B83 -28 42 DEUTSCHE NORM. April 1998 Copper and copper alloys - Wrought and DIN unwrought forging stock — English version of DIN EN 12165 EN 12165 ICS 77.180.30 This standard, together with DIN EN 12163 and DIN EN 12164, supersedes DIN 1762, July 1969 edition, and, i together with DIN EN 12163, Kupfer und Kupferlegierungen - Vormaterial flr Schmiedesticke GIN EN 12164 and DINEN 12167, supersedes DIN 17672-1, December 1983 edition, and DIN 17672-2, June 1974 edition. Descriptors: Copper, forging stock. European Standard EN 12165: 1998 has the status of a DIN Standard. ‘A comma is used as the decimal marker. National foreword ‘This standard has been prepared by CEN/TC 133. The responsible German body involved in its preparation was the Normenausschu8 Nichteisenmetalle (Non- ferrous Metals Standards Committee) For ease of reference, the table overleaf correlates the material designations/symbols used in DIN 17672-1 with those used in the present standard. 2 Amendments DIN 1782, July 1969 edition, QIN 17672-1, December 1983 edition, and DIN 17672-2, June 1974 edition, have been superseded by the specifications of EN 12165. zr . Raf, No. DINEN 12165: 1998-04 4 spe prce oon 4 Saks Mast114 ®Page 2 DIN EN 12165 : 1998-04 Table: Correlation of the material designations used in EN 12165 and DIN 17672-1 ‘Material designation DIN EN 12165, DIN 17672-1 ‘Symbol Number Symbol Number ‘Cu-ETP cwoo4a = = Cu-OF ‘CWOO8A. = = Cu-HCP. cwo2tA, = = (Cu-DHP. cwo24A, SF-Cu 2.0090 Cube? cwi0ic. CuBe2 2.1247 = = ‘CuBe2Pb 2.1248 CuCotNi1Be cw108c_ = = CuCo2Be ‘cw104c. CuCo2Be 2.1285 Cucrt CW105C. - = CuCrizr ‘CW106C. Cucrzr 2.1293 CuNitSi ‘Cw108C. CuNit 5Si 2.0853 (CuNiaBe (Cwi10C. CuNi2Be_ 2.0850 CuNi2si CwItic. CuN2Si 2.0855 (CuNiasit Cwii2c) Cuniasi 2.0857 = - CuPb1P 2.1160 = a cusP. 2.1498 = = CuTeP 2.1546 Cuzr ‘Cwi20C. Cuzr 2.1580 (CuAI6Si2Fe cws01G = = CuAI7Si2 ‘CWw3026 = = = =. Cuals 2.0920 CuAIaFe3 (cw3036. CuAlsFes 2.0932 (CuagMn2 cae CuAlOFe3Mn2 CuAIONISFe4 SQuNI7Zna9MinsPbSaaa Page DIN EN 12165: 1996-04 o Table (concluded) Material designation DIN EN 12165 in 17672-1 Symbol Number symbol Number q E Guznts 2.0240 e 2 cuzna0 2.0265 cuzna? ws08 Cuzn37 2.0321 Cuznao WS00L Cuznao 2.0360 CuznasPb1 ‘CANEOON CuznS6PDI.5 2.0881 Cuzns6PR2s ‘OwGO2N : : z : CuzndePb3 2.0878 = = Cuzng@Pb1,5 2.0371 CuZn38Pb2 cweo8Nn = = cuzns9Pb0.5 OWsI0N S = @ CuZng9Pbt wert a : Cuzna9Pb2 Ower2N CuzngePb2 32.0360 Cuzng9Pb2Sn OW6IaN, 5 E Cuzn9Pb3 ‘cwor4n Cuzna9Pb3 2.0801 (CuznG@Pb3Sn CwaI5N si : Cuzn40PB1Al OWGTEN = : Cuzn40Pb2 OwoI7N Cuzna0Pb2 2.0808 (Cuzn40Pb2Sn ‘CWweI9N = E = a CuZn20n2 2.0460 Cuzn29AlGMnaFe3Pb owroaR, Cuzn23A\oNindFeS 2.0500 CuZn25Al5Fe2Min2Pb CW705R in i! 5 = Guznsisin 2.0400 CuZn35Ni3Mn2AIPb Cw710R CuZn35Ni2 2.0540 Cuzn36Sn1Pb Cw7I2R = = | @ CuZn37Mn3Al2PbSi Cw713R Cuzn37PbiSat Ow7i4R CuZnGOMnIAIP ow7ieR CuZn39Sn1 cw719R, CuzZn4oMniPbt © cw720R CuzndoNiniPbtAiFeSn cwraik CuzndOMniPbiFesn owr22R CuZn40Mn2Fet cw723R, Previou: DIN 1714: 1936-02; DIN 1778: 1927-07; DIN 1776: 1929-12, 1936-01, 1939-01, 1941-07; DIN 1782: 1929-12, 1935-01, 1963-07, 1969-07; DIN 17672: 1957-04; DIN 17672-1: 1961-08, 1969-02, 1974-06, 1983-12; DIN 17672-2: 1961-08, 1969-06, 1974-06.FO PSS =S'CSCC i Page 2 EN 12165: 1998 Contents Page Foreword 4 1 Scope 5 | 2 Normative references 5 | 3 Definitions 6 | 3.1 forging 6 | 3.2. forging stock 6 3.3. circularity (round rod) 6 | 4 Designations 6 4.1 Material 6 4.2 Material condition 7 4.3. Product . 7 5 Ordering information 8 6 Requirements 10 6.1 Composition 10 62 Hardness 10 6.3 Resistance to dezincification 10 6.4 Dimensions and tolerances ul 7 Sampling u 7.1 General ul 7.2 Analysis 4 12 7.3 Hardness and dezincification resistance tests 12 8 12 | 81 12 82 13 83 14 84 oe (M4 85 s 4 9 15 91 15 92 a 15 10 Marking, labelling, packaging" & 15© EUROPEAN STANDARD EN 12165 NORME EUROPEENNE EUROPAISCHE NORM January 1998 ICs 77.180.30 Descriptors: Copper, forging stock, English version Copper and copper alloys — Wrought and unwrought forging stock Cuivie et alliages de cuivte ~ Barres Kupfer und Kuptertegierungen — @ Corroyées et brutes pour matricage_Vormaterial fdr Schmiedestucke This European Standard was approved by CEN on 1997-12-26. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conaitions for giving this European Standard the status of national standard without any alteration. Up-to-date sts and bibliographical references concerning such national stand- ards may be obtained on application to the Central Secretariat or to any CEN member. ‘The European Standards exist in three official versions (English, French, German). Aversion in any other language made by translation under the esponsibility of a CEN member into its own language and notified to the Central Secretariat has the ‘same status as the official versions. CEN members arethe national standards bodies of Austria, Belgium, the Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, the Netherlands, Norway, Portugal, Spain, Sweden, Switzerland, and the United Kingdom. Comité Européen de Normalisation., Europaisches Komitee fur Normung mbites J European Committee for Standardization Central Secretariat: rue de Stassart 36, B-1050 Brussels © 1998. CEN ~ Ail rights of exploitation in any form and by any migans Ref. No. EN 12165 : 1998 E reserved worldwide for CEN national members.Page 2 EN 12165: 1998 Contents Page Foreword 4 1 Scope 5 2 Normative references E 3. Definitions 6 3.1 forging if 3.2 forging stock 6 3.3 circularity (round rod) 6 4 Designations 6 4.1 Material 6 4.2 Material condition 2 43° Product . g 5 Ordering information 8 6 Requirements 10 6.1 Composition 10 62 Hardness 10 63. Resistance to dezincification 10 64 — Dimensions and tolerances i 7 Sampling Mr 7.1 General Ww 7.2 Analysis _ 12 7.3 Hardness and dezincification resistance tests 2 8 Test methods 12 8.1 Analysis s 12 8.2 Hardness test F 13 83 Dezincification resist ee 14 84 — Retests for analy dness ati ion resi - 14 8.5 Rounding of rest 9 Declaration 9.1 Declaration of conformity ~ 9.2. Inspection coc ee 10 Marking, labelling, packaging" sh sib 10 teTable 1: Composition of copper Table 2: Composition of low alloyed copper alloys Table 3: Composition of copper-zinc alloys Table 4 Composition of copper-zinc-lead alloys Table 5 Composition of complex copper-zinc alloys Table 6: Composition of copper-nickel alloys Table Composition of copper-nickel-zine alloys Table Composition of copper-aluminium alloys Table 9: Mechanical properties of copper Table 10: Mechanical properties of low alloyed copper alloys Table 11: Mechanical properties of copper-zine alloys Table 12: Mechanical properties of copper-zinc-lead alloys Table 13: Mechanical properties of complex copper-zine alloys Table 14: Mechanical properties of copper-nickel alloys Table 15: Mechanical properties of copper-nickel-zinc alloys Table 16: Mechanical properties of copper-aluminium alloys Table 17: Tolerances on diameter i Table 18: Tolerances on length Table 19: Tolerances on straightness of round rod supplied to class C* tolerances on diameter Table 20: Sampling rate Annex A (informative) Bibliography Annex B (normative) Determination of mean depth of dezincification Page 3 EN 12165 : 1998 16 7 18 19 20 21 21 2 23 24 25 25 26 27 27 28 29 29 29 29 30 31TTT TS Page 4 EN 12165: 1998 Foreword j This European Standard has been prepared by Technical Committee CEN/TC 133 "Copper | and copper alloys”, the secretariat of which is held by DIN This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 1998, and conflicting national |) standards shall be withdrawn at the latest by July 1998, || Within its programme of work, Technical Committee CEN/TC 133 requested CEN/TC 133/ WG 4 "Rod/bar, wire, profiles” to prepare the following standard: | EN 12165 Copper and copper alloys - Wrought and unwrought forging stock This is one of a series of European Standards for copper and copper alloy products in the form of rod, wire, profile and forgings. Other products are specified as follows: EN 12163 Copper and copper alloys - Rod for general purposes EN 12164 Copper and copper alloys - Rod for free machining purposes | EN 12166 Copper and copper alloys - Wire for general purposes EN 12167 Copper and copper alloys - Profiles and rectangular bar for general purposes EN 12168 Copper and copper alloys - Hollow rod for free machining purposes prEN 12420 Copper and copper alloys - Forgings According to the CEN/CENELEC Internal Regulations, the national standards organizations | of the following countries are bound to implement this European Standard: Austria, Belgium, | Czech Republic, Denmark, Finland, France, Germany, Greece, Iccland, Ireland, Italy, ¢ Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United | Kingdom.Pages EN 12165 : 1998 1 Scope This European Standard specifies the composition, property requirements and dimensional tolerances for copper and copper alloy round rod supplied in straight lengths. specifically intended for forging. This standard is also applicable to regular polygonal rod, hollow rod, rectangular bar and profiles intended for forging. The sampling procedures, the methods of test for verification of conformity to the requirements of this standard, and the delivery conditions are also specified. 2 Normative references This European Standard incorporates, by dated or undated reference, provisions from other Publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references, the latest edition of the publication referred to applies. EN 1655 Copper and copper alloys - Declarations of conformity prEN 1976 Copper and copper alloys - Cast unwrought copper products EN 10003-1 Metallic materials - Brinell hardness test - Part 1: Test method EN 10204 Metallic products - Types of inspection documents EN ISO 6509: 1995 Corrosion of metals and alloys - Determination of dezincification resistance of brass (ISO 6509 : 1981) ISO 1811-2 Copper and copper alloys - Selection and preparation of samples for chemical analysis - Part 2: Sampling of wrought products and castings 180 6507-1 Metallic materials - Hardness test - Vickers test - Part 1: HV 5 to HV 100 aia © ger. NOTE: Informative references to documents used in’ of this standard, and cited at the appropriate places in the text, are listed liography, see annex A.a) Page 6 EN 12165: 1998 3 Definitions For the purposes of this standard, the following definitions apply: 3.1 forging Shape produced by hammering or pressing between open or closed dies, including hammering between flat surfaces, normally when hot. NOTE. The term ‘forging’ includes the processes of forging, drop forging, hot stamping and hot pressing; the term ‘forgings’ includes the products resulting from any of these processes of manufacture. 3.2 forging stock Extruded, rolled, drawn or cast material in the form of rod, hollow rod, rectangular bar or profiles, intended for the production of forgings. 33 circularity (round rod) Difference between the maximum and the minimum diameters measured at any one cross section of a round rod. 4 Designations 4.1 Material 4.1.1 General ‘The material is designated either by symbol or number (see tables 1 to 8). 4.1.2 Symbol ‘The material symbol designation is based on the designation system given in ISO 1190-1. NOTE: Although material symbol designations used in this standard might be the same as those in other standards using the'designation system given in ISO 1190-1, the detailed composition requiremenisjare not necessarily the same. 4.1.3 Number ‘The material number designation is in accordance with the system given in EN 1412.Page 7 . EN 12165: 1998 @ 4.2 Material condition For the purposes of this standard, the following designations, which are in accordance with the system given in EN 1173, apply for the material condition: M Material condition for the product as manufactured without specified mechanical propert ' H... Material condition designated by the minimum value of hardness requirement for the product with mandatory hardness requirements. NOTE: Products in the H... condition may be specified to Brinell or Vickers hardness. ‘The material condition designation H... is the same for both hardness test methods. Material condition is designated by only one of the above designations. oe 43 Product ‘The product designation provides a standardized pattern of designation from which a rapid and ‘unequivocal description of a product is conveyed in communication. It provides mutual comprehension at the international level with regard to products which meet the'requirements of the relevant European Standard. The product designation is no substitute for the full content of the standard. ‘The product designation for products to this standard shall consist of: — denomination (Forging stock); — number of this European Standard (EN 12165); — material designation, either symbol or number (see tables | to 8); — material condition designation (see tables 9 to 16); ® — cross-sectional shape (the following designations shall be used as appropriate: RND for round, SOR for square, HEX for hexagonal, OCT for octagonal, RCT for rectangular, PFL for profile); — forround, regular polygonal or hollow rod or rectangular bar, the nominal cross- sectional dimension(s) (diameter, width across-flats, external dimension x internal dimension, width x thickness, as appropriate); ~ for profiles, the number of the profile, or a fully dimensioned and toleranced drawing; — for round rod, the tolerance class (see table 17). |Page 8 EN 12165: 1998 The derivation of a product designation is shown in the following example. EXAMPLE: Forging stock conforming to this standard, in material designated either CuZn40Pb2 or CW617N, in material condition H080, round, nominal diameter 15 mm, tolerance class A, shall be designated as follows: Forging stock - EN 12165 - CuZn40Pb2- H080- RNDISA or - -RNDISA Denomination Number of this European Standard Material designation Material condition designation Cross-sectional shape, nominal cross-sectional dimension in millimetres, tolerance class 5 Ordering information In order to facilitate the enquiry, order and confirmation of order procedures between the purchaser and the supplier, the purchaser shall state on his enquiry and order the following information: a) quantity of product required (mass); b) denomination (Forging stock); ¢) number of this European Standard (EN 12165); 4) material designation (see tables | to 8); ¢) for round or regular polygonal rod, material condition designation (see 4.2 and tables 9 to 16), ifit is other than M;Pages EN 12165: 1998, ‘The derivation of a product designation is shown in the following example. EXAMPLE: Forging stock conforming to this standard, in material designated either CuZn40Pb2 or CW617N, in material condition H080, round, nominal diameter 15 mm, tolerance class A, shall be designated as follows: Forging stock - EN 12165 - CuZn40Pb2- H080 - RNDISA or ‘Number of this European Standard Material designation ioe Bn designation Cross-sectional shape, ‘nominal cross-sectional dimension in millimetres, tolerance class; 5 Ordering information In order to facilitate the enquiry, order and confirmation of order procedures between the Purchaser and the supplier, the purchaser shall state on his enquiry and order the following information: ) quantity of product required (mass); b) denomination (Forging stock); ©) number of this European Standard (EN 12165); 4) material designation (see tables 1 to 8); ©) for round or regular polygonal rod, material condition designation (see 4.2 and tables 9 to 16), if it is other than M;Page 9 EN 12165: 1998 ) cross-sectional shape; 2) size required: ~ for round rod, diameter and whether class A, B or C tolerance is required, unless the tolerance class is to be left to the discretion of the supplier (see table 17); - for regular polygonal or hollow rod, or rectangular bar, nominal dimension(s) and tolerance(s) required unless they are to be left to the discretion of the supplier; ~ for profiles, a fully dimensioned and toleranced drawing: |h) the length of product required, unless the length is to be left to the discretion of the supplier, NOTE: It is recommended that the product designation, as described in 43, is used for items b) to g) ‘ tn addition, the purchaser shall also state on the enquiry and ordet any of the following, if required: 3) Whether for round or regular polygonal rod the test method to be used for the measurement of hardness is to be Brinell or Vickers (see 8.2), unless the test method is to be left to the discretion of the supplier; 10 whether dezincification resistance testing of Cuzn36Pb2As (CW602N) forging stock 's Fequired and whether the dezincification resistance acceptance eriterion required is other than grade A (see 6.3); |) whether a declaration of conformity is required (see 9.1); 'm) whether an inspection document is required, and if'so, which type (see 9.2); 2) whether there are any special requirements for marking, labelling or packaging (see clause 10) .Page 10 EN 12165: 1998, EXAMPLE: Ordering details for S00 kg of forging stock conforming to EN 12165, in material designated cither CuZn40Pb2 or CW617N, in material condition HO80, round, nominal diameter 15 mm, tolerance class A, nominal length 2 500 mm, Vickers hardness test method: 500 kg Forging stock EN 12165 - CuZn40Pb2 - HO80 - RNDISA nominal length 2 500 mm - Vickers hardness test method or 500 kg Forging stock EN 12165 - CW617N - HO80- RND 15A ~ nominal length 2 500 mm ~ Vickers hardness test method 6 Requirements : 6.1 Composition ‘The composition shall conform to the requirements for the appropriate material given in tables 1 108. 6.2 Hardness The hardness properties of H... condition material shall conform to either the Brinell or the Vickers hardness requirements given for round or regular polygonal rod in tables 9 to 16. The test shall be carried out in accordance with 8.2. The test method to be used (Brinell or Vickers) shall be stated by the purchaser in the order [see 5 j)] unless the choice is to be left to the discretion of the supplier. NOTE. No tensile requirements are specified in this standard. The tensile values given in tables 9 to 16 are approximate and are given for information only. 6.3 Resistance to dezincification ‘The depth of dezincification of CuZn36Pb2As (CW602N) products shall be ~ for grade A: maximum 200 pan; ~ for grade B: mean not to exceed 200 yan and maximum 400 jam [see 5 k)}Page 11 EN 12165: 1998 The test shall be carried out in accordance with 8.3. NOTE: The as-supplied forging stock may not necessarily meet this requirement unless suitably heat treated as described in 8.3. The testis intended to demonstrate that forgings produced from the stock are capable of being processed so as to pass the test requirement. 6.4 Dimensions and tolerances 6.4.1 Diameter ‘The diameter shall conform to the tolerances given in table 17 for class A, B or C, as appropriate to the order [see 5 g)}. The diameter is calculated as the mean of one or more pairs of measurements taken at right angles at the same cross-section of the rod. 6.42 Circularity For round rod the deviation from circularity shall not exceed half the range of the tolerance on diameter given in table 17. 6.43 Length . ‘The forging stock shall conform to the tolerances on length given in table 18. NOTE: Subject to agreement between the purchaser and the supplier, an agreed proportion of underlength rod may be included in a consignment. 64.4 Straightness For round rod of diameter from 10 mm up to and including 50 mm, supplied to class C tolerances on diameter and of length 1 000 mm or over, the deviation from straightness, defined as the curvature (depth of arc) against a datum line when the product is lying flat in a horizontal plane, shall conform to the tolerances given in table 19. 7Sampling 7.1 General When required (e.g. if necessary in accordance with specified procedures of a supplier's quality system, or when the purchaser requests inspection documents with test results, or for use in cases of dispute), an inspection lot shall be sampled in accordance with 7.2 and 7.3.Page 12 EN 12165: 1998 7.2 Analysis “The sampling rate shall be in accordance with table 20. A test sample, depending on the analytical technique to be employed, shall be prepared from each sampling unit and used for the determination of the composition. NOTE 1: When preparing the test sample, care should be taken to avoid contaminating or overheating the test sample. Carbide tipped tools are recommended; steel tools, if ised, should be made of magnetic material to assist in the subsequent removal of extraneous iron, If the test samples are in finely divided form (e.g. drillings, millings), they should be treated carefully wth a strong magnet to remove any particles of iron introduced during preparation. NOTE 2: In cases of dispute concerning the results of analysis, the full procedure given in ISO 1811-2 should be followed. Results may be used from analyses caried out at an earlier stage of manufacturing the product, tg atthe casting stage, ifthe material identity is maintained and ifthe quality system ofthe manufacturer is certified as conforming to EN ISO 9001 or EN ISQ 9002. a 13 Hardness and dezincification resistance tests “The sampling rate shall be in accordance with table 20. Sampling units shall be selected from the finished products. The test samples shall be cut from the sampling units and may require hat treatment before testing. Test samples, and test pieces prepared from them, shall not be subjected to any further treatment, other than any machining operations necessary in the preparation of the test pieces. 8 Test methods 8.1 Analysis, “Analysis shall be carried out on the test pieces, or test portions, prepared from the test samples obtained in accordance with 7.2. Except in cases of dispute, the analytical methods used shall be st the discretion of the supplier. For expression of results, the rounding rules given in 8.5 shall be used. NOTE: In cases of dispute concerning the results of analysis, methods of analysis to be used should be agreed between the disputing parties.Page 13 EN 12165: 1998 8.2 Hardness test 8.2.1 General When a hardness test is to be carried out the test samples shall be prepared in accordance with 8.2.2 and the test shalll be carried out in accordance with 8.2.3. 8.2.2 Preparation of samples 8.2.2.1 Non-precipitation hardening alloys Test samples from alloys in table | and in tables 3 to 8, obtained in accordance with 7.3, at the option of the supplier, shall be prepared in accordance with either a) or b) as follows: a) directly from forging stock produced by hot working; or ») from forging stock subsequently annealed at a temperature of not less than 500 °C for not less than 30 min, NOTE: The method of preparation of the test sample, ie. whether in accordance with a) or b) of 8.2.2.1 should be stated together with the hardness test results obtained, on any inspection document supplied for the forging stock [see 5 m)} 8.2.2.2 Precipitation hardening alloys Test samples from alloys in table 2, obtained in accordance with 7.3, shall be either: a) used directly (i.e. in the as-delivered condition) for the hardness test; or b) solution heat treated and precipitation hardened before testing; at the option of the purchaser [see 5 i)], unless the choice of sample preparation has been left to the discretion of the supplier. NOTE: The method of preparation of the test sample, i.e. whether in accordance with a) or b) of 8.2.2.2 should be stated, together with the hardness test results obtained, on any inspection document supplied for the forging stock [see 5 m)] 8.2.3 Procedure for testing Hardness shall be determined on a test piece cut from the test sample prepared in accordance with 8.2.2. The test shall be carried out in accordance with EN 10003-1 or ISO 6507-1 as appropriate [see 5 j)] and the impression/indentation made on the cross-section of the test piece ‘mid-way between the central axis and the outside surface.EN 12165 : 1998 Page 16 fi por ‘8S "GS ’S ‘Gd ‘d ‘0 ‘IN “UN ‘04 “10 ‘09 ‘pO ‘Ia ‘sy ‘By Jo wns ayn se pauyap PU SIEWE|a JeNpIAIPUI AUE 40 UOISNIIXS BUA OF addoo ueyp} stuawal® s9y10 Jo 1810) 941 '310N INS “UZ pue a4 ‘US "9461 NIG 40 siuewounbe: 1uoW quis UaBOIPAY BYR 02 suJsOJUOD feLaLeW oy IL YON aq {TeYs 1UB\UCD LOBAXO O41 | Jddns oy pue oseyound oi usemieq ruewees6e 01 r09/qns ‘perused s1 9% 90'0 01 dn 1U=1U09 UEBAXO | ‘Ayuo voReUUo}U) 405 (, % 910'0 Jo wnwxew e 01 dn “By BuIpnjou = Z s xe ee : F vezoma | aan E =| o6’s6 un £0'0 00'0 400° $.000'0 = xe 68 ao | i wiZOomo OH: z E z00'0 2 a s6'68 uu £0'0 00'0 = $ 000° e xe 68 by ve0om> 40-79 a = = . = s6'66 tas $ 000'0 : eu vroomo 413-99 2 o6'66 ‘yu ry) Teas wo. sivewey9 10419 {Wu} 9% UI uonrsodusoy uoneubisep jeuoreyy 4addoo jo uonssodwog sige,Page 17 EN 12165: 1998, tuo/6 (Aysueg jue woneuHOjU! 103 |, Ce - - ews ; 202 1M9 2279 = vo | - = = 2 = : 5 =| wey s'0 - [| er | 20 se ya | = : 2 a ant 88 eee jaee eee Oz1LMo liseinno - - go | - | oz | - E & 2 =| wey | uw £0 - | eo | zoo} sz [vol zol - = > = ew a8 OLLLMO 'szinno = - [vo | - | or | - - E =| wes | uw s0 a > a ee y - | eo | 9 - new 88 : ae rc 901LM9 sazinno - . - = ww | - e = = vo | wey | uw £0 Saale) yo | on zo} - Ee e = cr B's ene 26019 'sLiNn9 FI =| pe es [Pet |e = = = = | wey | uw ; zo | eo] vo | - 3 - | eo | zt - - - xe e's 2801M9 s2uoN =i sy = - = - - go | - = | wey | uw zo = om ies 2 - | ao | zt - - - xew 68 9S01M9, ono - E - - - a - so | - =| wey | uw $0 - - Ss eo | - zo - Ree Pron | pee xew se 2POLMa eazoona x = _ . : = = = [oz | vo | -woy | ww so z - = er | - go} = jer |zo | - xew 8's 2e01Mo | eaLiNLoono : = : -_| so | - - = | vo | vo | wou | ww 90 - = - eo | - #6] = js | vz - xew! es toto, zeano eo | 0a | no | wawea | saquny | joquias (win) % wi uonisodwioy uoneubisap jeuoieyy ShoWe 48ddo> peAoyie mo} jo uonisoduiog :z o1ge,3: Composition of copper-zine alloys designation cws08t Composition in 9% (mim) Element Density’) lcm? a4 ‘cWS09L °) For information only 84 solzina 81 beg 2661Page 19 EN 12165 : 1998, ve | 2 oe ee " ZO zo iat z0 a 0e'0 ores ad NOLOMO IwiadoreZ"D, ce zr oe (saa |e ai ve | 2 vot = [ve [= | re] cee] xe | nsiemo | useaaseuzno " 0 = v0 Vo | o'og | -xow el een re ze ie = iE = LON v_ | NetoNN ©0 vO vO 3070 [oes | eT ooay | syzaaseuzna id = = eo S = o'19 ‘uj 09M: ve | 7 £57) | een eee me nziemo | _zaaoezna ve | = £0) [clan] | xu [rim | _eaasevzno ve Ee eae | peu S| ee |S rt [ weromo | caaevzna ve | 7 eo [otal ef ee? eT wiama | _1aascvzno re 5 = 0 * 90°0 eu voudeeurn v8 20 ro = aN - ts ‘uw | Notamo | s'oadeeuzno SCE vor T - [ [| = | me | waooma | __zaaseuzng : ‘skoye y dnoID a eile Aerie NES secs Reaee Atel eee eens wm ta2ts fw lw 19/6 {w/u) % UI Uonsodusog uoneubisep jevaiey ‘asvea showe peo}-ourz-seddoa jo uomysodwoy ipEN 12165: 1998 Page 20 Zuo WoNeWi0}U" 104 | ea cal ale Sa uzzema | _usesiaaiumovuzn e's £5, re on ca YIZLMO | USeaIVgaLUNOPUZND ee eo ie ee vo YOzLMO tad tuWopuzno ve | 7 [- zs : LLM tuseeuzn9 on oe uBLZmo Isaaivu6euzno Bese |e ulema tus taazeuzng cone PE Re eC uetcmo | ssaaziveuwzeuzng co | to Tvl St | o wztzma Saiusoeuzn9 cain Bom ea eeon ee worema | aaivzuwenseuzno ze eo ySOLMD AdZUINZAdSIYSZUZND ze zo uPOLMD Adee4PUWNaIVEZUZND fool et] | | we | om foe ae | te | ome sequinn requis (wp) % ut vonssodusog oneudisop jeuereyy Shoye ouz-1eddoo xejduos Jo uopjeodui0d «Page 14 EN 12165: 1998 For the Vickers test in accordance with ISO 6507-1. a test force of 49,03 N. 98.07 N or 294.21 N shall be used. For the Brinell test in accordance with EN 1003-1. a 0,102 F/D” ratio of 10 shall be used i.e. use a 1,00 mm diameter ball and a force of 98,07 N, or a 2,5 mm diameter ball and a force of 612.9 N, ora 10,0 mm diameter ball and a force of 9 807 N. NOTE. When reporting hardness test results, reference should be made to the method of preparation of the sample (see 8.2.2), 8.3 Dezincification resistance test The test method given in EN ISO 6509 shall be used on the test samples obtained in accordance with 7.3. If required, the test samples shall be heat treated in the temperature range 450 °C to 550 °C before testing. A test piece shall be taken from each test sample 50 as to expose a prepared cross-sectional surface to the test solution. At the completion of the test: — for grade A, the maximum depth of dezincification in a longitudinal direction shall be measured; ~ for grade B, the mean depth of dezincification (in accordance with annex B) and the maximum depth of dezincification, in a longitudinal direction, shall be measured. 8.4 Retests for analysis, hardness and dezincification resistance If there is a failure of one, or more than one, of the tests in 8.1, 8.2 oF 8.3. two test samples from the same inspection lot shall be permitted to be selected for retesting the failed property (properties). One of these test samples shall be taken from the same sampling unit as that from which the original failed test piece was taken, unless that sampling unit is no longer available, or has been withdrawn by the supplier. If the test pieces from both test samples pass the appropriate test(s), then the inspection lot represented shall be deemed to conform to the particular requirement(s) of this standard. If a test piece fails a test, the inspection lot represented shall be deemed not to conform to this standard. 8.5 Rounding of results For the purpose of determining conformity to the compositional limits specified in this standard, an observed or a calculated value obtained from the analysis shall be rounded in accordance with the following procedure, which is based upon the guidance given in annex B of ISO 31-0: 1992. It shall be rounded in one step to the same number of figures used to express the specified limit in this standardPage 15 EN 12165: 1998 y ‘The following rules shall be used for rounding: a) ifthe figure immediately after the last figure to be retained is less than 5. the last figure to be retained shall be kept unchanged: b) ifthe figure immediately after the last figure to be retained is equal to or greater than 5, the last figure to be retained shall be increased by one 9 Declaration of conformity and inspection documentation 9.1 Declaration of conformity When requested by the purchaser [see 5 1)] and agreed with the supplier, the supplier shall issue for the products the appropriate declaration of conformity in accordance with EN 1655 9.2 Inspection documentation When requested by the purchaser [see 5 m)] and agreed with the supplier, the supplier shall issue for the products the appropriate inspection document in accordance with EN 10204. 10 Marking, labelling, packaging Unless otherwise specified by the purchaser and agreed by the supplier, the marking, labelling and packaging shall be left to the discretion of the supplier (see 5 n)]Table 8: Composition of copper-aluminium alloys Mota designation Composition in % (mm) Dena ‘Symbol Number Element cu Al Fe Mn Pb Si Sn Zn Others total approx. 7 cuswsare — | cwsors 0 om |---| -as:|-07 | or-| cot | oon | oa] as | om | oe ain [Rem 8s | - |=] > J >} af =} cans | cwsoze . a7 mes | = [728] 03 | 02 | o2 |-o08.| a2 | o2 | as | o@ mee cee Nea [se mea ceca cumtres | cws0s6 a mx | - | 86 | 35 | 10 | 10 | 005 | o2 | 01 | 08 | o2 CuAISNi3Fe2 cw304G Ee Lae 50 ‘6 i 22 i 7 - et i 4 “ sre max. - 95 3.0 26 40 0,05 01 0,2 03 ce CuANOFe1 CW 305G ek an £2 oF i a ” . ra : ' 76 i i max. - 10,0 15 05 1,0 0,02 0,2 ot Os 0,2 10Fe3Mn2 | CW306G Pag Ren Re ce vs a - 7 a a i 76 ty max. - 11,0 4,0 38 10 0,05 0,2 06 0,2 a min. Rem, 85 3,0 “ 40 = - = - cuaniomsres | cwso7e 78 mx |= os | o2 cua treanie | cwa086 22 e6eq 8661 :S91ZLNITable 6: Composition of copper-nickel alloys. Material designation Composition in % (mim) Cuni1oFeimn | cw3s2H CuNi30Mn1 Fe cw3s4H 1 For information only +) Co max. 0,1 % is counted as Ni. Tabl : Composition of copper-nickel-zinc alloys Material designation CuNi7Zn39Pb3Mn2 cwaoos Composition in % (m/m} Density’) g/cm? 8,6 Cuni10zn42Pb2 cwao2s | For information only 866199121 NI lzebegTable 9: Mechanical properties of copper Material Mate condition mm up to and including including wufactured ‘Designations Nominal cross-sectional dimension'T Hardness T 0.2% proot —] Elongation strength strength diameter Rn Rea 4 N/mm? Nien? % s0010% NOTE 1: Figures in parentheses are not requirements of this standard, but ar NOTE 2: 1 N/mm? is equivalent to 1 MPa. cueTP | cwoo4aa Gu-oF | Cwoosa cu-Hop | cwo2ta cupHe | cwo24a |~ 940 6 60 a | 40 | (200) (50) (30) ") Shapes other than round or regular polygonal cross-sections shall be supplied in M condition. given for information only. 9661: 901Z1 NI eze6eg5 8 25 = @ a PRZ 601m 29019 SeoUnS uot I a [oni osoH | I w [sors ToaoH—] 801m I w jee} pont mo. Losou | a8 aw | —iozen Tag0H | EI 4 ta E 8 8 8 8 H L H Ly z a | sy i HH H ge ERE! g i Tors [008 pamaeo sy To a SL Tose) —T 9s To Pamipenuea sy PDE TUTE Toons Toe Tor [oar Pamsemew sy (moe oz (ooEL OSL Toa eT a ig) TT oz) I a a 8661 = S91ZL.N3 ve abePage 25, EN 12165: 1998 NeLomo uszqaopuzng NcL9md | “zqgopugng Natomo | yiqgosugng Nstomo | useqgeeuzny Neiomo | “eqaeeuzng NELOMD | uszaugeuzn5 Netomo | “zageeuzng Nutgma | tqageuzna Peimoejnuew sy : W | NoLama | soqggeuzns Naoama |“ zagacuzn3 flor) Toe NZOOMD | svzqugeuzng inBuens ssoupioy ‘Burpnisur ww saiowep TaquAN ToquIAS ueiew ‘showe suoneubisag ‘Avo oRewo}u) 10) vo "Voapu0® Wy w poyddns 0g "ea ( ova Ye 3nd “PrepUEIE SH Jo swweWseanbey 10U is Su}28t 8019 feuoBAOd 2;NB01 10 pun uew, inde 81 UNWIN 2 SLON e080 14 Sesnb4 +t 3L0N io sadeys ly8v0ns ‘Supepar ue 0} dn ‘onpuce J608m9 wosEN 12165 : 1998, Page 26 7 aN | OL wa[enINbS s1 ,wH/N 1 2 310N ‘Aluo voneUv0}U 40} UOAIG aye 3nq "DaEPUERS SRA 40 SYUEWeNNDe! JOU ee S9seLNUDIEG Wi So:NBI4 'L 310N ‘onipuoo Ww uy poyddns @q jets SuoRIeS-s80:0 FeUoBAjod se}nBo! 40 PUNO: UD) so4I0 EadeYS |, weZZMO Teazowovezno 9804} wozema tad tuworuzno u6LLMO tuseeuzno urLeMo tustadceuzno Pesmoeynueu sy al Ww. WoT zim aaivsoeuzno | soe.) (orp) sot | oor 09 9 o8 9 corn | H2zZMo used dd LUWOPUZNS: uizemo | usesiviaatunopuzns YOLLMO qaiveuneNseu2no Peinioejnuow ey Ww W (oz) [| _ (oss) get | oer 09 9 08 9 och | H8lZM> lead LAGEUZrO, weLEMo squziveunceuZno usocmo | aazuwesssivszuzno peimioejnuew sy lw ww (00s) (oo) [oe Tos: [ 09 9 08, 2 | oan wroemo | adeedpunsivezuzno Paimoejnuew sy Ww w wou | Supniou | wiox Tau ToqunS pur or dn v aw | gH soowserp \abuens uonebuoiy | jooud 42" sseupieH 1298-38019 JOUIWION suop ‘showe ourPage 28 EN 12165: 1998 806m9 wil I SL0EMI zu T 98089 zuness0119"9 tox T soem ve30119 on) ‘p0em9 zesenerves |___toe I ‘oeoemo, cogsivns p uonses-s5019 jounwor Sz0EMo shoje wnjuunyeseddo 5 teuwony ud ea|UEYOOWN :9L O1ELTable 17: Tolerances on diameter Page 23 EN 12165: 1998 Values in mienotres ‘Nominal darmeter Tolerances over Lp to and inchuding class A class 8 lass C ey 10 20.20 zor 0,06 10 18 2028 204 +007 18 30 20.30 0.7 0.08 30 50 7080 20.20 2078 50 80 F070 037 =019 ‘Y Including 6 NOTE: Material supplied to class C tolerances will normally be drawn finish. Table 18: Tolerances on length Values in millimetres Nominal diameter?) Tolerances over up to and including a 30 100 30 | 30 =e 50 I 30 300 ') For cross-sections other than round, the diameter of the circle equivalent to the same cross-sectional area of product. ) Including 6 Table 19: Tolerances on straightness of round rod supplied to class C tolerances on diameter Maximum deviation Wrom straightness (see 6.4.4) Nominel diameter localized over any ‘over whole length L of rod 400 mm length in metres (L = 1 m) for alloys in tables | for alloys in tables | for alloys in tables | for alloys in tables 4,5 and 7 4,2, 3, 6 and 8 4,8 and 7 1.2.3, 6 and 8 from 10 mm up to and including 15 3.0 3,0xL 50 mm Table 20: Sampling rate Nominal diameter ize of napection Tot Tor one test sample mm kg over up to and including up to and including ———— = 10 500 10 25 1.000 25 50 1500 "| For cross-sections other than round, the the same cross-sectional area of product. ameter of the circle equivalent to NOTE: Larger quantities require sampling in proportion, up to a maximum of five test samples. 50 = 2000Page 30 EN 12165 : 1998 Annex A (informative) Bibliography In the preparation of this European Standard, use was made of a number of documents for reference purposes. These informative references are cited at the appropriate places in the text and the publications are listed hereafter. EN 1173 Copper and copper alloys - Material condition or temper designation EN 1412 Copper and copper alloys - European numbering system ENISO 9001 Quality systems - Mode! for quality assurance in design/development, production, installation and servicing (ISO 9001: 1994) EN ISO 9002 Quality systems - Model for quality assurance in production, installation and servicing (ISO 9002: 1994) ISO 31-0:1992 Quantities and units - Part 0: General principles ISO 1190-1 Copper and copper alloys - Code of designation - Part 1: Designation of materialsPage 31 EN 12165 : 1998 Annex B (normative) Determination of mean depth of dezincification B.1 Introduction EN ISO 6509 specifies a method for the determination of the maximum depth of dezineification of a brass specimen. In accordance with the ruling given in 7.5.3 of EN ISO 6509: 1995, the following procedure extends the method to cover the determination of the mean depth of dezincification, in order to verify conformity to the dezincification resistance acceptance criteria for CuZn36Pb2As (CW602N) grade B products. The principle of the method, the reagents, materials and apparatus required, and the procedure for the selection and preparation of the test pieces, are all in accordance with EN ISO 6509. B.2 Procedure Having determined the maximum depth of dezincification in a longitudinal dirgction, in accordance with clause 7 of EN ISO 6509: 1995 (see 8.3), carry out the following operations to determine the mean depth of dezincification. i Adjust the magnification of the microscope to suit the general depth of dezincification and use the same magnification for all measurements. Examine the entire length of the section for evaluation, in contiguous visual fields of the microscope. NOTE: To ensure the best accuracy of measurement, measure the largest number of contiguous fields at the greatest possible magnification. Using the measuring scale incorporated in the microscope, measure and record the dezincification depth, i. the point of intersection of the scale and the dezincification front, [see figure B.1. a)] for each contiguous field. Ifthe scale lies between two dezincified areas within the visual field, the dezincification depth shall be recorded as the point of intersection of the scale and an imaginary line joining the extremities of the two dezincification fronts adjacent to the scale [see figure B.1. b)]. If there is no evidence of dezincification in the field examined, or only one dezincified area which does not intersect the scale, then record the dezincification depth of that field as zero [see figure B.1. ©}Page 32 EN 12165: 1998 B3 Expression of results evaluation, calculate and report the mean dezincification depth as the sum of the measured € After measurement of all the contiguous fields along = ire length of the section for io depths for every field, divided by the number of contiguolss fields examined. a o & a a NOTE: The locations for the measurement of dezincification depth, in three different cases; are marked X. Figure B.1: Examples of contiguous fields nite bk.