[Sears owners manual Peraacertl SEARS HYDRAULIC LOADER * Assembly * Operating _ ¢ Maintenance Serial Number © Repair Parts NOTICE Sears, Roebuck and Co., Chicago, Ill. 60684 U.S.A, and Simpsons Sears Limited, TorontoREFERENCE PARTS FOR ASSEMBLY AND INSTRUCTIONS H-ARM LEVEL ARM MAIN FRAME BUCKET LIFT CYLINDERS CONTROL VALVE UPRIGHT, BRACE ARM DUAL WHEELS <\ WHEEL WEIGHTS SUB-FRAME LOADER LIFT CYLINDERS YoUua SEARS FRONT END LOADER FEATURES + INDEPENDENT HYDRAULIC SYSTEM + SELF-LEVELING + DUAL, DOUBLE ACTING LIFT AND BUCKET CYLINDERS + FINGER TIP CONTROL VALVE WITH FLOAT POSITION 2" LocewasnerASSEMBLY WeSE INSTRUCT KING, THEN GO | TABLE OF CONTENTS FIG. 2 Assembly of Pump Mounting Bracket with Pump and Drive Pulley Attached TRACTOR MOUNTING POINTS Jrume & MOUNTING || RACKET M PULLEY PUMP MOUNTING PLATE PuMP FIG. 3 ‘TRACTOR MOUNTING POINTS. PAGE ONE aASSEMBLY (continue) Remove these two bolts FRONT OF TRACTOR HANGER BRACKET {Da not Remove! ‘de of acto PAGE TWOASSEMBLY continued) LOADER UPRIGHTS (continued) ‘Tighten Bots finger tight only. justed slightly when Main Frame a Z 5 TRACTOR 170 15, *-B W) 74 sponror FIG. 7 Mounting the Brace Arms VALVE PAGE THREE continued next pageASSEMBLY continued) Mounting the Main Frame Mounting the Control Valve 10 RotertoFig. 10 FIG. 10 e) Pump Belt 17 ater 10 Fig 11 BELT GUARD rmacror D puner FIG. 12 Connecting Suction, Pressure and Return Hydraulic Hoses INSTRUCTIONS BEFORE USING LOADER PAGE FOURaucKet—of SIDE VIEW BUCKET A Bucher Bump Wicket Ba <— Loaner FILL HERE OPERATING INSTRUCTIONS SEARS LOADER MODEL NUMBER 100.26230 kel eyindens VALVE OPERATION abo neler hack ts Fag. 130 eucker Position A LH. ape pastas 3, backer wall dump Position B Seu! psstion Position € 1.14. nance pull back. bucket wal ol box PAGE FIVE LOADER Position A Lut Position B * Position © Nauta) posite Position © HH nancy pulled back, loader frarne wil 1s iy Heat passion ng bydeaue be grou, twill When the bucket S01 ‘alt ont position. Bucket Bet is be seve wath tne reREPAIR PARTS SEARS LOADER — MODEL NUMBER 100.262301 PAGESIXREPAIR PARTS SEARS LOADER — MODEL NUMBER 100.26230 Refer to FIG. 14 ce part | NUMBER DESCRIPTION N REQUIRED 7 SUB FRAME | 7 2 FRONT MOUNTING BH | 1 3 DUMP MOUNTING PLATE 4 C210 HYNRANILIC PUMP 1 2 DUMP PULLEY (7.56 U1 090 1 6 PUNIP BELT (9.370) 8 WOODRUFF KEY 10 | BRACE ARM: | 12 | SUB-FRAME ADAPTOR BRACKET 1SS.16 SS-16) 2 _| BUBFRAWE ADAPronBRACKET ST I8OHLY! ve | ADAPTOR BRACKET SPAC " sx 2° MITCH PIN 1/961" BOLT | b/1Bx 4” BOL ener RULES FOR SAFE OPERATION 2. Keep hucket as low 9s posible during transport of Yaad 10 bbe ied dopeiding upon work load. T 4 if materia is bang toad ints a truck, kowp bucket low wie sed separately at any Sears store. CAUTION, teaveling tom pie to truck. Whee next toe Wack, 13 ‘ae 1 vuhen operator attempts to handle Toads 19 bucket an nose an ss necessity helore duinpng " Alter cumin, Ine truck andl love bucket before ranivng Or fer another ae. PAGE SEVEN aREPAIR PARTS SEARS LOADER — MODEL NUMBER 100.262301 PAGE EIGHTREPAIR PARTS SEARS LOADER — MODEL NUMBER 100.262301 Refer to FIG. 15 NUMBER REFERENCE PART NUMBER DESCRIPTION NUMBER | REQUIRED WAIN FRAME ~ | 2 | cevevanw a | aaW 2 4 £1 CYLINDE 2 5 | FFEGUINE WONG 6 © | ferountisnorn yo79 2 7 | reRDLINE RETAINER BRACKET voor ; 8 | Heservon Lemont RH | wore0a 6 | upmgurLH | vore8 _[aeaceame | s0108 2 LOADER LYEF CYLINDER 1 » | LOADER LIFT CvLINOFR 1 sud FRAME 1 UPRIGHT AETAINER BRACKET 2 5 24° HYDRAULIC H | 2 . | [roe [2 v vaucromateenns | worn, | " RULIC HOSE, MALE TO FEMALE ENDS wots 2 % 1090 a 2 5824" HITCH PAN 1020 a 2 Baris TCH PIN 1 4 3 TCH IN 10077 ® B Pom var 6 is Pcie rn 100172 2 ns we. 90 PIPE FLAC | wom fa wa" MeL | reossa 4 2B +P STAEET BLOW 10008 a fy | ata STREET FLOW | rors 2 % EHS" ROLT ‘oon? 2 | iy Lockwastien 4 | se nexny 4 : bets 3 2 Dex WASHER } 3 PUMP SEAL! PAGE NINEREPAIR PARTS SEARS LOADER — MODEL NUMBER 100.262301 ABOVE AND TO THE LEFT OF THE HYDRAULIC FLUID FILLER PLUG, YOU WILL FIND A SMALL METAL SCREW. WHEN ADDING HYDRAULIC FLUID TO YOUR LOADER, REMOVE THIS SCREW TO INCREASE THE FLOW. 11-- & suction FIG. 16 21 ” PAGE TENREPAIR PARTS SEARS LOADER — MODEL NUMBER 400.262301 Refer to FIG. 16 PAGE ELEVEN anREPAIR PARTS SEAS LOADER — MODEL NUMBER 100.262301 PAGE TWELVEREPAIR PARTS SEARS LOADER — MODEL NUMBER 100.262301 Refer to FIG. 17 REFERENCE NUMBER NUMBER DESCRIPTION REQUIRED 1 DETERT SPACER KIT A 2 4 DF SUB ASSEMBLY (SPOOL ITED TO BODY 3 ‘DOL CAP ~ LONG 1 ouTLET cover 1 HANOLF ASSEMBLY (INCI UDES REF. #85, 6, 7,8 2 b S-LINK 7 HANDLE ONLY 6 PUSH.ON RING : INLEE COVER WITH RELIEF vo02e9 6 | RELIeF CARTRIDGE yocoaa O-RING KIT voz INCLUDES REFNO. ITEMS 11, 12,19 AN0 SPOOL. "0" RINGS! w BOLI, NUT. WASHER AND SEAL ASSEMBLY KI 100286 THIS KIT INCLUDES ALL SEALS! INCLUDING REFNO STEMS9, 10,11, 12, and 14 w SPRING CENTERING KIT (NOT SHOWN) 00287 SUB ASSEMBLY WITHOUT DETENT AND FLOAT! BOLT NUT & WASHEN KIT 00ze INCLUDES 9, 10. 121 2 SPOOL CAP SHORT voenr? IMPORTANT, NO'LS [OH ADJUSTMENT | When ughtering the} body bolts, (see above Rut. No 91 they do 10 49 100 mich pounds of pressure (no more) ving out Because of pressure in valve 2, Tote set the Dever Achusting Screw, (sae above Ret No 1 Tighten unti ano vailemain forward in tloat postion — et ntihesame time ca be releneedealy manual PAGE THIRTEENPROBLEM CORRECTION System inoperative System operates erratically No oil in system - fill to. proper level Check system for leaks. Oil low in reservoir - Check level and [ill to proper level. Check system for leaks. Oil of wrong viscosity - See specification on proper oil. Restriction in system - Oil lines could be dirty or have inner walls that are collap- sing to cut off the supply. Clean or replace lines, Air Leaks in pump Suction Line - Repair or replace lines. Dirt in pump - Cleanand repair pump. If necessary, drain and flush hydraulic system Badly worn pump - Repair or replace pump. Check for problems causing pump wear such as misalignment or contamina- ted oil Oil leak in pressure lines - Tighten fittings or replace defective lines. Hoses attached improperly - Attach pro- perly and tighten securely Slipping pump belt - Tighten belt check alignment Air in system - examine suction side of system for leaks. Make sure oil level is correct. Cold oil - Vis at start. Components sticking or binding - Check for dirt or gummy deposits. Pump damaged - Check for broken or worn parts. ‘osity of oil may be too high System Operates Slowly Cold Oil - Allow to warm up before operating Oil Viscosity too heavy - See specifica- tions on proper oil PAGE FOURTEENPROBLE ; PO ee System Operates Slowly (Cont'd CORRECTION _ ficient engine speed - Set Bt 1/2 ottle. Low oil supply - Check reservoir and ade oil if necessary. Check system for leaks that could cause loss of oil Air in system - Check suction side of the system for leaks Badly worn pump - Repair or replace pump. Check for problems causing pump wear such as misalignment or contamina- ted oil Restrietion in suction line - Suction line could be dirty or have inner walls that are collapsing to cut off oil supply. Clean or replace suetion line. Oil leaks in pressure lines - Tighten fit- tings or replace defective lines. Overheating of oil in system Tsing incorrect oil - § proper oil Low oil level - Fill reservoir. Look for leaks. Dirty oil - Drain and refill with clean oil me Specifications on Engine running too fast - Reduce throttle. Restriction in pump suction line - Clean or replace. Control valve stuck in partially or full open position - Free all spools so that they return to neutral position Foaming of oil in system: Pump makes noise Low oil level - Fill reservoir. Look leaks Water in oil - Drain and replace oil Wrong kind of oil being used - See speci- fications on proper oil Air leak in line from reservoir to pump - ‘Tighten or replace suction line. Kink in oil line - Replace oil line Worn seal around pump shaft - Clean seal- ing urea and replace seal. Check oil for contamination or pump for misalignment Low oil level - Fill Reservoir. Check sys- | tem for leaks. Oil Viscosity too high - Change to lighter oil Pump speed too fast - Operate pump at recommended speed. PAGE FIFTEENPROBLEM. CORRECTION Pump makes noise (Cont'd) Suction line plugged or pinched - Clean or replace line between reservoir and pump. Sludge and dirt in pump - Disassemble and inspect pump and lines. Clean hydraulic stem Reservoir air vent plugged - Remove breather cap, flush, and clean air vent. Air in Oil - Tighten or replace suction line. Check system for leaks. Replace pump shaft sed Worn or scored pump bearings or shafts - Replace pump. Pump leaks oil Damaged seal around drive shaft - Re- place pump - Trouble may be caused by contaminated oil Check for misalignment of drive pulley and belt Load drops with control valve in neutral position Leaking or broken oil lines from control valves to cylinder - Check for leaks. Tighten or replace line: Oil leaking past cylinder packing or O-Rings - Replace worn parts. If wear is caused by contamination, clean hy- draulic system and determine the source. Oil leaking past control valve - Clean or replace valve. Wear may be caused by contamination. Clean system and determine source of contamination. Control valve sticks or worl hard Tie bolis too tight ~ See specifications on torquing valve bolts Valve broken or scored internally - Re pair broken parts. Located source of con- tamination that caused scoring Control valve leaks oil Tie bolts too loose - See torquing speci- fications. Worn or damaged O-Rings - Replace O-Rings (especially between valve halves). If contamination has caused O-Rings to wear, clean system and look for source. Broken valve parts - Replace parts. PAGE SIXTEENPROBLEM Cylinder leaks oil CORRECTION Damaged cylinder bowl - Replace linder = correct cause of damage Rod seal leaking - Replace seal. If con- tamination has caused seal to wear, look for source, Wear may be caused by ex- ternal as well as internal contaminants. Check piston rod for scratches or mis alignment Loose parts - Tighten parts until leakage has stopped Piston Rod damaged - Check rod for nicks or scratches that could cause seal amo | or allow oil leakage. Replace defective cylinder | PAGE SEVENTEENSears owners manual The Mode! Number will be found on a plate attached to the ight side of the main frame. Always mention the Model Number in all correspondence regarding the SEARS LOADER or when ordering repair parts. [All parts listed herein may be ordered from any SEARS, ROEBUCK AND CO. or SIMPSON . ARS LIMITED retail or catalog store. When ordering parts by mail selling prices will be furnished on request or parts will be shipped at pre- vailing prices and you will be billed accordingly. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOW. ING INFORMATION AS SHOWN IN THIS LIST: 1. PART NUMBER 3. PART DESCRIPTION 2. MODEL NUMBER 100.262301 4. NAME OF ITEM~~ LOADER When you buy merchandise from Sears you get an extra something that nobody else can offer... Sears Service. Distribution Center for pedited handling.” If the parts you need are not stocked locally, your order will be electronically trans- mitted to a Sears Repair Parts Sears, Roebuck and Co., Chicago, Ill. 69684 U.S.A. and Simpsons Sears Limited, TorontoWIK-WAY K-W MANUFACTURING CO., INC. 800 SOUTH MARION ROAD SIOUX FALLS, SOUTH DAKOTA 57106-0292 We would like to take a moment of your time to thank you for your interest in KWIK-WAY Products. K-W Manufacturing Co., Inc. has been building quality Front End Loaders and Backhoes for Lawn and Garden Tractors since 1960. We are very proud of these units. They are designed to provide years of service to the owners of small acreages and landscape developers. Following is a list of the models that our Loaders and Backhoes will fit. AGCO ALLIS ARIENS CUB CADET GRAVELY INGERSOLL JOHN DEERE MASSEY FERGUSON NEW HOLLAND SIMPLICITY TORO WHITE YARDMAN AND NOW KUBOTA! We are pleased to help you anyway we can. We offer literature and free videos on all our products. Call us at 1-800-843-3720, or visit our web page at kwmanufacturing.com, Thank you for your interest in KWIK-WAY products. PHONE 605-336-6032 WATS 800-843-3720