I
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TABLE OF CONTENTS
HISTORICAL BACKGROUND ,
DESCRIPTION AND DATA
MECHANICAL TRAINING
Section 1, Disassembly and Assembly .
Section 2, How the Carbine Functions
Section 3, Operation ............
Section 4, Immediate Action and Stoppages .
Section 5, Care and Cleaning ........-....
Table I: Stoppages end Malfunctions
Section’, Spare Parts, Appendages and Accessories .
Section 7, Ammunition
INSPECTION
Section 1, General
Section 2, Technical Inspection ,
‘Table IT: Inspection Guide .
Table ITI, Trouble Shooting .
REPAIR AND REBUILD
Section 1, General
Section 2, Rebuild Flow Chart .. ‘
Table IV: Operations Route Sheet...
Section 3, Trigger Housing Group; Carbines M1, M1A1 .
Section 4, Trigger Housing Group, Carbines M2,M3. .
Section 5, Operating Slide Assembly . .
Section 6, Bolt Group .........
Section 7, Front Sight Assembly. .
Section 8, Rear Sight Assembly .
Section 9, Barrel and Receiver Group .
Section 10, Stack Group, Carbines M1, M2, M3
Section 11, Stock Group, Carbine MIA1 .
Section 12, Magazine Assembly . ,
FINAL INSPECTION . .
‘Addendum, Targeting Requirements...eer
I. Historical Background
Although the term carbine is almost as old
as shoulder weapons themselves, the concept of
a military weapon designed from the start as a
carbine is uniquely Twentieth Century, as are the
airplane, submarine, missile-armed satellites and
neutron bombs.
One of the earliest references to the term
carbine and its possible origin appeared in 1548.
According to that source, the word derived from
the short barreled rifles carried by Spanish cavalry
groups which were then called ‘Carabins”, If this
is true, the term would be appropriate since the
carbine has, until just recently, been uniquely a
cavalry weapon, While there has been a trend
toward shorter barrels on military rifles for the last
century and a half or so, the practice of issuing
rifles with barrels as long as 30” was quite common
even up through World War I, The M1903A3
Springfield, for example, had the shortest barrel of
any standatd issue shoulder atm during that
conflict, Its 24" tube may be long by today's
standards, but it was considerably shorter than the
M1891 Mosin-Nagant’s 31.6” or the French Lebel
M1886's 31.4". Although called a rifle, the M1886
M93R35 was a true carbine with its 17.7” barrel.
However, we can’t help but wonder just how
effective it was in combat, since it had only a three
round magazine,
While it is obvious that every war since the
invention of the written language has brought its
technological advances, the two World Wars
probably brought about more changes for the
actual length of time of the conficts than any
other wars. Part of the reason for this, of course,
is the capabilities for rapid change made possible
by the Industrial Revolution.
The internal combustion engine made air-
planes for observation, and later for bombing,
a reality, as well as tanks and motorized transport.
Crude, man-powered submarines had been used
as early as the Revolutionary War, but when war
raced across Europe in the summer of 1914,
powered submarines were already in service.
Although mule transport and horse cavalry lasted
on inte World War II, mechanization had definitely
sounded their death knell.
Inland, Rock Ola, etc.
Almost from its inception, the pistol had been
considered a last ditch weapon for cavalry, the
primary weapons being the carbine and saber.
This practice was still prevalent during the Indian
Wars in this country and in the Middle East during
World War 1. But as horse cavalry vanished into
the dim mists of the past, so did the saber, Mech-
anized cavalry were armed with pistols and, in
some cases, submachine guns. While some SMGsM1 CARBINE
had found their way into the trenches near the end
of the “War To End All Wars’, they weren't to
become prevalent in warfare until the Spanish
ivil War, when their effectiveness in close quarters
fighting was firmly established.
Interestingly enough, the United States began
looking for a weapon to replace the SMG even
before it was used in any quantity by U.S. troops.
M2 Carbine with folding stack.
As early as 1938, the U.S. Army began
thinking about a light rifle or carbine as a re-
placement for both the Colt N1911A1 and the
Thompson SMG, While the recently adopted M1
Garand rifle was far and away the finest battle
rifle in the world at that time, it was too heavy
and bulky to be used by support troops who would
normally not see combat but who were armed
“just in case". Previous practice had been to arm
such personnel with the Colt .45, a superior
weapon for close in work but definitely not a good
choice for the average shooter at medium to long
ranges, In the late 1930's, the U.S. armed forces
had only a limited number of Thompsons in their
inventories, so replacing them would hardly prove
an awesome burden. As for the Colt .45, well — it
had been in service for nearly thirty years, so was
undoubtedly obsolete, as military thinking at that
time was beginning to view the military pistol in
any form as a relic of the past.
‘The initial concept of the new light rifle or
carbine was for it to weigh five pounds or less,
complete with sling, and have an effective range
of 300 yards. It should be semi-auto with capa-
bility for full autematic fire, have little noticeable
recoil and be chambered for a cartridge similar to
Winchester's .32 centerfire which they had de-
veloped for their Model 1905 autoloading rifle.
In the fall of 1940 the Ordnance Department
approached Winchester with their specifications
for the new cartridge. Following development
work, an order for 150,000 rounds was placed in
dune of the following year. A second order for
300,000 rounds followed in August.
Winchester was also invited to submit a
prototype weapon for testing, but they were
deeply involved in Garand production and de.
clined. When trials began on June 16, John Garand
himself had submitted two designs. Others sub-
mitting prototypes included Auto Ordnance
(manufacturer of the Thompson), Harrington &
Richardson, Hyde, Savage, Springfield Armory and
Woodhull. Two weeks later, Winchester was
again invited to submit a test sample, and agreed.
A mere two weeks later to the day, a very quickly
hand assembled sample was submitted to Ord-
nance. While not a true indication of what the
production gun would be like, this crudely as-
sembled sample worked so well that Ordnance
felt it offered far more promise than any of the
other guns previously tested, The Winchester
team went back to work at the drawing board and
assembly bench and, after 34 days of working
literally day and night, had a finished carbine
teady for the September tests at Aberdeen Proving
Ground, At the end of the testing period, the
board unanimously recommended adoption of the
Winchester design, Less than two weeks before the
attack on Pearl Harbor, an order for 350,000
M1 Carbines was placed with Winchester,
The slide, bolt, sear, magazine catch and trigger
housing shown above are necessary for converting
the M1 to M2 configuration, but are not con
sidered part of the conversion Nat shown,
and also necessary for the conversion, is the M2
stock.
Tooling up for large scale production is a
different story than creating a prototype, however,
and the first carbines didn't come off the Win-
chester production line until almost three weeksM1 CARBINE
after the U.S. Marines had landed on Guadalcanal
in August 1942. That particular lot consisted of
just 10 carbines,
In order to facilitate speedy delivery of the
much-needed carbines as American troops were
shipped cff to North Africa and the Pacific,
production contracts were also awarded to the
Inland Manufacturing Division of General Motors,
Underwood Eliott Fisher, National Postal Meter,
Rock-Ola Manufacturing Corp., Quality Hardware,
Standard Products, Saginaw and IBM. Even though
Winchester was the only carbine producer that was
normally a firearm manufacturer, by the end of
1943 Mis were rolling off the production line at
the rate of 500,000 per month.
As the tides of war began to turn in favor of
the Allies, it became apparent that a select fire
carbine as called for in the original specifications
was highly desirable, especially in the jungle where
the distances at which confrontations occutred
could often be measured in feet rather than yards
and where the enemy might be visible for only a
few seconds, if at all. Some non-military minds in
Washington had trouble distinguishing the concept
of burst fire from that of sustained fire associated
with belt-feds. However, requests for a select fire
carbine kept coming in from the field commanders
who had to stand and watch their men die due ta
the lack of adequate firepower.
It is highly unusual for a selective fire weapon
to be developed from a semi-auto only design,
but in the case of the M2 Carbine that is exactly
what happened. The end result was actually
two different types of M2 Carbines — the “pure”
version which was manufactured as a selective
fire weapon from the ground up, and the “hybrid”
which had gone into service as a standard semi-
auto M1, then been converted to MZ configuration
by installing a T17 kit. This kit was designed so
that existing Mls could be converted to select fire
without being sent back to an arsenal for “major
surgery’’.
M2 Carbines went into production at the
Winchester and Inland plants in May 1945, the
same month that Germany surrendered. With
the surrender of Japan the following September,
the world supposedly retumed to a state of peace,
and production of the M1 and M2 Carbines ended.
TOTAL PRODUCTION, ALL MODELS
Winchester
Experimental & Prototype 9
M1 $18,059
M2 17,500
M3 1,108
4
TOTAL 336,680
Inland Manufacturing Division
of General Motors Corporation
2,285,000
146,591
199,500
811
5
900
TOTAL 2,626,807
Underwood-E lliott-Fisher
M1 546,616
Rock-Ola Company
Mi 228,500
Quality Hardware & Machine Corp.
M1 359,662
National Postal Meter
M1 412,778
Commercial Controls Corp.
M1 239
Irvin-Pederson Arms Company
M1 146,723
Standard Products Company
M1 346,225
Saginaw Steering Gear Division
of General Motors Corporation
M1 370,490
International Business Machines Corp,
M1 346,500
TOTAL 2,757,733M1 CARBINE
SERIAL NUMBERS
11 te 999,999
1,000,000 to 1,249,999
1,250,000 to 1,449,999
1,450,000 to 1,549,999
Quality Hardware & Machine 1,550,000 to 1,562,519
Quality Hardware & Machine 1,562,520 to 1,662,519
Rock-Ola 1,662,520 to 1,762,519
IRWIN PEDERSEN (Saginaw, G.R.} 1,762,575 to 1,875,039
Quatity Hardware & Machine 1,875,040 to 1,907,519
Quality Hardware & Machine 1,907 520 to 1,937,519
National Postal Meter 1,937,520 to 1,982,519
Standard Products 1.982,520 to 2,352,519
Underwood 27,352,520 to 2,912,519
27,912,520 to 3,212,519
Irwin Pedersen (Saginaw, G.R.} 2,212,520 to 3,250,019
Saginaw S.G. 0... tte ene 3,250,020 to 3,651,519
3,651,520 to 4,009,999
4,010,000 to 4,074,999
National Postal Meter 4,075,000 to 4,079,999
National Postal Meter 4,080,000 to 4,432,099
Quality Hardware & Machine 4 432,100 to 4,532,099
Rock-Ola 4,532,100 to 4,632 099
Quality Hardware & Machine 4,632,100 to 4,879,525
4,879,526 to 5,549,821
5,549,822 to 5,834,618
Ce ee ee ed tee eee eee eee eee 5,834,619 to 6,071,188
6,071,189 te 6,099,688
6,099,689 to 6,199,688
6,199,689 to 6,219,688
6,219,689 to 6,445,867
6,449 868 to 6,629,883
6,629,884 to 7,234,883
7,234,884 to 7,369,660
7 369,661 to 8,069,660
Commercial Controls Corp. 00.0.0 eee 0001 to 0239
* The reader may note that the assigned serial numbers abowe add up to approxi-
mately 2 million more carbines than the 6 million total production discussed in
the text. This is not a typographical error, but is the result of spare numbers being
assigned within blocks of numbers, some receivers being scrapped after being
stamped and their numbers being re-used at a later date, etc. Additionally, major
design changes or improvements were often designated by starting with a new Slack
of numbers and purposely leaving a gap between the numbers of the first gun of the
new model and the last one of the old.M1 CARBINE
A total of over 6,000,000 of both models was
produced before VJ Day.
Less than five years after the Japanese sur-
render in Tokyo Bay, war clouds again loomed
over Japan when North Korean troops moved
south in June of 1950. One need only study a map
of the Far East to realize the trepidation that must
have filled the minds of American occupation
troops in Japan at the outbreak of the Korean War.
Within weeks, mothballed fighter aircraft, landing
craft, Garands and M1 and M2 Carbines were
being refurbished to go to war. For three years the
M1 Carbine was to serve American troops in the
frozen wastes of Korea, and names like Pork Chop
Hill, Inchon and the Yalu River had become as
familiar to the American people as Omaha Beach,
E| Alamein and Iwo Jima. With the signing of an
uneasy truce in July 1953, the Mls and M2s were
once more put back into storage.
Only a year later, an event took place that
was to signal the M1’s retum to the front lines
for yet another war. A French Indochinese fort by
the name of Dien Bien Phu fell to Communist
forces in far off Southeast Asia. However, it
doesn't seem so far away today when you think of
the present name for the country in which Dien
Bien Phu is located — Vietnam,
With the end of the 300 year French rule in
Indochina, the peninsula was divided into three
countries, the largest being Vietnam. One might
have thought the French withdrawal would bring
peace to Southeast Asia, but such was not the
case. Fighting continued between Communist
regulars and guerrillas and the forces of the demo-
cratic governments of the countries that had been
French Indochina. The situation had deteriorated
so badly by the early 1960's that American “ad-
visors” were sent to help the South Vietnamese.
What followed was history, with American troops
eventually becoming involved in the longest war
in which America ever fought. By the time the
Vietnam War officially ended in the early 1970's,
over 50,000 American servicemen had payed the
ultimate price for freedom.
Although some M1 Carbines saw service
with American troops in Vietnam, by far the
greatest users of the M1 were the Vietnamese
themselves. Due to their smaller physical stature,
they liked the small, light carbine with the neg-
ligible recoil, The M1 Garand had, of course,
been replaced by the M14 as the standard service
rifle. Although the 7.62mm NATO cartridge of the
M14 produced less recoil than the Garand’s .30-06,
it was still a bit much for the Vietnamese. They
made do with M1 Carbines until the Armalite
AR-15 became available in quantity. It was largely
upon their recommendation that Gen. William
Westmoreland requested AR-15s for the American
troops which were dissatisfied with the M14’s
performance in the tropics. It should be pointed
out, however, that the AR-15 which had endeared
itself to the Vietnamese was a select fire weapon
that was the forerunner of the M16, and not
the semi-auto only civilian AR-15 we know today.
a
Although once readily available at gun shows,
the M2 parts shown above are available as a group
now only through Class III dealers sinca the
complete kit is classified as a machine gun, even in
tha absence of the carbine itself.
ll
Although the M1 and M2 Carbines are no
longer standard issue with any American military
unit, a number of them are still in government
storage for possible future use. As of Spring
1984, 65,984 M1 and 7,298 M2 Carbines were
being held for special contingency and foreign
military sales requirements. M1 Carbines are
likely to be encountered just about anywhere in
the world, either in the hands of guerrillas or
small local militia units fighting against them,
While the M1 failed to replace either the Colt
M1911 Al or the SMG, both of which are still on
active duty with U.S. forces, it served its country
and her allies well in war and is now a favorite
“pickup” gun of ranchers and farmers who want a
small, lightweight arm with minimal recoil that is
still more powerful than a .22 rimfire. Just how
many surplus M1 Carbines have found their way
into civilian hands is anyone’s guess, but the fact
that Ruger chambered its popular Blackhawk single
action revolver for the .30 Carbine cartridge attests
to the round’s popularity.
Numerous commercial models of the M1
have been produced by various manufacturers since
World War II and Iver Johnson currently offers aM1 CARBINE
select fire version for police and foreign markets as a gun show or brand new cut of the box from the
well as the “standard” version for the U.5. civilian Iceal gun shop, the M1 Carbine should be with us
market, Whether as a surplus weapon picked up at for a long time to come,at
Il. Description & Data
DESCRIPTION
The carbines are gas-operated, self-loading,
air-cooled shoulder weapons, fed by 15-round
or 30-round cartridge magazines. The carbines M1
and M1A1 deliver semi-automatic fire, and the
carbines M2 and M3 deliver either semi-automatic
or full automatic fire controlled by the operator
through the use of a selector.
DIFFERENCES BETWEEN MODELS
a. Tactical Inspection, For information on
differences between models which affect troop
use, refer to page 44,
b. Cal. .30 Carbines M1 and MIAI (Figs. 1
and 2). The only difference between the carbines
M1 and M1A1 is the stock. The M1 has a one-
piece wooden stock, whereas the MIA1 has a
folding metal stock extension and a wooden hand
grip.
c Cal. .30 Carbines M2 and M3 (Figs. 3
and 3a). The carbine M2 is the same as the M1
exeept for differences in design of certain com-
ponents and the addition of others (d below),
which permit the M2 to deliver either semi-auto-
matic or full automatic fire. The carbine M3 is the
same as the M2 except that the rear sight is not
included and the top of the receiver is designed to
accomodate special sighting equipment (sniper-
scope) issued by the Corps of Engineers. Infor-
mation on the sniperscope may be found in TM
5-9341.
d. Component Differences Between Full
Automatic and Semi-Automatic Carbines (Fig. 3b),
Note, The hammer, sear, trigger housing,
operating slide, and stock of the carbine M2
Ler sme yaw
Figure 1. Cal. .30 carbine M1.
(described in (1) through (5) below) can also be
used on the carbine M1.
(1) Hammer. The hammer of the carbine
M2 is the same as the hammer of the
M1 carbine, except that it has a milled
fa #09 010
mui stot iw
Figure 2. Cal. .30 carbine M1A1.M1 CARBINE
Figura 3. Cal. .30 carbine M2.
cut in the lower right side to furnish
clearance for the disconnector when
assembled on the hammer pin (Fig.
49).
(2) Sear, The sear (Fig. 52) of the carbine
M2 is the same as the sear of the
carbine M1, except for a raised shoul-
der on the top of the front end, which
forms a camming surface for the
disconnector when operated.
(3) Trigger housing. The trigger housing
of the carbine M2 is the same as that
of the carbine M1, except that the left
side of the magazine post is furnish-
ed with a retention slot, and the front
face of the post with a dismounting
notch for the selector spring. (The
dismounting notch leads into the top
of the slot.) The right side has a milled
ut for clearance of the disconnector
lever, The left side has a milled cut for
the selector.
(4) Operating slide. The operating slide
(Fig. 58) of the carbine M2 is the same
as that of the carbine M1, except for
a clearance cut extending along the
right-hand side of the body, and a
diagonal cut at the point where the
shank of the handle joins the body.
The latter cut forms a cam for camming
down the forward end of the dis-
connector lever.
(6) Stock (Fig. 99). A clearance cut is made
in the inner right wall of the M2
carbine to provide clearance for the
projecting right side of the discen-
nector. A cut is also made in the inner
left wall for clearance for the selector.
The bridge is cut down to the central
section for clearance for the discon-
nector lever.
(8) Disconnector group — added parts
(Fig. 56). The disconnector pivots on
the hammer pin when assembled.
The rear end has a lateral projection,
which bears upon the raised shoulder
of the sear, when the disconnector is
cam-operated by the disconnector lever
for full automatic fire. The forward
end has @ projecting lug on the right
side, which extends outside the trigger
housing and engages and acts as a
camming surface for the rear end of
the disconnector lever. A spring and aM1 CARBINE
TABULATED DATA
Weight of carbines M1, M2 and M3 (without sniperscope)
with 15-round magazine {unloaded}
Weight of carbine M14A1, with 15-+round
magazine {unloaded}
Weight of carbines M1, M2 and M3 (without sniperscope}
with 15-round magazine (loaded) and sling
Weight of carbine M1A1 with 15-round
magazine {loaded} and sling
Weight of carbines M2 and M3 (without sniper-
scope} with 30-round magazine (unloaded)
Weight of carbines M2 and M3 (without sniper-
scope} with 30-reund magazine {loaded}
Magazine capacity (old type}
Magazine capacity (new type)
Weight of 15-round magazine (unloaded)
Weight of 15-round magazine {loaded}
Weight of 30-round magazine {unloaded}
Weight of 30-round magazine (loaded)
Over-all length of carbines M1, M2 and M3
Over-ali length of carbine M7iA1
{stock extension extended}
Over-all length of carbine M141
(stock extension folded)
Over-all length of carbines M1, M2 and M3
with bayonet attached
Over-all length of carbine M141 with bayonet
attached (stock extended)
Weight of 100 cartridges
Weight of 1 ball cartridge
Weight of builet fapprox.}
Muzzia velocity
Pressure in chamber per square inch
maximum {fapprox. }
Maximum range
Effactive range
Rate of fire, full automatic (M2 and M3)
Length of barrel
Sight radius at 100 yards
Trigger pull
Shipping weight of nailed wood box containing
10 carbines M1, M2 or M3 {without sniperscope)
Shipping weight of nailed wood box
containing 10 carbines M1A1
Dimensions {outside} of nailed wood box containing
10 carbines M1, M2 or M2 (without sniperscope)
Dimensions (outside} of nailed wood box
containing 10 carbines (M141
{Continued on following page jM1 CARBINE
Cubical displacement of nailed wood box containing
10 carbines M1, M2 or M3 (without sniperscope) . .
‘Cubical displacement of nailed wood box
containing 10 carbines M1A1.....
NOTE ON AUTOMATIC CONVERSIONS
As originally manufactured, the M1 and
MIA1 .30 Carbines were built to deliver semi-
automatic fire. The M2 and M3 were later designed
fo deliver selective fire for greater combat ef-
fectiveness, by the addition and modification of
certain components. Thus the M1 and MIA1
carbines are readily converted to give selective
semi-automatic or full automatic fire by the
substitution and addition of the necessary internal
parts.
HOWEVER, tha National Fi ms Act
of 1968 levies a tax of $200 and demands reg-
istration upon the making or transfer of any
plunger, recessed in the top of the dis-
connector and bearing on the receiver,
retum the disconnector to the in-
operative position, when the camming
action of the lever is discontinued.
{T) Disconnector lever assembly — added
parts (Fig. 56). The diseonnector lever
assembly is not to be disassembled,
Replace the lever assembly if any part
fincas 4
weapon capuble of full automatic fire. Also,
the possession of the parts necessary to convert
4.30 carbine to selective fire — whether thay are
actually Installed In the gun or not — is considered
a violation of the law unless the spacial tax is pald
in advance and the conversion is dona with the
knowledge and approval of the Alcohol, Tobacco
and Firearms Bureau, U.S, Treasury Department
{the agency which enthusiastically enforces the
U.S. federal gun laws). Police and certain other
authorized agencies can
the special $200 tax by applying to the above
mentioned agency.
is found to be defective. The discon-
nector lever assembly is composed of
a disconnector lever pin, disconnector
lever rivet, and disconnector lever.
The pin retains the trigger housing
when assembled to the receiver, The
disconnector lever, riveted to a pivot
on the pin, is shifted in a vertical plane,
by the tuming of the pin. The pin is
Tei ‘ | RAPD TisbapA
Figure 3a. Cal. .30 carbine M3,M1 CARBINE
ALL OPERA
Xe
“PLUMES CEN NEC Take:
Shins, mba ta Fia a
ox Tora Riba
AND SRECHOON Paya
eahamin” Talat: crncemnercrcn miatagr
i OAS, mai fia 8a ser
RIND, BREETOR | 100408
tees
were
Figure 3b. Operating parts for carbines M2 and M3.
"1
turned by the selector, A rounded
projection on the rear end of the dis-
connector lever operates the discon-
nector. A projecting toe on the front
end of the disconnector lever contacts
the camming surface on the operating
slide. An offset in the rear section
provides for alignment with the dis-
connector.
(8) Selector group — added parts (Fig. 56).
‘The selector is mounted to the left end
of the crank pin by means of a slot in
the lower forward face of the selector
mating the straddle slots in the end of
the pin. The selector holds the pin in
position and acts as a lever for turning,
throwing the disconnector lever into
ot out of engagement with the oper-
ating slide, A curved wire spring holds
the selector in position on the pin and
in the full automatic or semi-autematic
position when operated. The straight
front end of the spring seats into a
recess in the lower rear end of the
selector, and the circular rear end of
the spring seats in a vertical slot in the
front face of the magazine post on the
left side of trigger housing. When
assembled, the circular end of the
spring is downward (spring is concave
downward).I. Mechanical Training
SECTION L DISASSEMBLY AND ASSEMBLY
TRAINING
The officers and noncommissioned officers
of your unit will teach you how to take the carbine
apart and how to put it together. This is commonly
called field stripping.
NOMENCLATURE
You will leam the names of the parts of your
carbine during instruction in field stripping. As
your instructor names the parts, repeat them to
yourself and name each part as you remove it and
as you replace it. You will find that the parts are
generally names for the job they do. For example,
the trigger guard actually guards the trigger so that
your hands or some other object will not acci-
dentally brush against the trigger and trip it.
DISASSEMBLY
a. You will be permitted to disassemble only
certain parts of your carbine, not because you can-
not learn to disassemble all of them, but because
constant disassembly causes extra wear. Also,
some parts of your carbine require special tools
for disassembly.
b. Study the following chart. The left-hand
column shows those parts that you may disas-
semble alone. The right-hand column shows those
parts that only ordnance personnel may disas-
semble. The center column indicates those parts
that you may remove when supervised,
13
DISASSEMBLY SUPERVISED
BY —
DISASSEMBLY
- ORD-
AUTHORIZED INDI OFFICER,
VIDUAL MON-COM NANCE
SOL 7 PER-
SOMME L
FIELD STRIPPING
BARREL AND RECEIVER
GHOUP
Except:
Gas cylinder piston
and piston nut
Bolt
Disconnector lever
assembiy
Rear sight
Frent sight
Magazine
Operating slide group
STOCK GROUP
TRIGGER HOUSING
GROUP
GUIDES TO FOLLOW
These guides should be followed when disas-
sembling and assembling the carbine.
a. As the carbine is disassembled, lay out
the parts from left to right on a clean flat surface
in the order of disassembly. This procedure will
help you as you assemble the carbine.
b. De not attempt to disassemble the carbine
against time.
ec. If it is necessary to apply force, do it care-
fully 50 you won’t damage any of the parts.
FIELD STRIPPING
You must learn field stripping so well that
you can do it in the dark. You can field strip yourM1 CARBINE
carbine by using only a screwdriver, or a dummy
cartridge, and the operating slide spring guide. In
combat, you may use a live cartridge.
Caution’ WHEN USING A LIVE CAR.
TRIDGE, BE CAREFUL NOT TO STRIKE THE
PRIMER,
Figure 5. Removing the hand guard.
PROCEDURE FOR DISASSEMBLY OF THE
CARBINE (FIELD STRIPPING)
To field strip the carbine —
a. Grasp the carbine with the left hand near
the upper sling swivel. Grasp the magazine with the
right hand, depress the magazine catch with the
right thumb and remove the magazine, Do not
drop the magazine.
b. Unsnap and remove the sling from the
upper sling swivel. Allow the sling to hang from the
lower sling swivel (the oiler), During field strip-
14
Figure 6, Separating the stock group and the barrel
and receiver group,
ping, it is not necessary to remove the sling from
the oiler, which serves as the lower sling swivel
However, should this step be required, remove the
lower loop from the adjusting buckle and then
withdraw the free end of the sling from around
the oiler, Remove the oiler from its recess in the
stock,
¢. To remove the wooden hand guard, you
must slide the front band forward toward the
muzzle end of the weapon. To do this, grasp the
carbine on your left hand with the front band
screw head pointing to your right. Using a screw-
driver or the rim of a dummy cartridge, loosen the
front band screw about one-eighth of an inch
Depress the front band locking spring and slide
the front band forward, disengaging it from the
stock group and the hand guard (Fig. 4), If the
Pina WG Wich ema
‘AN one
Figure 7, Removing the operating slide spring and
guide.M1 CARBINE
front band sticks, place the bayonet lug over the
edge of a table, depress the front band locking
spring, pull dewnward on the carbine, and slide
the front band forward.
d, Move the hand guard forward until its rear
end is disengaged from the groove in the front
end of the receiver. Remove the hand guard
(Fig. 5).
e, Place the carbine on a level surface, muzzle
left and sight up. Grasp the small of the stock with
the right hand and the barrel with the left hand.
Raise the muzzle end of the barrel about 15
degrees until the recoil plate is released from the
receiver (Fig. 6). Then separate the barrel and
receiver group from the stock group. Place the
stock group next to the hand guard.
f. Place the barrel and receiver group on a
level surface with the muzzle pointing to the left,
sights down. With the right thumb and forefinger,
pull the operating slide spring and guide to the
rear, unseating the operating slide spring guide
from its well in the receiver (Fig. 7), Remove the
operating slide spring and guide and separate the
two parts, The operating slide spring guide will
be used as a tool in further disassembly.
g. Now rotate the selector to the rear (semi-
automatic setting). Insert the point of the oper-
ating slide spring guide into the loop of the selector
spring (Fig. 8), Push the loop end downward
opposite its dismount notch and remove the
selector spring. Move the selector forward to the
automatic setting. Slide the selector to the rear,
disengaging the slot of the selector from the
straddle slots on the trigger housing and selector
pin.
Figure 8. Removing the selector spring.
Figure 9. Removing the disconnector lever as-
sembly.
h. To remove the discennector lever assembly,
push on the trigger housing and selector pin,
unseating the disconnector lever (Fig. 9). Remove
the discennector lever assembly, If the discon-
nector on your weapon has a slotted groove instead
of a shoulder, disengage the rear end of the dis-
connector lever before attempting to remove the
disconnector lever assembly. To do this, unseat
the disconnector lever assembly and then rotate
the crank forward, disengaging the rear end of the
disconnector lever from the slotted groove of the
disconnector (Fig. 10). Now, remove the dis-
connector lever assembly.
#. Hold the barrel and receiver in the left
hand with the muzzle to the left, sights up.
Remove the trigger housing group to the rear
(Fig. 11). Be careful not to lose the disconnector
spring and plunger assembly.
j. Place the barrel and receiver on a level
surface with the muzzle to the front, sights up.
Lift the rear of the barrel and receiver with the
left hand. Grasp the operating slide handle with the
right thumb and forefinger and draw the operating
slide all the way to the rear. With an upward and
outward pressure (Fig. 12-A), move the operating
slide forward until the guide lug on the operating
slide handle engages in its dismount notch. Pull
to the right and up on the operating slide handle,
partially disengaging the operating slide from the
operating lug on the bolt. Grasp the heavy portion
of the operating slide in the palm of the right hand.
Move the operating slide forward about one-fourth
inch, so that the left guide lug in the heavy portion
of the operating slide is opposite its relief cut in
the groove on the left under side of the barrel.
Remove the operating slide by rotating it counter-
clockwise (Fig. 12-B).M1 CARBINE
Figure 10. Removing the disconnector lever as-
sembly.
k, Hold the carbine as in j above. Grasp the
operating lug of the bolt with the right thumb and
forefinger and draw the bolt to the rear until its
face is just back of the locking recesses. Rotate
the bolt to the left until the operating lug is
straight up, disengaging the left locking lug on the
bolt. Then rotate the bolt to the right until it is
level, Raise the bolt to an angle of about 45
degrees and remove it from the receiver (Fig. 13).
1, In Figure 14, you see the disassembled parts
of the carbine laid out in the correct order.
PROCEDURE FOR THE ASSEMBLY OF THE
CARBINE AFTER FIELD STRIPPING
To assemble the carbine —
a. Place the barrel and receiver on a level
surface with the muzzle pointing to the front,
sights up. Lift the rear of the barrel and receiver
with the left hand. Grasp the operating lug of the
bolt with the right thumb and forefinger. Place
the base of the bolt over the bridge of the re-
ceiver, Hold the bolt at an angle of 45 degrees with
Figure 11, Removing the trigger housing group.
16
the operating lug pointing to the right. Lower the
bolt and engage its left locking lug in the groove
in the receiver. Slide the bolt to the rear.
b. With the barrel and receiver in the same
position as in @ above, move the bolt forward
until its forward end is approximately 1/4 inches
from the chamber. Hold the bolt in place with the
left thumb as shown in Figure 15-A. Holding the
heavy portion of the operating slide in the palm
Figure 12-4, Removing the operating slide.
of the right hand, engage the operating lug of the
bolt in the camming recess in the hump of the
operating slide, Place the heavy portion of the slide
so that the left guide lug is opposite its relief cut
in the groove on the left under side of the barrel.
Then, by rotating the operating slide to the right
(clockwise), engage the two guide lugs in their
grooves on the barrel (Fig. 15-B). Move the oper-
ating slide and bolt to the rear until the operating
slide handle guide lug engages in the dismountM1 CARBINE
HEAVY PORTICN
Figure 12-B. Continued.
notch and is seated in its guide groove in the re-
ceiver. Move the operating slide forward, closing
the bolt.
¢. To replace the trigger housing group, first
cock the hammer and replace the disconnector
spring and plunger assembly if it was removed.
Place the barrel and receiver on the palm of the left
hand as shown in Figure 16. The operating slide
handle is centered on and vertical to the palm of
the left hand with the barrel and receiver canted
slightly to the left. The fingers of the left hand are
extended and joined. Pick up the trigger housing
group in the right hand and engage its T lug with
the corresponding slot on the receiver, from front
to rear. As soon as the T lug is engaged, close the
fingers of the left hand about the trigger housing
group. You will hear a click, Align the trigger
housing and selector pin holes, then pick up the
disconnector lever assembly and lock the trigger
housing group to the barrel and receiver group
by inserting the trigger housing and selector pin
through its holes from right to left. The toe of the
disconnector lever should be pointing toward the
7
muzzle of the carbine. You will have no trouble
seating the disconnector lever assembly if the
disconnector has a plain shoulder. If the discon-
nector has a slotted groove, ptess inward on the
rear of the disconnector lever and align the rear
end of the lever with the slot of the disconnector.
Pull the front end of the disconnector lever away
from the operating slide. Now rotate the discon-
nector lever to the rear, engaging its rea end in
the disconnector groove,
d. Place the barrel and receiver on a level
surface with the muzzle pointing left, sights down.
Engage the slotted portion of the selector with
the straddle slet on the end of the trigger housing
and selector pin. Rotate the selector to the rear.
e, With the barrel and receiver in the same
position as in d above, replace the selector spring
by inserting its straight end into the recess in the
rear of the selector (be sure the loop of the selector
BACK OF HOLY
mm) Lo
Figure 13. Removing the bolt.M1 CARBINE
Figure 14. Lay out of parts disassembled during
field stripping.
spring points toward the trigger guard), Place the
loop end of the spring in its dismount notch at the
top of the groove on the trigger housing post.
Using the operating slide spring guide, pull the loop
end up, seating the selector spring, Notice in
Figure 17 that the left thumb and forefinger are
used to assist in replacing the selector spring.
Move the selector back and forth several times to
check the assembly. With the barrel and receiver in
the same position as in d above, assemble the
operating slide spring and guide. To replace these
parts, insert the loose end of the operating slide
spring into its well in the receiver. With the oper-
ating slide forward, grasp the barrel and the heavy
portion of the operating slide with the left hand.
With the thumb and forefinger of the right hand
on the shoulder of the operating slide spring guide,
compress the operating slide spring and seat the
operating slide spring guide in its recess,
a
18
f. Lower the rear end of the barrel and re-
ceiver group into the stock group with the barrel
at an angle of 15 degrees to the stock group. The
retaining lug on the rear of the receiver must be
inserted into the forward face of the recoil plate.
The barrel will normally fail to seat completely
in the stock, Do not attempt to force the barrei
into place. To seat these parts, grasp the barrel
and stock loosely, holding them at an angle of
approximately 60 degrees to the horizontal and
strike the toe of the butt against the ground
(Fig. 18), This permits the recoil plate to spring
over the retaining lug and prevents damage to
these parts. The barrel will now fit into the groove
in the stock without undue pressure being applied.
g. With the carbine on a level surface, muzzle
left, and sights up, replace the hand guard, en-
gaging its liner in the groove in the receiver, Lock
. Ts
“ ste
Figure 15-B, Continued,
the stock group, barrel and receiver group, and the
hand guard together by sliding the front band
down and over the forward ends of the hand guard
and stock. Make sure that the front band passes
over the front band locking spring. Tighten the
front band screw, locking the front band in po-
sition.
h, Attach the forward end of the sling to the
upper sling swivel. If the sling was completely
temoved, replace the oiler in its recess in the
stock, Thread the rear end of the sling through its
aperture in the stock, around the oiler, back
through the aperture and through the adjusting
buckle.
DISASSEMBLY OF THE TRIGGER HOUSING
GROUP (UNDER SUPERVISION ONLY)
To disassemble the trigger housing group —
a, Squeeze the trigger and ease the hammer
forward slowly to the fired position. Grasp theM1 CARBINE
Figure 18. Assembling the stock group and the
barre! and receiver group.
frames poor:
Figure 19. Removing the hammer spring and
Figure 17. Replacing the selector spring. hammer spring plunger.
19M1 CARBINE
Figure 20. Removing the hammer pin.
trigger housing group in the left hand as shown in
Figure 19, With the right hand, insert the operating
slide spring guide, or a similiar tool, into the hole
in the hammer spring plunger from right to left
and pull back until the hammer spring plunger is.
clear of the notch in the hammer (Fig. 19). Swing
the hammer spring and plunger to the right to clear
the hammer. Ease forward against the force of the
spring until the hammer spring plunger clears the
trigger housing group. Remove and separate the
hammer spring and the hammer spring plunger.
If the operating slide spring guide is used, be care-
ful not to bend it.
Figure 21. Removing the trigger pin.
b. With the operating slide spring guide, drift
out the hammer pin (Fig. 20). Remove the hammer
and disconnector.
c¢. Hold the trigger housing group in the left
hand as shown in Figure 21, with the thumb
pressing down on the sear. Using the small end of
the operating slide spring guide, drift out the
trigger pin from right to left. Turn the trigger
housing group upside down and allow the sear and
sear spring to fall out.
d. Hold the trigger housing group as shown
in Figure 22, Move the trigger forward and then
rotate the rear of the trigger upward and forward
out of the top of the trigger housing group. Re-
move the trigger spring from the trigger housing
group during this step.
Figure 22. Removing the trigger.
¢, Hold the trigger housing group in the left
hand as shown in Figure 28-A. With the right
hand, insert the operating slide spring guide, or a
similar tool into the hole in the lower face of the
trigger housing — just forward of the bow. Engage
the operating slide spring guide forward of the
shoulder of the magazine catch retainer plunger
and pull the plunger backwards. Place the left
thumb against the magazine catch to prevent the
magazine catch and the magazine catch plunger
assembly (Fig. 23-A), from flying out. Remove
the magazine catch and then the magazine catch
plunger assembly from the trigger housing (Fig.
23-B),
f, Remove the magazine catch retainer plung-
er assembly with the safety plunger attached
(Fig. 24-A). Remove the safety from its aperture
(Fig. 24-B). The magazine catch retainer plunger
and safety plunger are identical and are positioned
on opposite ends of the magazine catch retainer
plunger spring. The spring actuates both plungers.M1 CARBINE
g. In Figure 25, you see the parts of the
wigger housing group laid out correctly in the
order of disassembly.
sucanve nieve
ssi
Figure 23-B. Removing the magazine catch plunger
assembly.
ASSEMBLY OF THE TRIGGER HOUSING
GROUP (UNDER SUPERVISION ONLY)
To assemble the trigger housing group —
a. Hold the trigger housing as shown in
Figure 19. Insert the safety into its aperture in the
trigger housing with the trigger notch pointing
to the rear.
», If you separated the magazine catch
retainer plunger, safety plunger, and magazine
eateh retainer plunger spring, assemble these
parts now. Remember, the two plungers are
identical. Insert this assembly into its aperture in.
the magazine catch guide groove
21
c. If you separated the magazine catch spring
and plunger, assemble these parts now, and then
place the assembly in its well in the trigger guard
housing. The loose end of the magazine catch
spring is inserted first, with the plunger facing
outward. Replace the magazine catch into its guide
groove in the forward face of the trigger housing
with the fingerpiece facing to the rear. Move the
magazine catch to the left against its plunger.
Grasp the trigger housing as shown in Figure 26,
Pull the magazine catch retainer plunger back into
the aperture in the trigger housing and at the same
time, push the magazine catch completely to the
left. The magazine catch retainer plunger will
click into position in its recess in the magazine
catch, holding the magazine catch in its guide
groove. Operate the safety and magazine catch a
few times to test the assembly.
Figure 24-4, Removing the magazine catch re-
tainer plunger assembly.
d. Hold the rear of the trigger housing group
in your left hand. Grasp the long forward end of
the trigger with the right thumb and forefinger
Hold the trigger level and place it down into the
trigger housing group with the fingerpiece pro-
jecting part way through the floor of the trigger
housing. Grasp the fingerpiece with the thumb and
forefinger of the left hand which is holding the
trigger heusing group (Fig. 27). Position the
trigger spring to the rear of the trigger so that the
loop end rests in the slot in the rear top face of theM1 CARBINE
Figure 24-B. Removing the safety.
trigger. The prongs of the spring point upward
and bear upon the upper edge of the trigger spring
aperture (Fig. 28). This aperture is the lower of
the two apertures in the rear of the trigger housing.
With the right forefinger over the trigger and
trigger spring to hold them in position, press down
and to the rear, allowing the fingerpiece of the
trigger to rotate forward and upward, When the
coils of the trigger spring are seated in the aperture,
pull back on the fingerpiece of the trigger to seat
it in the trigger housing group, Do not pull back
‘on the trigger until the coils of the trigger spring
are seated, or the trigger spring will fly out. Align
the trigger pin holes in the trigger and trigger
housing, then insert the trigger pin from the left
side just far enough to hold the trigger in position,
e. Insert. the sear spring in the forward face
of the trigger. Place the sear in position on top of
the trigger, with the raised shoulder up and point-
ing toward the front of the trigger housing. The
free end of the sear spting must be seated in the
tear face of the sear, Hold the trigger housing
‘Ain mena abies iam
a enamicon opine: a yaraeh
Bannon int A Masrcine sion
mice Each ons anaren
Figure 25. Layout of the parts of the trigger
housing group.
22
group in the left hand as shown in Figure 29,
with the forefinger pressing against the trigger pin.
Force the sear to the rear by applying pressure
against jts raised shoulder with the operating
slide spring guide. At the same time, maintain
pressure against the rear of the sear with a finger
of the right hand and align the trigger pin holes,
Seat the trigger pin.
f. Replace the disconnector, making sure that
its rear end is on top of the sear (Fig. 30), Re-
place the hammer with its long end up and curving
to the rear (Fig. 31), Engage the sear notch of the
hammer with the sear nose and rotate the hammer
MAGAZINE Cateh
Figure 26. Replacing the magazine catch.
to its rearward (cocked) position, Align the ham-
mer pin holes and replace the hammer pin. The
operating slide spring guide may be used to align
the hammer pin holes.
g. Squeeze the trigger and move the hammer
forward to its fired position, Assemble the hammer
spring and hammer spring plunger. Seat the free
end of the hammer spring in its well in the trigger
housing group with the head of the hammer spring
plunger on the right side of the hammer. InsertM1 CARBINE
Figure 27. Replacing the trigger.
Figure 28. Trigger spring in proper position,
23
the operating slide spring guide into the hole
in the hammer spring plunger. Pull the hammer
spring plunger back against the force of the ham-
mer spring and seat it into the well in the hammer
DISASSEMBLY OF THE OPERATING SLIDE
(UNDER SUPERIVISION ONLY)
‘The operating slide stop is the only removable
part of the operating slide group, To disassemble
the operating slide group —
a. Grasp the operating slide as shown in
Figure 32. Using the operating slide spring guide,
push out the operating slide stop, small end first.
b, Remove the operating slide stop spring
from the well in the operating slide.
Figure 29. Replacing the trigger pin.
ASSEMBLY OF THE OPERATING SLIDE
(UNDER SUPERVISION ONLY)
To assemble the operating slide group —
a. Replace the operating slide stop spring
into its well in the rear of the slide.
b. Replace the operating slide stop, large end
first, into the bottom of its well. Using the oper-
ating slide spring guide, depress the operating
slide stop spring and seat at the operating slide
stop.
DISASSEMBLY OF THE MAGAZINE (UNDER.
SUPERVISION ONLY)
To disassemble the magazine —
a, Grasp the magazine in the left hand with
the base up and with the rounded end of the baseM1 CARBINE
Figure 30. Replacing the disconnector.
toward your body (Fig, 3). With the left thumb,
press up on the rounded end of the magazine
base until you can move it from the retaining
grooves in the base of the magazine tube by
pushing to the left with the operating slide spring
guide.
», Turn the magazine on end and drop out
the magazine spring.
¢. Allow the fellower to slide te the bottom
cof the magazine tube. Grasp the flange on the
follower and rotate the follower out of the maga-
zine tube.
ASSEMBLY OF THE MAGAZINE (UNDER
SUPERVISION ONLY)
To assemble the magazine, proceed in the
reverse order of disassembly.
24
SECTION Il. HOW THE CARBINE FUNCTIONS
GENERAL
a. By taking your carbine apart and putting
it together you become familiar with its parts.
Next, you learn how these parts function. If you
understand how your carbine works, you will be
able to keep it in working order. This knowledge
will give you confidence in your carbine
5. Each time a cartridge is fired, many parts
inside the carbine work in a given order. This is
known as the cycle of functioning. This cycle
is almost the same in all semi-automatic weapons.
¢. To help you understand the cycle of
functioning, it is broken down into eight basic
steps. Keep in mind that more than one step may
be occurring at the same time. The steps are listed
below in the order that they begin.
Figure 31, Replacing the hammer.M1 CARBINE
(1) Feeding — moving the cartridge into
the path of the bolt.
(2) Chambering — moving the cartridge
into the chamber.
(3) Locking — locking the bolt in the
receiver,
(4) Firing — driving the firing pin forward
to strike the primer, which sets off the
cartridge.
(5) Unlocking — unlocking the bolt from
the receiver.
(6) Extyaction — removing the empty
cartridge case from the chamber.
(7) Ejection — throwing the empty car-
tridge case from the carbine.
Figure 33. Removing the magazine base.
(8) Cocking — pushing the hammer into the trigger pin, As the sear pivots,
the cocked position. its forward end moves downward and is
d, During the discussion of functioning of disengaged from the hammer. The
the trigger housing group you will find the names hammer is forced forward by the
of many new surfaces and parts. To help you expanding hammer spring. This hap-
locate these parts and surfaces, Figures 34 through pens each time the trigger is squeezed
37 have been included. if you release your finger from the
- ve . trigger after each shot is fired.
Fcedlome Mee (2) There must also be a way of stopping
the hammer from going forward, even
if you keep your finger pressed on the
trigger after each shot. This is ac-
complished by the sear nose engaging
in the sear notch as the hammer starts
forward. The action causes the sear to
move to the rear a short distance
against the action of the sear spring.
The sear cannot move completely to
the rear because it is blecked by the
trigger lip. Now release the trigger and
i i b squeeze it again, holding it to the
Figure 32. Removing the operating slide stop. rear. Cock the hammer slowly and see
how the sear moves to the rear a short
dist id th h
FUNCTIONING OF THE TRIGGER HOUSING "stance anc the Sear nose engages the
GROUP (SEMI-AUTOMATIC SETTING)
SELECTOR SPRING
a. Since the carbine begins to function when
you squeeze the trigger, you first learn how the
trigger housing group works (Fig. 38). cma
(1) Remove the trigger housing group and
cock the hammer. The hammer is held SRS SLR to
in the cocked position by the sear nose cam
engaging the sear notch on the hammer,
Hold your left thumb over the hammer
and slowly squeeze the trigger. Notice
how the trigger lip moves upward and DISCONNECTOR LEVER ASSEMBLY
SELECTOR
WV
contacts the rear of the sear. This
action forces the sear to pivot about Figure 34, Trigger housing group parts.
25M1 CARBINE
DISCONNECTOR SPRING Laas
AND. PLUNGER, ASSEMBLY
LONG ENO—7
SEAR NOTCH.
DISCONNECTOR
HAMMER
RAISED SHOULDER
SEAR NOSE
SEAR
Figure 35. Trigger housing group parts.
sear notch, holding the hammer back.
Release the trigger slowly. As you do
this, the sear moves farther to the rear
and the hammer moves forward a short
distance and then stops. The hammer is
still held in the cocked position by the
sear nose engaging the sear notch.
This combination holds the hammer to
the rear each time a round is fired.
b, As you apply pressure on the trigger it
pivots about the trigger pin. This movement is
divided into a slack portion and a squeeze portion,
Cock the hammer and squeeze the trigger lightly.
Notice that it moves easily until the trigger lip
touches the rear end of the sear. This movement,
until the trigger lip contacts the sear, is called
the slack. Increased pressure is required to move
the trigger from the time the trigger lip contacts
the rear of the sear until the sear nose releases the
sear notch on the hammer. This second movement
of the trigger which yequires heavier pressure is
called the squeeze.
FUNCTIONING OF THE TRIGGER HOUSING
GROUP (AUTOMATIC SETTING)
When the carbine is fired automatically,
the trigger housing group functions almost the
same as on the semi-automatic setting. On the
automatic setting, however, each time the oper-
ating slide moves forward the rear end of the
26
disconnector lever is rotated upward causing
the disconnector to pivot about the hammer pin.
When the trigger is held to the rear, the rear of
the disconnector contacts the raised shoulder of
the sear and forces the forward end of the sear
down, disengaging the sear nose fom the hammer.
‘The hammer moves forward actuated by the ham-
mer spring, and the carbine fires. If the trigger is
released, the sear moves to the rear under action
of the hammer spring, and the rear of the dis-
connector cannot contact the forward end of the
sear, The seat nose remains engaged with the
hammer, the hammer is held to the rear, and the
carbine stops firing.
Trigger housing group parts.
Figure 37.M1 CARBINE
Figure 38. Functioning of trigger housing group.
FUNCTIONING OF THE CARBIN
The action of the working parts during the
functioning eycle is divided into two phases with
certain steps of each phase going on at the same
time. They are listed below in the order in which
they start,
a, The first phase is the ACTION DURING
THE FORWARD MOVEMENT OF THE OPER-
ATING PARTS.
(1) Chambering.
(2) Locking.
(3) Alignment of the fiting pin
(4) End of the forward movement.
b. The second phase is the ACTION DURING
THE REARWARD MOVEMENT OF THE OPER-
ATING PARTS.
(1) Action of the gas.
(2) Action of the operating slide and
spring.
(3) Unlocking
(4) Withdrawl of the firing pin.
(5) Extraction.
(6) Ejection,
(7) Cocking.
(8) Feeding.
(9) End of the rearward movement.
FUNCTIONING DURING FORWARD MOVE-
MENT OF OPERATING PARTS (SEMLAUTO-
MATIC SETTING)
a, Chambering. As the operating slide and bolt
move forward, pushed by the compressed operat-
ing slide spring, the belt strips off the top round
in the magazine and shoves it into the chamber.
When the bolt reaches its forward position, the rim
of the cartridge is gripped by the extractor, The
base of the cartridge forces the ejector into the
bolt, compressing the ejector spring.
b.Locking. When the bolt is all the way
forward, the rear camming surface in the hump of
the operating slide forces the operating lug of the
bolt downward, making the bolt rotate clockwise.
The bolt is locked as the locking lugs on both
sides of the bolt engage the locking recesses in the
receiver.
ec. Alignment of the Firing Pin. Slightly
before the bolt reaches its foremost position, the
tang of the firing pin contacts the bridge of the
receiver, stopping the forward movement of the
firing pin. When the bolt is tumed and fully
locked, the tang of the firing pin is aligned with
the slot in the bridge of the receiver and may be
driven forward by the hammer. This is a safety
feature to make sure that the bolt is fully locked
before the live cartridge can be fired, Should the
hammer fall before the bolt is fully locked, the
bolt camming lug en the hammer will strike the
cocking cam on the bolt causing the bolt to rotate
to its locked position.
d. End of the Forward Movement. After the
bolt has been tured into the locked position,
the operating slide continues forward a short
distance. The forward movement of the operating
parts ends when the inside of the heavy portion
of the operating slide has driven the gas piston
into the gas cylinder.
FUNCTIONING DURING REARWARD MOVE-
MENT OF OPERATING PARTS (SEMIAUTO-
MATIC SETTING)
a, Action of the Gas, When a cartridge is fired,
the gas formed by the burning powder provides
” COUNTERRECOIL
Figure 39. Functioning of operating parts (semi-
automatic setting).
27M1 CARBINE
Figure 40. Action of the gas.
the force for the rearward movement of the
operating parts. A chamber pressure of approx-
imately 40,000 pounds per square inch is gener-
ated and the bullet is forced through the barrel
by the expanding powder gases. A small part of
this gas, seeking the easiest’ means of escape,
expands through the gas port into the gas cylinder
and strikes the piston with a sudden force, driving
the operating slide to the rear (Fig. 40).
b, Action of the Operating Slide and Spring.
As the operating slide starts to the rear, the oper-
ating slide spring begins te be compressed. The
operating slide moves to the rear approximately
five-sixteenth of an inch before contacting the
operating lug of the bolt. This allows it to build
up enough speed to overcome the inertia of the
locked bolt. This free play is also a safety feature.
It allows the bullet to clear the muzzle, allowing
the pressure inside the barrel to be reduced to
outside pressure before the bolt begins to unlock.
‘This prevents a blowback of gases into your face.
c, Unlocking. As the operating slide continues
to the rear, the front camming surface in the hump
of the operating red contacts the operating lug on
the bolt, turning the bolt counterclockwise, un-
locking it.
d. Withdrawal of the Firing Pin. This action
occurs at the same time the bolt is being unlocked,
As the bolt is tumed counterclockwise, the tang
of the firing pin contacts the bridge of the receiver.
The firing pin is forced to the rear, withdrawing
the striker of the firing pin into the face of the
bolt.
28
e. Extraction. Extraction occurs next (Fig.
41), Remember that the extractor has been grip-
ping the rim of the cartridge case all the time that
the cartridge has been in the chamber. Initially
the cartridge is loosened in the chamber as the
bolt. unlocks, due to a very slight rearward move-
ment of the bolt. As the bolt continues to the rear
it pulls the empty case from the chamber.
f. Ejection, When the front of the empty
cartridge case clears the rear of the chamber,
the ejector (which has been continually pushing
against the base of the case) ejects the empty case
from the receiver by the action of the expanding
ejector spring (Fig. 41).
g. Cocking. As the bolt moves to the rear,
it forees the hammer rearward and downward into
the cocked position.
h. Feeding. When the bolt in its rearward
movement clears the top round in the magazine,
the follower, through the action of the compressed
magazine spring, moves the top cartridge up into
the path of the bolt.
i End of the Rearward Movement. The
rearward movement ends when the heavy portion
of the operating slide contacts the front of the
receiver,
ACTION OF AUTOMATIC MECHANISM,
GENERAL
a, Semi-automatic Setting. When the selector
is in the rear (semi-automatic) position, the dis-
connector lever is disengaged and is not involved
with the functioning of the carbine. Since the
disconnector lever is lowered and its toe cannot
contact the camming surface on the operating
slide, the selector is held on either setting by the
locking action of the selector spring.
Figure 41. Extraction and ejection.M1 CARBINE
b. Automatic Setting. When the selector
is pushed forward, it rotates the trigger housing
and selector pin. The crank on the trigger housing
and selector pin rotates upward forcing the dis-
connector lever upward. Assuming that the oper-
ating slide is forward when the disconnector lever
moves upward, the toe of the disconnector lever
contacts the camming surface on the operating
slide, The toe of the disconnector lever is forced
down, making the disconnector lever pivot on the
trigger housing and selector pin. The rear end of
the disconnector lever is raised. This raises the
front end of the disconnector, which compresses
the disconnector spring and plunger assembly.
‘The disconnecter pivots about the hammer pin,
rotating downward the projecting lug on the rear
of the disconnector. If the hammer were cocked
and the trigger squeezed, the disconnector would
bear against the raised shoulder of the sear. The
forward end of the sear would be depressed and
the hammer would be released. However, with the
trigger released, the sear has moved far enough to
the rear so that the disconnector cannot contact
the sear, Hence, the hammer is not released. The
sear is forced to the rear by the hammer spring.
FUNCTIONING DURING FORWARD MOVE-
MENT OF OPERATING PARTS (AUTOMATIC
SETTING) (FIG. 42)
a. The action as the operating slide moves
forward is the same as on the semi-automatic
setting (Page 28) and (Fig. 39), up to the time
the camming surface on the operating slide
contacts the toe of the disconnector lever. At this
point, the operating slide cams down the toe of
the disconnector lever. This raises the rear end of
the disconnector lever, which is in contact with
the disconnector. The forward end of the dis-
connector is cammed upward. The disconnector
rotates about the hammer pin, and the projecting
Jeg on the rear of the disconnector moves down-
ward. With the trigger still held back, the project-
ing lug of the disconnector presses against the
raised shoulder of the sear and the sear nose is
disengaged from the hammer, The hammer spring
then rotates the hammer forward, and the carbine
fires. This happens every time the operating slide
moves forward if pressure is maintained on the
trigger (see next column).
b. The operating slide cams the toe of the
disconnector lever down during the last five-
sixteenth inch for forward movement of the slide.
‘Thus the bolt is fully rotated and locked before
the carbine is fired. As in the M1 carbine, the
23
bridge of the receiver keeps the firing pin from
moving forward before it should,
c. If the trigger is released, the sear will move
back over the trigger lip far enough to move the
sear out of possible engagement with the discon-
nector, Therefore, the disconnector will not dis-
engage the sear from the hammer. The sear in this
ease continues to hold the hammer in the cocked
position.
FUNCTIONING DURING REARWARD MOVE-
MENT OF OPERATIMG PARTS (AUTOMATIC
SETTING)
a, The action up to the time the operating
slide starts to the rear is the same as on the semi-
automatic setting (Page 28). In the first half inch
of rearward movement of the operating slide, the
toe of the disconnector lever slides off the cam-
ming surface on the operating slide and rises.
Since pressure is no longer held against the dis-
eonnector, the disconnector spring and plunger
assembly forces the front of the disconnector,
as well as rear of the disconnector lever, down-
ward, As the disconnector pivots about the ham-
mer pin, the projecting lug on the rear of the dis-
connector rises to clear the sear.
b, The remainder of the rearward movement
is the same as on the semi-automatic setting.
Figure 42. Functioning of operating parts (auto-
matic setting).M1 CARBINE
SAFETY FEATURES
a, The Safety. To see how the safety works,
cock the hammer and rotate the safety downward
to the safe position. As you rotate the safety
downward the trigger notch in the safety rotates
to the rear and in its place the solid portion of the
safety is exposed to the forward end of the trigger.
Attempt to squeeze the trigger, The solid portion
of the safety now blocks the forward end of the
trigger, preventing the trigger from moving. Since
the trigger cannot move, the hammer remains
stationary and the weapon does not fire (Fig. 43).
b. The Bolt and Firing Pin, A safety feature
has been built into the carbine to prevent it from
firing unless the bolt is in its locked position.
This is done by the action of the bolt camming
lug on the hammer against the cocking cam of the
bolt. Note on your weapon that if the bolt is not
completely rotated to the right into the locked
position, the bolt camming lug will not fit in the
cocking cam and the hammer cannot hit the tang
of the firing pin. If the bolt is not fully locked as
the hammer moves forward, the bolt camming lug
will rotate the bolt to the right. This action locks
the bolt before the hammer can hit the tang of
the firing pin. During unlocking, the instant the
bolt starts to rotate to the left, the hammer is
pushed away from the tang of the firing pin by
the action of the cocking cam against the bolt
camming lug.
Figure 43. How the safety works,
30
SECTION II. OPERATION
GENERAL
‘To use your carbine, you must know how to
load it with a magazine and with a single cartridge.
You must know how to fire it, and, for the safety
of yourself and others, how to unload and clear
it, In this section, you will be shown how to do
these things.
TO LOAD A MAGAZINE
Insert the desired number of cartridges (max-
imum of thirty) in the magazine so that the base
of each cartridge is close to the rear wall of the
magazine.
TO LOAD THE CARBINE
Holding the carbine with the left hand at the
balance, rotate the safety downward. With the
right hand, insert a fully loaded magazine into
the magazine opening, making sure that it snaps
into place. Tap up on the magazine base to be sure
it is seated. With the forefinger of the right hand,
pull the operating slide quickly to the rear and
release it, closing the bolt, Striking the operating
slide handle sharply with the hee] of the right hand
helps to close and lock the bolt.
TO UNLOAD THE CARBINE
a. To unload the carbine, move the safety to
the safe setting, remove the magazine and lock the
bolt in the open position. There are two methods
for removing the magazine.
6, To unload a single round from the cham-
ber, hook the right forefinger over the operating
slide handle and pull the operating slide to the
rear. This extracts and ejects the round.
TO OPERATE THE CARBINE AS A SINGLE
LOADER
With the receiver empty, pull the operating
slide to the rear and lock it in this position by
depressing the operating slide stop. With the right
hand, place one round in the chamber, seating
it with the thumb. With the right forefinger, pull
the operating slide slightly to the rear and release
it, The operating slide must be allowed to go for-
ward by the force of its expanding spring. It must
not be slowed in its forward movement by contact
with the hand. If the operating slide is not com-M1 CARBINE
pletely released, the bolt may not lock. When this
occurs, the carbine may not fire when the trigger
is squeezed.
TO FIRE THE CARBINE SEMI-
AUTOMATICALLY
To fire the carbine semi-automatically, move
the selector to the rear and squeeze the trigger
for each shot.
-
Figure 43a. The rear sight.
TO FIRE THE CARBINE, AUTOMATICALLY
a. When the carbine is fired automatically,
accuracy is sacrificed for an increased volume of
fire. Therefore, automatic fire should be used only
when a large volume of fire is needed at very close
ranges, You should be trained in the capabilities
and limitations of this type of fire so that you can
use it to the best advantage, keeping in mind such
things as the availability of ammunition, the
decrease in accuracy when firing automatically,
and the demoralizing effect on the enemy.
b. To fire the carbine automatically, push the
selector forward. When pressure is applied to the
trigger, the carbine will fire as long as the trigger is
held back and there is ammunition in the maga-
zine. To cease firing, release the trigger.
Caution: Always release the trigger before
shifting the selector to automatic. If the trigger
is held back with the hammer cocked and the
selector pushed forward to the automatic position,
the carbine will fire.
TO SET THE CARBINE AT SAFE
The loaded carbine must be kept locked until
you are ready to shoot. To lock the carbine,
31
rotate the safety downward to its “ON” position.
In this position, the trigger cannot be moved
because the forward end of the trigger is blocked
by the safety. When locked, the carbine may be
loaded or unloaded by hand but it cannot be
fired. To unlock the carbine, rotate the safety
rearward to its “OFF” position,
TO CLEAR THE CARBINE
To clear the carbine, unload it as explained
in paragraph 30. Glance into the chamber and
receiver to see that there are no cartridges in the
weapon. Leave the bolt open.
TO ADJUST THE REAR SIGHT
a, The rear sight of your carbine is adjustable
(Pig. 43a), enabling you to engage targets ac-
curately up to the maximum effective range. It
has an elevation slide and a windage knob. The
rear sight ramp has the numbers 1, 2, 2.5, and 3
corresponding to 100, 200, 250, and 300 yards of
tange. There is a corresponding indentation on the
ramp for each of these ranges. The sight setting
for 100 yards is also used for firing at 150 yards.
‘The base of the rear sight has graduations for
windage.
6, To raise the strike of the bullet on the
target, increase the sight setting by moving the
elevation slide toward you. To lower the strike
of the bullet on the target, lower the sight setting
by moving the elevation slide away from you,
To move the strike of the bullet to the right, turn
the windage knob away from you. This moves
the aperture to the right and is called right wind-
age. To move the strike of the bullet to the left,
tum the windage on the rear sight. An easier
way of saying all this is to move the rear sight in
the direction that you want to move the strike of
the bullet,
c. After setting the rear sight to any click of
elevation or windage, move the adjustment knob
or slide slightly in both directions to see that it is
centered for that click.
OPERATION CHECKS
With the carbine fully assembled and un-
loaded, and the safety rotated upward (firing
position), the following operation checks may be
made;
a, Pull the selector to the rear (semi-auto-
matic position). With the trigger released, pull theM1 CARBINE
operating slide to the rear, cocking the hammer.
Allow the operating slide to snap forward. The
hammer should not fall.
4, With the trigger held tc the rear, pull the
operating slide to the rear, cocking the hammer.
Aliow the operating slide to snap forward. The
hammer should not fall until the trigger is released
and then squeezed.
c. With the trigger released, pull the oper-
ating slide to the rear, cocking the hammer. Allow
the operating slide to snap forward. Push the
selector te the forward (automatic) position,
The hammer should not fall until the trigger is
squeezed.
d. With the selector in the forward (auto-
matic) position, pull the operating slide to the rear,
hold the trigger back, and allow the bolt to close
slowly, The hammer should not fall until the bolt
is fully Jocked.
e. Test the safety with the selector in both
positions. The hammer should not fall when the
safety is moved to its “OFF” position.
SAFETY PRECAUTIONS
Safety cannot be overemphasized. Some of
the precautions to observe in handling the carbine
follow, These precautions are not intended tc
replace other existing safety regulations.
e. A carbine with its bolt closed is never
considered to be safe until it is properly inspected.
b. Do not playfully or carelessly point the
carbine at anyone. Always consider the carbine
loaded.
c. Do not leave any obstruction in the muzzle
or bore.
d. Never push the selector forward to the
automatic position while maintaining pressure
on the trigger. If the trigger is held back with the
hammer cocked and the selector pushed forward
to the automatic position, the carbine will fire.
SECTION IV. IMMEDIATE ACTION
AND STOPPAGES
GENERAL
If your carbine stops firing through no fault
or intention of your own, then you have a stop-
page. You must be able to clear such stoppages
and continue firing. In combat your lift may de-
pend on your ability to reduce a stoppage quickly
so you can continue to deliver accurate fire.
Therefore, the first thing to do when you have a
stoppage is to apply immediate action. ‘This is the
32
unhesitating application of a probable remedy
to clear a stoppage without investigating the
cause.
APPLYING IMMEDIATE ACTION
If your carbine fails te fire, pull the operating
slide all the way to the rear with the right hand,
palm up; release it, aim, and attempt to fire.
This action will clear most stoppages. If this fails
to correct the stoppage and your weapon will not
fire semi-automatically, werk the operating slide
by hand until you have encugh time to investigate
the trouble.
STOPPAGES
a. The stoppages that are not cleared by
immediate action fall inte three classes.
(1) Failure to chamber is caused by some
condition that prevents the bolt from
chambering the cartridge completely.
(2) Failure to fire is caused by the primer
failing to fire when struck by the
firing pin or a failure of the firing pin
to strike the primer.
(3) Failure to extract is caused by an
extremely dirty chamber or ammu-
nition, or by a broken extractor or
spring.
b. Table I gives the causes for these and other
stoppages and tells you what action to take to
correct them.
SECTION V. CARE AND CLEANING
GENERAL
Your carbine will be only as good as the care
that you give it. Rust and dirt cause more wear
than firing, and more carbines become unservce-
able through lack of care and cleaning than for any
other reason.
CLEANING MATERIALS, LUBRICANTS, AND
RUST PREVENTIVES
a. Cleaning Materiats.
(1) Rifle bore cleaner is provided for clean-
ing the bore cf yeur carbine after
firing. It may be placed in the bore of
your weapon after firing and left there
for several hours until you can clean
the weapon and apply a preservative
oil. This material has rust-preventiveM1 CARBINE
properties. After using rifle bore
cleaner, dry the fore and apply a thin
coat of preservative lubricating oil.
Rifle bore cleaner freezes at temper-
atures below minus 20 degrees F.
If thawed rifle bore cleaner is used,
shake it well before using.
(2) Soap and water (warm or cold) is used
for cleaning the bore when the rifle
bore cleaner is not available. Warm
water alone is good, but warm scapy
water is better. After using soap and
water, dry the bore thoreughly and
apply a thin coat of light preservative
lubricating oil.
Volatile-mineral-spoiis-paint thinner
and dry-cleaning solvent are non-
corrosive solvents used for removing
grease, oil, or light rust-preventive
compounds from weapons. Do not use
these solvents near an open flame,
because they are highly inflammable.
Smecking is prohibited where these
solvents are being used. They will
attack and discolor rubber. Apply
with rag swabs to large parts and use
Table |. Stoppages and Malfunctions
MALFUNCTION
Failure to chamber.
Failure to fire {hammer
releases but carbine does
not fire).
Failure to extract.
Fires in bursts of two or
three rounds {rare}.
Pressure on trigger does
not release hammer.
Selector cannot be moved
from automatic to semi-
automatic setting.
Disconnector fails to
function.
Selector shifts to semi-
automatic when firing
automatic fire.
CAUSE
(1) Dirty or rough chamber.
(2) Restricted gas port.
(3) Dirty or improperty lubri-
cated carbine.
{4} Damaged magazine.
{5} Ruptured cartridge case
in chamber.
(1) Bolt not seated and locked.
(2) Defective or broken
firing pin.
{3} Defective ammunition.
(1) Dirty or rough chamber.
(2) Restricted gas port.
(3) Dirty ammunition.
{4} Broken extractor.
(1) Sear broken or wom, or re-
mains in open position.
(1) Deformed hammer or trigger.
(2) Broken trigger spring.
{1) Selector spring incorrectly
assembled in trigger housing
group.
{1) Projecting lug on rear of
disconnector is broken.
(1) Broken or weak selector
spring.
33
CORRECTION BY SOLDIER
{1} Clean chamber.
(2} Clean gas port.
(3) Clean and lubricate carbine.
(4) Replace magazine.
{5) Remove ruptured cartridge
case,
{1} Pull operating slide halfway
to the rear and release it.
Insure complete locking.
(2) Replace bolt.
(3) If practicable, secure new
ammuniction,
{1} Clean chamber.
{2} Clean gas port.
(3) Clean cartridge or, if
practicable, secure new
ammunition.
(4) Replace bolt.
{1} Reptace sear.
{1) Reptace defective part.
(2) Replace trigger spring.
(1) Place selector spring in proper
position, loop toward trigger
guard.
(1) Replace disconnector.
{1} Replace selector spring.(4)
M1 CARBINE
as a bath for small parts. Clean all
surfaces immediately and dry them
thoroughly with clean rags. Then oil
the parts. Since perspiration contains
corrosive acids, avoid leaving finger
marks.
Decontaminating agents are used under
special conditions to remove chemical
agents (Page 38).
(2)
is issued for protecting the metal
parts for long periods while the car-
bines are boxed and in storage. Warm
it before application.
Raw linseed oil is a vegetable oil used
to prevent the drying of the wooden
parts and to preserve them; and it
improves the appearance of the wood.
Apply it with long strokes of the
db. Lubricants. hand.
(2) eee ieee. proworuative CARE AND CLEANING WHEN NO FIRING IS
lubricating oil for small arms exposed DONE
to salt-water atmosphere. It is heavier a, General. This includes the care of the
and possesses better preservative char- carbine to preserve its condition and appearance
acteristics which make it useful for during the periods when no firing is done. Car-
coating all parts of the weapon before bines in the hands of troops should be inspected
landing operations. Use it in prefer- daily to insure proper condition and cleanliness.
ence to special preservative lubricating 5, Bore.
(2)
(3)
(4)
oil when the carbine is to be exposed
to salt water and at temperatures
above +32 degrees F.
Special preservative fubricating oil
is a thin oil used for lubricating at
temperatures below +32 degrees F.
and for providing temporary protection
against corrosion. Use this oil for
preserving the bere after the carbine
has been fired and cleaned, as well as
for lubricating all moving parts. When
used on moving parts, it is necessary
to maintain a thin film of oil to provide
proper lubrication. Make frequent
inspections to to see that you have an
adequate protective film of oil.
Rifle grease possesses good resistance
to the action of water. Use it sparingly
on those parts subject to heavy wear in
wet climates or during amphibious
operations. Figure 45 shows the parts
where this grease should be applied.
It is issued in a small plastic container.
Engine oil, SAE 10 may be used when
the oils mentioned above cannot be
obtained. In cold weather, any oil as
heavy as this causes sluggish operation
and may prevent the carbine from
working. This oil does not possess the
rust-preventive properties of preser-
()
When you clean the bore, the magazine
should be out and the bolt should be in
the open position. The bolt normally
can be held in the open position by
the operating slide stop. Since the bolt
can be released easily, you may place
a piece of wood, or some similar object,
between the hump of the operating
slide and the rear of the hand guard to
hold the boli tc the rear.
(2) To clean the bore, use the M8 cleaning
red and several patches. If you use a
rod longer than the M&, protect the
face of the bolt against damage from
the rod. Run a clean, dry patch forward
and backward through the bore several
times, making sure that the patch
goes all the way through before re-
versing the direction. Repeat this
several times, using a clean patch each
time, until a patch comes out ciean.
Then, dip a patch in preservative
lubricating oil, squeeze out the excess
oil and run the patch through the
bore several times.
Caution: Avoid careless use of the
cleaning rod to prevent unnecessary
wear at the muzzle: do not allow the
cleaning rod to bear against the bore
at the muzzle.
¢. Disconnector Group. See that the camming
slot in the front end of the disconnector is free
from foreign matter and is not burred; the dis-
connector plunger spring is not weak, rusted, or
broken; the well for the disconnector spring and
vative lubricating oils. When engine oil
is used, the weapons must be examined,
cleaned, and reoiled frequently.
e. Preservatives.
(1) Medium rusi-preventive compound
34M1 CARBINE
plunger assembly is clean; and the disconnector
plunger is not burred. Oil these parts lightly.
The expanded end of the disconnector spring
should be seated in the disconnector plunger.
Check the rear of the disconnector for burrs and
wear.
d. Disconnector Lever Assembly, See that
the pivot on the crank end is not worn and is free
from burrs, and that the straddle cuts on the
trigger housing and selector pin are not wor.
Such wear causes lost motion. Also check the
disconnector lever to make sure it is straight and
free from burrs. The rear of the disconnector
lever assembly should not bind in the slotted
grocve or shoulder of the disconnector. Oj] the
assembly lightly.
e. Selector Group. Clean the selector spring
recess. Check the selector spring to see that it is
not twisted and does not fit too loosely. If the
selector spring is too loose, straighten it slightly.
Ff. Trigger Housing. See that the selector
spring retention slot in the trigger housing group is
free from dirt and seats the selector spring securely
30 that it will not tum.
# Operating Slide. O11 the disconnector lever
cam on the operating slide. See that this surface is
free from burrs.
h. Magazine Catch. See that the projection
on the left side of the magazine catch is not
burred.
i Stock. See that the stock is neither so
swollen nor warped that it will interfere with the
action of the disconnector, disconnector lever,
or selector.
j. Screw Heads and Recesses. Clean the small
screw heads and all recesses with a small brush
or stick. An old tooth brush or shaving brush is
excellent for this purpose. Clean the metal parts
with a dry cloth and wipe with an oil-dampened
cloth to provide a protective finish. Wipe the stock
and hand guards with a clean cloth, then rub in
linseed oil.
Ceution: After cleaning your carbine, do not
use a muzzle plug or cover. They cause moisture
to collect, and result in rust; and there is always
the danger of forgetting to remove the plug before
firing.
CARE AND CLEANING BEFORE AND DURING
FIRING ON THE RANGE
Before firing, take the following steps to
make sure your carbine will function properly:
a, Field-strip it.
35
6. Clean the bore and chamber. Do not oil
them.
ec. Remove any carbon from the head of the
piston nut.
d. Clean thoroughly all metal parts which do
not come in contact with the ammunition and put
a light coat of oil on them. Use special or medium
preservative lubricating oil. Be sure that the fol-
lowing parts have a light coat of oil:
(1) Locking lugs and the operating lug of
the bolt and their recesses.
(2) Bolt guide grooves in receiver.
(3) Cocking cam on rear of bolt and firing
pin tang recess,
(4) Contact surface of barrel and operating
slide.
(5) Operating slide spring guide.
(6) Operating slide handle grooves on side
of the receiver.
(7) Operating slide grooves in barrel.
(8) Contacting surface of receiver and
operating slide.
(9) Cammed surfaces in the hump of the
operating slide.
(10) Piston.
(11) Magazine catch and magazine catch
plunger.
(12) Operating slide stop.
e. Use rifle grease if the carbine is exposed to
a great deal of rain or te spray from sea water,
because the bolt may occasionally fail to open.
This is caused by the friction resulting from the
effect of the water and the fact that any ordinary
lubricant is likely to be washed away from certain
bearing surfaces. Under these conditions, it is
essential that such surfaces be coated with rifle
grease which resists the action of the water. Apply
rifle grease to the parts shown in Figure 43b
after wiping them clean and dry with a cloth.
Rifle grease is not normally applied to other parts.
After applying rifle grease, work the parts several
times to spread the grease.
f Inspect the bolt to determine whether
cracks have developed. Give special attention to
the right hand locking lug and the area next to the
firing pin hole. Bolts having visible cracks should
be replaced.
CARE AND CLEANING AFTER FIRING
After you have fired, your main concern is
to keep the carbine from becoming rusty. The
deposit left after firing consists mainly of primer
fouling, powder ashes, metal fouling, and carbon.M1 CARBINE
Although carbine ammunition has a noncorrosive
primer, it will leave a deposit when dried. Since
this deposit might collect moisture and promote
rust, it must be removed. Rifle bore cleaner re-
moves this deposit and the powder ashes. Metal
fouling is not common. It is removed only by
ordnance personnel,
a. Clean the bore of your carbine thoroughly,
preferably right after firing, and certainly no later
than the evening of the day you fire it. The bore
is cleaned in the same manner for the next 3 days,
(1) Use the following equipment:
(a) M8 cleaning rod.
(5) Rifle bore cleaner.
(c) Patches.
(d) Preservative lubricating oil.
{e) Waste wipes.
(2) Follow this procedure in cleaning the
bore.
(a) Wet patches (rifle bore cleaner or
warm soapy water),
(8) Brush,
(c) More wet patches,
(d) Dry patches,
iain. Sleeses Ge
Miu oF Tae ontario
> wg
Rae THe LiF Ge Tha tes eh
Amoey. Oe eeGT ane Po
Locka MELEE om THE
eck i
Figure 43b. Points on which to apply rifta grease.
36
(e) Inspection, (Repeat the above until
a dry patch comes out clean and no
evidence of fouling can be seen in
the bore.)
(f) Oily pateh.
®, Additional cleaning of the chamber should
not be necessary. The diameter of the chamber in
the carbine is so nearly the same as that of the
bore that the cleaning of the bore and chamber is
accomplished simultaneously,
e Clean the piston nut by removing the
carbon. Your organizational artificer will guper-
vise you when you remove the gas piston and
piston nut of the gas cylinder group to clean
them. Frequent removal of thesa parts causes
excessive wear on the threads; therefore, these
parts should be removed only when your carbine
shows definite signs of insufficient gas. The lack
of gas compression is indicated by failure to
chamber or failure to extract a round. To remove
the piston nut, clamp the barrel and receiver firmly
in a vise with protected jaws and, using the gas
piston nut removing tool, M5, unscrew the piston
nut from the gas cylinder. When removing the
piston nut be very careful not to burr or twist the
prongs, To remove the piston, elevate the muzzle
of the barrel and slide the piston nut cut of the gas
cylinder. If the piston will not slide out easily,
tap the gas cyliner lightly with a wooden block.
To remove the carbon from the piston and piston
nut, use a cleaning patch saturated in rifle bore
cleaner. Wipe off the excess with a dry patch and
then apply a light coat of preservative lubricating
oil. Be careful to align the threads when you re-
place the piston nut so that you will not burr them
as you tighten the nut. If you cannot easily thread
the piston nut back into place, give the carbine to
your supply officer to send to the proper ordnance
agency.
d. Clean the face of the bolt with a patch and
yifle bore cleaner, After cleaning, dry and oil
lightly.
e Clean other metal parts and exterior
surfaces with a dry cloth to remove dampness, dirt,
and perspiration. Oil all metal parts with pre-
servative Jubricating oil. Oil the stock and hand
guard with linseed oil. Rub it in well,
CARE AND CLEANING DURING COMBAT
a. There is no basie difference between the
care of a carbine during range firing and during
combat exeept —M1 CARBINE
{1) The carbine may get much more severe
treatment.
{2) Conditions for maintenance may be
much more difficult.
(3) Issued materials for maintenance may
be partially or completely lacking.
b. Because of the above conditions and be-
cause you have to keep your weapon in operating
condition during combat, you must use your
initiative, energy, and constant attention tc over-
come these difficulties.
c. To obtain the maximum efficiency from
your carbine, observe the following points:
{1} Keep the bore and chamber clean.
Do not fire the carbine when dirt, mud,
snow, or any other obstruction is in
the bore. Such obstructions are ex-
tremely dangerous and may cause the
barrel to swell or burst. Use a cleaning
rod, if one is available, or the thong
and brush which you should have.
If these are not available, any slender
rod or stiff wire can be used as a field
expedient. Using any one of these,
keep the bore and chamber clean and
lightly oiled.
Avoid excessive friction. If the carbine
shows signs of excessive friction due to
lack of lubrication, apply oil to the
parts that need it. If this friction is
the result of dirt and there is no time to
clean the carbine, use an extra amount
of oil in the places needed. Friction
is indicated if the empty cartridge cases
are being ejected to the right rear or if
the action of the belt is sluggish, Apply
oil at the first opportunity, as failure
to chamber and eject will occur if the
condition is not corrected.
Use extra care under severe conditions.
If the carbine is to be exposed to
severe conditions of rain or salt’ water,
apply rifle grease. The points on which
to apply this grease are shown in Figure
43b.
d. Keep a thin coating of preservative lubri-
cating oil on all metal parts.
e. Remove the carbon from the head of the
piston nut when necessary.
f In emergencies when the prescribed lubri-
cants are not available, use any clean light mineral
oil such as engine oil.
(2)
(3)
3?
PREPARATION FOR STORAGE
Medium preservative lubricating oil is the
most suitable oil for short term protection of the
carbine mechanism. It is effective for storage cver
periods of 2 to 6 weeks, depending on climatic
conditions, However, carbines in short term storage
must be inspected every 4 or 5 days and the pre-
servative films renewed if necessary. For longer
periods of storage, carbines are protected with
medium rust-preventive compound. Medium rust-
preventive compound is a semi-solid material. It
is efficient for preserving polished surfaces, the
bore, and the chamber for a period of approx-
imately 1 year, depending on climatic and storage
conditions. The carbine must be cleaned and pre-
pared for storage with particular care. The bore,
all parts of the mechanism, and the exterior of
the carbine should be thoroughly cleaned and then
dried completely with rags. In damp climates,
particular care must be taken to see that the rags
are dry. After drying a metal part, the bare hands
should not touch that part. All metal parts should
then be coated with either medium preservative
lubricating oi] or medium rust-preventive com-
pound, depending on the length of storage re-
quired. The rust-preventive compound can best be
applied to the bore of the carbine by dipping the
cleaning brush into the compcund and then run-
ning it through the bere two or three times. The
brush must be clean before it is used. Before
placing the carbime in the packing chest, see that
the bolt is in its forward position and that the
hammer is released, Then, handling the carbine by
the stock and hand guard only, place it in the
packing chest whose wooden supports for the butt
and muzzle have been painted with rust-preventive
compound. Under no circumstances should a
carbine be wrapped in a cloth or other cover or be
placed in storage with a plug in the bore. Such
covers collect moisture and make the weapon rust.
CLEANING WEAPONS RECEIVED FROM
STORAGE
Carbines are received from storage with a
coating of preservative lubricating oil or of rust-
preventive compound. Carbines received from
ordnance storage will usually be coated with rust-
preventive compound, Use volatile-mineral-spirits-
paint thinner or dry-cleaning solvent to remove all
traces of the compound or oil. Take particular
care that all recesses in which springs or plungers
operate are cleaned thoroughly. Failure to do thisM1CARBINE
may cause stoppages at normal temperatures and
will certainly cause stoppages when the rust-
preventive compound freezes during cold weather.
After using the cleaning solvent, be sure it is
completely removed from all parts by wiping with
a dry cloth. Then apply a thin coat of preservative
lubricating oil to all metal parts and use linseed
oil on the wooden parts.
CARE WHEN SUBJECT TO CHEMICAL
ATTACK
a. If a chemical attack is expected or chemical
contaminations are encountered, the following
action should be taken: Apply cil te all outer
metal surfaces of the carbine and accessories. Do
not apply cil to ammunition. If the carbine is not
to be used, cover it, the accessories, and the
ammunition with protective coverings or disperse
them under natural cover. Ammunition should be
kept in its containers as long as possible. After a
chemical attack, determine by means of detector
paper (for liquid) or detector crayon (for vapors)
whether or not the equipment is contaminated.
b. If uncontaminated, clean the equipment
with a dry-cleaning solvent. Prepare it for use as
required,
c. If contaminated, a complete suit of pro-
tective clothing (permeable or impermeable),
including impermeable protective gloves, and a gas
mask must be worm during decontamination.
(1) Equipment contaminated with chemi-
cals other than the blister agents or
G-series agents can be decontaminated
by airing. For faster decontamination
of this equipment and to protect
against corrosion, clean the carbine
and its equipment with rifle bore
cleaner, denatured alcohol, or soap
and water.
(2) Equipment contaminated by blister
agents will be decontaminated as
follows:
{c) Remove dirt, dust, grease, and oii
by wiping with rags.
(6) Expose all surfaces to air.
(c) Decontaminate all metal surfaces
except the bore with agent, decon-
taminating, noncorrosive (DANC)
(FM 21-40). Hot water and soap,
or repeated applications with gas-
oline soaked swabs are also ef-
fective.
{d) Protective ointment, M5, carried
in the gas mask carrier, can be used
38
for emergency decontamination
(FM 21-40).
(e) Test with detector paper or detector
kit to see if decontamination is
complete.
(f} After decontamination and tests are
complete, clean, dry, oil, and pre-
pare the carbine and its equipment
for use as required.
{g) Burn, or preferably bury, all rags or
wiping materials used during de-
contamination. Caution should be
taken to protect men against vapors
created by burning.
(3) Tn general, these same actions are
applicable to equipment contaminated
by biological or radiological attack.
If contamination is too great, it may be
necessary to discard the equipment.
Detailed information on decontam-
ination is contained in FM 21-40
and TM 3-220.
CARE AND CLEANING UNDER UNUSUAL
CLIMATIC CONDITIONS
a. in Cold Climates. In temperatures below
freezing, the moving parts of your carbine must be
kept absolutely free from moisture. Also, excess cil
on the working parts will solidify to such an extent
as to cause sluggish operating or complete failure.
(1) The carbine should be disassembled and
completely cleaned with volatile-min-
eral-spirits-paint thinner or dry-cleaning
solvent before use in temperatures
below 32 degrees F. The working
surfaces of parts which show signs of
wear may be lubricated by rubbing
with a cloth which has been wetted in
special preservative lubricating oil,
other parts are left dry. At temper-
atures above 32 degrees F., all metal
surfaces of the carbine may be oiled
thinly, after cleaning, by wipimg with a
lightly oiled cloth using the medium
preservative lubricating oil.
(2) When brought indoors, the carbine
should first be allowed to come to
room temperature. Moisture will con-
dense on the cold surfaces. Then dis-
assemble the carbine and wipe it
completely dry. Oil with the special
preservative lubricating oil. This con-
densation may be avoided by providingM1 CARBINE
a cold place in which to keep the car-
bine when not in use. For example, a
separate cold room with carbine racks
may be used, or, when in the field,
racks under preper cover may be
improvised. If the carbine has been
fired, it should be cleaned and oiled.
When the carbine reaches room temper-
ature it should be cleaned and oiled
again.
b. Hot, Humid Climates. In tropical climates
where temperature and humidity are high, or
where salt air is present, and during rainy seasons,
your carbine should be inspected thoroughly every
day. It should be kept lightly oiled when not in
use. The carbine should be field stripped at regular
intervals and if necessary, should be disassembled
enough to permit the drying and oiling of all
parts. Care should be taken to see that unexposed
parts and surfaces are kept clean and oiled.
Medium preservative lubricating oil should be
used, Wood parts should be inspected to see that
swelling caused by moisture does not bind working
parts. If swelling has occurred, shave off the wood
only enough to relieve binding. A light coat of raw
linseed oil applied at intervals and rubbed in with
the heel of the hand will help to keep moisture
out, Allow the oil to soak in for a few hours and
then wipe and polish the wood with a dry clean
rag. Care should be taken that linseed oil does not
get on the working parts, because linseed oil thick~-
ens when dry. Stock and hand guards should be
dismounted while this oil is being applied.
c. Hot, Dry Climates. In hot, dry climates
where sand and dust are likely to get into the
mechanism and bore, the carbine should be wiped
clean daily or oftener. Groups should be separated
and disassembled for thorough cleaning. When the
carbine is being used under sandy conditions, all
lubricants should be wiped from the weapon. This
will prevent sand from sticking to the lubricant and
forming an abrasion which will ruin the mech-
anism. Upon leaving sandy terram, the carbine
should be cleaned and relubricated. In such cli-
mates, the woed paris are likely to dry out and
shrink, A light application of raw Lnseed oil will
help to keep the wood in condition. Since per-
spiration from the hands contains acid and causes
rust, it should be wiped from all metal parts.
During sand or dust storms, the receiver and
muzzle should be kept covered if possible.
39
SECTION VI. SPARE PARTS, APPENDAGES,
AND ACCESSORIES
SPARE PARTS
Some parts of your carbine may in time
become unserviceable through breakage or wear
resulting from continuous use. Extra parts are
provided with the carbine to replace those parts
most likely to fail. These parts normally will be
kept with the organizational property. They should
be kept cleaned and lightly oiled to prevent rust.
Sets of spare parts should be kept complete at all
times. Whenever a spare part is used to replace a
defective part in the carbine, the defective part
should be repaired or replaced. Parts that are
carried complete should be correctly assembled
and ready for immediate use with the carbine.
The allowances of spare parts are prescribed in
Ord 7 SNL B-28. Except for replacements with the
spare parts mentioned above, repairs or alterations
to the carbine are made only by ordnance person-
nel.
APPENDAGE
The bayonet knife is a blade sharpened along
the entire lower edge and partially along the upper
edge. It is made to fit securely into the scabbard
er onto the forward end of the carbine. A hand
grip on its base makes it a suitable hand weapon
or utility tool.
ACCESSORIES
Accessories include the tools required to
assemble and clean your carbine, and the gun sling,
spare parts containers, covers, arm lockers, and
similar articles. They should be used fer no other
purpose than that for which they are intended.
When not in use, they should be stored in the
places provided for them. Detailed descriptions or
methods for the use of all such accessories are not
outlined in this manual. However, some of the
most common accessories are described below.
a The brush and thong are used for cleaning
the bore of the carbine when the cleaning rod
is not available.
bh. The cleaning rod M8 is of such length as
to prevent damage to the follower or the face of
the bolt. The red has a handle at one end and is
threaded at the other end to receive the patch or
brush sections. The patch section is slotted tc per-
mit the insertion of a cleaning patch; the brush
section is used to clean the bore of the carbineM1 CARBINE
after firing. The cleaning rod is provided with a
web case for carrying purposes,
ce. The oiler, complete with cap and rod,
contains oil for lubricating the carbine when the
normal supply of oil is not available. The oiler also
serves at the lower sling swivel.
d. The sting Mi is placed on your carbine as
shown in Figures i to 3 inclusive. The carbine sling
is used for carrying purposes only.
SECTION VII. AMMUNITION
GENERAL
The ammunition that you may use in the
carbine is described in this section. Your carbine
can fire several types of ammunition. You are
responsible for being able to recognize these types,
for knowing which is best to use for certain targets,
and for taking proper care of the ammunition.
a In most type of small-arms ammunition,
a cartridge consists of a cartridge case, primer,
propelling charge, and the bullet.
&. The term buflet refers only to a small arms
projectile. The term ball was originally used to
describe the ball shaped bullet of very early small
arms ammunition. The term ball ammunition now
refers to a cartridge having a bullet which has a
metallic jacket filled only with lead.
CLASSIFICATION
Based on use, the principal classifications of
the several types of ammunition used with your
carbine are —
@ Ball, M1 — for use in markmanship training
and combat.
b. Tracer, M16 and M27 — observation of fire,
incendiary, and signaling purposes.
e. Dummy, M13 — for training (cartridges
are inert}.
LOT NUMBER
When ammunition is manufactured, it is given
an ammunition lot number. This jot number is
marked on all packing containers. It is also on the
identification card inclosed in each packing box.
The lot number is required for all purposes of
record, such as grading and use, and reports on the
condition, functioning, and accidents in which the
ammunition might be involved, It is impracticable
to mark the ammunition lot number on each
individual cartridge. Every effort should be made
to maintain the ammunition lot number or the
repacked lot number with the cartridges after they
are removed from their original packing. Cartridges
which have been removed from their original
packing for which the ammunition lot number has
been lost are automatically placed in grade 3;
these are not te be fired.
IDENTIFICATION
a. Markings. The contents of original boxes
may be readily identified by the markings on the
box. Similar markings on the cardboard carton
label identify the contents of each carton. The
markings which appear on the box and carton
give complete information necessary for identi-
fication, shipping, care, handling, and use.
& identification of Ammunition Types.
In general, all types of cartridges of one caliber
look alike in shape and size, but they may be
identified by certain physical characteristics. The
ammunition authorized for use with the carbine
and the way to identify each type after it has been
removed from the original container follows:
Types of Identification
cartridge
Ball All models of caliber .30 ball am-
munition have bullets coated with
gilding metal, a copper alloy, which
prevents fouling in the bore of the
rifle. Ball ammunition has no iden-
tifying color on the tip of the bullet.
Tracer Tip of the bullet is painted red or
orange.
Dummy ‘The cartridge is inert and has three
holes in the case.
CARE, HANDLING, AND PRESERVATION
Most men have at one time or another fired a
rifle or a pistol, or perhaps both types cf weapons.
If you have, it means you have also handled
ammunition for these weapons. You know that the
ammunition was not dangerous to handle. This,
of course, does not mean that you handled the
ammunition carelessly, The ammunition used in
your carbine is not dangerous to handle, but there
is a correct way to handle it.
a Try to prevent ammunition boxes from
becoming breken or damaged. All broken am-
munition boxes must be repaired immediately.
All original markings must be transferred to the
new parts of the box. The metal liner should beM1 CARBINE
air tested and sealed if equipment for this work is
available.
b. Open wooden ammunition boxes care-
fully. They are used as long as they are service-
able.
ec Do not open ammunition boxes until the
ammunition is to be used. Ammunition removed
from the airtight container, particularly in damp
climates, is likely to corrode. This ammunition is
unserviceable.
d. Protect ammunition from mud, sand, and
water. If it gets wet or dirty, wipe it off at once
with a clean, dry cloth. A light corresion should
be wiped cff as soon as it is discovered, Car-
tridges with a heavy coat of corrosion must be
fumed in.
e. During markmanship and combat training,
do not fire any caliber .30 carbine ammunition
until it has been identified by an ammunition lot
number and grade.
fi Do not expose ammunition to the direct
rays of the sun. If the powder is heated, excessive
pressure may be developed when the weapon is
fired. This condition will affect ammunition
performance.
¢ Do not oil or grease ammunition. The dust
and other abrasives that collect on greasy am-
munition are harmful to the operating parts of the
carbine.
h. Do not attempt to fire cartridges that have
bad dents, scratches, or loose bullets, or those that
are rusted. If you think a cartridge is defective,
return it. Do not throw away or attempt te destroy
defective ammunition.
i Be especially careful not to strike the
primer of a cartridge since this may ignite the
cartridge.
STORAGE
a, Small-arms ammunition is not an explosive
hazard. Under poor storage conditions, however, it
may become a fire hazard.
b. Small-arns ammunition of all classes should
be stored away from radiators, hot water pipes,
and other sources of heat.
c Whenever practicable, small-arms am-
munition should be stored under cover. If it is
necessary to leave ammunition in the open, it
should be raised at least six inches from the ground
and covered with a double thickness of tarpaulin.
The tarpavlin should be placed so that it gives
Maximum protection and allows free circulation
of air. Suitable trenches must be dug to prevent
water from flowing under the ammunition pile.
41
BALLISTIC DATA
The approximate maximum range and average
muzzle velocity of the different types of caliber
.30 carbine ammunition authorized fer use in the
carbine are shown below.
Average muzzle
Max. range velocities
Cartridge {yards} (fps)
Bali, M1 2,200 1,970
Tracer, M16 1,680 1,910
Tracer, M27 1,600 1,910
PRECAUTIONS IN FIRING AMMUNITION
The general precautions concerning the firing
and handling of ammunition in the field as pre-
scribed in SR. 385-310-1 and in TM 9-1900 will be
observed, Precautions particularly applicable to
small-arms ammunition are given in the following
paragraphs.
a. No small-arms ammunition will be fired
until it has been positively identified by ammu-
nition lot number and grade.
b. Small-arms ammunition graded and marked
for training use onty will not be fired over the
heads of troops under any circumstances.
c. Before firing, be sure that the bore of your
weapon is free from any foreign matter such as
cleaning patches, mud, sand, snow, and the like.
Any obstruction in the bore will damage the
weapon and may injure you.
d. When a bullet lodges in the bore of a car-
bine, you should remove it by applying pressure
from the muzzle end of the weapon. To attempt to
shoot the bullet out with another cartridge is dan-
gerous and is prohibited.
HANGFIRES
When a hangfire (a perceptible delay between
the blow of the hammer and the firing of the
round) occurs, further use cf ammunition from
that lot should be suspended and a report made to
the post ordnance officer, giving the lot number
involved. The lot affected will be withdrawn and
replaced by serviceable ammunition.IV. Inspection
SECTION I. GENERAL
SCOPE
This chapter provides specific instructions for
the technical inspection by ordnance maintenance
personnel of materiel either in the hands of troops
or when received for repair in ordnance shops. It
also briefly describes the in-process inspection of
materiel during repair or rebuild and the final
inspection after repair or rebuild has been com-
pleted. Trouble shooting information is imcor-
porated wherever applicable as a normal phase of
inspection.
PURPOSES OF INSPECTIONS
Inspections are made for the purposes of
(1) determination of the condition of an item as
to serviceability, (2) determination of incipient
failure, (3) the assurance of proper application of
maintenance policies at prescribed levels, and
(4) the ability of a unit to accomplish ifs main-
tenance and supply missions.
CATEGORIES OF TECHNICAL INSPECTION
In general, five categories of inspection are
performed by ordnance maintenance personnel.
a. Over-all Inspection. This is a periodic over-
all inspection performed by a contact party on
materiel in the hands of troops and an inspection
performed by maintenance company personnel
when materiel is evacuated to the ordnance com-
pany. The inspection of materiel evacuated is more
thorough and includes check and repair of minor
43
points that would not be required in the inspection
performed by a contact party.
b. Pre-embarkation Inspection. This inspec-
tion is conducted cn materiel in alerted units
scheduled fer oversea duty to insure that such
materiel will not become unserviceable or worn
out in a relatively short time. It prescribes a higher
percentage of remaining usable life in serviceable
materiel to meet a specific need beyond minimum
serviceability.
c. Jn-process Inspections. These are inspec-
tions performed in the process of repairing (field
maintenance) or rebuilding (depot maintenance)
the materiel as prescribed in Chapter 4. This is
to insure that all parts conform to the prescribed
standards, that the workmanship is in accordance
with approved methods and procedures, and that
deficiencies are disclosed by the preliminary
inspection are found and corrected. Detailed
instructions are contained in Chapter 4.
ad. Final Inspection. This is an acceptance
inspection performed by a final inspector, after
repair or rebuild has been completed, to insure that
the materiel is acceptable for return to user or for
retum to stock according to the standards es-
tablished. Detailed instructions are contained in
Chapter 5.
e. Spot Check Inspection. This is a periodic
over-all inspection performed on only a percentage
of the materiel in each unit to determine the
adequacy and effectiveness of organizational and
field maintenance.M1 CARBINE
SECTION IL. TECHNICAL INSPECTION
GENERAL
Warning: Before starting a technical inspec-
tion, be sure to clear the weapon. Do not touch the
trigger until the weapon has been cleared. Inspect
the chamber to insure that it is empty and check
to see that no ammunition is in position to be
introduced. Avoid having live ammunition in the
vicinity of the work.
a. Preparatory Procedures.
(1) Check to see that the weapon has been
cleaned of all corrosion-preventive
compound, grease, excessive oil, dirt,
or foreign matter which might inter-
fere with proper functioning or obscure
the true condition of the parts.
(2) Make an over-all inspection of the
weapon for general appearance, com-
dition, operating, and manual func-
tioning. Use dummy cartridges.
b, inspection Guide. Table IT is provided as
4 check list to be used as a guide for the inspection
of weapons in the hands of troops. The over-all
inspection column lists the standards denoting
minimum serviceability and next column lists
ihe standards for pre-embarkation inspection.
Note. The additional columns are provided
for comparative information only to show the
standards which are desired when the weapon is
repaired or rebuilt in ordnance field or depot
shops.
INSPECTION OF MATERIEL IN THE HANDS
OF TROOPS
a. General. Refer to TM 9-1100 for respon-
sibilities and fundamental duties of inspecting
personnel, the necessary notice and preparations to
be made, forms to be used, and general procedures
and methods to be followed by inspectors. Materiel
to be inspected includes otganizational spare parts
and equipment and the stocks of cleaning and
preserving materials. In the course of this technical
inspection the inspector will accomplish the
following:
(1) Determine serviceability, i.e., the degree
of serviceability, completeness, and
readiness for immediate use, with
special reference to safe and proper
functioning of the materiel. If the
materiel is found serviceable, it will be
continued in service. In the event it is
found unserviceable or incipient fail-
ures or disclosed, the deficiencies will
be corrected on the spot or advice
given as to corrective measures when
applicable, or if necessary, the materiel
will be tagged for delivery to and repair
by ordnance maintenance personnel.
(2) Check for causes of mechanical and
functional difficulties that troops may
be experiencing and for apparent
results of lack of knowledge, mis-
information, neglect, improper han-
dling and storage, security, or preser-
vation,
(3} Check on application of all authorized
modifications to see that no unauthor-
ized alterations have been made or that
no work beyond the authorised scope
of the unit is being attempted. The
following modification work orders are
considered mandatory as of this print-
ing; however, also check the index
in SR 310-20-4 and the current modi-
fication work order files for any
additional modification work orders
promulgated subsequent to this print-
ing.
MWwO TITLE
MWCO ORD B28-W3 Replacement of leaf type
rear sight with adjustable
rear sight.
MWO ORD B28-W4 Replacement of magazine
catch and plunger to provide
increased holding.
MWO ORD B28-W5 Replacement of front band
to provide for attachment of
bayonet.
MWO ORD B28-WG Replacement of sliding type
safety with rotary type.
MWO ORD B28-W7 Replacement of disconnector
plunger assembly to prevent
its loss.
(4) Instruct the using personnel in proper
preventive maintenance procedures if
and where found inadequate.
(5) Check on completeness of the organi-
zational maintenance allowances and
procedures for obtaining replenish-
ments.GP
Table II. Inspection Guide for Cal. .30 Carbines M1, M141, M2, and M3
. Pre-embarkation Final Inspection Final Inspection
Overall Inspection . . : ‘ . ’
inspection Field Maintenance Depot Maintenance
Pits in chamber are allowable if they are not large enough to cause extraction
difficulties. Pits in the bore as wide as a land or groove and three-eights inch, or
less, in length are allowable. Tool marks or scratches are acceptable regardless of
length. Tool marks will appear as lines rujning laterally in the grooves or may
run spirally across top of lands. Definitely ringed bores or bores ringed suffi-
ciently to bulge the outside surface of the barrel must be rejected. However,
faint rings or shadowy depressions are acceptable, Lands must be sharp.
Point To Be Inspected
BORE AND CHAMBER
Approximate new
finish.
Intact enough to
prevent glare.
FINISH Intact enough to
prevent glare.
Some glare per-
missible.
FIRING PIN No check. No check. Inspect Min. 0.048.
PROTRUSION. visually. Max. 0.065,
FRONT BAND Apply MWO ORD Apply MWO ORD Apply MWO ORD Apply MWO ORD
B28-W5 if not B28-W5 if not B28-W5 if not B28-W5 if not
accomplished. accomplished. accomplished. accomplished .
FRONT SIGHT Securely assembled Securely assembled Securely assembled Securely assembled
with no burrs or
malformations.
Seasoned checks
and cracks which
have been rein-
forced by pins are
acceptable, Some
looseness when as-
sembled is accept-
able. Liner must be
tight.
with no burrs or
malformations.
Checks and cracks
not affecting
strength are ac-
ceptable. Some
looseness when
assembled is ac-
ceptable. Liner
must be tight.
with no burrs or
malformations.
Checks and cracks
not affecting
strength are ac-
ceptable. Some
looseness when
assembled is ac-
ceptable. Liner
must be tight.
with no burrs or
matformations,
Not damaged so as
to affect strength.
Some looseness
when assembled
is acceptable,
Liner must be
tight.
HAND GUARDS
aNIGYY9 LINoF
. . Pre-embarkation Final Inspection, Final Inspection,
HEADSPACE
Bolt must not close
on headspace gage
7319943 (head-
space Igh. 1.302}
but must close
without forcing
on headspace gage
7319934 (head-
space Igh, 1.290).
Table II continued.
Boit must not close
on headspace gage
7319943 (head
space Igh. 1.302)
but must close
without forcing
on headspace gage
7319934 (head
space igh. 1.290}.
Min. 1.290
Max. 1.302
Use gage 7319934
or 7319943.
Rebarreled
Min. 1.290
Max. 1.295
Use gage 7319934
or 7319936. With
field test bolt
7329936. With field
test bolt 7319932.
Not Rebarreled
Min. 1,290
Max. 1.298
Use gage 7319934
or 7319938.
ANIGHYS LWLv
Point To Be Inspected
MAGAZINE CATCH
Magazine catch is
to engage magazine
with sutficient
force to prevent
removal of maga-
zine without re-
leasing catch. Ap-
ply MWO ORD
B28-W4 if not ac-
complished.
Table if continued.
Overall Inspection Pre-embarkation
Inspection
Magazine catch is
to engage magazine
with sufficient
force to prevent
removal of maga-
zine without re-
leasing catch. Ap-
ply MWO ORD
B28-W4 if not ac-
complished.
Fina! Inspection,
Fiekd Maint.
Magazine catch is
to engage magazine
with sufficient
force to prevent
removal of maga-
zine without re-
leasing catch. Ap-
ply MWO ORD
B28-W4 if not ac-
complished. In-
spect each as-
sembly to assure
that the maga-
zine catch can be
pushed rearward in
the trigger housing
and that the safety
plunger spring is
strong enough to
return it firmly to
the forward posi-
tion. The forward
pressure on the
magazine catch
must not prevent
proper sidewise
travel of catch.
Final Inspection,
Depot Maint.
Not Rebarreled
Magazine catch is
to engage magazine
with sufficient force
to prevent removal
of magazine with-
out releasing catch.
Apply MWO ORD
B28-We4 if not ac-
complished. Inspect
each assembly to
assure that the maga-
zine catch can be
pushed rearward in
the trigger housing
and that the safety
plunger spring is
strong enough to
return it firmly to
the forward posi-
tion. The forward
pressure on the
magazine catch
must not prevent
proper sidewise tra-
vel of catch.
INIGHYV3 LISr
Point To Be Inspected
REAR SIGHT
SAFETY
TRIGGER PULL
Elevation and
windage slides
to function
smoothly through-
out range, Gradua-
tions to be legible.
Apply MWO ORD
B28-W3 if not ac-
complished.
Apply MWO ORD
B28-W6 if not ac-
complished. Rotate
safety to see that
it functions prop-
erly.
Not damaged to
extent that it
will affect
strength.
Min, 4% lb.
Max. 7 Ib.
Table II continued.
. Pre-embarkation
Overall Inspection
Elevation and
windage slides
to function
smoothly through-
out range. Gradua-
tions to be legible.
Apply MWO ORD
B28-W3 if not ac-
complished.
Apply MWO ORD
B28-W6 if not ac-
complished. Rotate
safety to see that
it functions prop-
arly.
Seasoned checks,
small dents and
insignificant
cracks are ac-
ceptable.
Min. 4% Ib.
Max. 7 Ib.
Final Inspection
Field Maint.
Elevation and
windage slides
to function
smoothly through-
out range. Gradua-
tions to be legible.
Apply MWO ORD
B28-W3 if not ac-
complished.
Apply MWO ORD
B28-W6 if not ac-
complished. Rotate
safety to see that
it functions prop-
arly.
Seasoned checks,
small dents and
insignificant
cracks are ac-
ceptable.
Min, 4% Ib.
Max. 7 Ib.
Final Inspection,
Depot Maint.
Elevation and
windage slides
to function
smoothly through-
owt range. Grauda-
tions to be legible.
Hf necessary, refill
windage markings
with white gradu-
ation filler. Apply
MWO ORD B28-W3
if not accomplished.
Apply MWO ORD
B28-W6 if not ac-
complished. Rotate
safety to see that
it functions prop-
erly.
Approximate new
stock. /f necessary,
sand and refinish .
Patchwork not af-
fecting strength is
acceptable. Repair
screws and wood
dough acceptable.
Min. 4% lb.
Max. 7 lb.
JNIGHVo LWM1 CARBINE
(6) Check conditions of storage of general
supplies and ammunition.
(7) Initiate a thorough report on materiel
on “deadline,”’ with reasons therefor,
for further appropriate action.
(8) The inspector should report to the
responsible officer any carelessness,
negligence, unauthorized modifications,
or tampering. This report should be
accompanied by recommendaticns for
and cheek rest plate cover for wrinkles,
scoring, and dried out leather.
(11) Inspect barrel.
(12) Check to see that serial numbers on
the receivers of M1 and M1A1 carbines
(Fig. 87) have not been obscured by
the installation of the adjustable rear
sight 7160060 (stamped type}.
Functional and Operational Inspection.
correcting the unsatisfactory condi- The following are in addition to inspections
tions. covered on page 31.
b. insection for Appearance and General
Condition.
(1) Inspect barrel and receiver group for
looseness in stock, and hand guard for
excessive looseness on stock. Hand
guard may have slight movement back-
ward and forward. However, there
should be no possibility of its be-
coming disengaged from the front band
or skirt on the receiver. Tight hand
guards are likely to push band off when
recoil is heavy, as when grenade launch-
er is used.
(2) Inspect front band for looseness and
locking on carbine and inspect sling
swivel for looseness on band. Band
should be held firmly in place by
shoulder of locking spring.
(3) Inspect stock and hand guard for
cracks; deep scars; and bare, rough
wood surface: check grip (M1A1)
for looseness in stock and for cracks.
(4) Inspect front and rear sights for loose-
ness.
(5) Inspect oiler for retention in steck and
for new type neoprene gasket. Inspect
sling for wear and security on carbine.
(6) Inspect metal parts for rust, corrosion,
scoring, and cracks.
(7} Inspect magazine for retention in
trigger housing, ease of withdrawal,
undue looseness, dents, rust, and move-
ment of follower,
(8) Inspect sling eyelet for looseness on
lower hinger assembly (M1A1)}, and ’
hinge for looseness on stock grip.
(9) Inspect stock extension (M1A1) for
hinge action, and positive locking when
extended and folded, and butt plate
for rotation and spring action on bars.
(10) Inspect cheek rest plate and retaining
plate (M1A1} for locseness on bars,
49
(1) Complete locking of bolt and forward
movement of operating slide. The slide
should continue to move forward about
five-sixteenth of an inch after the bolt
is fully locked. The same free move-
ment should take place at the start of
the rearward movement of the slide,
before rotation of the bolt begins.
(2) Chambering of cartridge. The bolt
should chamber the cartridge smoothly
when released. If bullet ramp on re-
ceiver or barrel is rough, or if magazine
catch does not retain magazine allew-
ing it te tip forward, the bullet may
bind on ramp or be deflected upward
during chambering and strike the top
of the barre] causing a stoppage.
{3) Engagement of sear when trigger is
not released. On carbines M1 and
M1A1 and on carbines M2 and M3 in
semi-automatic position, the sear should
engage and hold the hammer when the
trigger is held back and the slide op-
erated rapidly. This can be tested for
by the following procedure:
(a) Grasp carbine by grip of stock with
left hand.
{b) With index finger of left hand,
pull trigger all the way to the rear
and hold it in that position.
{c) Grasp operating slide handle with
the right hand and move bolt back
and forth rapidly five or six times,
allowing the operating slide to
come to rest in its forward position.
Release trigger completely and then
pull it again. If the hammer does
not fall, it has been jarred out of
engagement with the sear and
followed the bolt forward. If this is
the case, the carbine may fire in an
uncontrolled manner and the firing
id
—(4)
(5)
(6)
M1 CARBINE
mechanism must be inspected for
worn or faulty paris.
Uncontrolled fire. It has been found
that at times individual carbines M1
and M1A1 fire in an uncontrolled
manner. The term “uncontrolled”
means that more than one cartridge
is chambered and fired when the trigger
is actuated once. Since the carbines M1
and M1A1 are both semi-automatic
weapons, only one round should be
fired whether the trigger is held or
released. This tendency can often be
determined during firing by the follow-
ing procedure:
(a) Hold trigger in rearmost position.
{b) Manually retract the operating slide
and allow it to return to battery.
(ec) Release trigger very slowly. If
carbine tends to fire in an un-
controlled manner, the hammer will
often fall when the sear is heard to
snap. The shock of countetrecoil
will sometimes jar hammer from
sear and uncontrolled fire results,
Safety. The safety should rotate with-
out undue interference. It should
block trigger when tumed so that the
tang is vertical and release trigger when
tang is pointing to the rear. It should be
positively retained in either position.
Operating slide stop. The operating
slide stop is for the purpose of “hang-
ing” the slide and bolt in the retracted
position. Test functioning of stop by
retracting bolt with operating slide,
spring, and guide assembled, and
pressing stop into retaining notch in
receiver. When “hung” slide is slightly
retracted, the stop should be cammed
out of retaining notch in receiver and
Hie flush with (or above) lower face of
slide and be held in this position by
the friction spring. If stop spring
becomes broken, stop may catch in
retaining notch when slide reciprocates.
If nose of stop or edge of retaining
notch ecomes wom, or friction spring
becomes weak or broken, stop is likely
to slip and fail to hang bolt. lf there
is insufficient friction on stop, it may
jar into the notch and “hang” the bolt
when the carbine functions. If such is
the case, replace stop, spring, or oper-
ating slide.
d. Magazine. Test magazine for retention in
carbine. Inspect follower for smooth movement in
tube under force of spring by depressing follow-
er and allowing it to rise. If follower does not
depress and rise smoothly to the top of tube
under spring action, look for burrs, rust, and
corrosion in tube, reversed follower, deformed, or
burred tube or follower, and weak, broken or
reversed spring. Apply pressure evenly on the
follower when depressing in order not to “cock”
or rotate it in the tube.
e. Rear Sight Assembly. See page 75 for
inspection of the rear sight assembly.
f. Barre! and Receiver Group. See page 80
for inspection of the barrel and receiver group.
g. Head Space Gaging.
{1} The head space of a carbine is the
distance between the shoulder of the
chamber and the face of the bolt when
the bolt is in locked position. If head
space is insufficient, the bolt will not
fully lock behind the cartridge without
being forced. If head space is excessive,
the cartridge will have too much play
in the chamber when the bolt is locked
behind it. Either condition is unsafe.
As component parts of the carbine are
manufactured to close tolerances and
head space is carefully checked at
manufacture, any variation causing
excessive head space to develop is due
to wear.
(2) Excessive head space, due to wear, may
be caused by worn faces of bolt, worn
locking lugs on bolt, or worn locking
shoulders in the receiver.
(3) Before testing for head space, clean
bore, chamber of barrel, and operating
parts thoroughly, wipe dry, and inspect
for metal fouling or foreign matter.
Operate the mechanism a few times to
see that the bolt closes and locks
smoothly en an empty chamber.
Disengage the bolt from the operating
slide,
(4} See page 82 for procedure in checking
head space.
h. Trigger Putt.
(1) Generai. The testing of trigger pull of
carbines requires the availability of
hooks and weights, which combine to
4% and 7 pounds. Test trigger pull forM1 CARBINE
smoothness and for pressure exerted. i. Inspection of Funetions Peculiar to Car-
Trigger pull should be clean, without — bines M2 and M3.
creep, smooth in action; and the force With carbine fully assembled, unloaded, and
exerted to release hammer should be safety tumed to fire position, test functioning as
more than 4% pounds and less than 7 —_ follows:
pounds. If pull is rough, or not within (1) Pull selector fully to rear to place
specified limits, or creep is present,
it indicates that there is wear or burrs
on sear nose, hammer notch, or top of
trigger lip, or interference between
trigger and housing.
mechanism in the semi-automatic po-
sition, Then, with trigger released,
fully retract bolt to cock the hammer
and allow bolt to spring forward.
Hammer should not fall until trigger
is pulled.
Note, The word “creep” is interpreted
to mean any perceptible movement in
the trigger pull between the time the
slack is taken up and the hammer is
released, with pressure applied to the
trigger at a uniform rate of increase
over a period of 10 seconds or more.
Testing trigger pull (Fig. 48c). Note
that safety is disengaged (its tang is
point to rear) and that carbine is
cocked. Have the weights resting on the
floor or ground and insert the hook of
trigger weight wire through the trigger
housing guard bow to bear on the
trigger so that pressure is applied
one-quarter inch from lower end or
tip of trigger. With the barrel of the
carbine held vertically, raise the weight
from the floor as gently as possible.
If 4%4-pound weight pulls the trigger
to release the hammer, or the 7-pound
weight fails to pull the trigger to
release the hammer, correction is
required. The only correction allowed
in field repair is the selective assembly
of hammer, hammer spring, sear,
or trigger or all four until the required
pull is obtained. Take care during the
test to see that the wire contacts the
trigger only and does not rub against
the trigger housing or stock, and that
wire and axis of bore are perpendicular
to the floor.
Note. Each time weights are applied
to the trigger, cock the weapon again,
otherwise sear may be partially dis-
engaged from hammer, This will
result in a false reading next time
weights are applied,
RA PO 91408
Figure 43c. Testing trigger pull.
51M1 CARBINE
Table III. Trouble Shooting
Malfunction Probable Causes Corrective Action
Failure to eject. Broken ejector.
Weak or broken ejector
spring.
Damaged or broken
extractor claw.
Broken or missing
extractor plunger or
spring.
Large pits in firing
chamber.
Weak, bent, or broken
trigger spring.
Trigger spring disengaged.
Replace ejector.
Replace spring.
Failure to extract. Replace extractor.
Replace plunger and/or
spring.
Replace barrel.
Trigger hang. Replace trigger spring.
Check seating of spring in
seating notch in trigger
and position of spring
in housing aperture.
Replace with trigger of
new design.
Old type trigger with
4- or B-degree angle on
forward face of the
pedestal.
Failure to Tire. Defective or broken Replace firing pin.
firing pin.
Hammer fails to cock. Damaged sear or broken Replace sear and/or spring.
sear spring.
Failure of bolt to move
far enough to rear.
Weak or broken sear
spring.
Missing or broken safety
plunger and/or spring.
Damaged safety.
Broken stop and/or spring.
Misalignment of barrel
in receiver.
Installation of rear sight
7166060 on receivers of
carbines M1 and M1A1.
Also M2 carbines converted
from M11 carbines.
Check guideways in receiver
for obstruction to movement.
Replace sear spring.
Light trigger pull.
Safety sticks. Replace safety plunger
and/or spring.
Replace safety.
Replace stop and/or spring.
Check parallelism of barrel
and receiver and correct.
Restamp serial number.
Operating slide does not
operate smoothly or
does not “hang”.
Obscured serial number.
52M1 CARBINE
(2) With trigger held back, cock the ham-
mer as above and alicw bolt to spring
forward. Hammer should not fall
until trigger is released and then pulled.
(3) With trigger released, retract bolt to
cock hammer and allow bolt to spring
forward. Push selector forward to place
mechanism in full automatic position.
Hammer should not fall until trigger
is pulled.
(4) With selector still forward, and trigger
held back, retract bolt to cock hammer,
then ease bolt forward slowly. The
hammer should not fall until the bolt
is fully locked. The hammer can
distinctly be heard striking the firing
pin.
{5) Test safety with selector in both
positions. It should net be possible
to release the hammer with safety tang
vertical.
INSPECTION OF MATERIEL RECEIVED IN
ORDNANCE SHOPS
The inspéction of the weapon received in
ordnance shops is essentially the same as its in-
spection in the hands of troops (Page 44). Table
53
UII lists malfunctions, possible causes, and actions
Tequired to correct the malfunction.
PRE-EMBARKATION INSPECTION OF
MATERIEL IN UNITS ALERTED FOR OVER-
SEA MOVEMENT
a. See table II for pre-ernbarkation inspection
of cal. .30 carbines.
b. All) URGENT Department of the Army
modification work orders will be applied before
approving the materiel for oversea shipment.
c. Certain small arms are manufactured with
a neutral gray finish. Phosphate finish ranges from
neutral gray to black and is acceptable within this
color range. Rejection because of improper finish
must be only on the grounds that the exterior
surface has a distinct shine and is capable of
reflecting light, semewhat as a mirror does.
d. Scratches and tool marks on barrel are
ordinarily cf no importance.a
V. Repair & Rebuild
SECTION [. GENERAL
GENERAL
a. Information and instructions contained
herein are supplementary to instructions for the
using organization contained in FM 23-7.
b. In this manual, the main groups of the
weapon are disassembled, inspected, replaced of
repaired, and assembled. For information on
removal and installation of groups, see page 13.
A group is a number of parts or assemblies, or
both, which either function together or are in-
timately related to each other and should be
considered together (Fig. 43d).
c