Horizontal Shaft Impactor

(HSI) Crushers
ANDREAS HSI

Accommodating three or four blow bar configurations, Andreas Series HSI crushers
offer the adaptability and capacity required to meet the fast-changing aggregate market.
Feed opening, MPR rotor, and the crushing chamber make these impact crushers well
suited for recycle and aggregate processing applications.

PERFORMANCE SAFETY
P1 Feed Opening S1 Crusher Housing
Provides optimal material Hydraulically opens over
transition and is well centre for safe and easy
suited for aggregate and maintenance access
recycling applications.
P1 DURABILITY
P2 MPR Rotor E1 D1 Apron Wear Tips
Our Maximum Replacement bars
Performance extend apron life through
Rotor provides the D1 increased protection -
P2
rugged performance thus reducing downtime
characteristics of a solid
rotor with the accessibility E1
D2 Wear Liners
of a segmented rotor. Bolt-on design
S1 eliminates costly down
EASE - OF - USE time associated with
E1 Dual Aprons unprotected surfaces
D2
Adjust independently that are otherwise easily
from each other providing damaged.
maximum application
flexibility.

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 ANDREAS HSI
Bolt-In Replaceable
Fabricated Base Wear Liners
Screw Type
ANDREAS HSI

Primary Apron Apron Adjustment

Secondary Apron
Maximum Productivity Rotor Side Inspection Doors

Bolt-In Replaceable

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Wear Liners

Blow Bars Hydraulic

(Various Metallurgy) Hinged
Access Lid
Ring Fetter Screw Type Apron
Mounted Rotor Adjustment Spring
To Solid Tensioned
Through Shaft Self-Aligning
Spherical Bearings

Replaceable Wear Tips

Wedge Style Retention Bolt-In Replaceable Wear Liners
Osborn HSI Crusher
Dimensional Data

Dimensions (mm) V - 1010 4233 4240 4250 5260

A 1640 2340 2340 2340 2340

B 1800 2210 2210 2210 2690

C 220 970 970 970 910

D 1000 840 1020 1270 1520

E 1828 1960 2130 2440 2440

Specifications HSI Crusher

Model V - 1010 4233 4240 4250 5260

Power Required Kw 185 - 200 75 - 110 110 - 160 160 - 220 220 - 300

Rotor RPN 2 Row 900 - 1400 545 - 725 545 - 725 NA NA

Rotor RPN 3 Row 900 - 1400 365 - 725 365 - 725 362 - 725 330 - 600

Rotor RPN 4 Row NA NA NA 362 - 625 330 - 600

Rotor Diameter - width 1000 x 1000 42/1069 x 33/828 42/1069 x 40/1016 42/1069 x 50/1269 52/1320 x 60/1523

Weight kg 7000 10’570 11’114 12’792 17’691

Notes: (1) All machine masses and volumes are indicative only and should only be used as a guide.
(2) * denotes machine mass only and excludes Hydraulic Pack masses.

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Osborn Pioneer HSI Crusher
Horizontal Shaft Impact Crusher Gradations
Gradation Control Based on Rotor Tip Speed
Andreas - 4230, 4233, 4240, 4250, 5260-3, 5260-4
Feed Limestone Hard Rock Rubble
Gap 100 & 50 90 x 38 100 & 50
Speed 591 455 591 455 591 455
Sieve Size
76,2 mm 100 100
63,7 mm 96 100 100 93
50,8 mm 100 93 100 95 93 86
38,1 mm 96 90 94 88 85 80
31,7 mm 90 81 88 80 77 70
25,4 mm 85 72 83 72 70 60
22,22 mm 79 62 77 63 63 55
19,05 mm 73 53 71 54 55 50
15,87 mm 63 45 64 49 47 43
12,7 mm 54 38 57 45 40 35
9,52 mm 44 31 46 38 35 30 TPH
6,35 mm 35 25 36 30 30 25 1010 80 - 120
4,75 mm 28 21 32 24 25 20 4233 90 - 180
2,38 mm 20 15 23 18 20 15 4240 140 - 215
1,19 mm 15 11 17 14 15 10 4250 180 - 265
0,600 mm 12 8 12 9 10 5 5260 267 - 402
0,300 mm 9 7 10 7 5 2
0,150 mm 7 6 8 5 3 1
0,074 mm 4 3 5 3 2 0

Primary
Maximum Feed Size
Recycle Limestone Hard Rock
4233 609 x 609 x 305 457,2 406
4240 609 x 685 x 305 457 - 533 381 - 457
4250 762 x 762 x 305 457 x 533 381 - 457
5260 - 3 Bar 915 x 915 x 305 533 - 609 457 - 533
5260 - 4 Bar 915 x 915 x 305 457 - 533 381 - 457

Secondary / Tertiary
Recycle Limestone Hard Rock
HSI - V 1010 NA 60 60
4233, 4240, 4250, 5260 /
NA 254 - 304 203 - 254
3 Bar

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Osborn HSI - V 1010 Sand Impactor

The HSI - V 1010 Horizontal Shaft Impactor designed to the highest quality and standards which can take a
nominal maximum edge length of 60 mm.

Sieve size Feed to HSI Product Range GRADING CURVE

(mm) 1010 Crusher Dolorite 100
73 100.0 100 90
63 100.0 100 80
53 93.9 100
70
37.5 86.0 100
Passing (%)

60
26.5 60.9 99
50
22.4 51.2 92
19 34.7 87
40
13.2 11.9 75 30
9.5 7.5 63.2 20
6.7 1.4 42 10
4.75 0.6 29 0
2 0.6 16 0.2 0 2 20 200
0.425 0.5 10 Sieve mm
0.075 7

Standard Features
• High quality chrome blow bars for the 2 row or 3 row blow bar rotor
• Quick release blow bar removal system for ease of maintenance
• Adjustable impact aprons with chrome impact plates
• Hydraulic opening and closing of hinged housing
• Low maintenance spherical roller bearings with manufactured maintenance
friendly bearing housings
• Reversible wear liners throughout
• Easy access inspection doors

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Application Data Sheet -
Osborn HSI Crushers
Customer Contact Person

Phone No. Phone No.

Fax No. Date Enquiry No.

CRUSHER TYPE Primary

Secondary Controlled Feed

Tertiary Uncontrolled Feed

TYPE INSTALLATION Mobile Semi Mobile Fixed

SITE CONDITIONS

Location

Altitude Metres

Ambient Temp °C Max °C Min

MATERIAL

Type

Loose Bulk Density KG/m3

Compressive Strength Mpa

Abrasiveness High Medium Low

Flowability Free Average Sticky

Moisture Content % Max % Min

Shape of Material

DUTY

Capacity mtph

Max Feed Lump Size mm

Min Feed Lump Size mm

Feed Analysis Size

Passing

Product Size Required mm

ACCESSORIES

Blow Bar Lifting Device Yes No

Base Frame Yes No

Vee Drive Yes No

Guards Yes No

Electric Motor Kw Voltage Phase RPM

Other (Please Specify)

SPECIAL CONDITIONS

NOTES COMPLIED BY

DATE

• All the parameters refer to above must still take into consideration, the actual capacity of the crusher at required settings as the
cavity has a volumetric constraint. So correct sizing of a crusher is also influenced by the actual capacity required.

• In many cases an oversized crusher needs to be selected to handle the capacity whilst the lump consideration is less important.
This is more common in cone crushers.

• The industry standard of rating various size crushers is based on crushing dry limestone with loose bulk density of 1.6 t/m3

• Factors affecting these capacities are excessive moisture, clay content, feeding method, feed gradation, bulk density and
crushability

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 Head Office:
57 Jansen Road, Elandsfontein

PO Box 8182
Elandsfontein, 1406
Johannesburg
South Africa

Tel: +27 11 820 7600

Fax: +27 11 388 1136
Call Centre: 0861 OSBORN

E-mail: osborn@osborn.co.za
www.osborn.co.za

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