API MDC TecuNicaL RESEARCH CENTRE SDN BHD (rns) APLMIDC BOX CULVERT (BC )- HB DATE : 03-08-2016 PROJECT : BOX CULVERT SIZE: 1500 mmwidth x 1200 mmbheight x 1000 mm length A) BOX CULVERT DIMENSION b> Internal width of culvert 1500 mm fh: Internal height of culvert 1200 mm ty! Internal haunch chamfer = 100 mm L: Length of culvert = 1000 mm ty! Thickness of wall = 100 mm ty: Thickness of base ® 100 mm ts Thickness of lid = 175 mm B) SOIL PARAMETER dj: Depth of earth fill = omm Dy; Density of fill material = 49.00 KN/m? K,: Coefficient of soll pressure = 0.60 C) SAFETY FACTOR fy: Dead load = 1.45 f,: Earth pressure = 1.60 fae: HB live load = 1.30 fg: Soil Disperse load = 4.20 fo: Global factor = 110 D) ANALYSIS COEFFICIENT ( Based on rigid frame formula b,: Effective width = 1600 mm hy: Effective height ae 1250 mm Ks (lft)? (helbe) = 0784 N: 2k+3 = 4.863 ) LIVE LOAD (Based on HB loading HB, : For depth of fill< 1m = 112,50 KN ( HB wheel load ) 0.00 KNim# ( HB disperse load } 20.00 KNim* HB, For depth of fil> tm HB, : For road crossing F) LOADING PRESSURE hy: Depth at top of wall 175 mm hy! Depth at bottom of wall 1375 mm Qi: Pressure at top of wall 2.00 KNim* Q,: Pressure at bottom of wal 18.68 KN/m* Qe: Pressure at wall haunch 14.54 KNim* QL: Live load pressure on wal 10.00 KN/m* Qies? Soll pressure on lid (0.00 KN/m* Qiay: Live load pressure on lid 0.00 KN/mé Qs! Wheel load pressure on id= 70.31 KN/m* age 18 ‘yispim@or0a12API MDC TecHNicaL RESEARCH CENTRE SDN BHD rsa) BOX CULVERT SIZE: 1500 mmwidth x 1200 =mmbheight x 1000 mm Iength G) LID DESIGN Conerete grade = 40 Nimm? Concrete density = 24 KNim® Steel yield strength 500 Nimm? Thickness of lid 175 mm Self weight of lid 4.20 KNim? Lid cover 25 mm Effective lid thickness 144 mm Ultimate pressure on lid = 5.31 KNim? Momont due to self toad 1.34 KN-m Moment due to soil pressure 0.00 KN-m Moment due to HB1 point load 45.00 KN-m Moment due to HB2 live load = 0.00 KNam Uitimate moment My = 66,05 KN-m Mofbd® = = 3.49 Nimm* Percentage of steel required 0.85 % Area of steel required 1226 mm? Reinforcement provided (4 ) 47 2 Reinforcement provided ( 2 ) 47 16 Total area of steel provided 1267 mm? Percentage of steel provided 0.87 % H) SHEAR CHECK Shear stress at wall face 1.14 Nim? Basic shear stress allow 0.70 Nimm® Vy at d distance from wall face 1.03 Nimm* ‘Vy at 2d distance from walll face 0.92 Nimmé Enhanced shear stress allow ‘Maximum V, allow at wall face 4.74 Nimm* atd = 144 mm from wallface = 1.82 Nimm?* ai2d= 288 mm from wall face 0.91 Nimm? 1) LID DISTRIBUTION STEEL Minimum steel percentage used = 0.12 % Minimum steel area required 294 mm? Reinforcement provided 67 8 Area of ste! provided 302 mm? Percentage of steel provided 0.12 % page 26 bplsot@ntast2API MDC TecHNicaL RESEARCH CENTRE SDN BHD BOX CULVERT SIZE: 1500 J) CULVERT DESIGN mm width x LOAD CASE 1: VERTIOAL PRESSURE Lid self weight Culvert walls self weight Soil Pressure on lid Live load pressure on lid Wheel load pressure on lid Ultimate pressure on base My at base/walljoint (A) Maat base mid span (B) Ma atwall chamfer (C) May atwall mid span (D) Vutat base slab “ Var at top of wall © 2 4.20 KNInr 3.39 Nim 0.00 KNim? 0.00 KN/m? 70.34 KNim? 110.15 KNim? “18.45 KN-m 19.80 KN-m “13.60 KN-m “7.73 KN-m 82.61 KN 12.36 KN LOAD CASE 2: HORIZONTAL PRESSURE Pressure at top of wall Pressure at wall chamfer Pressure at bottom of wall M, at base/wall joint (A) M,atbase mid span (B) Ma at wall chamfer © Mg atwall mid span (0) Vz al base slab “a Vo at top of wall © LOAD CASE 3: HORIZONTAL PRESSURE (VARYING) Pressure at top of wall Pressure at bottom of wall Py Re 2Pp* hl Q,= Pp he/6 M, at base/wall joint @ M,at base midspan (8) M, at wall chamfer ©) M,atwall mid span (0) Vp at base siab “ Ve at top of wall ) 14,00 KN/m? 26.54 KNim? 27.68 KNim? -0.94 KN-m -0.94 KN-m 0.33 KN-m 2.27 KN-m 0.00 KN -8,00 KN 2 0.00 KNim' 13,68 KN/m’ 2.85 3.56 -0.49 KN-m, -0.49 KN-m 0.28 KN-m 4,09 KN-m 0.00 KN “2.48 KN page 6 14200 (70s) mm height x 1000 mm fength briepingornst2API MDC TecuNicaL RESEARCH CENTRE SDN BHD (77082348) BOX CULVERT SIZE : mm width x 1200 mm height x 1000 mm length K) LOAD COMBINATIONS ‘This combination produce maximum bending moment at wall joint 4800 {Load case 4 (ultimate) ] + [ Load case 2 xf, x fo) + [ Load case 3 x fe x fo ] Muy at basefwall joint (A) = -17.80 KN-m Myatbasemidspen (8B) = 17.48 KNem Ma atwallchamfer (GC) =~ -12.69 KNem. Mucatwall mid span = (0) = -2.49 KNem Vy. at base slab (A) = 8261 KN Vu at top of wall (©) = -489KN This combination produce maximum bending moment at mid span of base [Load case 4 (ultimate) ] + [Load case 2x f¢] + { Load case 3 xo ] Maat basefwall joint (A) “17.02 KN-m Ma. at base mid span (B) 18.23 KN-m Myatwall chamfer (@) -12.92 KN-m My atwall mid span (D) -4.03 KN-m Ver at base slab ) 82.61 KN Var at top of wall © 0.86 KN L) WALL DESIGN Axial load on wall Py = Moment at wall chamfer Ny Moment at wall mid span M, Moment at wall mid span My (Total reinforcement for wall ) 82.61 KN “12.92 KNem -2.19 KN-m ( load case 1 ) -4.03 KN-m (load case 2 ) Moment at top of wail My 0 KN-m Pulbh = 0.83 Nimm* My/bh? at wall chamfer -4.29 Nimm* Mok? (case 1) wall mid span -0.22 Nimm* ‘MJoh? (case 2) wall mid span = —-0,40 Nimm* Based on column design chart BS8110 Part 3: 1985 Percentage of steel required = 0.40 % Area required = 400 mm? ‘Area provided atexternalface = = 201mm? = 4 TB ‘Area provided atintermalface = = 201mm@ = 4 T B page bdismennioataAPI MDC TecuNicAL RESEARCH CENTRE SDN BHD (7x01) BOX CULVERT SIZE; 1500 mmwidth x 1200 mmheight x 1000 mm length L) WALL DESIGN Conerete grade 40 Nimm? ‘Steel yield strength 500 Nimm? Thickness of wall 100 mm Wall cover 25 mam Effective wall thickness = 71 mm Utimate moment My = 42,92 KN-m M,/ bd? 2.56 Nimm* Percentage of steel required 0.68 % Area of steel required 474 mm? Reinforcement provided! ( 1 ) ate Reinforcement provided ( 2 ) 1 T 10 Total area of steel provided 481 mm? Percentage of steel provided = 0.68 % M) WALL DISTRIBUTION STEEL Minimum steel percentage used = 0.12 % Minimum steel area required == 402 mm? Reinforcement provided 47 6 Area of steel provided 413 mm? Percentage of steel provided == 0.13 % N) BASE DESIGN Thickness of base 100 mm Base cover 25 mm Effective base thickness 70 ram Ultimate moment M, = 18.23 KN-m M1 bd? 3.72 Nimm* Percentage of steel required 1.02 % Area of steel required 745 mm? Reinforcement provided ( 1 ) 8 T 10 Reinforcement provided ( 2 ) 17 12 Tolal area of steel provided 741 mm? Percentage of steel provided 1.08 % ) SHEAR CHECK Shear stress at haunch 1.02 Nimm? Basic shear stress allow 0.76 Nimin® Enhance shear stress allow 1.49 Nimm? P) BASE DISTRIBUTION STEEL ‘Minimum steel percentage used 0.12 % Minimum steel area required 126 mm? Reinforcement provided 5 5 16 Area of steel provided = 144 mm? Percentage of steel provided = 0.13 % age 516 byeopim@nteat2API! MDC TECHNICAL RESEARCH CENTRE SDN. BHD. (77052019 ‘APL MDC BOX CULVERT (BC) - HB DATE : 03-08-2016 PROJECT: BOX CULVERT SIZE: 1600 mm width x 1200 mm height x 1000 mm length (0.0m Backfil) 175. 4TI244T16 100 b = 1500 400 $00 pp ts sae 416 Hi 416 418 418 | — E Weephole == fr 4T8+1T10 7 a [ae u aniorin2 = 550. 550. J Bockfl = 0.0 m Lie Lead = 1125 KN High Yield Bor, fy = 500 MPo CConerete, eu = 40 MPO Concrete Cover = 25 mm ‘The desing dete oe sbjpcted to aproel ofthe Conlnte/Autors. one 6/8 te sphnt0512