Answer: - According to given data

Formula to calculate P-bar = sum of (No.of Crimes)/ sum of (No.of Samples)

sum of (No.of Samples) =

1100+1100+1100+1100+1100+1100+1100+1100+1100+1100+1100+1100+1100+1100+1100+1100+1100
+1100+1100+1100 = 22,000

sum of (No.of Crimes) = 355

P-bar = 355 / 22,000 = 0.016

n-bar = sum of (No.of Samples)/k

Where k = 20

n-bar = 22,000/20 = 1100

Where 95% z value is taken as z = 1.96

a) P-bar = 0.0161

Sp = √p-bar(1-p-bar)/n-bar = √0.0161(1-0.0161)/1100 = 0.0038

UCLp = p-bar + z √p-bar(1-p-bar)/n-bar = 0.0161 + 1.96*0.0038 = 0.0235

LCLp = p-bar - z √p-bar(1-p-bar)/n-bar = 0.0161 - 1.96*0.0038 = 0.0087

b) From the above analysis the "process is out of statistical control" because some points lie outside the
control limits.
Answer: -

1)

a) Formula to calculate the number of Containers = d(p+w)(1+s)/C

demand = 1000 hinges, wait time = 0.08, processing time = 0.32, safety stock = 0.12%

Container size = 60

Number of containers = 1000(0.32+0.08)(1+0.12)/60 = 7.46 ~ 8 Containers

b) Maximum inventory = Number of containers * Capacity of container = 8 * 60 = 480

2)

P-bar = sum of all months non confermatives/number of days = 48/2500 = 0.0192

n-bar = 2500/25 = 100 and Z = 3

Sp = √p-bar(1-p-bar)/n-bar = √0.0192(1-0.0192)/100 = 0.013722

UCLp = p-bar + z √p-bar(1-p-bar)/n-bar = 0.0192 + 3*0.013722 = 0.060

LCLp = p-bar - z √p-bar(1-p-bar)/n-bar = 0.0192 - 3*0.013722 = -0.02 ~ 0.000

From the above analysis of control limits the process is out of control because some points lie outside
control limits.