CROMANZA S.A. DE C Hydrostatic Test Procedure to |p" | Power Piping Be, | nrdooe Objective Ensure that each vessel or part subject to pressure made by Cromanza, S.A. de C.V. subject a pressure test (internal) for Code Power Piping Code ASME B31.1-2012, Scope This procedure applies to all equipment and parts of equipment (power piping) made by Comanza, S.A. de C.V., operating under internal pressure. Inspection before Hydrostatic test. ‘The Quality Control Manager in conjunction with the Authorized Inspector shall make a general review of the materials with which the container is made (marks on the material) to verify that they comply with the specification and has a traceability ‘observed where the material specification, grade, type and class. If applicable, as well {a8 a review of radiographic reports, heat treatment and liquid penetrant. Responsibititi and procedure. 4.1 The production department is responsible for carrying out the hydrostatic test in accordance with this procedure, 4.2 Both the shop and in the field of containers and parts to be tested should be Placed so as to be assured that there are no risks (landslides, falls, ete) When the fling with water. 4.3 As far as possible be used liquid of free of solid partices. 4.4 The position of the vessel or part under test should allow both the welds and ‘connections are accessible for visual inspection 45 The fluid shall be water unless there is the possibility of damage due to freezing or to adverse effects of water on the piping or the process. In that case another suitable nontoxic liquid may be used, I quid is flammable, its flash point shall be at least 49°C (120°F), and consideration shall be given to the rest environment. 4.6 When permitted by the Material Specification, a system hydrostatic test may be performed in lieu of the hydrostatic test required by the material specifications for material used in the piping subassembly or system Provided the minimum test pressure required for the piping system is met.CROMANZAS.8.DEC.V.| Hydrostatic Test Procedure to |Ra"*") ema Sec Power Piping laste 4.7. The test equipment shall be examined before pressure is applied to ensure that itis tightly connected. All low-pressure filing lines and all other items ‘not subject to the test pressure shall be disconnected or isolated by valves or other suitable means, 5 Required Hydrostatic Test Pressure. The hydrostatic test pressure at any point in the piping system shall not be less than 1.6 times the design pressure, but shallot exceeded the maximum allowable test pressure of any no isolated components, such as vessels, pumps, or valves, nor shall 'texceeded the limits imposed by para. 102.3.3(8) The pressure shall be continuously ‘maintained for a minimum time 10 min and may then be reduced to the design pressure and held for such time as may be necessary to conduct the examinations for leakage. Examination for leakage shall be made of all joints and connections. The piping system, exclusive of possible localized instances at pump or valve packing, ‘hall show no visual evidence of weeping or leaking, 102.3.3 Limits of Calculated Stresses Due to Occasional Loads (8) During Test. During pressure test performed in accordance with para 137, the citcumferential (hoop) stress shall not exceeded 90% of the yield strength (0.2 % offset) at test ‘temperature. In addition, the sum of longitudinal stresses due to test pressure and live and dead loads at the time of test, excluding occasional loads, shall not exceeded 90% of the yield strength at test temperature. 6 Precautions at Hydrotesting Equipment fabricated from austenitic (300 series) and ferrtc (400 series) stainless steels and requiring hydrostatic testing should be tested with deionized water, high purty steam by air blowing, swabbing, or other appropriate means. If immediate draining and drying are not possible, hydro test water should be circulated in the Piping for at least one hour daily to reduce the possibilty of pitting and microbiologically influenced corrosion-condensate, or potable water, in decreasing order of preference. NOTE: Potable water in this context follows U.S. practice, with 250 parts per milion maximum chloride content, sanitized with chlorine or ozone. After testing is completed, equipment should be thoroughly drained with all high point vents open during draining, and driedCROMANZA S.A.DECV.| Hydrostatic Test Procedure to |f""") nar cn een Power Pieing Fe laste 7 Report ‘Must prepare a written report (Exhibit No. 21, see below) when the test has been carried out satisfactorily When required to chart recorder during the hydrostatic test, install a pressure recording equipment that meets the characteristics outlined in this procedure range. It is recommended that all cards (graphic) are in appropriate range for the chart recorder, however, you can use cards from different range provided when making calculations and adjustments, and these are listed and signed on the card ‘The chart recorder will be placed as close to the gauge used to check pressure. Depending on the type of chart recorder is allowed to exist a check valve between the ‘equipment or part subject to testing and the recorder. Cards should be dated, signed and must be traceable to project number equipment or parts subject to the test, 8 Personnel Personnel conducting testing and Quality Control Inspector must demonstrate knowledge of risk and safety conditions that must be followed during hydrostatic testing Its the responsibilty of the Construction Manager before starting the test, the staff is aware of the test pressure, time of pressure test and quality water composition. 9 Reference Code for Pressure Piping ASME 831.1-2012 Edition.CROMANZA'S,ADEC.V.| Hydrostatic Test Procedure to [fw | Power Piping Bee, | corde 10 Annex Exhibit No. 21 ‘Approved By [ Qualiy Control Manager | Authorized Inspector Sign Date 0 [eswiamsis | SEF. Talla EmissionGROMANZA S:&-DECV.| Hydrostatic Test Procedureto [Ra | Power Piping Ea er Hydrostatic Test Certificate Cortificado de Prueba Hidrostatica Exhibit No. 21 uty cont sytem Mans roreaerd ——— |e cette folowing resem ba ben da an pon art witht ASE Coe Son YO items te ‘Ra ae Beam ‘we Sw Bi Fm ‘Rime ipa, Be Fam