Calculating OEE Worksheet

OEE CALCULATION

Production Data
Shift Length 54 Hours = 3240 Minutes
Meal Break + Setup 6 @ 60 Minutes Each = 360 Minutes Total
Breakdown 10 @ 10 Minutes Each = 100 Minutes Total
Unscheduled Downti 960 Minutes
Ideal Run Rate 1.041 PPM (Pieces Per Minute)
Total Pieces 1,626 Pieces
Reject Pieces 8 Pieces

Support Variable Calculation Result

Planned
Production Time Shift Length - Breaks 2,780 Minutes
Operating Time Planned Production Time - Down Time 1,820 Minutes
Good Pieces Total Pieces - Reject Pieces 1,618 Pieces

OEE Factor Calculation My OEE%

Availability Operating Time / Planned Production Time 65.47%
Performance (Total Pieces / Operation Time) / Ideal Run Rate 85.82%
Quality Good Pieces / Total Pieces 99.50%
Overall OEE Availability x Performance x Quality 55.90%

World My OEE
OEE Factor Class %
Availability 90.00% 65.47%
Performance 95.00% 85.82%
Quality 99.90% 99.50%
Overall OEE 85.00% 55.90%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or
better. Studies indicate that the average Overall OEE score for discrete manufacturing plants is
approximately 60%.

©2002-2005 Vorne Industries Inc., Itasca, IL USA ● (630) 875-3600 ● www.vorne.com ● www.oee.com