Code Causes 048 PROG ERROR (641/42) INTERSECTION POINT KOT OBTAINED BY INTER- ‘SECTION COMPUTATION 054 049 PROG ERROR (641/42) REVERSE OR ALMOST REVERSE COMMANDED IN 497 MODE. 055 PROG ERROR (MH, S, T, B) 4, S, T, B COMMANDS IN THE BLOCK IN WHICH 1M, S, T,B CODE CANNOT BE COMMANDED. 050 SCALING ERROR UNUSABLE G CODES ARE SPECIFIED IN THE SCALING MODE. (692, G28 - G30, 636 - 638, G10 - G72) 051 SCALING ERROR ‘A BLOCK SPECIFIED BY G51 AND G50 IS BRRONEOUSLY FORMATTED. THE SCALING MAGNIFICATION SHOWS 0, 056 PROG ERROR (AXIS) AXIS COMMAND IN GO4, G20, G21 BLOCKS. 057 PROG ERROR (S COM) 'S COMMAND EXCEEDS THE RANGE OF #6274. DISREGARDED WHEN 86274 IS SET TO “0”. 058 — MIRROR IMAGE (628) 052 G28 1S SPECIFIED IN THE MIRROR IMAGE, 053 059 ZR UNREADY FERENCE POINT RETURN NOT COMPLETED ON THE AXIS WHICH HAS G29 COMMAND OR REFERENCE POINT RETURN NOT COMPLETED ON THE AXIS WHICH HAS G30 COMMAND, =eCode Causes Code Causes 060 065 RESET UNREADY (AFTER EDITING) CYCLE START BEGAN WITHOUT RESETTING AFTER EDIT OPERATION. 061 067 062, 068 063 ba 064 070 PROG ERROR (wO2/H30/H99) MEMORY OPERATION COMPLETION COMMAND NOT GIVEN. PROGRAM MODES HO2/H30/H99, 065, 7 -1B-9.1 ALARH NO, LIST (Cont'd) Code Causes Code Causes 2 079 073 080 PROG ERROR (G10, G22/23) G10, G22, G23 AND AXIS DATA ARE SPECIFIED ‘SIMULTANEOUSLY. O14 081 075 RS-232C ERROR (BAUD RATE) 082 RS-2320 INTERFACE ‘THE NUMBER OF BITS AND BAUD RATE CONFLICT. REFER TO PAR, 4.2.3. 076 —-RS-232C ERROR (SIGNAL LEVEL) 083 RS-2320 INTERFACE TRANSMISSION TROUBLE REFER 10 PAR. 4.2.3 RS 232C ERROR (OVERRUN) 084 MIRROR IMAGE (G36/37/38) ort 10 CHARACTERS WORE HAVE BEEN READ IN APTER STOP CODE HAS BEEN TRANSMITTED THROUGH RS 2320 INTERFACE, CONFIRM TRANSMITTER’ S STOP CODE PROCESSING CAPABILITY. REFER TO PAR. 4.2.2, O18 THE MIRROR IMAGE IS TURNED ON BY G36 10 C38. 085 PROG ERROR (636/37) OTHER THAN ONE AXIS i, G) ARE SPECIFIED BY G36, (37). 76 -Code Causes Code Causes 108 MACRO ERROR (UNDEFIN #NO.) UNDEFINED VARIABLE NO. DESIGNATED. 114 MACRO ERROR (DO-FORMAT) “DO” NOT CORRESPONDING 10 “END.” ‘SEE TOB-C843-9.30 PAR.2.11.7.2 AND CORRECT PROGRAM. 109 MACRO ERROR (HNO. NOT LERT) ‘A VARIABLE PROHIBITED 70 BE SUBSTITUTED FOR ‘THE LEFT SIDE 1S ASSIGNED. 115 MACRO ERROR ( {J UNMATCH) NUMBER ERROR INC J. CHECK NUMBER OF MARK ( ) TO MEET AND CORRECT PROGRAM. 110 MACRO BRROR ( [J 5 LIMIT) MULTIPLE LAYERS OF PARENTHESES EXCEEDING THE UPPER LIMITS (5). ‘SEE TOE-C843-9.30 PAR.2.11.6.6 CORRECT PROGRAM, 116 MACRO BRROR (DO END NO.) “on” IN DO m OUT OF RANGE 1 Sm 5 3, SEE TOE-C843-9.30 PAR.2.11.7.2 AND CORRECT PRocRat. LIL MACRO ERROR (HOVE G6G-H99) WODAL ACCESS. AN AXIS MOVE COMMAND 1S ISSUED AT M89 RETURN TIME OF G65. DO NOT NOVE BLOCK 199, LIT MACRO ERROR (10) 112 MACRO ERROR () MULTIPLE LEVELS OF MACRO CALL EXCEEDING THE UPPER LIMIT 4. ‘SBE TOE-C843-9.30 PAR.2.11.9.2 (2) (ii) AND CORRECT PROGRAM. 113 MACRO ERROR (6) 118 MACRO ERROR (GO TO K) “n” in GOTO n OUT OF RANGE 0 < n = 9999, CHECK SEQUENCE NO. AND CORRECT PROGRAM. 119 MACRO ERROR (12) —719-9.1. ALARM NO. LIST (Cont?) Code Causes Code Causes 120 PRIN ERROR (NOT FOUND) ‘SEQUENCE NO. NOT FOUND AT PROGRAM RESTART. CHECK SEQUENCE NO. 127 LIFE CTRL ERROR (T5 & T9999) 5 DIGITS WERE SPECIFIED WITHOUT STORING ‘THE GROUP, OR THERE 1S AN ERROR IN T999SL AAA SPECIFICATION. 121 PRIN BRROR (692) 692 WAS SPECIFIED VIA MDL AT THE TIME THE PROGRAM WAS RESUMED. 128 LIFE CTRL ERROR (T5 & 19999) ALL THE GROUP CONTENTS CONSIST OF SKP, BUT 15 DIGITS WERE SPECIFIED, OR, H(0)999 OF THE TOOL NOS. WAS SPECIFIED WITHOUT ‘STORING H-NO. AND D-NO. 122 PRIN ERROR (654 - 659) G54 T0 G59 WERE SPECIFIED VIA MDL AT THE TIME THE PROGRAM WAS RESUMED. 129 PROG BRROR (G54 - 59) J WAS SPECIFIED TOO LARGE IN THE WORK COORDINATE SYSTEM SPECIFICATION. BESIDES, THE MODE 1S OTHER THAN GO0/GO1. 123 PRIN BRROR (ORG) THE COORDINATE SYSTEM WAS CHANGED BY DEPRESSING THE ORG KEY ON OPERATOR'S PANEL. AT THE TIME THE PROGRAM WAS RESUMED. 124 PRTN ERROR (MDI HOVE) ‘THE AXIS MOVE WAS SPECIFIED VIA MOL AT THE TIME THE PROGRAM MAS RESUMED. THIS IS PROHIBITED. 125 PROG BRROR (6122/123/124) P, 1,7, Ly HAND D ARE SPECIFIED BRRO- NEOUSLY IN THE G122/123 SPECIFICATION. 126 PROG ERROR (C122 DATA OVR) THE TOOL LIFE CONTROL DATA EXCEEDING THE CAPACITY WAS SPECIFIED. 130 131 132 133, —a0-Code Causes Code Causes 134 a2 135 143 136 144 137 M45 138 146 139 M7 140 148 AS AFTER READ SUB PROG/MACRO AN UNUSABLE G CODE HAS SPECIFIED IN THE G68 MODE. G68 WAS SPECIFIED IN THE CORRECTION © CODE. 11 149 ~a-9.1 ALARM NO. LIST (Cont’d) Code Causes Code Causes 150 ROTATE ERROR (G CODE) 158 G CODE THAT CANNOT BE USED IN G68 MODE HAS BEEN COMMANDED. G68 HAS BEEN COMMANDED DURING TOOL RADIUS COMPENSATION C. 151 ROTATE ERROR (FORNAT) 159 ‘THERE IS AN ERROR IN THE FORMAT OF THE BLOCK SPECIFIED BY G68 AND C69. 160 DNC MODULE TIME OUT 152 DNC TIME OUT ERROR. 153 161 DNC MODULE DR-LINE ERROR DR LINE ERROR. 154 162 DNC MODULE PACKET LENGTH ERROR PACKET LENGTH ERROR. 155 163 DNC MODULE 51 ERROR 8251 ERROR, 156 164 DNC MODULE CHECK SUM ERROR CHECK SUM ERROR. 157 165 DNC HODULE COMMAND ERROR COMMAND ERROR.Code Causes Code Causes 166 173 MEM BRROR (PRI) PARAMETER AREA TOTAL CHECK ERROR. SEE THIS MANUAL PAR. 4.2.3. 167 DNC MODULE ROM CHECK ERROR COMMUNICATION MODULE ROM CHECK ERROR. 168 DNC HISPBED MODE ERROR HIGH SPEED CUTTING MODE ERROR, 174 HEM ERROR (KEEP) KEEP MEMORY TOTAL CHECK ERROR. SEE THIS MANUAL PAR. 4.2.3, 175 MEM ERROR (HACR) MACRO TOTAL CHECK ERROR, SEE THIS MANUAL PAR. 4.2.3. 169 DNC I/F SYNC ERROR 176 DNC CPU ERROR. 170 MEM ERROR (OFS) 17 TOOL OFFSET TOTAL CHECK ERROR. SEB THIS MANUAL PAR.4.2.4. 1 178 172 MEM ERROR (SET) 179 OVER TEMP ‘SETTING AREA TOTAL CHECK ERROR, ‘SBE THIS MANUAL PAR.4.2.3. PANEL INSIDE TEMPERATURE TOO HIGH, SEE THIS MANUAL PAR. 4, ~ 83 -9.1 ALARM NO, LIST (Cont'd) Gode Causes Code Causes 180 SEO ERROR 1 185 SEQUENCER BRROR (1) BLOCK STOP 1S OUTPUT AT DGN #1318 Ds~ REFER TO THE MACHINE MANUAL OR CONTACT ‘THE MACHINE TOOL BUILDER POR INFORMATION. 181 SBQ ERROR 3 186 ‘SEQUENCER ERROR (2) IMMEDIATE STOP 1S OUTPUT AT OGN #1318 Dy=1 REFER TO THE MACHINE MANUAL OR CONTACT THE MACHINE TOOL BUILDER FOR INFORMATION. 182 SEQ ERROR 2 187 DECELERATING STOP 1S OUTPUT AT DGN #1318 Da=1. REFER TO THE MACHINE MANUAL OR CONTACI THE MACHINE TOOL BUILDER FOR INFORMATION. 183, 188 184 189 183 190 HDLC SYSTEM SOFT ERROR A SYSTEM BRROR OCCURRED AT THE TIME OF ACGC CONNECTION. CONTACT YOUR YASKAWA REPRESENTATIVE, 184 191 DLC SOFT COMMAND ERROR SYSTEM ERROR OCCURRED AT THE TIME OF ACGC CONNECTION, CONTACT YOUR YASKAWA REPRESENTATIVE. ~ 84 -Colle Causes Code Causes 192 HDLC 8530 SEND ERROR 4 SYSTEM ERROR OCCURRED AT THE TIME OF AccC CONNECTION. CONTACT YOUR YASKAWA REPRESENTATIVE. 193 HDLC 8530 RECEIVE ERROR A SYSTEM ERROR OCCURRED AT THE TIME OF ccc CONNECTION. CONTACT YOUR YASKAKA REPRESENTATIVE, 194 HDLC NAK ERROR (10 TIMES) A SYSTEM ERROR OCCURRED AT THE TIME OF ACGC CONNECTION. CONTACT YOUR YASKAWA REPRESENTATIVE. 201 oor @®) OVERTRAVEL X FOR “O" OF DGN #1319 De, Di. ‘SEE MACHINE TOOL BUILDER'S MANUAL, or 202 OVERTRAVEL ¥ FOR “0” OF DCN #1319 Dz, ‘SEE MACHINE TOOL BUILDER'S MANUAL. Da. 203 of @) OVERTRAVEL % FOR “O” OF DGN #1319 Da, Ds ‘SBE MACHINE TOOL BUILDER’ S MANUAL, 195 HDLC CvOS FILE ERROR 24 or A SYSTEM ERROR OCCURRED AT THE TIME OF ACGC | OVERTRAVEL 4 FOR “O* OF DGN #1319 Da, Dy. CONNECTION, ‘SEE MACIITNE TOOL. BUILDER’ S MANUAL. CONTACT YOUR YASKAKA REPRESENTATIVE, 196 HOLC 1/0 pata ERROR 205 of 6) A SHSTEH BRROR OCCURRED AT THE TIME OF ACGC] OVERTRAVEL 5 FOR “O* OF DON M1313 De, Ds. CONNECTION, CONTACT YOUR YASKAWA REPRESENTATIVE. SEE MACHINE TOOL BUILDER’ S MANUAL. 197 HDLC NC REQUEST ERROR 206 ‘A SYSTEM ERROR OCCURRED AT THE TIME OF ACcC conNacTION, CONTACT YOUR YASKAKA REPRESENTATIVE, 198 HDLC OPERATION ERROR 207 A SYSTEM ERROR OCCURRED AT THE TIME OF AcGC CONNECTION. CONTACT YOUR YASKAWA REPRESENTATIVE, ~ 85 ~9.1 ALARM NO, LIST (Cont'd) Code Causes Code Causes, 208 215 S-0T1 (5) ‘STORED STROKE LIMIT FIRST AREA 5. ‘SEE TOE-C843-9.30 PAR.2.9.12. 209 216 210 ait 2 $-oTl @ 218 STORED STROKE LIMIT FIRST AREA X, ‘SBE TOG-C843-9,30 PAR. 2.9.12. 22 s-oTl @) 219 STORED STROKE LIMIT FIRST AREA Y. SEE TOE-C843-9.30 PAR.2.9.12. 213 S-0TL @) STORED STROKE LIMIT FIRST AREA Z. SBE TOE-C843-9.30 PAR. 2.9. 214 S-oTl (4) STORED STROKE LIMIT FIRST AREA 4. ‘SBE TOB-C843-9.30 PAR.2.9.12. 220 S-OT2 (INSIDE) ‘STORED STROKE LIMIT SECOND AREA (INSIDE INHIBIT). ‘SEE TOE-C843-9.30 PAR.2.9.12. 221 S-0T2 ) ‘STORED STROKE LIMIT SECOND AREA (OUTSIDE INHIBIT) X. SEE TOE-C843-9.30 PAR.2.9.12.Code Causes Code Causes 222 $-012 ) STORED STROKE LIMIT SECOND AREA (OUTSIDE INHIBIT) ¥. SBE TOE-C843-9. 30 PAR,2.9. 12. 229 223 «8-012 (2) STORED STROKE LIMIT SECOND AREA (OUTSIDE INHIBIT) 2, SEE TOB-CB43-9.30 PAR,2.9.12. 230 TODL BROKEN WHEN THE TOOL BREAKAGE DETECTION (G32, 633) WAS EXECUTED, THE Z-AXIS MOVED TO THE SET POSITION. HOWEVER, SENTS (1) INPUT WAS NOT TURNED ON, (SPECIAL SPECIFICATION) 224 S-0T2 (4) STORED STROKE LIMIT SECOND AREA OUTSIDE INHIBIT) 4, ‘SEE TOE-C843-9,30 PAR.2.9.12. 231 ZR ERROR-AREA OO ‘ZERO POINT RETURN AREA ERROR X. VIRTUAL C PHASE TYPE LATCH UNFINISHED. SEE TOE-C843-9.30 PAR. 4.2.6, 225 232 ZR ERROR-AREA (¥) ‘ZERO POINT RETURN AREA ERROR Y, ‘SBE TOB-C843-9.30 PAR. 4.2.6. 233 ZR ERROR-AREA (Z) ZERO POINT RETURN AREA ERROR Z, ‘SEE TOB-C843-9.30 PAR.4.2.6. 221 234 ZR BRROR-AREA (4) ‘ZBRO POINT RETURN ARBA ERROR 4. SEE TOE-C843-9.30 PAR. 4.2.6. 228 235 ZR ERROR-AREA (5) ZERO POINT RETURN AREA ERROR 5, ‘SBE TOR-C843-9,30 PAR.4.2.6. -a7-9.1 ALARM NO, LIST (Cont’d) Code Causes Code Causes 236 243 ZR ERROR-POS (2) ZERO POINT RETURN POSITION ERROR 2, SEE THIS MANUAL PAR.4,2.7. 231 244 ZR ERROR-POS (4) ‘ZERO POINT RETURN POSITION ERROR 4. SEE THIS MANUAL PAR. 4.2.7, 238 245 ZR ERROR-POS (5) ZERO POINT RETURN POSITION ERROR 5. SBE THIS MANUAL PAR. 4.2.7, 239 246 240 2aT 241 ZR ERROR-POS (xX) 248 ZBRO POINT RETURN POSITION ERROR X, SEE THIS MANUAL PAR. 4.2.7. 242 ZR ERROR-POS CY) 249, ZERO POINT RETURN POSITION ERROR Y. SEE THIS MANUAL PAR. 4.2.7, ~ 88 -Code Causes Code Causes 250 S-OT3-5 (INSIDE) STORED STROKE LIMIT 3rd, 4th AND Sth AREAS (INSIDE. INHIBIT) , 257 2R DECLS ERROR (2) DECELERATION LS ERROR Z-AXIS, DECLS OF Z-AXIS STARTS CHATIERING ON THE 06, ®1 $-013-5 &) STORED STROKE LIMIT 3rd, 4th AND Sth AREAS (OUTSIDE INHIBIT) x, 252 $-013-5 (WY) STORED STROKE LIMIT 3rd, 4th AND Sth AREAS (OUTSIDE INHIBIT) ¥. 253 S-013-5 @Z) STORED STROKE LIMIT 3rd, Ath AND Sth AREAS (OUTSIDE INHIBIT) 2, 254 255 ZR DECLS ERROR (X) DECELERATION LS ERROR X-AXIS, DECLS OF X-AKIS STARTS CIATTERING ON THE oc, 256 ZR DBCLS ERROR (¥) DECELERATION LS BRROR Y-AXIS, DECLS OF Y-AXIS STARTS CHATTERING ON THE Dos, 258 ZR DECLS ERROR (4) OBCELERATION LS ERROR 4TH-AXIS, DECLS OF 4TH-AXIS STARTS CHATTERING ON THE bos. 259 2R DECLS ERROR (5) DECELERATION LS ERROR STH-AXIS, DECLS OF STH-AXIS STARTS CHATTERING ON THE os. 260 ‘261 ZR ERROR PRM RETRACTION BY ZERO POINT (ER PULSE AT C PHASE LATCH > #6304) . CONTACT YOUR YASKAWA REPRESENTATIVE, 262 ZR ERROR PRA (Y) RETRACTION BY ZERO POLNT (ER PULSE AT C PHASE LATCH > 86305). CONTACT YOUR YASKAWA REPRESENTATIVE, 263 ZR ERROR PRA (2) RETRACTION BY ZERO POINT (ER PULSE AT C PHASE LATCH > 46305). CONTACT YOUR YASKAWA REPRESENTATIVE, ~ 89 -9.1 ALARM NO, LIST (Cont'd) Code Causes Cote Causes 264 ZR ERROR PRM (4) 269 RETRACTION BY ZERO POINT (ER PULSE AT C PHASE LATCH > &G307). CONTACT YOUR YASKAWA REPRESENTATIVE. ‘265 ZR ERROR (5) 210 RETRACTION BY ZERO POINT (BR PULSE AT C PHASE LATCH > 86308). CONTACT YOUR YASKAWA REPRESENTATIVE. 266, 211 -P-SET ERROR () P SET ERROR xX, THE X-AXIS POSITIONING IS NOT COMPLETED. SEE THIS PAR.4.2.8. TF AN ERROR OCCURS IN THE BLOCK WHERE GOL 1S CHANGED TO GOO, OPERATION STOPS. APTER COMPLETION OF G00 BLOCK. 267 272 —-P-SET ERROR (¥) P SET ERROR Y. THE Y-AXIS POSITIONING IS NOT COMPLETED. SEE THIS PAR.4.2.8, IF AN ERROR OCCURS IN THE BLOCK WHERE GOL TS CHANCED 10 GOO, OPERATION STOPS ABTER COMPLETION OF GOO BLOCK, 213 P-SBT ERROR (2) P SET ERROR Z, THF Z-AXIS POSITIONING [S NOT COMPLETED. SBE THIS PAR.A.2.8 IF AN ERROR OCCURS IN THE BLOCK WHERE GOL 1S CHANGED 10 GOO, OPERATION STOPS APTER COMPLETION OF G00 BLOCK, ~ 90 -Code Causes Code Causes 214 P-SET ERROR (4) P SET ERROR 4. THE 4-AXIS POSITIONING IS NOT COMPLETED, SEE THIS PAR. 4.2.8, TP AN ERROR OCCURS IN THE BLOCK WHERE GOL 18 CHANGED 10 GOO, OPERATION STOPS APTER COMPLETION OF G00 BLOCK, 215 -P-SBT ERROR (5) P SET ERROR 5, THE 5-AXIS POSITIONING 1S NOT COMPLETED, ‘SEE THIS PAR.4.2.8, UP AN ERROR OCCURS IN THE BLOCK WHERE GO1 1S CHANGED 0 GOO, OPERATION STOPS ARTER COMPLETION OF GOO BLOCK. 279 280 NACH UNREADY HACH ROY OFF FOR "0" OF DGN BI316 Do, CONTACT MACHINE TOOL BUILDER. aL 26 amr 282 28 2839.1 ALARM NO, LIST ont’ d) Code Causes Code Causes 284 310 SERVO OFF SERVO POWER NOT SUPPLIED. SBE THIS MANUAL PAR. 4.2.9. 285, StL 286 312 287 313 288 34 289, 315 =92-Code Causes Code Causes 316 323. ANGC SYNC ERROR ‘SYNCHROKOUS ERROR OF AWGC SIDE CPU AND NC SIDE CPU, CONTACT YOUR YASKAWA REPRESENTATIVE. 3iT 318 324 ANGC SYNC ERROR SUNCHRONOUS ERROR OF AMGCI20 SIDE CPU AND NC SIDE CPU, CONTACT YOUR YASKAWA REPRESEN. TATIVE, 325 SERVO CPU ERROR SERVO CPU IS TROUBLE, CONTACT YOUR YASKAHA REPRESENTATIVE, | __ SEE Tits manual Pa. 4.2.16 320 NC UNREADY NC NOTREADY P SET NOTREADY, ‘SBE THIS MANUAL PAR,4.2.10. 326 SKIP MACRO (G, H, 1) ACCESS TO THE HAIN PROGRAMS 6, M AND MACRO fiAS SKIPPED, (CHECK MODE) 327 UNFINISHED PROG GEN GENERATION IN ALL PROGRAMS NOT FINISHED SEE TOE-C843-9.30 PAR.4.6.2 AND DELETE ALL PROGRAM NUMBERS, 321 928 UNFINISHED MHeL THE MEMORY LENGTH AND MEMORY BASE CONFLICT. CONTACT YOUR YASKAHA REPRESENTATIVE, 322, 329 PC CPU ERROR PC AND CPU ERROR, CPU FAILURE FOR SEQUENCE CONTROL OR KEEP | EMORY CONTENTS DELETED, SEE THIS MANUAL PAR,4.2.17, ~93-9.1 ALARH NO. LIST (Cont'd) Code Causes 330 BHERGENCY STOP EHERGENCY STOP INPUTTED FOR “O” OF OGN #1281 D1 SEE THIS MANUAL PAR. 4.2.11. 331 FUSE RUSE BLOWN X, WHEN DGN #1288 01 IS “1”, FUSE BLOKN OR WCB TRIPPED IN X-AXIS SERVOPACK. ‘SBE THIS MANUAL PAR. 4.2.12, 382 FUSE (Y) FUSE BLOWN Y. WHEN DGN #1289 D1 IS “I, FUSE BLOHN OR HCCB TRIPPED IN Y-AXIS SERVOPACK. ‘SEE THIS MANUAL PAR. 4.2.12. 333° FUSE (2) FUSE BLOWN Z. WHEN DGN #1290 D1 1S “1”, FUSE BLOWN OR CCB TRIPPED IN Z-AXIS SERVOPACK, ‘SEE THIS MANUAL PAR. 4.2.12. 334 FUSE (4) FUSE BLOWN 4. WHEN DGN #129] DI IS “I”, FUSE BLOHN OR HCCB TRIPPED IN 4TH-AKIS SERVOPACK. SEE THIS MANUAL PAR. 4,2. 12. 335 FUSE (5) FUSE BLOWN 5. WHEN DGN #1291 D1 IS “1*, FUSE BLOWN OR HCCB TRIPPED IN STH-AXIS SERVOPACK. ‘SBE THIS MANUAL PAR. 4.2. 12. Code Causes 336 aa 38 30 341 SERVO ERROR (X) ‘SERVO ERROR X. EXCESSIVE DEVIATION IN X-AXIS SERVO SYSTEH. SEE THIS MANUAL PAR.4.2.13. eeCode Causes Code Causes 342 SERVO ERROR (Y) 348 ‘SERVO ERROR Y. EXCESSIVE DEVIATION IN Y-AXIS SERVO SYSTEM, SEE THIS MANUAL PAR. 4.2.13. 343 SERVO BRROR (2) 49 SERVO ERROR 7. EXCESSIVE DEVIATION IN Z-AXIS SERVO SYSTEM, ‘SBE THIS MANUAL PAR,4.2.13, 344 SERVO ERROR (4) 350 ‘SERVO ERROR 4, EXCESSIVE DEVIATION IN 4TH-AXIS SERVO systen, SEE THIS MANUAL PAR. 4.2.13, 345 SERVO ERROR (5) 351 OL) ‘SERVO ERROR 5. OVERLOAD x. EXCESSIVE DEVIATION IN STH-AXIS SERVO OVERLOAD IN X-AXIS SERVOPACK WHEN DGN #1288 SYSTEM, 2 “0”, ‘SEE THIS MANUAL PAR.4.2,13, SEE THIS MANUAL PAR.A.2.14, 346 SERVO ERROR (S) 32 OL) ‘SERVO ERROR (SPINDLE) OVERLOAD Y. SEE THIS MANUAL PAR. OVERLOAD IN Y-AXIS SERVOPACK WHEN DGN #1289 02 “0”. SEE THIS MANUAL PAR,4.2.14, 347 353 OL (a) OVERLOAD Z. OVERLOAD IN Z-AXIS SERVOPACK WHEN DGN #1290 D2 “Oo”, SEE THIS MANUAL PAR.4.2. = 95 -9.1 ALARM NO, LIST (Cont'd) Code Causes Code Causes 364 OL A) 360 OVERLOAD 4, OVERLOAD IN 4TH-AXIS SERVOPACK WHEN DGN #1291 02 “0”. SEE THIS MANUAL PAR. 4.2.14. 35 OL ) 361 PG ERROR (x) OVERLOAD 5. PG ERROR X. OVERLOAD IN STH-AXIS SERVOPACK WHEN DGN DISCONNECTION IN X-AXIS PG DETECTED. #1292 D2 “0”. SEE THIS MANUAL PAR. 4.2.15. ‘SBE THIS MANUAL PAR. 4.2.14. 356 362 PG ERROR (¥) PG ERROR Y. DISCONNECTION IN Y-AXIS PG DETECTED. SEB THIS HANUAL PAR. 4.2.15. 357 OL (OTHER) 363 PG ERROR (Z) OVERLOAD (2). PG ERROR Z. OVERLOAD FOR MULTI PURPOSE WHEN DGN #1281 DISCORNECTION IN Z-AXIS PG DETECTED, 03 “0. SEE THIS MANUAL PAR.4,2,15. CONTACT MACHINE TOOL BUILDER. 358 364 PG ERROR (4) PG ERROR 4. DISCONNECTION IN ATH-AXIS PG DETECTED. ‘SEE THIS MANUAL PAR. 4.2.15. 359 365 PG ERROR (5) PC ERROR 5. DISCONNECTION IN STH-AXIS PG DETECTED, SEE THIS MANUAL PAR.4.2.15. ~ 96CONTACT YOUR YASKAWA REPRESENTATIVE FOR CHECKING MB 20 BOARD, Code Causes Code Causes 366 PG ERROR (S) 373 SR-20 UNSUITABLE PG ERROR S. THE OPTIONAL AXIS SETTING AND SR-20 FORMAT OISCONNECTION IN SPINDLE PG DETECTED, CONFLICT. ‘SEE THIS MANUAL PAR,4.2.15, CONTACT YOUR YASKAWA REPRESENTATIVE. 367 374 368 315 369 316 310 3a STL SV-FG SYNC ERROR 378 FG BRROR 1, CONTACT YOUR YASKAWA REPRESENTATIVE POR CHECKING HB 20 BOARD, 312 FG NOT READY 319 FG ~97-9.1 ALARH NO, LIST (Cont’d) Code Causes S81 AXIS ERROR (X) AXIS CPU ERROR. CONTACT YOUR YASKAWA REPRESENTATIVE FOR CHECKING MB 20 BOARD. 982 AKIS ERROR (¥) AXTS CPU ERROR, CONTACT YOUR YASKAWA REPRESENTATIVE FOR CHECKING HB 20 BOARD. 383. AXIS ERROR (2) AXIS CPU ERROR. CONTACT YOUR YASKAMA REPRESENTATIVE FOR CHECKING 4B 20 BOARD. 384 AXIS ERROR (4) AXIS CPU ERROR. CONTACT YOUR YASKAHA REPRESENTATIVE FOR CHECKING 4B 20 BOARD. 385 AXIS ERROR (5) AXIS CPU ERROR, CONTACT YOUR YASKAWA REPRESENTATIVE FOR CHECKING MB 20 BOARD. Code Causes 388 390 SERVOPACK ALARM (SERVO PACK) SR20 + SERVOPACK ALARH (SPINDLE DRIVE) + PG DISCONNECTION OF 4/5 AXIS + SR PAILURE CONTACT YOUR YASKAHA REPRESENTATIVE, 391 SERVO ALARH (x) X-AXTS SERVOPACK ALARM, CONTACT YOUR YASKAWA REPRESENTATIVE, ggCode Causes Code Causes 392 SERVO ALARM (¥) 399 Y-AXIS SERVOPACK ALARM, CONTACT YOUR YASKAHA REPRESENTATIVE, 393 SERVO ALARM (2) 400 Z-AXIS SERVOPACK ALARM, CONTACT YOUR YASKAWA REPRESENTATIVE, 394 SERVO ALARM (4) 401 ATU-AXIS SERVOPACK ALARM, CONTACT YOUR YASKAWA REPRESENTATIVE. 395 SERVO ALARM (6) 402 STH-AKIS SERVOPACK ALARH, CONTACT YOUR YASKAWA REPRESENTATIVE, 396 403 397 404 398 405, ~ 99 -Q.1 ALARM NO, LIST Cont*d) Code Causes Code Causes 406 813 407 : 814 “48 815 409 816 810 RAM ERROR 8l7 alt | ais i 812 819 = 100 ~Code Causes Code Causes 820 ROM ERROR, RAM ERROR 826 ROH OR RAM BRROR. 0 OR HARDWARE CHECK REQUIRED, ‘SEE THIS MANUAL PAR. 4.2.20. 821 827 2 ea 823 829 824 _ a 830 CPU ERROR = 101-9.2 LIST OF SETTING NUMBERS Setting numbers are classified in the following three groups: Table 93 ‘Seting Number ‘Group #5000 to 6004 ‘Seiling by Bit #6200 10 6219 Setling by word #5500 10 6599 ‘Setting by double words | 446700 (06771 ‘Seluing by double words 46772 10 6699 Seting by double words “Appenciac table 1-2 Usts setting numbers and their functions SETTING NUMBERS AND THEIR CONTENTS [(mooo] [ba Ds] 4 [D3 | pz [p1 [Do D7 I: Sets punch-out code to ISO : Sets punch-out code to EIA Sets playback ON 0: Sets playback ON/OFF with an external switeh D4, D3, D2, D1, DO Selects whether to make the mirror image of the Sui-axts, 4uvaxls, Z-ans, Yans and Xaxts effective In successive order or to make them external switches 1 Mirror image effective © External switch #5001 pa] pa[ D3] p2[ pi] Do D7 1: Emits operating panel buzzer sound 0: Does not emst operating panel buzzer sound D4 2 aus cancelling switch 1 oN 0: OFF D3 Manual absolute switch 1: ON OFF D2 Editing lock switeh D1 1: Checks the 2nd prohibited area of stored stroke himit 0: Does not check the 2nd prohibited area of stored stroke limit DO 1: Changes input units to inch anputs 0; Changes input units to mm Inputs #6002 7] D6] D5] D4] D3] Dz[ D1] Do D7 Awahary function lock switch 1: ON 0: OFF D6 Machine lock switch 1; ON 0: OFF DS Optional stop switch 1: ON 0: OFF D4 Dry run switch D3 Optional block skipping switeh i: ON 0: OFF D2 Display lock svateh 1: ON, 0: OFF D1 Start lock switch 1: ON 0: OFF DO Single block switch 1: ON 0; OFF 5] tas LLP DS, D4: Selects the output device of the data input interface DI, D0: Selects the input device of the data input interface ‘Setting | Input | Output Device | Parameter for ode | Dece | OMPM PES | Seung Baul Rate Rs282¢ 6026 (46028) 01 | RS%2C} rsasac nor | Meraso 5232 #6027 (#6023) ri | ROB") rsasacnoa | pone {ee = 102 =m ole a=] fam perris cascada an saan clang Getg ancani of 9 shan execsting G7, corse a Sear gotten tera ty ees elie eases ch 00 te executing command G122 ba Programs of program numbers 70213 8000 through 8999 cannot be Sees ees eee registered, erased or edited. Sets shift amount "6" when executing G83. Sething: "1" = 0,001 mm 0: Normal registration, erasure or tit = 000001 Inch and editing can be performed. Setting range: 0 = 32767 D3. 1: Programs with program numbers pease 8000 through 8999 will not be ae28 displayed. Pies ccna ystem No. switch setting 0: Programs with program numbers gic ort 8000 through 8999 will be dis- Sere eta eceeeet tia played. 16500 Di Single blocks become effective im relabon to an operation com mand from the user program. #6301 0: Single blocks become sneffective Sets scaling multiple. Multiple = #6500/ m relation to operation commands e501 for control commands from the Scale multiple = 1 when setting is "0." user program. po The next block will be executed 46506 if there 1s no skip signal input Sets angle during execution of commands unl shifting of the C31 block joes anale-a one Setting: "I" = 0.001 deg 0: Causes alarm "087" _ ee wes07 #5200 Break point 1 Sets tool length measuring bias. a Setting: "1" = Least input increment 6201 Break point -2 yume - - Sets break points sequence a Setting range 1 through 9999 Will not See eer ee 1 etting east input increment stop at 0 igaeet W310 6208 Specifies group number during tool ent fase change and reset. Setting range # through 256. 312 Late Sets stored otroke limit of the X, ¥ #6207 and Z axes and the boundary value in the positive direction of the 2nd pro~ Sets program number. hibited area. Specifies program number of tape when ig range: 0 - 299999999 inputting tape without a program number. MIPS 1 pulse Setting range 1 through 9999. 7 Note: When 0 is set and tho number on aoe cae CRT ts not O, input error. = SoaaTnIESCITE vie 6514 Yeas Sets dwell time when executing 46515 ‘i bane G76 and G77. Setting "1" = 1 ms Setting range: 0 ~ 32767SETTING NUMBERS AND THEIR CONTENTS (Cont'a) Sets stored stroke limit of the X, ¥ and Z axis in successive order and also the negative direction boundary value of the 2nd prohibited area. Setting range: 0 - 299999999 Setting: "I" = pulse 46536 2-aus #6537 ath axis 6538 Sth axis Work coordinate system setting G57 (JI) Setting Tange: 0 - +99999999 = Least input increment Work coordinate system setung G54 (J1) #6516 X- aus Setting: "1" 540 Yas wT Yomns #6518 Z-axis Laks eee rasa ane 45519 eirame 150 whoa vse Sthame 1038 Sika Setting range: 0 ~ +99999999 Setting ranges 0'~ 5999 Settings THES Leaet inpus increment Work coordinate aystem setting G58 (1) Setting range: 0'~ 99999999 Settings Hf" = Leaet Input meroment #6522 X-azus = Pt 16586 ae 123 Yas wer awe sta rane Hse Tams es irae 1509 ‘icone 16506 Sivas Work coordinate system setting 655 (31) 16550 Shean Work coordinate system setting G59 (J1) Work coordinate system setting G56 (31) Setting range: 0 ~ 399999999 Setting: "I" = Least mput increment 6534 Xraxis 6535 Yeas Setting: Tl" = Least input increment Setting range: 0 ~ 299999999 Setting: "1" = Least input increment 0528 eas Re ei aceueet tated ci 6552 X-aas 46529 Yeaus 6553. Yeaus 46530 2am 6554 2-ams 16531 Sth-ans 46555 athe: 46532 Sthrasas 6556 Sth ans Coordinate value at skip signal ON Setting range: 0 ~ #9999999 Setting: "1" = Least input increment #656) FI #6562 Fa = 104 -ey Work coordinate system setting G54 (J2) = Setting range: 0 ~ 399999999 Setting: "1" = Least anput increment 16564 Fa a W703 Xan 46565 FS 46708 Yeaxis 16506 Fe 46705 Zane a] ee i Work coordinate system setting G55 (J2) Setting range: 0'~ 99999999. Tee Fe Setting: "I" = Least input increment #6706 Kans 46569 Fo Fi-dlgi speed setting a Sree Setting range: 0 - 240000 “F201 mm/ein i08 ae oro 01 in/mm Setting: “1° = Least Input Increment Work coordinate system setting G56 (J2) Setting Tange: 0'~ $99999999 46570 Setting: "I" = Least mput increment “Tool setter measurement longitudinal 46709 ams irection reference value Seiting | "1" = Least input inerement Setting range +99999909 weno Yeaxis e657 wm] C nas “Tool setter measurement dlameter direction reorence value Work coordinate eystem eetting G57 (J2) Selling, "i= Least input ierement Setting range: 0)~ 299999899 Selling range: +99999900 tings "1 put increment #6579 Kans wn | X-axis wosre tons a) Yrane 6375 Yasiee or) Work coordina ae Setting range 637% x Setting: "I" = Least input increment #0577 2eaxis- arr ‘Workploce seller measurable return amount a Setting "I" ~ Least put increment oe 7 Selling ange 99999999 Work coordinate system setting G59 (J2) Fe 072599999999 nae = Least input increment = a6701 Yas 1719 rans 6702 Tams ~ 105SETTING NUMBERS AND THEIR CONTENTS (cont'D) 6737 Yeanie wr Tans were ans Work coordinate eystem setting G54 (33) Work coordinate system seiting G54 (J8) o°= 399999098 ange: 0” 399999999 Least mput increment SH: Least input merement 6721 X-axis | 119 xan s672 Yoans segs esse seceeee . #6740 Y-axis a Zane i wis Br zane | Work coordinate aystem setting O55 G3) Setting ange: 0'~ 299999999 Work coordinate system setting G55 (24) Settings "1 = Least input increment Setting range: 0”~ 299999999 Settings I" = Least input increment were yeas erat ane | wns wa as #6743 Y-axis e726 wane x #0744 Z-axis Work coordinate system setting O56 (03) Setcin aS SSygo0990 Work coordinate aystem setting G56 (34) Stuy Least input increment Setting sange: d= 199990099, Setting: nie = Leaet input increment wi Yeas wre cane W728 Yan His Yan wires Zam sara ane Work coordinate aystem setting O57 (J3) Setting range: 0-= 299999999 Work coordinate aystem setting G57 (0 Setting: "io = Least input increment Setting ranger 0'= 199909599. TRS Least anput anerement 1730 Xam wera Kae wn vane wie Yoane wre Zane 16750 Zax Work coordinate system seiting 658 (13) Bett a's99999999 Work coordmate aystem setting G58 (04) Sette Least input increment Setting ranger "= 199399099 SBP. eaet input increment on Keane wisi ane wr Yan ears Yoane wis axis W675 Tame Work coordinate system setting 059 (3) Seiting ranges 0'~ 99999999 Work coordinate system setting G69 (4) Settings "I = Least input increment Sctung ranges” a= 299990909 Setting: "I = Least input increment wn Kane = 106 =we754 Xcaxis 46755 Y-axis 6756 Zane Work coordinate system setting G54 (J5) Setting range: 0 = +99999999 ig: MI = Least input increment 46757 X-aas 16758 Y-aus 46759 Tans Work coordinate system setting G55 (J5) Setting range: 0 ~ £99999999 Setting: "1" = Least input increment 46760 Kans #5761 Kaas #6762 Zane Work coordinate system setting G56 (J5) Setting range: 0 ~ 299999999, Setting: "1" = Least mput increment 46703 X-anas 6704 Yoanis 46765 Z-ams Work coordinate system setting G57 (35) Setung range: 0'~ 299999999 Setting: "l" = Least input increment 46766 Keaxis 46767 Yoaus 6768 Z-axis Work coordinate system setting G58 (35) Setting range: 0= 399999999 Setting: "I" = Least input imerement 46769 Xan «70 Yeas “i Tan Work coordinate system setting G59 (J5) Setting range: 0 - 299999999. Setting: "I" = Least input increment 1079.3 LIST OF PARAMETER NUMBERS Parameter numbers are classified in the following ‘D4, D3. Status of G codes at power on five groups Pappa Initial status cae 7 Jo | Sets the G code in the 08 group to Gat —— on power application Parameter number Group P PP see | rome Ty [eis the © code in the 68 group to G43 #6005 to #6099 | Setung by bit i on power application er aainareecneatt cans = 1» [o | Sets the G code an the 08 group 10 G49 e100 to ¥6199 [Serums by byte on power apphieation. #6220 to 46499 | Setung by word ——_} D2 1 Sets the M95 mode (mirror mage ON) 6600 to #6699 | Setung by double words con power application or reset. #7000 to #7099] Setting by byte for sequencer 0 Sets the MS mode (mirror image OFF) on power application or reset DI 1: Does not apply mirror mage on the Optimum data of parameters have been set accord~ Tie pant of as oe Mes wale ealpaee ing fo machine performance and applications. For ey snenen eee Any modification of parameter data, consult the machine tool builder. 0: Applies marror image on the mid-point Data pertaining to parameters #6033 to #6049 must kG at i ce Ca rer ele hot be modified, for they have been incorporated oe eee ence DO 1 Sels the G code in the 03 group to G91 on power application © Sets the G code sn the 08 group to G90 on PARAMETER NUMBERS AND THEIR CONTENTS wom] [ore ps [e« [or oz [or Dé Ds Stores the Hl code for reset and G28 Sots the H code to G00 for reset anc G28 Stores the G code in the O1 group for reset Sets the G code in the 01 group to G00 for reset, Allows the current value display (unwersal) to be preset by the coordinate system Setting command G82 At this ume, the of Zera Setup key 1s capable Keeps the current value display (un~ versal) from being preset by the coor dinate system setting command G92. AL this me, the of Zera Setup key 15 incapable 108 power application [eee] (Pee [os Joo Jos [oe Jo Joo D?, D6 Sagns of SS-drgit analog (SDA) output D7 | 6 ‘Sign 1 1 | Minus Minus (1) 1 o | Plus Plus (1) a 1 [Minus Minus (2) ° o | Plus Plus (2) Moseutput | M04 output Note: The funceton of (1) 19 same as (2). DS 1 Sete the least input increment x10 0 Does not set the least input increment to «10 D4 1 Checks to see if the spindle speed match signal (SAGR) 15 off upon transition [rom a rapid treverse block to a cutting feed block. 0 Provides no check on the spindle speed match signal (SAGR).D3 0 Disables the internal toggle switches See #6001, #6002 Enables the internal toggle switches D2 1. Enables dry run in response to the rapid traverse command 0: Disables dry run in response to the vapid traverse command D1 1 Causes an alarm ("001-004") upon cycle start when reference point return 15, not made after power application 0 Causes no alarm NOTE Set "I" when pitch error compensa tion oF stored stroke limit 18 pro- vided. When this parameter 1s set to "2," Cycle Start 1s not activated unless reference point return of all the axes have not be completed. Setting it to "0" determines whether reference point return is required or not for each axis. Refer to parameters #6011 DO to D4. DO 1: Enables automatic coordinate system setting 2: Disables automatic coordinate system setting. Refer to #6630 to #6640 #6007 me 06 3 be oO pt [00 D7 1: Disables start interlock after EDT. 0. Enables start interlock after EDT. D6 1: Employs the newly entered tool compen~ sation value in place of the old value 0. Adds the newly entered tool compensa~ ‘uon value to the soterd value to establish another offset DS 1: Enables error detect ON mode at dwell. 0: Disables error detect On mode at dwell. D4 1. Provides output during rewinding, 0+ Provides no output during rewinding, D3 1+ Sets the least increment to 0.0001 1n. 0, Sets the least increment to 0.001 mm. D2: Makes the spindle override 1008 during tapping by G84. 0: oes not make the spindle override 100% during tapping by G84. DO 1+ Establishes the prohibited area of the 3rd, 4th, and Sth stored stroke limit outside the boundary. 109 0 Establishes the prohibited area of the 3rd, 4th, and Sth stored stroke limt 3] (es [om Rewinds at 130 command in ‘ape opers- maith Yanane standard tape rence tho.2 RS-230¢) Geol BS B5a8) or] om m2 or pri Rewinds at M30 command in tape oper~ ation with Yasnac standard tape reader. (No.1 RS-232C) Does not rewind at M30 command in tape operation with Yasnac standard tape reader. (No.1 BS-232C) 016 changeable with [ALT] operation. 0.45 not changeable with(ALT] operation. Feed hold block stop ineffective when tapping with G84 Feed hold block stop effective when tapping with G54 pa D3. J: Manual absolute effective in the G91 mode. 0: Manual absoulte meffective in the G91 mode. pe Changes approach speed to jog speed when restarting program. 0: Changes approach speed to fast feed when restarting program. pi Does not clear the common variables of #100 through #145. 0: Clears the common variables of #100 through #149. DO 1: Requires Edit interlock for Manual Zero Setup. Does not require Edit interlock for Manual Zero Setup Note: Some controls are not provided with the parameter 6008. Caer] [ be 06 Peed is provided when output from the Nc. eed ts not provided when output from the NC.PARAMETER NUMBERS AND THEIR CONTENTS (cont'o) [Ceo] eo] [oslo or] 02] 0: | 20 D7, D6, DS Specify whether or not the automatic pulse 1 effective on the Z-, Y-, and X-axis, respec~ tively. 1: Effective Ineffective (automatic handle offset) D3, D2, D1, Do Specify the direction of reference point re~ turn on th 4th, Sth-, 2=, Y= and X-axes, respectively. 1 Minus direction D4, 0: Plus direction NOTE: The specrfication 1s effective for an axis with #6016 at "L." Backlash is apphed first when the tool is moved in the reverse direction of that specified by DO to 14 after turning on power. eT] Convert the ":" into "0" upon tape in/out. prot Do not convert the ":" into "O" upon tape mm/out. D6, Ds Specify whether or not the automatic pulse is effective on the Sth, and 4th axes, respec tively. 1: Effecuve 0: Ineffective 4, D3, D2, D1, DO Command reference-point interlock for Sth, 4th, Z-, Y-, and X-aus respecuvely, before cycle start. 1: Interlock enable 0: Interlock disable note: The speciation is effective whon D6 aoa wo] | wa oa [oo — 10 D4, D3, D2, Di, Do Specify whether o not the plus-direction external deceleration signal 1s effective on the 4th~,5th-,Z-,¥= and X-axes, respectively. Ir Makes the plus-direction external deceleration signal effective. Makes the plus-direction external deceleration signal effective ron) (ale =a [e D4, D3, D2, D1, DO Specify whether or not the mnus-direction external deceleration signal 1s effective on the #th-, Sth, Z-, Y- and X-axes, respectivel, 1: Makes the minus direction external de celeration signal effective. 0: Makes the minus direction external de- celeration signal ineffective D7 1: PC CPU error 1s triggered. 0: PC CPU error is not triggered. D6 I: SV CPU error te triggered. 0: SV GPU error is not triggered. D5 1: ACGC2 SYNC ERROR or AMGC SYNC ERROR occurred. 0; ACGC2 SYNC ERROR or AMGC SYNC ERROR did not occur. D4, D3, D2, D1, DO Specify the direction of the G60 unidirectional approach upper mat on the 4th-, 5th-, Z-, Y-and X-axes, respectively. 1: Minus direction ©: Plus direction NOTE: The approach upper limt 1s set with #6062 to R6065. [er] [ ofolm wee D3, D2. D1, DO Specify whether or not the automate coor~ dinate system setting 15 effective on the 4th-, Sth, 2-, Y~ and X-axes, respectively. 1. Effective D4, 0 IneffectiveNOTE. The automatic coordinate system 1s established with the following parameters: Metric system, #6636 - 16639 Inch system: #6630 - #6633, #6016 ve] ov Do va] pa, DS, D2, Di, DO Specify whether or not reférence point re: turn as effective on the dth=, Sth, Z-, Y= and K-ases, respectively. 1 Makes reference paint return effective 0: Makes reference point return ineffective. D7 - vo Specify whether or not a hole 1s to be made fon channels B-L, respectively, in a code corresponding to symbol "#" (used with user macro) in the EIA code 1 Hole 0. No hole Example: D7 ~ DO = 01001001 The code with holes on channels 7, 4 and 1 te considered equivalent to symbol '#" in the EIA code. No code for use by the unit can be set NOTE The specification of D7 - Do =00000000 assumes that symbol "#" 1s not used in the EIA code Cee] fee fele [ay Tn 07 D6 1: Provides dwell at hole bottom in the can ned cycles of G7 and G77 0. Does not provide dwell at hole bottom in the canned eycles of G76 and G77 NOTE: The dwell hme 1s set with #6210. 1. Establishes M03 for G74 and M04 for G84 as the M code for output at hole bottom in the canned cycles of G74 and G84. 0: Reverses the M code in effect before the canned cycles for output at hole bottom an the canned cycle of G74 and G84. Before canner ie Hole bottom M03 wo Mos [= Mas NOTE This specification ss effective when Das un #018 DS 1 Rotates the spindle forward and in Feverse, outputting M05 at hole bottom im the canned cycles of G74 and G84 0 Rotates the spindle forward and in reverse, not outputting M05 at hole bottom in the canned cycles of G74 and Gee NOTE. This specification ss effective when Dyson abot D4 1 Outputs a read-only signal (SSP, SRV. O83) i the canned cycles. © Outputs the M code in the canned cycles D2 1: Doss not wait for IN POSITION at G00 and Cat ko Gen commands. 0: Waits for IN POSITION at G00 and GO1 to [St0 commande: D1 1 Outputs the FMF signal twice in a can- ned eyele © Outputs the FMF signal once mn a can= ned cycle. wo] [or] os] [oo]oo[o2[m [oe DY Stops the tape at the inital "¥* during tape operation. 1h Effective 0: Ineffective D> 1: hen paraneter outputs, only 47000- Prose ae outpace Ot when paraneter outputs, all range 1s curpets D4 1. Employs the feedrate set in parameter folse Yor the skip function Command tsp 0 Employs the F code command as the fener the skip Funct command (on D3 1: Reset OFF at Emergency Stop 0: Reset OR at Emergency Stop bz. pL Specity the tool shift direction in the can- ned cycles of G76 and G77 (effective when #6019 = 9) be. Dr Shift direction i v Y T @ ¥ ° t x a 0 ok __ <1PARAMETER NUMBERS AND THEIR CONTENTS (conT'D) Do 1 Allows the tool shift direction in the canned cycles of G7 and G77 to be specified in setting #6506 (epecifiable in the 4X direction in increments of 0.001; the shift being cutting feed). Allows the tool shift direction in the canned cycles af G76 and G77 to be specified in D2 and Dj of parameter 46019 (specifiable only axially) #6020 pz] v6] v5 [o¢ [03 [ oz [or | 00 DT Dé Ds Da ba pe pi o: 1 at Assigns selection of group specifica tion numbers to an external signal when the tool change slap signal 15, ON during fe control. ‘Assigns selection of group specifica tion numbers to the currently specified group when the tool change skip signal is ON during life control. Assigns selection of the T command group to the T command smmediately prior during the M06 command in life control. Assigns selection of the T command to the latest T command during the ‘Mob command in hfe control. Assigns group number specififeation to an external signal during tool change reset in life control. Assigns group number specification to setting #6204 during tool change reset in hfe control. Counts with M02/M30 when count is the type of Isfe control. Counts with T9999Lacawhen count 1s the type of hfe control. Sets F14 (in/rev) for the feed per minute in the inch system. Sete FI3 (in/rev) for the feed per minute in the inch system Sets F23 (mm/rev) for the feed per minute in the metric system. ‘Sets F22 (mm/rev) forthe feed per minute im the metre system. Sets F32 (mm/min.) for the feed per minute in the metric system. Sets F31 mm/min.) for the feed per minute im the inch system Do 1 Sets F51 (mm/min.) for the feed per minute in the metric system 0 Sets F50 (mm/min ) for the feed per minute in the metric system #0021 or] v6] 05 v4 | 03 [ 02 [or | vo bt Dé ps Da D3 pe DL =112- Makes editing interlock 09000 through 09999 effective. 0: Makes editing interlock 09000 through, 09999 ineffective. Erases and stores the previous O when loading a tape provided with an 0. 0: ALREADY IN will be displayed af the same O number ests when a tape with an O 1s loaded. Executes ON/OFF control of RTS during RS 232C operation until loading ends. Sets RTS to ON state during RS 232C operation until loading ends. 1: Refers to DR (Data set ready) during RS 232C operation. Does not refer to DR (Data set ready) during RS 232C operation, 1: Outputs O0 with O through 9999 OUT. 0: Does not output 00 with 0 through 9999 OUT. A: Displays the 0 number when the power supply is turned on and off. 0: Displays 0 when power 1s turned on. 1 Employs the valve following address 0 or Nas the program number (speciable in one block) 0 Employe the value following address 0 as the program number 1 Considers M02, M30 or M99 as the program end when machining data are stored into memory BOB cade 1s attached at the head of No Oat punching-out (0.9999 OUT) 0. Does not consider Mo2, M30 or M99 as the program end when machining data are stored into memory EOB code 1s not attached at the head of No @-at punching out (0 9999 OUT)#6022 nr | n6 | vs] va} o3 | v2 | o1 | vo Address D4 D3 D2 Dy Do D7 1: Sets mput unit of parameter setting ie az = o 2 : to 1 RPM when specifying the $5 SU Seeeee eee Eee eevee eves GOMER fey _ me] [™fos]ox a oo) 0: Enables search of EDIT/MEM character only. DS 1: Makes editing display of 090000 through 09000 Interlock effective. 0: Makes editing display 090000 through Interlock 09999 ineffective. D4 1: Makes intermediate POT display effec~ uve. 0: Makes intermediate POT display inef- fective D3 1: Makes tool POT word display effective. 0: Makes tool POT byte display effective. D2 1: Enables writing word 0: Enables writing bytes n keep memory. D1 1: No parity bit when punching out an 180 tape 0; Parity bit exists when punching out an ISO tape DO 1: Enables read of 150 tape possible even without parity. 0: Disables read of ISO tape without panty. 6023, v6] [4 [os] o2for | 00 v6 Enables the additional axis to ignore anc. Disables the additional axis co ignore anc. Note: When this parameter setting is changed, turn off the power. Setting the parameter except to "0," display shows additional axis is provided. However, this additional axis cannot be effective without changing hardware (SR20-**). 4-0 Set the address for pan-out and CRT dis~ lay on the additional axis. Dé 1: Enables SNG to ignore the additional axis Disables SNG to ingnore the additional Note: When thié parameter setting is changed, turn off the power. Setting the parameter except to "0," display shows additional axis is provided. However, this additional axis cannot be effective without changing hardware (SR20-**). D4-DO: Set address of pan-out and CRT display fon the additional aus. 3 Address, D3 re] 2 ~[-[-lefelelg| =lelelel-fel el Note: These parameters cannot be written when parameter #6030-D7 is "0." #6025 Parameter #6025 cannot be written at any time. #6026 05] pa] 03] 02] ot [ 00 #0027 05] 04] 93] 02 | vt [no 6026, #6027: DS 1: Does not allow the control code (DCI - DG4) to be used on the 1/0 device. © Allows the control code (DCI - DC4) to be used on the 1/0 device D4 1: Employs 2 stop bits on the 1/0 device 0: Employs 1 stop bit on the 1/0 device 113 —PARAMETER NUMBERS AND THEIR CONTENTS {(cont'o) DS to DO Baud rate setting Notes 1 46028 1s for setting output device 1 (S10-1) 2. #6029 Is for setting output device 2 (S10:2} aul te Stung , woe] [ooo] % coor [oa] 52] 1 [0 : ores [egies atl Em wo] [or] ooo % oo fofotets wo fofelaba 200 fetrfoto we) Gels ay s00 ofr fota woo feta tata moo [1 Pofelo wos) [alms m= wo [rPotott seo bebe bebe Shown tn the order of tania Yas, Zan, NOTE: #6026 provides the setting on Imput device 1 (S10-1) and #6027 on Input device 2 (SI0-2), vs [oa [or [oo] [eT [m oo] DS 1. Does not use control codes (DC1-DC4). 0: Uses control codes (DC1-DC4) D4 J: Sets stop bits as two bits an the output device. 0: Sets stop bits as one bit D3 to DO Baud rate setting Baud Rate Setting Athans, Sth-axis and spindle, DT, D6 Be sure to set the assignment of servo control form. CNTL 2: 0 CNTL 1: 0 Spindle only: 0, 1 DS 1: No serve control 1s performed. 0: Servo control 1s performed. DO 1; Operation confirmation of each umt 1s not performed during system operation, 0: Operation confirmation of each umt 18 performed during system aperation. Notes: 1, Normal setting 1s *0." 21 When these parameters are changed, be. sure to turn the power off and Baud Rate | D3] D2 i wo fefelolo conte [so] ea:ftolay ms seo [om no fol ofits fs 150 o|oli 1 #6057 3 | pz } 1 foo 200 ols tolo oo [olififo 00 fot vfs ta 1039 T_T [v= [ov [oo aco [if ol ofo rr oto CLT [Too sooo L1foli to ==Shown in the order of X-axis, Y-axis, Z-axis, atheaxis, Sth-axis and spindle, D3 to DO: They set the pulse scale factor of feedback pulses to be input into NC unit. ps | pz] pi] Do ato fo fo [a mzlo fo filo ato [i [o [o wef1 fo [ojo Note: Be sure to turn the power on and off after changing the parameter. wast [os[oe Dd: Thie sets the signal state of processing start of "skip" input for skip fanetion. D5: This sets the signal state of processing start of "PINT™ input for pint function.” sav ov : ® @+ when this parameter is set to #0," the 6006 ve [3 [92 [01 Joo D4, D3, D2, D1, DO ‘Shown tn the order of Sthraxis, 4th-axis, Z-aus, Yeaxis and X-axis. 1: Follow-up processing is performed during servorof? Input. 0; Follow-up processing ie not performed during servo-off input. 6066 orf oe Di 1: JOG speed of 4 and 5 axis is 1/10 of 3 0: JOG speed of 4 and 5 axis is not 1/10 of 3 axis At power ON, M97. ‘At power ON, N96. #6076 05 | os [03 [oz [os [oo DS 1 Control cade (DCI to DCA) Is not used in the {input unt ©, Control cade (DC to DEA) ts used In the input ‘unit D4 1: Stop bits to be 2 bits im the input unit, Stop Bit {0 be J bit in the input unit D3 to DO Baud rate setting processing starts at the time when the Change of 24V + OV occurs Baud Rate_| D3 | 2 | pt | bo When this parameter 19 set to "1," the Scuing Disabie| 0 | 0 {0 | 0 processing starts at the time when the ‘Setting Bisabie| 0 [0 | 0 | 1 Ehange of OV = 24V occurs TT oiltorsiilre Note: Be sure to turn the power on and off 100, ofeysyt after changing the parameter. 200 olafolo Be sure to sot "0" except for D4 and DS. cD ofifoti 600 olit}1}e woo fofafifa 6083, Tye TT zoo [if ololo DI: This determnes che ENABLE/DISABLE of 2600 i control cxreuit of "SKIP" input for skip 2600 rpefate Funct ton D3: This determined cho ENABLE/DISABLE of i control eireuit of "PINT" input for pint ee 5] 4 | 03 | v2 | ot | no DS 1 Control eade (DC to DCA) is not used Notes: 1. Be sure to set 1" when using the 0 Contro! code (DCI to DEA) is used skip and program interruption Ds 1 Stop bis to be 2 bis in the output wall functions. 0. Stop BIS 0 be 1 Bilin he output sntt 2, Be sure to turn the power on and off after changing the parameter fo set "0" except for DI and D3. D310 DO Baud rate sewing = 15 =PARAMETER NUMBERS AND THEIR CONTENTS, (cont'p) e110 ct? Baud Rate | D3] 02] D1] DO won ci) Setting Disabie| 0 [ 0 [ 0 one oy Setuing Disabie| 0 [ 0 | 0 en 5 ue oot ws | ce) 150 ofola Dasa J a | e114 co) 300) o|ato 600) ofof |e us Oo 1200 efi fafa a ae : "2400 1feofele : “E00 Tpeteta #6110 to #6115: Specify punches of the codes corresponding — >jejijeo to the symbols of EIA codes used in the user Note. £96074 Is for setung of input unit 3. 46075 is for setting of output untt 3 196074 and #6075 are used exclusively for AMGC macro body. 1: Punched 0: Not punched Setting range: 0-255 wore] ps| oa] oi] bo 6 rans ees eee ages eas nn Tosnuresvent sen both Slua peace Meton ta Te fonevon are efecve © Orset preselter function Used vant armen cobataoe sting sce (0° Machine zero point on drawing cannot be set. = Di 1: ‘Party bt not provided a 150 tape punch ze Oat pode 1 pe punch ae D0 1. Nopary enabled at 180 tape ean L ictal iad nrialbusmsedsmrtaetaitemedistaaitait Maximum 4 types of M codes to stop advance Note. This parameter ts used exclusively for AMGC reading. Setting range: 0 ~ 255 veo Reserved fcc seer 7a rs) sasm a eee eee #6122 i G3] - #6123 a a G-4 Notei_Be ture to turn the power on and off Faiz a TRS! athdine the perancte? — ~ Faas a we? Specifies the number of manual pulse gener- #o126 ot Settee UY : Setting range: 0 - 3 ianaol ft = 116 =76128 #6129 116120 to #6129: Specify up to 10 G codes for calling user by NC manufacturer) Selling range’ 0- 199 (Except for G codes specified 6141 to f6149: Specify the feedrate change for one incre gent on a manual pulse generator, for Fl to F9, respectively, of Fi-digit designation, Setting: Setting range: "1" = 0.1 mm/min, 0 = 255/pulse #6150 6130 tel Wet Z 12 ye32 3 wa we #5151 #6152 #6153 #6154 #6130 to #6133: Specify up to 4 M codes for calling user Setting range: 0 - 255 Specifies the magnification for the deviation pulse at the max. rapid traverse time of the X-axis, in the alarm zone in the successive order of X-axis, Y-axis, Z-axis, Gams and S-axis. NOTE: MoO, MOL, MO2, M30 and MOO - M99 a cannot be called by user macros Setting: "It = 18 Setuing range: 1-200 om Wise 1: Allows the TT code to call a user macro. 0: Does not allow the T code to call a user #6157 4 W138 vena 16139 Were we180 7 - Error detect ON area tn the order of X-axis, Y-0x5, #18 Zante, trans and Suh-aes woes ore ad — = Setting ange 0 t0 265 ons Note: Always turnoff the power once when change is = ‘madi in parameters #6150 to 46160. wre #6162 waar 16163 pueise Wee W149 #165 ¥6166 ~ 17PARAMETER NUMBERS AND THEIR CONTENTS, (cont'o) 6167 Expanded setting area of M codes to stop advance reading. ma] cm Setting "I" = 1ms Setting range: 0 - 32767 76222 Specify the maximum handle feedrate, which is common to the linear axes (X,Y, Z, U, vw) Set pitch error compensation setting pulse multiplication factor for X-, Y-, Z-, 4th-. and Sth-axis, respectively. Setting: "1" = 1 multiplication Setting range: 0-3 6210 676/677 dwell camer Secting: "I" = 1 ms Setting range: 0 ~ 32767 Seeting: 1 = 1 amfmins oF Ol snehlaune wi Tons Setting range: 0 = 24000 mae] eons NOTE, ‘The settings for the rotary axes (RT Be Care made with B6348. ran an one vert eh one we J (oT Specifies the tool shift speed for canned cycles of G76 and G77 Setting: "1" = 1 mm/mn. Setting range: 0 - 24000 NOTE: This specification 1s effective when #6019D9 = 1. If 601909 * 0, rapid traverse 15, Is effective regardless of this pa~ rameter spectfication #0224 Wout 673 8 amount Setting: "1" = 0.001 mm or 0.0001 inch Setting range: 0 ~ 32767 683.8 amount seteing = 0.001 na of 0.0001 inch Setting range: 0 - 32767 #6720 Specilies the interval from the ume, M, 5, T and B codes are transmitted until the time MF, SF. TE and BF are transmitted. Setting I ms Setting range: 0 - 32767 76221 “Specifies the interval from gear output (GRE, GRL) unit SF transmission when an $12-digKt designation ts added Spectfies the delay time for checking the spindle speed reaching signal (SAGR) Setting "I" = Lime Setting range: 0 - 32767 io] Specifies the feedrate for the rapid traverse section in eirele cuthng (G12, G13) Setting: "I" = 1 mm/min. or 0.1 anch/min. Setting range: 0 - 24000, me) 0 crea 0227 #6226, #6227 Specify the maximum feedrate for Fl-digit designati Setting Y= 1 mm/min Setting range: 0 - 24000 = 1aNOTE: The maximum feedrate for FI-P4 commands 1s set in #6226 and that for F5-F9 commands in #6227. Any feedrates increased on manual pulse generators are bunched into these settings 6228 Specifies the maximum feedrate forthe linear axes (K, ¥, 2,U.V, Wi. ‘Setting: 1° =11 mm/min or 0.1 inch/min ‘Selting range, 0 - 24000 1a : 1 Specifies the maximum feedrate for the rotary axes (A. B, Setting. "I" = 1000 p/min Setting range, 0- 24000 NOTE: any feedrate greater than those set in #6228 and #6229 are bunched into those settings. #6230 When a circular path 1s drawn i too! radius compensation outside a corner approaching 180°, the movement follows on a very small ciretilar are. In this, are movement 1s con sidered to affect the workpiece surface machining, this parameter 15 used to set the enttical are value. Setting: "1" = 0.001 mm (metric aystem) "y" = 0,001 in. (inch system) Setting range: 0 - 32767 ox i of ‘The corner arc setting is ignored when. ax $ #6230 ay 2 #6230 Standard setting = 5 waa Specifies the Fy speed for rapid traverse Setting “I= 1 mm/min, or 0.1 ineh/min Setting range: 0 - 24000 W232 Specifies the feedrate in the skip function (G31). Setting: "1" = 1 mm/min, or 0.1 inch/mn Setting range: 0 ~ 24000 NOTE: This setting is effective when parameter 46019, = 1 4 16233 to rs W264 6233 to #6264 Speetfy the feedrate for the respective positions on the jog feedrate select ewitch Setting: "1" = 1 mm/min, or 0.1 inch/ Setting range: 0 - 24000 = 119-PARAMETER NUMBERS AND THEIR CONTENTS, (cont!) 6267 Typical settings mae Table 95 Typical Settings mam/mun 15209 ] ontinuous Z Switch | Parameter manual fecdrate position me < heumber | Setung | #6250 = 0 | 16265 #6266 to #6269: o [e233 o 2 c Specify the maximum spindle speed, respectively, | w6234 H a for gears 1, 2, 3 and 4 (specifiable only in 2 46736 z az SS-digit designation). 3 | 46236 4 0.4 Setting: “Y= 1 rpm or "1" = 30pm race [ acai 2 ate (Depends on #6022 07} sas 7 cr Selting range: 0- 82767 | te239 To 1.0) -— ——_—. 7 iz 12 iene): [eseeeea ee erence 15 4 - 18 35 Specifies the speed command output value 20 20 2.0 to the spindle motor when a gear shift (GR 0) 25, 25 25 Input io entered (epecifiable only 3m SS-digit Fe a designation)» 19) 40 40 Specifies No. of bits occupied in 32767 (6 bits) 50 50 50 oF 4095 (12 bits) directly. 60 6. 60 80 80 80. Setting value: -Gegr shit spindle. motor speed yoo | 100_ | 100 ‘(Command = 10 V} ad ive Hela x 4095 = 12-bit output a aso {1s Gear shift spindle motor speed 200) 200 | _200 2 tx [Sora] svors [Aswora [-svore [ssvorr avorz SERVO POWER ON aa tos [oo [we fas [me pw [wm [un] a es = sa ACID aoe [ons [om [uns fous un [ono [ui [oe eR Aono izes [ Ep? ED6 EDS. ‘D4 ED} ED2 EDI EDO EXTERUAL DATA TAPP fine (aos | wie | eos [me feo fo mes] me] Ee EXTERNAL DATA INPUT 41927 [ener spas? | epast | epas0 [evs | apse | Ese | EDSA TATERNAL DATA INPUT CONTROL SIGNAL ara [Rossa space [*pzca |rnecz vorcy | «DECK EXTERNAL — COORDINATE REFERENCE POINT DECELERATION 15 SYSTEM SHIFT nBs/1NC. 41329 moe [132 | mie | me | tua | ve | mu | TOOL LIFE CONTROL TOOL GROUP NO. INPUT 41300 I nix [sore [ sor7 [sore [sors [ sous [ sors | sore | sort 'S S-DIGIT COMMAND EXTERNAL INPUT #1392 [sorie | soxis | sonia [ sori | sor2] sorit | sotio | sro 'S S-DIGIT COMMAND EXTERNAL INPUT wasss [aize [wwoe | wwa2 | wre [ we [wwe | we [ww EXTERNAL WORK NO. SEARCH INPUT = 197 =#1200 #1201 #1202 #1203 snz04 #1205 sn206 1207 #1208 #209 #20 2 wiz wis b. 7 Table 9.7 (0) List of Standard Output Signals % Ps », , 0 we] were a [ae Teno ciate cnr Stak stor aes [Heit [ea [are van | aK SHOR RSVERENGE Polwr Law FST MERERNGE POLAT GNP Tana” [lure | env [vere [sara [ aan [env [sex TORE ESERNGE PORT LAPT TERENCE POUT La [eee [ae [ane [a FIFTH REFERENCE PODNT LAM ‘cia [ te Toot oot Guuice Sevecrion [awe [save em STOLE TRAVERSE REVERSE Quon ocreer Taw [om wae Sikri saris erect iene [nica | wc [wane | wiacin ‘DURING MIRROR IMAGE MODE = 138 =waa nas 1216 aay nae aig mi222 i223 1204 1225, #1230 a231 ‘Table 9.7 (O) List of Standard Output Signals (Conta) cas. i L Gee Execurinc, ‘ve /n2e | 17/124 [16/122 [rs yran | rostna [ra/nv4 [rorni2 [eesti ‘T FUNCPION BINARY/8CD OUTPUT [rnesranher s/rea [rea seaa [rt 3/r4i] 12/096] 11 1/134 [r10/732 fr9/r3t T FUNCTION BINARY/8CD OUTPUT Tar Mows [Timo [ces [eRew | esenp | est [AL ‘TAPPING SPINDLE TOOL CHANNED EXTERNAL EXTERNAL RESET ALAR LENGTH CYCLE DATA. DATA rEASURE rneur INPUT ‘ext ConPLer- conPLer- D&D aw [sr [a | wo ‘SPINDLE SPLNOLE MF _ Ps © REVERSE STOP Fonc- FUNC: FUNC- FUNC oe ee tion Ton TION FIO FOR CANRED CYCLE «fl =]« > s]« [se | f" YEFUNCTLON BINARY/BCD OUTPUT os [ eors | tex | ace | avo | wan] soy | num ORTENTA EDITING INPUT STH AUTO MANUAL PREPARAT REWIND ow ERR AXIS_-MATIC io NEBLECT conPuereD 5 50K S 4-01 NON-CONTACT OUTPUT ‘SpA16 ‘SDAJ27 | SBATIT | SURTOT | SDRS spais | spars | SBAJ27] SoNT17 | Sa 8 $ S-DICTT ANALOG OUTPUT/ § 4-DIGIT 12-B1T NON-CONTACT OUTPUT = 139 ~‘Table 9.7 (b) List of Standard Output Signals (Cont'd) », », 7 6D ea eeo tee Dy DD 2» iase (wéyene] wi7ane] we7a72] w5inti [aerate [aavava [o2isi? [aivait B FUNCEION BINARY/AcD OUTPUr 21233 [16/848] 215/544 [5147842 | 81 3/B41] 12/038 [p11 /u34 [B10/832| B9/a31 8 FUNCTION BINARY/Bco OUTPUT seu [306 [sea] san [ an [ sie] ste _[svzvonn fiom 3 FONCTION 86D OinPUT el tow Srsuo Speen can GEAR nes (ae eee ee De pr ‘© FUNCTION SCD OUTPUT vie [ow | ve [us [ uw | wo vw [ u [wo as USER MACRO ean [ors [ue [Tos Tue Ton Jo [os | ve ee ‘USER MACRO #1238 #1239 SIE EEE aiort [iw] awee [tars [mea [imps [aera [mer | neo AST HANDLE PULSES faze [2ne7 | 2ar6 | 2ups [ 2upe [ 2upa [ 202 [ onpr [ 2uP0 2ND HANDLE PULSES tins (aor [ome [aes [one [aura [anre_[ ot [oar ‘RD WANDLE PULSES #1280 sky | sea] sys] snz [sui ——————— SYSTEM NO. SWITCH 281 ‘OFF PB on-pp | ov | svaus | ESP | or ‘POWER OFF POWER OVERLOAD SERVO EMER- OVERHEAT PUSH BUTTON ow ALARM GENCY SMITCH STOP = 140 ~#1282 #1283 1286 i285 1286 #1287 #1288 51289 #1290 #1291 #1ag2 ‘Table 9.7 (b} List of Standard Output Signals (Cont'd b, », b 7 6 S % 3 1 0 xs0_[ sam | acco [orrzon [exacts] paceo | 0 [exows Towed” baTTERY OF $-1NGI OPTION OFT SaaReCTED omTOM tattite ASE 8! tctnen fou” os Tourer ome, piece Rilinar 9° rove 1 Sor Provigo en rrovroce wee | ies | aver | axel ‘s¥sten No, switc avon [om SERVO Ne owen READY on ope,» ]olo Oe mee] 6 [0 ws [res | ms Smit ARIS BO WONTTOR FOR SPINDLE secutcr Foo [Pox [ ree | rae [ax [our | Fox | sme Fe HONTTOR FOR XCAKIS SERVO UNIT WOTOR FOR H-ANIS Tow [ex [ eer [ ee [oar [so | ae | sme FO MONITOR FOR Y-AXIS SERVO UNIT FOR YARIS woot [wea [vez [ raz | ema [ soa [rue | sea 76 MONTTOR FOR 2-AKIS Senvo UNIT MOTOR FOR Z-AXIS Toone [pes [vee [pas [ ema | tore [ me] same : A PO MONITOR FOR ATH AXIS SERVO UNIT MOTOR FOR 6TH! AXIS Toons [pos [ Pas [pasa [ *mis | vous [vos | swe ee Fe MONITOR FOR STH AXIS SERVO UNIT WOTOR TOR STH AKLS ==11293 #1294 1295, ‘Table 9 7 (b) List of Standard Output Signals (Cont'd) yD v, . v, Dacene Dg ‘ance | Asse | eDruxc Z-AXIS MANUAL EDIT NEG- ABSOLUTE LOCK Lect ‘dete _[ wuxe [ore [anc | src | ouxc | smuxc | sexe AUK FUNC" MACHINE OPTION- DRY OPTIONAL DISPLAY START SINGLE THON LOCK LOCK NAL RUN BLOCK | LOCK” = LOCK «BLOCK stor SKIP SETTING MONITOR piace | wise [moc | mize | sive | mixc PLAY Back MIRROR IMAGE AXIS = 1429.6 LIST OF ADDRESS CHARACTERS Table 9 8 List of Address Characters Characters Meanings 5 Benin ae | aaay apa ° es 3 c Rolary axis parallel to Z-axis ~ _ Hee Fr Feedrate - B H ‘Tool length offset number - aa B ‘Y-coordinate of are center Cutting depth for circle cutting K Z-coordinate are center B ~L | Number of repentions : eect Rent M Miscellaneous functions 8 N Sequence number secur] B ° Program number ® 2 Dwell time, Program No and sequence No quae Sesignation m subprogram - ae @ Depth of cut, abift of canned cycles ° . Raawus-demgnation of 4 circ _ Cae s Spindie-speed function ® naa Tool Function vu ‘Additional linear asus parallel to X-a015 Oo Ty “Additional hnear exe parallel to Y-axis ° ‘Additional linear axis parallel to Z-axis ° X-coordinate B ¥ ¥-coordinate B z Zcoordinate B - 143 ~‘Table 9.9 Function Characters EIA Code | 180 Code Meanings Remarks Error in significant data area in EIA aad Nut Disregarded in 180 BS BS Disregarded EE - Tab ar Disregarded cR LFINL | End of Block (GOB) eR Disregarded - SP SP Space ER 8 Rewind stop a ee uc a ‘Upper shift 1 Lower shift 24-5 bits oi Gontrot out (Comment start) 24-7 bits > Control in (Comment end) tole + | + | Disregarded, User macro operator = - Minus sign, User macro operator oto9 | 0109 | Numerals ator | AtoZ | Address characters, User macro operator 1 ' Optional block siap, User macro operator Del DEL Disregarded (Incluchng All Mark) : Decrmal pont ae ' Sharp (Variable) a “+ | Astrisk (Mutupheation operator) = Equal mark t i Left bracket 1 1 Right bracket User macro operator $ + User macro operator e @ User macro operator ? ? User macro operator Notes: 1. Characters other than the above cause error in significant data area 2. Information between Control Out and Gontrol In 1s ignored as insignificant data 3. Tape code (EIA or 1SO) can be switched by setting - 144 =Table 9.10 Tape Code I 5] ee el Joy [efoy_ Tor alot lelolotol lor ete isto} sletslalerel elefolsiora| fel Tefo] alojelolalatolo| fel_folel | lal tole te ajolelels|e|s)5Io| lefoletctelajolololelalslelole elo a] alcleto] ia lo] ca} ctol_|_fol lelelo} lolol sfatetoloto| iefeloelatal ola] iclofel IS|_lolo} ‘clo Iolo} « EB ogé i fp # Ee E28] fy gifs, Gis 2Ece a. gee . se bses <°5 GSES? dad = 3 ol {a} a] leleloleto} to alSloleto! fo] g iolelal BOSemsG! icloloiol Jol | to} lojofel | fol Jolol jofo| fofelo|_oralot iad} lofol [ola (| SofofSjoloy_T [or told} lola} lolol [9] ajojolo|taiclo To} mE Her oloto iclol 2lolol TT lolol} SfolelS\o) (O1_[5) [ol fotele soy lojo}| io]_BIBEIIS| = 145‘Table 9.11 Tape Format id cere ©: Optional Liteata Rotary was} b+ 43 b+ 43, b+ 43 b+ 43 oO Paras . : Sei oben z ; ee ape : : 3 1 No. of repititions Ls LB B ~ 146 —‘Table 9 12 Range of Program Commands Meteve Output Inch Output No Address Metre Input [Inch input Metre Input | Inch Input 1 [Program Number 0 fi to 9999 to 9999) 1 t0 9999 Tite 9999) 2 | Sequence Number 1 to 9999 1 to 9999 1 10 9999 1 to 9399 3. [G-function G |oto 199 0 to 199 Oto 199 0 t0 199 Goordinate address Linear asus 29999. 999 mm | #3937.0078 in. | +9999,999.am | 49999,9999 7 +9999, +49999.9999 m. Rotary axis 49999. 999 deg | #9999,999 deg | +9999.999 deg | +9999, 999 des. Max cumulative value #99999. 999 mm | +9999, 99999 deg | £99999. 999 mm | 99999. 99999 in. fares 1 te 24000 0,3 to 944.8 | 1 to 60960 | 0.1 to 2400.0 oe fee : f ‘m/min in. fin mom /min, in, fein, | Feed per mnute (0.1 to 2400.0 | 0.01 to 944.88 ] 0.1 to 60960.0 | 0.01 to 2400.00 110 i nen/min in./min | "mm/min in. /min s2 fot 99 00 99 0 t0 99 010 99 1 | S-function 55 [0 to 99999, 0 to 99999 0 to 99999 0 to 99999 12 [oto 99 Oto 99 0 t0 99 00 9 8 | P-function T4 [00 9999 0 wo 9999, 0 to 9999 0 to 9999 9 [M-function M [oto 199 Oto 199 0 to 199 00 199 1 [o to 99 (299) [0 to 99 (299) | 0 to 99 (299) | 0 to 99 (299) 10 | T001 offset No. Dp |o to 99 (299) | 0 to 99 (299) | 0 to 99 (299) | 0 to 99 (299) LL | B-function, 0 to 999 010 999 0 t0 999 0 to 999 i | eee p_ [ot 99999.999 | @ to 99999.999 | 0 to 99999.999 | 0 to 99999. 999 git epeeamiNes Pf to 9999 1 to 9999 1 0 9999 1 10 9999 designation Sequence No. a iz ie ie ie eee P [ito 9999 1 to 9999 1 10 9999 1 to 9999 15 |No. of repetitions L_ |99999999 99999999 99999999, 99999999) = 147 -‘Table 9 13 Range of Data Setting Metrie Output Inch Output Address Meine oput [Inch input | Metric input | tnch Input in ae anne ae ial 0,001 oF 0.001 a @.0001 or - Pe 0.01 mm 0.001 an. 0.01 mm 0.001 in. Max stroke (Distance % z z ees £99999. 99 me £3937.0074 in, | + 9999,9999 m. Tool offset amount & ote tt Os Ot Tool radius value £999.599 mm | 299.9999 1m. | £999.99 mm | £99,999 mn. Min. feed amount at ae 0.001 mim 0.00011. | 0,001 mm — | 0.0001 in. Unit of area P9872 | 6.001 mam o,0001 mn. | 0,001 mm — | 0.0001 un. setting for eae eared Parameter & stroke limt. meter 0.001 mn 0.0001 in, setting Rapid traverse rate Manual jog speed (7.5 t0) 140 24,000 mmf | (0.75 20) 0.4 to 2400.0 an. fin Seed at Fo Max. feedrate 1 to 24,000 mani 0.1 to 2400.0 ins /in Dry run speed Stored leadscrew compen auion, stored stroke : oto ot Limit, and eetting area 0 4 19999, 999 mi : 7 Hie toni eettiNal ar £3937.0078 in £9999.9999 an. points (0: REFERENCE POINT) Backlash compensation 8191 putoes = 8191 pulses Stored | Incremental 00 15 pulses Oto 15 pulses leadscrew Garpanston | Absolute Oto 127 pulses 0 10 127 pulses Note: 1 pulse = least output increment = 148 -Table 9 14 List of G Codes = ES 5 fon ae : oa) tesa 7 Pome = Gis] 9% [2X plane designation a oer cancel a ce] Pees : (eon care 20] gy [techimestteugnanen [ea | [Raat aveoointe 5 er enter 7 7 Spee : ae 7 oe pee I coaigee® 2 Se oo 7 = z =n 7 oa 7 —— 2 baoud raght = Canned eye 6 o 1 089 Senet D ‘Canned eye 7 ° ' . St, comrt a : : Se D . = on || sr . a a stn to z © [stop nic OFF 2 ey, [emer paca Saguaro sts “cat| S| semeg on —e cm |"? [ese = 7 af 1 The codes marked with are automathealy selected at power “cancel 2 Thecotes marked eh re atomateaty ected at yowee = 149 ~YASNAC MX3 CNC SYSTEM FOR MACHINING CENTERS Prone ny sues Teen YaSeawin Joss Fox s26e se [2a Serie brs Sau Cone ig 9-1 Bayona Dong Cnung Ku Seoul Koes D070 Fron 0 o-Tane Fe fe) 7 308 TPE: SehCE Ses an fag Sng Chang Bang 1F 46 Sung Chang Road Tae0 Toman ‘oe 2) $0-000 78 Fae 2 "Baar ‘ASKAWA ELECTING AVERCA, NC Grecor Comers Heettvotes 2542 MacArthur Avs No-noook 652 2088 USA Show ure aas0 Far ue 20 205 foe tomy Lara vest Cavetlon On 45448 USA ‘Bian etscrMG Eun crest tore teneise ih 00. Faso) sionase 01 aSesie eetteco bo Brae Cove r0 LTDA Prone Soto Fae 7575 tess Otee oF toy Ms foorson oAd1C8 Singapore 108 SMIOAFORE Prana 207550, Yl (2000 VASKAWA Ro Fan ea sest Shan Hag Tang Seng Creng Sonn IF 146 Sang Chang Rose tes) Tawar Pane (2) 860-000 Pox ese a? Y YASKAWA ELECTRIC CORPORATION YASKaWa Tor-cecs-9380 © Pred dapan August 1994 ar TR @