Service Manual JVC SR-DVM70AG, SR-DVM70EU

SERVICE MANUAL
DVD / HDD & Mini DV VIDEO RECORDER

4
2005
YD049
SR-DVM70AG, SR-DVM70EU
CABLE/SAT
TV DVD
STANDBY/ON
TV TV AV TV/CBL/SAT DVD
VIDEO
DV HDD DVD
TV
PR
CANCEL AUX MEMO/MARK
LIVE DUBBING EDIT PROGRAMME
TOP MENU NAVIGATION
ENTER
MENU RETURN
PREVIOUS NEXT
SLOW PLAY/SELECT SLOW
REC STOP/ CLEAR PAUSE
JUMP
OPERATE
REC MODE DISPLAY ON SCREEN SET UP
REMAIN
VPS/PDC SAT
DISPLAY EJECT DV REC HDD REC DVD REC EJECT DV/HDD/DVD REC MODE INSTANT REPLAY AUDIO DUB. INSERT
(AG model)
S-VIDEO VIDEO (MONO)L - AUDIO - R
INPUT SELECT STOP REW PLAY FF PAUSE REC
DV IN/ OUT
PROGRESSIVE
AUDIO SUBTITLE ANGLE SCAN IN F-1
LIVE CHECK
SR-DVM70AG, SR-DVM70EU [D4MC29]

(EU model)
TABLE OF CONTENTS
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
COPYRIGHT © 2005 Victor Company of Japan, Limited No.YD049

2005/4
SPECIFICATION
SR-DVM70AG SR-DVM70EU
GENERAL
Power requirement AC 220 V ~ 240 V, 50 Hz/60 Hz
Power consumption
Power on 45 W
Power off 18 W
Temperature
Operating 5°C to 35°C
Storage -20°C to 60°C
Operating position Horizontal only
Dimensions (W × H × D) 435 mm × 96 mm × 372 mm
Weight 6.2 kg
Input/Output
Video input 0.5 - 2.0 Vp-p, 75 Ω (pin jack)
Video output 1 Vp-p, 75 Ω (BNC)
Audio input -8 dB, 50 kΩ (pin jack), Corresponding to mono (left)
Audio output -8 dB, 1 kΩ (pin jack)
21-pin SCART connectors IN/OUT × 1, IN/DECODER × 1
S-video input Y: 0.8 - 1.2 Vp-p, 75 Ω, C: 0.2 - 0.4 Vp-p, 75 Ω
S-video output Y: 1.0 Vp-p, 75 Ω, C: 0.3 Vp-p, 75 Ω
DV 4-pin for DV IN/OUT
Component video output Y: 1.0 Vp-p, 75 Ω, CB/CR, PB/PR: 0.7 Vp-p, 75 Ω
Corresponding to copy protection
Remote Input Ø3.5 mm
Digital audio output Optical: -18 dBm, 660 nm, Coaxial: 0.7 Vp-p, 75 Ω,
Corresponding to Dolby Digital and DTS Digital Surround
Bit stream Selectable in digital audio output setting menu
VIDEO/AUDIO (DVD deck)
Recording time Maximum 8 hours (with 4.7 GB disc)
(XP): Approx. 1 hour, (SP): Approx. 2 hours, (LP): Approx. 4 hours
(EP): Approx. 6 hours, (FR): Approx. 1 hour - 8 hours
Audio recording system Dolby Digital (2 ch), Linear PCM (XP mode only)
Video recording compression system MPEG2 (CBR/VBR)
VIDEO/AUDIO (HDD Deck)
Video recording compression system MPEG2 (VBR)
Audio recording system Dolby Digital (2 ch), Linear PCM (XP mode only)
Recording time Maximum 300 hours (with 160 GB HDD)
(XP): Approx. 34 hours, (SP): Approx. 69 hours, (LP): Approx. 138 hours
(EP): Approx. 209 hours, (FR): Approx. 300 hours
VIDEO/AUDIO (DV Deck)
Signal system PAL colour signal, 625 lines/50 fields
Recording system Digital Component Recording
Format DV format (SD mode)
Cassette Mini DV Cassette
Maximum recording time
(SP) (SP): 80 min. with M-DV80ME cassette
(LP) (LP): 120 min. with M-DV80ME cassette
Audio recording system PCM 48 kHz, 16 bit (2 ch)/32 kHz, 12 bit (4 ch)
TUNER/TIMER
Tuning system Frequency synthesized tuner
Channel coverage VHF : 47 MHz - 89 MHz/104 MHz - 300 MHz/302 MHz - 470 MHz
UHF : 470 MHz - 862 MHz
Memory backup time Approx. 60 minutes
ACCESSORIES
RF cable, Input Cable Adapter, Output RF cable, 21-pin SCART cable,
Provided accessories Cable Adapter, Audio/Video Cable, Infrared SCART/RCA adapter × 2, Infrared remote
remote control unit, "R6" battery × 2 control unit, "R6" battery × 2
• Specifications shown are for SP mode unless otherwise specified.

• E.& O.E. Design and specifications subject to change without notice.
• Manufactured under license from Dolby Laboratories. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories.
• "DTS" and "DTS Digital Out" are trademarks of Digital Theater Systems, Inc.
• Cassettes marked Mini DV can be used with the DV deck of this unit. The DV deck can play back and record only PAL signals.
• SHOWVIEW is a trademark of Gemstar Development Corporation. The SHOWVIEW system is manufactured under licence from Gemstar Devel-
opment Corporation.(EU MODEL)
• G-CODE is registered trademarks of Gemstar Development Corporation. The G-CODE system is manufactured under license from Gemstar De-
velopment Corporation.(AG MODEL)
• (i.Link) refers to the IEEE1394-1995 industry specification and extensions thereof. The logo is used for products compliant with the i.Link stan-
dard.
1-2 (No.YD049)
SECTION 1
PRECAUTION
1.1 SAFTY PRECAUTIONS
Prior to shipment from the factory, JVC products are strictly in- Consequently, when servicing these products, replace the
spected to conform with the recognized product safety and elec- cathode ray tubes and other parts with only the specified
trical codes of the countries in which they are to be parts. Under no circumstances attempt to modify these cir-
sold.However,in order to maintain such compliance, it is equally cuits.Unauthorized modification can increase the high volt-
important to implement the following precautions when a set is age value and cause X-ray emission from the cathode ray
being serviced. tube.
1.1.1 Precautions during Servicing (12) Crimp type wire connectorIn such cases as when replacing
(1) Locations requiring special caution are denoted by labels the power transformer in sets where the connections be-
and inscriptions on the cabinet, chassis and certain parts of tween the power cord and power trans former primary lead
the product.When performing service, be sure to read and wires are performed using crimp type connectors, if replac-
comply with these and other cautionary notices appearing ing the connectors is unavoidable, in order to prevent safe-
in the operation and service manuals. ty hazards, perform carefully and precisely according to the
(2) Parts identified by the symbol and shaded ( ) parts following steps.
are critical for safety. • Connector part number :E03830-001
Replace only with specified part numbers. • Required tool : Connector crimping tool of the proper
type which will not damage insulated parts.
NOTE : • Replacement procedure
Parts in this category also include those specified to a) Remove the old connector by cutting the wires at a
comply with X-ray emission standards for products point close to the connector.Important : Do not re-
using cathode ray tubes and those specified for use a connector (discard it).
compliance with various regulations regarding spu-
rious radiation emission.
(3) Fuse replacement caution notice.
Caution for continued protection against fire hazard.
Replace only with same type and rated fuse(s) as speci-
fied. cut close to connector
(4) Use specified internal wiring. Note especially: Fig.1-1-3
• Wires covered with PVC tubing b) Strip about 15 mm of the insulation from the ends
• Double insulated wires of the wires. If the wires are stranded, twist the
• High voltage leads strands to avoid frayed conductors.
(5) Use specified insulating materials for hazardous live parts.
Note especially: 15 mm
• Insulation Tape
• PVC tubing
• Spacers
• Insulation sheets for transistors
• Barrier Fig.1-1-4
(6) When replacing AC primary side components (transformers, c) Align the lengths of the wires to be connected. In-
power cords, noise blocking capacitors, etc.) wrap ends of sert the wires fully into the connector.
wires securely about the terminals before soldering. Metal sleeve
Connector
Fig.1-1-5
d) As shown in Fig.1-1-6, use the crimping tool to
Fig.1-1-1 crimp the metal sleeve at the center position. Be
(7) Observe that wires do not contact heat producing parts sure to crimp fully to the complete closure of the
(heatsinks, oxide metal film resistors, fusible resistors, etc.) tool.
(8) Check that replaced wires do not contact sharp edged or
pointed parts.
(9) When a power cord has been replaced, check that 10-15 1.2 Crimping tool
kg of force in any direction will not loosen it. 2.0
5
5.5
Power cord Fig.1-1-6

e) Check the four points noted in Fig.1-1-7.
Not easily pulled free Crimped at approx. center

of metal sleeve
Fig.1-1-2
(10) Also check areas surrounding repaired locations.
(11) Products using cathode ray tubes (CRTs)In regard to such Conductors extended
products, the cathode ray tubes themselves, the high volt- Wire insulation recessed
age circuits, and related circuits are specified for compli- more than 4 mm
ance with recognized codes pertaining to X-ray emission. Fig.1-1-7
(No.YD049)1-3
1.1.2 Safety Check after Servicing
Examine the area surrounding the repaired location for damage (4) Leakage current test
or deterioration. Observe that screws, parts and wires have been Confirm specified or lower leakage current between earth
returned to original positions, Afterwards, perform the following ground/power cord plug prongs and externally exposed ac-
tests and confirm the specified values in order to verify compli- cessible parts (RF terminals, antenna terminals, video and
ance with safety standards. audio input and output terminals, microphone jacks, ear-
(1) Insulation resistance test phone jacks, etc.).
Confirm the specified insulation resistance or greater be- Measuring Method : (Power ON)Insert load Z between
tween power cord plug prongs and externally exposed earth ground/power cord plug prongs and externally ex-
parts of the set (RF terminals, antenna terminals, video and posed accessible parts. Use an AC voltmeter to measure
audio input and output terminals, microphone jacks, ear- across both terminals of load Z. See Fig.1-1-9 and follow-
phone jacks, etc.).See table 1 below. ing Fig.1-1-12.
(2) Dielectric strength test
Confirm specified dielectric strength or greater between
power cord plug prongs and exposed accessible parts of a b
the set (RF terminals, antenna terminals, video and audio Externally
Z A c
input and output terminals, microphone jacks, earphone exposed V

jacks, etc.). See Fig.1-1-11 below. accessible part
(3) Clearance distance Fig.1-1-9
When replacing primary circuit components, confirm spec- (5) Grounding (Class 1 model only)
ified clearance distance (d), (d') between soldered termi- Confirm specified or lower grounding impedance between
nals, and between terminals and surrounding metallic earth pin in AC inlet and externally exposed accessible
parts. See Fig.1-1-11 below. parts (Video in, Video out, Audio in, Audio out or Fixing
screw etc.).Measuring Method:
d
Connect milli ohm meter between earth pin in AC inlet and
exposed accessible parts. See Fig.1-1-10 and grounding
d' specifications.
Chassis
Power cord
primary wire
AC inlet Exposed accessible part
Fig.1-1-8
Earth pin
MIlli ohm meter

Grounding Specifications
Region Grounding Impedance ( Z )
USA & Canada Z 0.1 ohm
Europe & Australia Z 0.5 ohm
Fig.1-1-10
AC Line Voltage Region Insulation Resistance (R) Dielectric Strength Clearance Distance (d), (d')
100 V AC 1 kV 1 minute d, d ' 3 mm
Japan R 1 M /500 V DC
100 to 240 V AC 1.5 kV 1 minute d, d ' 4 mm
110 to 130 V USA & Canada 1M R 12 M /500 V DC AC 1 kV 1 minute d, d' 3.2 mm
AC 3 kV 1 minute d 4 mm
110 to 130 V (Class )
Europe & Australia R 10 M /500 V DC d' 8 m m (Power cord)
200 to 240 V AC 1.5 kV 1 minute
(Class ) d' 6 m m (Primary wire)
Fig.1-1-11
AC Line Voltage Region Load Z Leakage Current (i) a, b, c
100 V Japan 1
i 1 mA rms Exposed accessible parts
0.15
110 to 130 V USA & Canada i 0.5 mA rms Exposed accessible parts
1.5
i 0.7 mA peak
110 to 130 V 2 Antenna earth terminals
i 2 mA dc
Europe & Australia
220 to 240 V i 0.7 mA peak
50
Other terminals
i 2 mA dc
Fig.1-1-12
NOTE :
These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
1-4 (No.YD049)
1.2 Hard Disk Drive (HDD) Handling Precautions
The HDD is a precision device for use in reading and writing a large amount of data on or from a disk rotating at a high speed. If it is
not handled carefully, either abnormal operation may result or it may not be possible to read data. The HDD is sensitive to the following
items and special care is required in safeguarding against them when handling an HDD. Also take care in handling a set incorporating
an HDD.
(1) Vibrations and impacts

(2) Static electricity
(3) Rough handling
1.2.1 Handling in transport, etc.

• Be sure to place the HDD in the manufacturer's specified pack-
age carton before transport.
• When receiving a package containing an HDD, check that the
package carton is not damaged (such as having holes in the HDD
carton, crushed corners, etc.). Do not throw or
• Do not impact the packaging carton when loading or unloading drop packages.
it.
• It is not permitted to use the inner package carton only for
transporting an HDD.
Be sure to package and
• Do not stack package cartons one upon another.
transport the HDDs correctly.
1.2.2 Handling an HDD in the stand-alone status

• When handling an HDD on a hard workbench, place an anti-
static mat (rubber sheet) or similar object on the hard surface
(to prevent any impacts occurring between the HDD and
bench).
• Do not stack the HDDs one upon another.
• Do not knock an HDD with a hard object (such as a screwdriv-
er).
• Do not place an HDD on its side panel without using a support
(do not place an HDD in an unstable position).
1.2.3 Handling the installation of an HDD

• Place antistatic mats or similar sheets on all of the surfaces on which work is conducted or when the HDD is transported.
• Do not permit the HDD to knock against the set's brackets.
• When screwing the brackets, be careful not to knock the HDD. When using a power screwdriver, use a low-shock model and arrange
the tightening torque properly.
• When mounting an HDD in a main body, take care not to apply excessive force to the brackets.
(No.YD049)1-5
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1 Different table of features
The following table indicates main different points between models SR-DVM70AG and SR-DVM70EU.
ITEM SR-DVM70AG SR-DVM70EU
DVD REGIONAL CODE REGION 3 REGION 2
2.2 Service position

This unit has been designed so that the Mechanism and Main
board assemblies can be removed together from the bottom
chassis. Before diagnosing or servicing the circuit boards, take TP3901
out the major parts from the bottom chassis.
TP3902
2.2.1 How to set the "Service position"
TP3906
(1) Refer to the disassembly procedure and perform the disas-
sembly of the major parts before removing the Mechanism
TP3907
assembly.
(2) Remove the screws that fix the Mechanism, Main board as- TP3908
sembly to the bottom chassis. If any other screws are used
to fix the boards, remove them also. TP3903
(3) Remove the combined Mechanism, HDD, DVD unit,
switching regulator, digital, DV jack, junction and Main TP3904
board assemblies. TP3905
(4) If any other major parts are used, remove them also.
(5) Connect the wires and connectors of the major parts that
have been removed in steps (1) to (4). (Refer to Fig. 2-2a.)
(6) Place the combined Mechanism, Main board and other HDD REAR JACK
board assemblies upside down. SWITCHING board assembly
REGULATOR
(7) Insert the power cord plug into the power outlet and then board assembly
proceed with the diagnostics and servicing of the board as- MAIN
board
sembly. JUNCTION assembly
board assembly
Notes:
• Before inserting the power cord plug into the power out- MDA
DIGITAL
let, make sure that none of the electrical parts are able board board
assembly
to short-circuit between the workbench and the board assembly
assembly. DV JACK DV MAIN
board
• For the disassembly procedure of the major parts and board
assembly assembly
details of the precautions to be taken, see "Removing
the major parts". DVD
UNIT
• If there are wire connections from the Main board and
Mechanism assemblies to the other major parts, be sure
to remove them (including wires connected to the major
parts) first before performing step (2).
• When carrying out diagnosis and repair of the Main DISPLAY / SWITCH OPERATION / JACK
board assembly board assembly
board assembly in the "Service position", be sure to
ground both the Main board and Mechanism assem- Fig.2-2a
blies. If they are improperly grounded, there may be
noise on the playback picture or FDP counter display
may move even when the mechanism is kept in an inop-
erative status.
• In order to diagnose the playback or recording of the
cassette tape, set the Mechanism assembly to the re-
quired mode before placing it upside down. If the mech-
anism mode is changed (including ejection) while it is in
an upside down position the tape inside may be dam-
aged.
• For some models, the mechanism and board assem-
blies are attached by connectors only. When carrying
out a diagnosis or repair of the boards in the "Service
position", make sure that the connectors are not dis-
connected.
1-6 (No.YD049)
2.3 Jig RCU mode
This unit uses the following two modes for receiving remote con- 2.3.1 Changing Remote Control Code
trol codes. (1) Slide the TV/CABLE/SAT/DVD switch to DVD.
(1) User RCU mode:Ordinary mode for use by the user. (2) Press the number key "1" of the remote control unit while
(2) Jig RCU mode: Mode for use in production and servicing. pressing the "SET UP" button of the remote control unit.
When using the Jig RCU, it is required to set the unit to the Jig Then,press the "ENTER" button, and then release the
RCU mode (the mode in which codes from the Jig RCU can be "SET UP" button.
received). As both of the above two modes are stored in the EE- (3) Press the "POWER" button on the unit to turn off the unit.
PROM, it is required to set the unit back to the User RCU mode (4) Press the "PLAY" button on the unit for over 5 seconds
each time that an adjustment is made or to check that the neces- while the unit is turned off. The code currently set appears
sary operations have been completed.These modes can be set on the front display panel.
by the operations described below. (5) Press the "STOP" button on the remote control to change
Note: the unit’s code. When FDP indicator displays "DVD1," it
• When the unit is set to Jig RCU mode and when the unit means that the Remote Control Code has been changed to
is under Jig RCU mode, the remote control unit attached "1."
to product operates only in "Remote Control Code 1". 2.3.2 Setting the Jig RCU mode
Since the unit is in "Remote Control Code 3" when it is (1) Turn on the power.
shipped and just after its batteries are changed, "Re- (2) Press the "DV/HDD/DVD" select button repeatedly on the
mote Control Code 3" needs to be changed to "Remote unit so that the DVD lamp lights up on the unit.
Control Code 1." (3) Press the following remocon keys continuously within 2
• Confirm the RCU mode when exchanged parts. Since seconds " SET UP " → " 2 " → " 8 " → " ENTER ".
some SERVICE PARTS sets the unit to the Jig RCU When the unit is set to the Jig RCU mode, the symbols
mode as initial setting. Therefore please set the unit to ( " : " ) in the time display of the FDP are blinked.
the user RCU mode after replacing the EEPROM. (Refer to Fig.2-3a User/Jig RCU mode)
2.3.3 Setting the User RCU mode
User RCU mode (1) Turn off the power.
(2) Press the "REC" and "PAUSE" buttons of the unit simulta-
neously. Alternatively, transmit the code "43-9D" from the
Jig RCU.
Jig RCU mode
( blinked)
Fig.2-3a User/Jig RCU mode
(No.YD049)1-7
SECTION 3
DISASSEMBLY
3.1 Removing the major parts
3.1.1 Destination of connectors 3.1.2 How to read the procedure table
This table shows the steps for disassembly of the externally fur-
Two kinds of double-arrows in connection tables respectively
show kinds of connector/wires. nished parts and board assemblies. Reverse these steps when
: Flat wire : Wire : Board to board (B-B) re-assembling them.
: The connector of the side to remove Step/ Fig.
CONN. No. CONNECTOR PIN No. Loc No. Part Name No. Point Note
WR2a Main CN101 Digital CN761 40 [1] Top cover 3-1a 4(S1a),(S1b),3(L1a), <Note 1a>
2(SD1a),(P1a),(W1a),
WR2b Main CN103 Digital CN762 10 CN1(WR1a),
----------------------------------------
Bracket 2(S1c)
Destination of connectors
(1) (2) (3) (4) (5)
CONN. No. CONNECTOR PIN No.
(1) Order of steps in Procedure
WR2a Main CN3104 Operation/jack CN7201 15
When reassembling, perform the step(s) in the reverse or-
WR2b Main CN3102 Display/switch CN7001 15 der.
WR3a Junction CN5504 DVD unit 4 These numbers are also used as the identification (loca-
WR3b Digital CN2201 DVD unit 40 tion) No. of parts Figures.
WR4a Digital CN2101 HDD 40 (2) Part name to be removed or installed.
WR4b Digital CN1405 Junction CN1406 4 (3) Fig. No. showing procedure or part location.
(4) Identification of part to be removed, unhooked, unlocked,
WR4c Junction CN5502 Digital CN1003 6
released, unplugged, unclamped or unsoldered.
CN7108
Junction CN7108 Digital CN1001 28 P= Spring, W= Washer, S= Screw, L= Locking tab, SD=
(CN1001) Solder, CN**(WR**)= Remove the wire (WR**) from the
CN7109 connector (CN**).
Junction CN7109 Digital CN1002 20
(CN1002) Note:
CN7121 • The bracketed ( ) WR of the connector symbol are
Junction CN7121 Digital CN1802 14
(CN1802) assigned nos. in priority order and do not corre-
WR5a Junction CN7126 DV jack CN4104 6 spond to those on the spare parts list.
WR6a SW. REG CN5304 Junction CN5501 19 (5) Adjustment information for installation
WR6b SW. REG CN5303 HDD 4 3.1.3 Disassembly procedure
WR6c SW. REG CN5301 Main CN5402 19
Step/ Fig.
WR6d SW. REG CN5302 Fun motor 2 Loc No. Part Name No. Point Note
WR8a Junction CN7127 DV Main CN2002 6 [1] Top cover 3-1b 8(S1a)
[2] Front panel assembly 3-1a (S2a),3(L2a),5(L2b) <Note2a>
WR8b Main CN3103 Junction CN7102 19
(Operation jack board assembly) 3-1b CN3104(WR2a),CN3102(WR2b) <Note2b>
WR8c Main CN2602 Junction CN8001 11 (Display/switch display board assembly)
WR8d Main CN701 Junction CN7123 4 [3] DVD unit 3-1a 4(S3a),4(S3b) <Note2a>
WR8e Main CN901 Junction CN7107 9 (Bracket) 3-1b CN5504(WR3a),CN2201(WR3b)
[4] Digital board assembly 3-1a 4(S4a),CN2101(WR4a) <Note2a>
WR9a Rear jack CN951 Main CN902 8 3-1b CN1405(WR4b),CN5502(WR4c),
WR9b Rear jack CN952 Main FW851 3 CN7108(CN1001),CN7109(CN1002)
WR11a DV Main CN1502 DV mechanism sensor 15 CN7121(CN1802)
[5] DV jack board assembly 3-1a,3-1b (S5a),CN7126(WR5a) <Note2a>
WR11b DV Main CN4001 DV drum motor 8 [6] Switching regulator board assembly 3-1a 4(S8a)
WR11c DV Main CN1501 DV MDA CN5506 20 3-1b CN5304(WR6a),CN5303(WR6b),
WR11d DV Main CN5501 Main CN5403 5 CN5301(WR6c),CN5302(WR6d)
[7] HDD 3-1a 4(S7a),4(S7b) <Note2a>
WR12a Main CN5404 DV Main CN1001 8
(Bracket),(Sheet) 3-1b
WR12b Main CN2601 DV Main CN3701 8 [8] Junction board assembly 3-1a (S8a),CN7127(WR8a), <Note2a>
WR12c Main CN501 DV Main CN3501 7 3-1b CN3103(WR8b),
CN2602(WR8c),
WR12d Main CN3104 DV Main CN1503 7
CN701(WR8d),CN901(WR8e)
[9] Rear jack board assembly 3-1b 3(S9a),CN951(WR9a),CN952(WR9b)
[10] Rear cover 3-1b 7(S10a),(S10b),3(L10a)
[11] DV mechanism assembly 3-1a 3(S11a),CN1502(WR11a),
3-1b CN4001(WR11b),
CN1501(WR11c),CN5501(WR11d)
[12] DV main board assembly 3-1a 4(S12a),4(S12b),CN5404(WR12a),
(Bracket) 3-1b CN2601(WR12b),CN501(WR12c),
CN3104(WR12d)
[13] Bracket(DV MAIN) 3-1b 3(S13a) <Note3a>
[14] Main board assembly 3-1a,3-1b 3(S14a) <Note3b>
1-8 (No.YD049)
<Note 2a> <Note 3a>
• Be careful not to damage the connector and wire etc. during • When reattaching the bracket(DV MAIN), secure the screws
connection and disconnection. (S13a) in the order of 1,2,3.
• When connecting the flat wire to the connector, be careful with <Note 3b>
the flat wire direction. • When reattaching the Main board assembly, secure the
<Note 2b> screws (S14a) in the order of 1,2,3.
• When attaching the Front panel assembly, make sure that the
door opener of DV deck is in the down position.
REAR JACK (WR8e)

BOARD ASSY <Note2a> (WR6d)
FAN
FW851
CN951 CN852
CN5302 CN5001 (WR4a)

MAIN BOARD ASSY (WR9b)
CN901
<Note2a>
(WR9a) (WR6c) SWITCHING REGLATOR
(WR12b) <Note2a> <Note2a>
CN5402
CN5301
<Note2a> CN902 BOARD ASSY
(WR12a) (WR12c) D
CN701
(WR11d) <Note2a> <Note2a> (WR6b)
(WR6a)
CN5303 <Note2a>
CN5304
CN5403
CN2601
CN501
(WR8d)
<Note2a> CN7107 CN5501
JUNCTION BOARD ASSY
CN5404
(WR8c)
(WR12d)
<Note2a>
CN7106
CN7123
CN2602
(WR3a)
CN5504
CN5502
CN8001
CN3501 CN1001 CN3701 CN1503
DV MAIN BOARD ASSYCN1501 (WR4c) CN1003

CN2101
CN3014
CN1405
CN7102
CN4001 (WR3b) (WR4b)
(WR11c) <Note2a> <Note2a>
(WR8b)
CN3103
CN5501 CN5506
CN2201
<Note2a>
DRIVE UNIT
CN3104
DIGITAL (WR5a)
CN3102
(WR8a) BOARD ASSY
CN7127 CN7126
CN4104
CN2002
<Note2b>
DV JACK BOARD ASSY
Operation/jack board assembly

BOTTOM SIDE
(WR2a) (WR2b) Display/switch board assembly
<Note2a> <Note2a>
CN7001
CN7201
NOTE) INSERT FFC WIRE NOTE) WHEN YOU FIX ANY PWB
TO THE CONNECTOR BEFORE WITH THE SCREW,
ATTACHING TO FRONT PANEL. TOP SIDE PUT IT ON THE JIGS.
Fig.3-1a
(No.YD049)1-9
(S1a)
(S1a)
(S1a)
[1]Top cover
(S1a) (S1a)
(S1a)
(S1a)
[10]Rear cover
(S10a)
(S1a)
(S9a)
(L10a) (S10a)
(S10b)
[9]Rear jack board assembly (S10a)
(S12a) [11]DV mechanism assembly (L10a) (L10a)

(S11a) (S11a)
[12]Bracket
[3]DVD unit
u
j (WR11b)
<Note2a>
(S12b)
(S13a) (S11a)
1 CN
400
1
(S12a) (WR11a)
CN
(S12b) <Note2a>
150
[13]Bracket(DV MAIN) 2
2
[12]DV main board assembly (S3a)
3
(S12b)
[3]Bracket
(S13a)
(S13a) (S3a)
(S3a)
(S14a) (S3a)
3 (S3b)
[6]Switching regulator (S3b)
board assembly
(S6a)
(S14a)
1 (S6a)
2
530
[14]Main board assembly CN
500
1 (S6a)
CN
[7]HDD
(S7a)
(S14a) [7]Bracket(HDD)
2 (S7b)
(S7b)
[5]DV jack board assembly
(S5a) (S7a)
Bottom chassis c
(S4a) (S7b)
(S7a)
[7]SHEET
j
(L2a) (S4a)
(L2a) (S4a)
(S8a)
(L2b) [4]Digital board assembly
(S2a)
(L2b)
(L2b) [8]Junction board assemly
Fig.3-1b
1-10 (No.YD049)
SECTION 4
ADJUSTMENT
4.1 Before adjustment (5) : Parts to be removed in disassembly/assembly, such as
4.1.1 Precautions screws, washers and springs, and the points.
(1) Observe the specified screw tightening torque when Symbol Name & Point
attaching parts. The torque should be 0.04 Nm (0.4 kgfcm)
S Screw
unless otherwise specified.
(2) Always disconnect the power supply unit before proceed- W Washer
ing to solder or attach parts. P Spring
(3) When plugging or unplugging a wire, be careful not to
damage the connector. * Connector, lock(L), soldering(SD),
(4) When replacing a part, be careful not to damage other shield, etc.
parts or to mistakenly attach parts.
[Example] • (W1) = Remove the washer W1.
4.1.2 Tools required for adjustments • (P1) = Remove the spring P1.
1
TORQUE DRIVER
YTU94088 2 BIT
YTU94088-003
3 Tool for YTU94121A
installing slit washer (6) : Notes for disassembly/assembly.
(7) : For the phase alignment in disassembly/assembly and
the parts which require phase adjustments after assembly,
see "4.7 Mechanism phase check/adjustment".
4.1.4 Screws and washers used in disassembly/assembly

4 Tool for replacing tip IC
PTS40844-2 of the mechanism assembly
Table 4-1-2 shows the symbols and part numbers of the screws
and washers used in the mechanism assembly.
When disassembling or assembling the mechanism assem-
bly,be sure to attach screws and washers correctly by referring
Table 4-1-1 to the following table.
Symbol Part number
4.1.3 Disassembly and assembly procedures
The following table shows the steps for assembling or disassem- (S1) QYSDSP2005ZA
bling the mechanism parts. Read the following descriptions care- (S2) YQ43893
fully before actual assembly/disassembly operations. (S3) YQ43893-7
(1) : Order of disassembly steps. Reverse this order when as-
sembling.
Symbol Part number
(2) : Name of the disassembled/assembled part.
(3) : Surface where the disassembled/assembled part is (W1) YQ44246
mounted. T = Top. B: Bottom. (W2) YQ44246-3
(4) : Number of disassembly drawing.
Table 4-1-2
Step/Loc No. Part Name Fig. No. Point Note Discription

[A] Cassette housing assembly/
1 T 1 2(S1),(L1) (L5) 1
[B] Mechanism assembly
2 [1]Drum assembly T 2 3(S2) 2,3
3 [2]Motor bracket assembly T 2 4(S2) 2,4
4 [3]Middle catcher assembly T 3 3(S2)
(1) (2) (3) (4) (5) (6) (7)
(No.YD049)1-11
4.2 Disassembly/assembly of the mechanism assembly
4.2.1 Introduction
The disassembly and assembly of the mechanism assembly should usually be performed in the ASSEMBLY mode.(Table 4-2-1)
Note that the mechanism is in the cassette in (C-IN) mode when the mechanism assembly is taken out of the set and that the C-IN
mode should be switched to the ASSEMBLY mode in this case.
To set the ASSEMBLY mode, apply 3 V DC to the electrodes on the upper part of the loading motor as shown in Fig. 4-2-7.
MODE
ASSEMBLY LOADING END
C-IN S. FF PLAY REV STOP FF/REW
PARTS
36
17
270.33
276.33
[1]
ROTARY
223.66
229.66
190.33
196.33
30.33
36.33
ENCORDER [2]
303.66
169.66
87
[3]
R. ENC -20 0 33.33 166.66 193.33 226.66 273.33 306.66
MAIN CAM GEAR 0 15 40 140 160 185 220 245
Table 4-2-1
4.2.2 Mechanism modes

The mechanism has 6 modes as shown in Table 4-3-1. The current mode can be confirmed by the positioning of the " " marking on
the sub-cam gear and the " " marking on the mechanism. See the following figures (Figs. 4-2-1 to -6) for details.
Note:
• This mechanism assembly has another ASSEMBLY mode. However, this mode cannot be identified from the markings because
it corresponds to an intermediate position between the C-IN ( C ) mode and S-FF ( H ) mode. This mode can be confirmed by the
rotary encoder phase. See Fig. 4-2-7.
1. Checking the mechanism mode
[C][H] [H] [P]
Fig.4-2-1 Fig.4-2-2 Fig.4-2-3
[R] [S] [F]
Fig.4-2-4 Fig.4-2-5 Fig.4-2-6
1-12 (No.YD049)
2. Setting/checking the ASSEMBLY mode
DC 3 V
Motor bracket assembly (Loading Motor)
Wire (Brown)
Marking Wire (Red)

(Colored red)
Rotary encoder
< ASSEMBLY >
[C]
[H]
Fig.4-2-7
(No.YD049)1-13
4.3 Mechanism timing chart
See following table (Table 4-3-1).
MODE
ASSEMBLY LOADING END
C-IN S. FF PLAY REV STOP FF/REW
PARTS
36
17
270.33
276.33
[1]
ROTARY
223.66
229.66
190.33
196.33
30.33
36.33
[2]
ENCODER
303.66
169.66
87
[3]
ROTARY ENCODER -20 0 33.33 166.66 193.33 226.66 273.33 306.66
MAIN CAM 0 15 40 140 160 185 220 245
SUB CAM 0 15 40 140 160 185 220 245
ON
POLE BASE
OFF
S/REV
PLAY
CTL PLATE
FF/REW
ON 1
MAIN BRAKE(SUP) ON 2
OFF
ON 1
MAIN BRAKE(TU) ON 2
OFF
ON
SUB BRAKE
OFF
ON(REV MODE PRESS UP)

ON(PLAY MODE)
PINCH ROLLER
OFF
ON
EXIT GUIDE ARM HALF LOADING

ASSY
OFF
ON
TENSION ARM
OFF 1
BAND ARM PLATE OFF 2
OFF
ON
CLUTCH LOCK
OFF 1
OFF 2
SUP CENTRRING
CENTERRING ARM
S/REV
Table 4-3-1
1-14 (No.YD049)
4.4 Mechanism assembly/disassembly procedure table
Step/Loc Point Note Discription
Part Name Fig. No.
No.
1 [A] Cassette housing assembly/ [B] Mechanism assembly T 4-5-1 2(S1),(L1) (L5) 1
2 [1] Drum assembly T 4-5-2 3(S2) 2,3
3 [2] Motor bracket assembly T 4-5-2 4(S2) 2,4
4 [3] Middle catcher assembly T 4-5-3 3(S2)
5 [4] Reel cover assembly T 4-5-3 (S2), 2(L6) 5
6 [5] Pinch roller arm assembly T 4-5-4 (W1), (L7) 6
7 [6] Sub brake assembly T 4-5-4 (P1), (W1), (L8)
8 [7] Band arm plate sub assembly T 4-5-4 (S3), (L9), (P2), (W2) 7,8
9 [8] Tension arm sub assembly T 4-5-4 (P3) 8
10 [9] EXIT guide arm assembly T 4-5-5 (W1)
11 [10] Swing arm assembly T 4-5-5 Position alignment
12 [11] Sub deck assembly T 4-5-6 4(S2) 9 Position alignment
13 [12] Main brake (Supply) assembly T 4-5-6 (P4), (L10)
14 [13] Main brake (Take up) assembly T 4-5-6 (P5), (L11)
15 [14] Reel disk assembly (Supply) T 4-5-7
16 [15] Reel disk assembly (Take up) T 4-5-7
17 [16] Prism T 4-5-7 (S2)
18 [17] Control plate T 4-5-7 2(L12)
19 [18] Guide rail (Take up) assembly T 4-5-8 4(S2) 10 Position alignment
20 [19] Guide rail (Supply) assembly T 4-5-8 (S2), 2(L13) 10 Position alignment
21 [20] Base plate assembly T 4-5-8 (S2), 2(L14)
22 [21] Ent. guide base assembly T 4-5-9 (S2)
23 [22] Worm wheel 2 T 4-5-9 11 Phase alignment
24 [23] Timing belt T 4-5-9
25 [24] Center gear assembly T 4-5-9
26 [25] Reel drive pulley assembly T 4-5-10 (W1)
27 [26] Push plate T 4-5-10 (W1)
28 [27] Clutch lock gear (2) T 4-5-10
29 [28] Clutch lock gear (1) T 4-5-10 (P6)
30 [29] Tension control arm assembly T 4-5-11 (L15) 12 Position alignment
31 [30] Brake control arm assembly T 4-5-11 (W1), (L16) 12 Position alignment
32 [31] Charge arm assembly T 4-5-11 (L17) 13 Position alignment
33 [32] Connect gear 2 T 4-5-12 (S2) (Phase alignment)
34 [33] Connect gear 2 T 4-5-12 (S2) (Phase alignment)
35 [34] Rotary encoder assembly T 4-5-13 2(S2) 14 Phase alignment
36 [35] Main cam T 4-5-13 (W1) 15 Phase alignment
37 [36] Arm gear 1 assembly T 4-5-13 Collar 15,16 Position alignment
38 [37] Centering arm assembly T 4-5-13 (L18) 15 Position alignment
39 [38] Sub cam T 4-5-14 (S2) 17 Phase alignment
40 [39] Arm gear 2 assembly T 4-5-14 17 Position alignment
41 [40] Clutch lock lever assembly T 4-5-14 (L19) 17,18 Position alignment
42 [41] Capstan motor T 4-5-15 (P7), Adjust nut Vertical adjustment
43 [42] Drum base deck T 4-5-15 3(S2)
(No.YD049)1-15
TOP VIEW
[2] [19] [42] [1] [18] [41] [3]
[21]
[9]
[11]
[23]
[22]
[25]
[8]
[5]
[34]
[15]
[35]
[10]
[14]
[38]
[37]
[39]
[7]
[31]
[29]
[30] [6]
[40]
[17] [12] [16] [36] [20] [4] [32] [26] – [28] [33] [24] [13]
Fig.4-4-1
1-16 (No.YD049)
4.5 Disassembly/assembly
1. [A] Cassette housing assembly/ [B] Mechanism assembly
<Note 1a>:
1
(S1) If the wires for the cassette housing motor are connected to
the circuit board, remove them before disassembly.
[A]
2
(S1)
(L2)
(L4)
(L5) <Note1a>
(L1)
(L3)
[B]
Fig.4-5-1
2. [1] Drum assembly / [2] Motor bracket assembly

<Note 2a>:
3 If wires are connected to the circuit board, remove them be-
(S2) <Note2a> fore disassembly.
<Note2a> <Note 2b>:
6 5 Be careful not to damage the drum assembly when remov-
9 (S2) 7 (S2)
(S2) (S2) 4 ing it.
(S2) <Note 2c>:
8
(S2) <Note2c> The bracket (DV) may come in the way of removal of screw
(7). Be sure to remove the bracket before proceeding to the
[1] screw removal.
[2]
NOTE: Fasten screw in order
of [a] [b] [c] .
<Note2b> [c]
[a] When Handling hold this part.
[b]
Fig.4-5-2 Fig.4-5-2a
(No.YD049)1-17
3. [3] Middle catcher assembly/ [4] Reel cover assembly
<Note 3a>:
(b) Once the reel cover assembly has been removed, the parts
(c) 10 (a) located below it tend to slip out easily: Be careful.
13 12 (S2) 11
(S2) (S2) <Note3b> (S2) <Note 3b>:
[4]
<Note3b> <Note3b> When attaching these screws, screwing order (a),(b),( c)
Apply grease
<Note3a>
[3]
(L6)
(L6)
Fig.4-5-3
4. [5] Pinch roller arm assembly/[6] Sub brake assembly/[7] Band arm plate sub assembly/ [8] Tension arm sub assembly
<Note 4c>:
How to install the spring
14
(S3) Step 1
(W2)
[7]
<Note4b>
(P2)
Hook [a]
[8]
NOTE4c
Step 2
(P3) Hook [b] Fig.4-5-4a
sub brake (Take up) spring hooked

(W1) reverse-side
[5]
Step 3
<Note4a>
(L9)
(W1)
OK NG
Fig.4-5-4b
[6] <Note 4a>:
(L7) When attaching this part, fit it in the boss (L7) on the charge
(P1)
(L8) arm assembly.
Fig.4-5-4 <Note 4b>:
When attaching or removing this part, take care of the han-
dling of the band section.
<Note 4c>:
After fitting the spring on the shaft, engage it with hook [a]
first then with hook [b] .
After attaching it, set it to the positioning shown in "Step 3"
and confirm that band arm plate sub assembly [7] can be ro-
tated in the direction of the arrow as shown below.
1-18 (No.YD049)
5. [9] Exit guide arm assembly/ [10] Swing arm assembly
<Note 5a>:
Exit guide arm assembly phase alignment.
[9] <Note5a> Exit guide arm assembly

[10]
(W1) This protrusion is
combined to
the dent of Charge
arm assembly.
Charge arm assembly
Gear alignment
Exit guide arm
assembly
Arm gear 2
assembly
Fig.4-5-5a
Fig.4-5-5
6. [11] Sub deck assembly/ [12] Main brake (Supply) assembly/[13] Main brake (Take up) assembly
<Note 6a>:
15 When attaching the sub deck assembly, make sure to adjust
(S2) the phase of the control plate.
16 <Note6a>
(S2) Main brake (Supply) spring hooked
[12] 17 reverse-side
18 (S2)
(P4) (S2)
[13]
(L10)
(L11) [11]
OK NG
(P5)
Fig.4-5-6a
Main brake (Take up) Twisted spring
OK NG
Fig.4-5-6
Fig.4-5-6b
(No.YD049)1-19
7. [14] Reel disk assembly (Supply) / [15] Reel disk assembly (Take up) / [16] Prism / [17] Control plate
[14]
[15] 19
(S2)
[17]
[16]
(L12)
(L12) [11]
Fig.4-5-7
8. [18] Guide rail (Take up) assembly / [19] Guide rail (Supply) assembly / [20] Base plate assembly
<Note 8a>:
(L13) 24 <Note8a> When attaching, set the alignment markings of the two gears
(S2) so that the markings face opposite to each other.
20
[19] (S2)
21 22
(S2)
(S2)
[19]
25
(S2)
[18] [18]
[20] 23
(S2)
Fig.4-5-8a
(L14)
Fig.4-5-8
1-20 (No.YD049)
9. [21] Ent. guide base assembly / [22] Worm wheel 2 / [23] Timing belt / [24] Center gear assembly
<Note 9a>:
26 How to attach the worm wheel 2 [22] .
(S2)
[23] [22]
[21]
[34] Phase alignment
<Note9a>
[22] [24]
Mark (Red)
[23] Align the phase of the rotary encoder assembly [34],

then attach it by aligning the phase hole of the
mechanism assembly.
Fig.4-5-9a
Fig.4-5-9
10. [25] Reel drive pulley assembly / [26] Push plate/ [27] Clutch lock gear (2) / [28] Clutch lock gear (1)
<Note 10a>:
Detail "A" After attaching (W1), confirm that pushes [26] from the top
<Note10b> and hit to MAIN DECK. If there are a rattling or inclination in
[26] , reconfirm the attachment of (P6). (Take care to the ob-
(P6) lique insertion of (P6).)
Flange <Note 10b>:
Attach (P6) straight for it which does not get on on the flange
[28] of [28]
[26] (W1)
<Note10a>
[27] (W1)
(P6)
[25]
[28]
"A"
Fig.4-5-10
(No.YD049)1-21
11. [29] Tension control arm assembly/ [30] Brake control arm assembly / [31] Charge arm assembly
<Note 11a>:
(L16) How to attach the tension control arm assembly [29] / Brake
(W1) control arm assembly [30] .
[30]
34
<Note11a> (L17)
(L15) [31]
<Note11b> 30
[29]
Boss
29 (Phase alignment)
35
Align the phase of the main cam [35], then attach it by
fitting the bosses into the cam slot.
Fig.4-5-11a
<Note 11b>:
How to attach the charge arm assembly [31]
[31]
Fig.4-5-11
[38] [39]
12. [32] Connect gear 2 / [33] Connect gear 2
Phase alignment
27
(S2)
[32] Boss
28 (Phase alignment)
(S2)
[33] Align the phase of the sub cam [38], then attach it by
fitting the boss into the cam slot.
Fig.4-5-11b
Fig.4-5-12
1-22 (No.YD049)
13. [34] Rotary encoder assembly / [35] Main cam / [36] Arm gear 1 assembly / [37] Centering arm assembly
<Note 13a>:
How to attach the rotary encoder assembly [34].
[34] Mark (colored : red)

29
(S2) 30
(S2)
[35]
<Note13a>
[34]
(W1)
[37] <Note13b> Phase alignment
(L18)
[35]
Collar <Note13c>
<Note13b> Align the phase of the main cam [35],then attach it by
placing the (red) coloured markings (on 2 gear teeth)
<Note13b> within the encircled area.
[36]
Fig.4-5-13a
<Note 13b>:
How to attach the main cam [35] .
Boss
Phase alignment
[36]
[35]
Boss Phase alignment

[37]
Fig.4-5-13
Phase alignment
Align the phases of the arm gear 1 assembly [36] and

centering arm assembly [37],then attach the arm gear 1
assembly [36]/centering arm assembly [37] by fitting the
bosses into the lower cam slot,and fit the slit washer.
Fig.4-5-13b
<Note 13c>:
How to remove the centering arm assembly[37] The center
arm assembly is located behind the mechanism assembly
when the phase is aligned correctly. The center arm assem-
bly can be removed by displacing it in the direction of the ar-
row.
L18
[37]
Phase alignment
Fig.4-5-13c
(No.YD049)1-23
14. [38] Sub cam / [39] Arm gear 2 assembly / [40] Clutch lock lever assembly
<Note 14a>:
How to attach the sub cam [38].
31
(S2)
Boss [39]
<Note14a>
[38] [38]
<Note14a> Phase alignment
[40] Phase alignment
[40]
<Note14b>
(L19) Phase alignment
Align the phases of the arm gear 2 assembly [39] and

clutch lock lever assembly [40],then attach them by fitting
the boss into the lower cam slot and tighiten the screws.
Fig.4-5-14a
<Note14a>
<Note 14b>:
[39]
How to remove the clutch lock lever assembly [40] L19 is lo-
cated behind the mechanism assembly when the phase is
aligned correctly. The clutch lock lever assembly can be re-
moved by displacing it in the direction of the arrow.
Phase alignment
Fig.4-5-14 [40]
15. [41] Capstan motor / [42] Drum base deck
32 L19
(S2)
33 34
(S2)
(S2)
[42]
Fig.4-5-14b
Adjust nut
[41]
(P7)
Fig.4-5-15
1-24 (No.YD049)
4.6 List of procedures or disassembly
14(S3) [14] 19
(W2) 13
(S2) (S2)
[7] [4]
15 [15]
(S2) [10]
[16]
16
(P3) (S2)
[8]
(W1)
[6]
6(S2)
20 9(S2)
[12] (S2) 7(S2)
21 8(S2)
[13] 17 (S2)
(S2) 22
(S2)
[18] [2]
[17]
23
18 (S2)
(S2)
10
(S2)
[11] 12 11
26 (S2) (S2)
(S2) 31(S2) 3
(S2)
32
[21] 33 (S2) [3]
[29] (S2) 5
34 (S2)
[38]
(S2)
4
(W1) [42] (S2)
29 24 [1]
(S2) [35] (W1) (S2)
30
(S2) [30] [19]
ADJ.
NUT
[34] (W1)
[22] 27 [41]
[32] (S2) (P7)
[23] [37] 28
(S2) [9]
(W1)
25 [31]
(S2) (W1) [33]
[24] [25]
[26]
[20]
[27]
(P6) (W1)
[28]
Collar [5]
[36]
[39]
[B]
[40]
Fig.4-6-1
(No.YD049)1-25
4.7 Mechanism phase check/adjustment
See Fig 4-7-1.
[22] Worm wheel 2 [36] Arm gear 1 assembly

See Fig. 4-5-9a. See Fig. 4-5-13b.
[34] Rotary encoder assembly

See Figs. 4-5-9a and
4-5-13a.
[39] Arm gear 2 assembly

See Fig. 4-5-14a.
[38] Sub cam

See Fig. 4-5-14a.
[35] Main cam

See Figs. 4-5-13a and 4-5-13b. [40] Clutch lock lever assembly
See Fig. 4-5-14a.
[37] Centering arm assembly
See Fig. 4-5-13b.
Fig.4-7-1
1-26 (No.YD049)
4.8 Mechanism disassembly/assembly sheet
Screw Management Table

Fig. No. [A] [1] [2] [3] [4] [7] [11]
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Type S1 S1 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S3 S2 S2 S2 S2
Attachin
Ref. Fig. 4-5-1 4-5-2 4-5-3 4-5-4 4-5-6
[A] Cassette housing assembly [1] Drum assembly [4] Reel cover assembly
1 3
(S2) 5 13
(S1) (S2) (S2)
4
(S2)
2
(S1)
S2×3 S2, L6×2

[2] Motor bracket assembly [5] Pinch roller arm assembly
9 6
(L2) (S2) (S2) 7 (W1)
(L4) (S2)
8
(S2)
(L5)
(L1)
(L3) S2×4 W1, L7

[3] Middle catcher assembly [6] Sub brake assembly
10
(S2) (W1)
12 11
(S2) (S2)
(P1)
S1×2, L1-L5 S2×3 P1, W1, L8

[17] Control plate [18] Guide rail (Take up) assembly [19] Guide rail (Supply)
20 assembly
(S2) 22 (L13) 24
21 (S2) (S2)
(S2)
23
(S2)
L12×2 S2×4 S2, L13×2
[24] Center [25] Reel drive [26] Push [27] Clutch [28] Clutch [29] Tension control arm [30] Brake
gear pulley plate lock gear lock assembly control arm
assembly assembly (2) gear (1) assembly
(W1) (W1) (W3) (P6) (L16) (W1)
(L15)
W1 W1 W3 P6 L15 W1, L16

[35] Main cam [36] Arm gear 1 assembly [37] Centering arm assembly [38] Sub cam
Collar 31
(W1) (L18) (S2)
W1 COLLAR L18 S2
Fig.4-8-1a
(No.YD049)1-27
[16] [18] [19] [20] [21] [32] [33] [34] [38] [42]
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2
4-5-7 4-5-8 4-5-9 4-5-12 4-5-13 4-5-14 4-5-15
[7] Band arm plate sub [11] Sub deck assembly [12] Main [13] Main
assembly 15
14 (S2)
Brake(Supply) Brake(Take up)
(S3) assembly assembly
16 (P4) (P5)
(W2) (S2)
17
(P2) (S2)
18
(S2)
S3, P2, L9, W2 P4, L10 P5, L11
[8] Tension arm sub [14] Reel disk [15] Reel disk
assembly assembly assembly
(Supply) (Take up)
(P3)
P3 S2×4
[9] EXIT guide arm assembly [10] Swing arm assembly [16] Prism
(W1) 19
(S2)
W1 S2
[20] Base plate assembly [21] Ent. guide base [22] Worm wheel 2 [23] Timing belt
assembly
25 26
(S2) (S2)
S2, L14×2 S2
[31] Charge arm assembly [32] Connect gear 2 [33] Connect gear 2 [34] Rotaly encoder
assembly
27 28 29
(L17) (S2)
(S2) (S2) 30
(S2)
L17 S2 S2 S2×2
[39] Arm gear 2 assembly [40] Clutch lock lever [41] Capstan motor [42] Drum base deck
assembly 32
Adjust nut 33 (S2)
(S2) 34
(S2)
(L19) (P7)
L19 Adjust nut, P7 S2×3
Fig.4-8-1b
1-28 (No.YD049)
4.9 Positioning the tension pole
See Fig.4-9-1.
[B] section
[C]
Tension arm sub

assembly
[D] section screw [A]
Fig.4-9-1
4.9.1 Adjustment Method
Note:
• Remove the cassette housing assembly in advance.
(1) Set the mechanism mode to the PLAY mode. (See 4.2.2
Mechanism modes)
(2) Loosen a screw [A].
(3) Check the location of the tip (section [B]) of the tension
arm assembly to make sure that it is within area [C]. If it
is located outside, turn part D to bring it within the spec-
ified area.
(4) Tighten the screw [A].
Note :
Tightening torque for the screw [A] : 0.06 N.m (0.6kgf.cm)
(No.YD049)1-29
4.10 Compatibility and error rate adjustment
4.10.1 Preparation 4.10.2.2 Procedure
Before disassembly and adjustment, back up the data stored in (1) Take out the 6 screws, then remove the top cover. (See
the EEPROM (IC1504 on the DV MAIN board) using the Service SECTION 3 DISASSEMBLY)
Support System Software (SSS software). (2) Connect the jig connector cable to CN2001 on the DV
MAIN board.
Table 4-13-1 shows the important service points for the compat-
Jig Connector Cable
ibility and error rate adjustments. PTU94018B
PB Switching
Linearity Error rate
point
adjustment adjustmenmt
adjustment
Drum Required
Required Required
replacement Note 1
Transport part Required
Not Check
replacement Note 1
Transport part Required
Not Check
03
15
N
01
C
(drum) repair Note 1
20
N
C
01
B
01
37
15
PW
N
C
C
IC4001(PRE/REC M AIN
DV
amp on DV MAIN Not Not Check
board) replacement
IC2001(PB. EQ on
DV MAIN board) Not Not Required
replacement
DV MAIN board
replacement Not Required Required
Note 2
Table 4-13-1
Fig.4-10-2
Note 1 :
• The linearity adjustment is required only after servicing or re-
4.10.2.3 Setup for computer adjustment
placing the drum or the take up/supply guide rail.
-Setup by extending the jig connector-
Note 2 : Connect the Jig Connector Cable and setup the SSS software. It
• After replacing the DV MAIN board, write the original data in automatically becomes the TCCS mode and "TCCS" is displayed
the EEPROM of the new board. If write communication is not on the FDP.
possible, mount the original EEPROM on the new board. To cancel the TCCS mode, press the CANCEL button of the remote
control unit.
The "TCCS" display on the FDP disappears.
When adjustments of more than one item are required, use the
Service Support Software
following order for the adjustments.
4.10.3 Linearity adjustment
RS-232C Port JVC
4.10.4 PB switching point adjustment MENU
PC Cable
4.10.5 Error rate adjustment Personal Computer
4.10.2 Adjustment
The actual adjustment requires the following preparation. <JLIP>
4.10.2.1 Tools required for adjustment

Alignment tape Guide driver Jig connector cable
03
US : MC-1 YTU94085 PTU94018B

15
N
01
C
20
N
PAL : MC-2
C
01
B
01
37
15
PW
N
N
C
M AIN
DV
SSS software PC cable Jig RCU

PTU94016-5 US : QAM0099-002 PTU94023B
PAL : QAM0099-005
Fig.4-10-3
Fig.4-10-1
1-30 (No.YD049)
4.10.3 Linearity adjustment 4.10.4 PB switching point adjustment
The following flowchart shows the linearity check/adjustment The following flowchart shows the PB switching point adjustment
procedure. procedure.
Connect an oscilloscope (CH: + Slope) and, while Load the alignment tape.
triggering it with the HID signal, observe the ENV OUT
Play the alignment tape, then set “ATF” (Auto Tracking The “PB Switching Point” in the Adjustment Utility of
Find) in “Deck Controller” of the SSS Software to ON. the SSS software is adjusted automatically.
(Note 3)
4.10.5 Error rate adjustment

Ensure that the ENV OUT waveform is linear and parallel, The following flowchart shows the error rate adjustment proce-
without a noticeable drop or variation in the overall level. If dure.
the waveform linearity is poor or there is a noticeable drop
in level, adjust the guide roller by turning it with the roller
driver.
Record for about 5 minutes. (Note 6)
Set “ATF” (Auto Tracking Find) to OFF using “Deck While playing the recorded signal, adjust “VCO Center
Controller” of the SSS Software (Note 4). Observe the ENV Frequency (ME SP)” or “VCO Center Frequency (ME LP)” in
OUT waveform to confirm that the overall waveform
“Deck Section” of the Adjustment Utility.
balance and linearity levels vary in accordance with the
tracking variation as shown in Fig. 4-10-4. To adjust VCO Center Frequency (ME SP) : Set Viterbi OFF.
To adjust VCO Center Frequency (ME LP) : Set Viterbi ON.
Repeat above steps

as required.
Is the PB ENV waveform ideally

No Is the obtained error rate minimum
stable and does it vary ideally
No (almost the typical value)?
according to the tracking variation?
Yes Yes
The linearity adjustment is complete if the PB ENV
The error rate adjustment is complete when the minimum
waveform is ideally stable and varies ideally according to
error rate which is no higher than the typical value is
the tracking variation. To close, play a prerecorded tape
and check the audio and video. obtained. (Note 5)
Note 5 :
• The "typical value" refers to the following:CH1 or CH2: < 498
CH1 ; with Viterbi OFF. Inter-channel difference: < 10 times be-
HID waveform
CH2 tween CH1 and CH2.
Note 6 :
PB ENV Adjust variation
waveform in the parallelism • It is desirable to use a brand-new tape or an unused section
of tape. This is to assure the adjustment reliability because
using a damaged tape increases the error rate.
Fig.4-10-4
Note 3 : 4.10.6 Error rate measuring method
• If ATF is turned off, the DV section performs tracking only of It is not necessary to use the error rate jig (YTU93083) or a fre-
the speed system. Therefore, as time passes, the servo will quency counter. The Service Support System Software displays
be lost and the linearity adjustment will become difficult. the error rates of video CH1, CH2 and totals. When measuring
the error rate of a channel, be sure to total the values of the video
Note 4 : and the audio errors.
• Since the speed servo function is active when ATF is off,
there will be no problem even if the DVC ATF function is off,
provided that it is for a few minutes.
(No.YD049)1-31
4.11 Electrical adjustment (DV SECTION)
4.11.1 Precautions 4.11.4 Setup
(1) The DV section of this model is based on a special adjust- 1. Setup for computer adjustment
ment method using a PC. However, ordinary adjustment is - Setup by extending the jig connector -
required only when the part listed below has been re-
placed. In this case, the adjustment should be performed
-Setup by extending the jig connector-
by a service center equipped with the required facilities. Connect the Jig Connector Cable and setup the SSS software. It
• E2 PROM (IC1504 on DV main board) automatically becomes the TCCS mode and "TCCS" is displayed on
In case of trouble with the electrical circuitry, First identify the FDP.
the faulty position with a measuring tool as described be- To cancel the TCCS mode, press the CANCEL button of the remote
control unit.
low. Proceed to repair, replacement and/or adjustment only The "TCCS" display on the FDP disappears.
after the troubleshooting.
(2) When observing a chip TP, use an IC clip or similar tool to Service Support Software
protect the chip against stress. When replacing a chip part

(IC, particularly), remove solder completely before replac-
ing. (This is to prevent separation of the pattern.)
(3) The connectors are fragile. Be careful when plugging or un- RS-232C Port JVC
MENU
plugging a wire.
PC Cable
4.11.2 Equipment required for adjustment Personal Computer
• Personal computer (Windows compatible)

• Color monitor
• Oscilloscope (2-CH, 100 MHz or more)
<JLIP>
• Frequency counter
4.11.3 Tools required for adjustments
03
15
N
01
C
20
N
C
Alignment tape Guide driver Jig connector cable
01
B
01
37
15
PW
N
N
C
C
US : MC-1 YTU94085 PTU94018B M AIN
PAL : MC-2 DV
SSS software PC cable Jig RCU

PTU94016-5 US : QAM0099-002 PTU94023B
PAL : QAM0099-005
Fig.4-11-2
Fig.4-11-1
1-32 (No.YD049)
4.12 Electrical adjustment (DVD SECTION)
Note: 4.12.1.2 EE Y level
The following adjustment procedures are not only necessary
Signal (A1) • Ext. input
after replacement of consumable mechanical parts or board (A2) • Color (colour) bar signal
assemblies, but are also provided as references to be referred
to when servicing the electrical circuitry. Mode (B) • EE
In case of trouble with the electrical circuitry, always begin a Equipment (C) • Oscilloscope
service by identifying the defective points by using the measur- Measuring point (D) • L-1 connector pin19
ing instruments as described in the following electrical adjust-
EVR mode (F1) • Jig code “43-95”
ment procedures. After this, proceed to the repair, EVR address (F2) • "ADJUST02 : **"
replacement and/or adjustment. If the required measuring in- (F3) • Jig code “43-22”
struments are not available in the field, do not change the ad- (F4) • Jig code “43-18” or “43-19” (Channel +/-)
justment parts (variable resistor, etc.) carelessly. (F5) • Jig code “43-3C”
Specified value (G) • 1.00 ± 0.02 Vp-p (terminated)
4.12.1 DVD Video circuit
Adjustment tool (H) • Jig RCU [PTU94023B]
Note
• When perform these adjustments, set the unit to DVD (1) Observe the V OUT waveform at the measuring point (D).
mode.(DVD lamp lights up) (2) Set the VCR to the EVR mode by transmitting the code (F1)
from the Jig RCU.
4.12.1.1 EE Composite Y level
(3) Set the EVR address to (F2) by transmitting the code (F3)
Signal (A) • Internal colour bar from the Jig RCU.
Mode (B) • EE (4) Transmit the code (F4) from the Jig RCU to adjust so that
the Y level of the V OUT waveform becomes the specified
Equipment (C) • Oscilloscope
value (G).
Measuring point (D) • L-1 connector pin19 (5) Release the EVR mode of the VCR by transmitting the
EVR mode (F1) • Jig code “43-95” code (F5) from the Jig RCU again. (When the EVR mode
EVR address (F2) • "ADJUST01 : **" is released, the adjusted data is memorized.)
(F3) • Jig code “43-21”
(F4) • Jig code “43-18” or “43-19” (Channel +/-)
(F5) • Jig code “43-3C”
Adjustment tool (H) • Jig RCU [PTU94023B] Specified
value (G)
(1) Observe the V OUT waveform at the measuring point (D).
(2) Set the VCR to the EVR mode by transmitting the code (F1)
H. rate
from the Jig RCU.
(3) Set the EVR address to (F2) by transmitting the code (F3) Fig.4-12-2 EE Y level
from the Jig RCU.
(4) Transmit the code (F4) from the Jig RCU to adjust so that 4.12.1.3 EE composite burst level
the Y level of the V OUT waveform becomes the specified
Signal (A) • Internal colour bar
value (G).
(5) Release the EVR mode of the VCR by transmitting the Mode (B) • EE
code (F5) from the Jig RCU again. (When the EVR mode Equipment (C) • Oscilloscope
is released, the adjusted data is memorized.) Measuring point (D) • L-1 connector pin19
EVR address (F2) • "ADJUST00 : **"
(F3) • Jig code “43-20”
Specified (F4) • Jig code “43-18” or “43-19” (Channel +/-)
value (G) (F5) • Jig code “43-3C”
H. rate Adjustment tool (H) • Jig RCU [PTU94023B]
Fig.4-12-1 EE composite Y level (1) Observe the V OUT waveform at the measuring point (D).
from the Jig RCU.
(3) Set the EVR address to (F2) by transmitting the code (F3)
from the Jig RCU.
(4) Transmit the code (F4) from the Jig RCU to adjust so that
the burst level of the V OUT waveform becomes the spec-
ified value (G).
(5) Release the EVR mode of the VCR by transmitting the
code (F5) from the Jig RCU again. (When the EVR mode
is released, the adjusted data is memorized.)
(No.YD049)1-33
4.12.1.5 EE COMPONENT PB/CB level
Signal (A) • Internal colour bar
Mode (B) • EE
Equipment (C) • Oscilloscope
Specified
value (G) Measuring point (D) • COMPONENT PB/CB terminal
EVR address (F2) • "ADJUST06 : **"
Fig.4-12-3 EE composite burst level (F3) • Jig code “43-26”
(F4) • Jig code “43-18” or “43-19” (Channel +/-)
4.12.1.4 EE R/G/B level (F5) • Jig code “43-3C”
Signal (A) • Internal colour bar Specified value (G) • 0.70 ± 0.02 Vp-p (terminated)
Mode (B) • EE Adjustment tool (H) • Jig RCU [PTU94023B]
Equipment (C) • Oscilloscope (1) Observe the CB OUT waveform at the measuring point (D).
Measuring point (D1) • L-1 connector pin15(R) (2) Set the VCR to the EVR mode by transmitting the code (F1)
(D2) • L-1 connector pin11(G) from the Jig RCU.
(D3) • L-1 connector pin7(B) (3) Set the EVR address to (F2) by transmitting the code (F3)
EVR mode (F1) • Jig code “43-95” from the Jig RCU.
EVR address (F2) • "ADJUST05 : **" (4) Transmit the code (F4) from the Jig RCU to adjust so that
(F3) • Jig code “43-25” the CB level of the CB OUT waveform becomes the speci-
(F4) • Jig code “43-18” or “43-19” (Channel +/-) fied value (G).
(F5) • Jig code “43-3C” (5) Release the EVR mode of the VCR by transmitting the
Specified value (G) • 0.70 ± 0.02 Vp-p (terminated) code (F5) from the Jig RCU again. (When the EVR mode
Adjustment tool (H) • Jig RCU [PTU94023B]
(1) Observe the R OUT waveform at the measuring point (D1).

from the Jig RCU.
(3) Set the EVR address to (F2) by transmitting the code (F3) PB/CB level
from the Jig RCU.
(4) Transmit the code (F4) from the Jig RCU to adjust so that
the R level of the R OUT waveform becomes the specified
value (G). Fig.4-12-5 EE component PB/CB level
(5) Release the EVR mode of the VCR by transmitting the
code (F5) from the Jig RCU again. (When the EVR mode 4.12.2 Syscon circuit
4.12.2.1 Timer clock
(6) Observe the G OUT waveform at the measuring point (D2).
(7) Repeat steps (2) to (5) above. Signal (A) • No signal
(8) Observe the B OUT waveform at the measuring point (D3). Mode (B) • EE
(9) Repeat steps (2) to (5) above. Equipment (C) • Frequency counter
Measuring point (D1) • IC3001 pin 61
(D2) • IC3001 pin 17
(D3) • C3026 + and -
Adjustment part (F) • C3025 (TIMER CLOCK)
Specified value (G) • 1024.008 ± 0.01 Hz
(976.5549 ± 0.0010 usec)
(1) Connect the frequency counter to the measuring point

(D1).
Fig.4-12-4 EE R/G/B level (2) Connect the short wire between the short point (D2) and
Vcc (5V).
(3) Short the leads of capacitor (D3) once in order to reset
the microprocessor of the Syscon.
(4) Disconnect the short wire between the short point (D2)
and Vcc then connect it again.
(5) Adjust the Adjustment part (F) so that the output frequency
becomes the specified value (G).
1-34 (No.YD049)
SECTION 5
TROUBLESHOOTING
5.1 Manually removing the cassette tape
If a loaded cassette tape cannot be ejected due to a failure in the (3) If the tape is slack, wind it up by turning the shaft on the top-
electrical circuitry, take the cassette tape out using the following side of the capstan motor in the direction of the arrow using
procedure. However, this method consists of a forced driving of a pointed tool (chip IC replacement jig).This operation may
the loading motor. Therefore, the following description assumes be difficult because the shaft is located below the housing
that there is no trouble in the mechanism operations. motor of the cassette housing assembly. Be careful not to
(1) Unplug the power plug from the power outlet, then remove damage parts during it.
the top cover. (4) After confirming that the tape is fully wound up, take out the
(2) Apply 3 V DC to the electrodes (Red wire: + pole. Brown cassette tape by turning the gear of the cassette housing
wire: - pole) on the upper part of the loading motor to per- assembly in the direction of the arrow.
form the unloading operation so that the pole base assem- Note :
blies are returned on the inner side of the tape. At this time, • After ejecting the tape, check that grease or similar foreign
the exit guide arm assembly should return toward the drum material is not attached to the wound tape. Also perform sim-
assembly and the mechanism should enter the C-IN mode. ilar checking for the mechanism assembly, particularly the
As the tape is left without winding, be careful not to damage tape transport system.
the tape or leave grease on it.
–
DC 3 V
+
Motor bracket assembly (Loading motor)
Wire (Brown) Exit guide arm assembly

Cassette housing motor
Wire (Red) [A]
Pole base assembly (Supply)
Pole base assembly (Take up)
[B]
Rotary encoder assembly
Cassette housing assembly

[3] Tape winding [4] Tape ejection
[A] Capstan motor [B] Cassette housing assembly, side view
Chip IC replacement jig
Gear
Shaft
Capstan motor
Ejection direction
Fig.5-1a
(No.YD049)1-35
5.2 Manually removing the disk(DVD/CD)
00:00 Normal display
If you cannot remove the disk which is loaded because of any
electrical or mechanical failures, manually remove it by taking the
following steps.
5.2.1 Method 1 E:BB:CC
(1) AC Plug is pulled out at once and inserted again. EMG content display<2> See5.3.4
(2) It is displayed on FDP as "LOADING", and while it blinks, EMG content display<1> See5.3.4
pushing the OPEN/CLOSE button is continued.
(3) After a while, a tray opens (About 20 seconds).
(4) After removed a disk, press the OPEN/CLOSE button
again to close the tray. M:DD:EE EMG detail information<1> See5.3.5
(5) The "LOADING" blink display of FDP disappears and it will [DV mechanism position]
be in a standby mode. [DV deck operation mode]
(6) If the POWER button is pushed, it will usually be operating.
5.2.2 Method 2
(1) Unplug the ACpower cord from the AC outlet.
S:FF:GG EMG detail information<2> See5.3.6
(2) Remove the top cover and front panel assembly.
[Type of the DV cassette tape]
(Refer to the disassembly procedure and perform the dis-
[DV mechanism sensor information]
assembly of the major parts before removing)
(3) Pass a thin wire through a hole in the DVD unit.
(4) The disc tray comes out slightly. Take out the disc tray
manually.(See Fig.5-2a)
C:HH:II EMG detail information<3> See5.3.7
[DV doctor check-sum]
[DV CPU version]
EMG display of FDP display mode

(1) Transmit the code “43-59” from the Jig RCU.
The FDP shows the EMG content in the form of “E:**:**”.
<Example 1> E : 00 : 80
disk tray hole EMG content display(2)

Fig.5-2a EMG content display(1)
5.3 Emergency display function (DV SECTION) <Example 2> E:- -:-- No EMG record
This unit saves details of the last emergency as the EMG history
and allows the status of the unit and the mechanism each emer- (2) Transmit the code "43-59" from the Jig RCU again.
gency to be shown both on the display and as OSD information. The FDP shows the EMG detail information <1> in the form
When using the emergency function, it is required to set the unit
to the Jig RCU mode. of "DD" and "EE".
DD : DV deck operation mode at the moment of EMG
Jig RCU EE : DV mechanism mode position at the moment of EMG
[Data transmitting method]
Depress the " " ( 3 ) button (3) Transmit the code "43-59" from the Jig RCU once again.
after the data code is set.
The FDP shows the EMG detail information <2> in the form
INITIAL MODE
of "FF" and "GG".
CUSTOM CODE
43: A CODE FF : DV mechanism sensor information
GG: Type of the DV cassette tape
DATA CODE
(4) Transmit the code "43-59" from the Jig RCU once again.
Fig.5-3a Jig RCU [PTU94023B]
The FDP shows the EMG detail information <3> in the form
5.3.1 Displaying the EMG information of "HH" and "II".
The EMG detail of information can be displayed by transmitting HH : DV CPU version information
the code "43-59" from the Jig RCU. II : DV doctor check-sum
Note:
• Press DV/HDD/DVD on the unit repeatedly or DV on the (5) Transmit the code “43-59” from the Jig RCU once again to
remote so that the DV lamp lights up on the unit. reset the display.
• The EMG detail information <1><2> show the informa- 5.3.2 Clearing the EMG history
tion on the latest EMG. (1) Display the EMG history.
It becomes " - - : - - : - - " when there is no latest EMG (2) Transmit the code “43-36” from the Jig RCU.
record. (3) Reset the EMG display.
5.3.3 Details of the OSD display in the EMG display mode
During the EMG display, the OSD shows the data on the deck
mode, etc. The details of the display contents are as follows.
1-36 (No.YD049)
Notes: AA : Key code (JVC code)
• The sensor information in the OSD display contents is BB : EMG content display <1>
partially different from the mechanism sensor informa- CC : EMG content display <2>
tion in EMG detail information <1>. DD : DV deck operation mode (See EMG detail information
<1>)
EE : DV mechanism position (See EMG detail information
<1>)
FF : Dv mechanism sensor information (See EMG detail in-
AA BB CC formation <2>)
GG : Type of DV cassette tape (See EMG detail information
DD EE <2>)
FF GG HH : DV CPU version
II : DV doctor check-sum
HH I I KKKK : General data display area
KKKK LLLL MMMM LLLL : General data display area
MMMM : General data display area
ROM No.
5.3.4 EMG content description

5.3.4.1 EMG content display <1>(BB)
FDP DISPLAY EMG MODE CONTENT CAUSE
E : 41 : 00 Mechanism Mode If the mechanism mode does not change to the next mode 1. The mechanism is locked in the middle of the mode transition.
Transition Failure within 4 seconds after the loading motor starts rotating in 2. The mechanism overruns the encoder position during the mode transition, and is locked at the
(Loading) the loading direction, [E : 41 : 00] is identified and the mechanism loading end.
power is switched OFF. 3. Power is not supplied to the loading MDA.
E : 42 : 00 Mechanism Mode If the mechanism mode does not change to the next mode 1. The mechanism is locked in the middle of the mode transition.
Transition Failure within 4 seconds after the loading motor starts rotating in 2. The mechanism overruns the encoder position during the mode transition, and is locked at the
(Unloading) the unloading direction, [E : 42 : 00] is identified and the mechanism loading end.
power is switched OFF. 3. Power is not supplied to the loading MDA.
E : 04 : 00 Take Up Reel FG When the take-up reel pulse has not been generated for 1. The take-up reel pulse is not generated in the FWD transport modes (PLAY/FWD SEARCH/FF,
more than 3 seconds in the capstan rotating mode,[E : 04 : etc.) because;
00] is identified, the pinch rollers are turned off and 1) The idler gear is not meshed with the take-up reel gear.
stopped, and the power is turned off. 2) The idler gear is meshed with the take-up reel gear, but incapable of winding due to t
E : 08 : 00 Supply Reel FG When the supply reel pulse has not been generated for 1. The supply reel pulse is not generated in the FWD transport mode (PLAY/FWD SEARCH/FF,etc.)
more than 3 seconds in the capstan rotating mode, [E : 08 : because;
00] is identified and the pinch rollers are turned off and 1) A cassette with broken tape is inserted, and PLAY/FWD SEARCH/FF are carried out.
stopped, and the power is turned off. 2) A mechanical factor caused tape slack inside/ outside the supply
E : 10 : 00 Drum FG When the drum FG pulse has not been input for more than 1. The drum could not start or the drum rotation has stopped due to too large load on the tape,
4 seconds in the drum rotating mode, [E : 10 : 00] is because;
identified, the pinch rollers are turned off and stopped, and 1) The tape tension is abnormally high. 2) The tape is damaged or a foreign object (grease,
the power is turned off. etc.) adheres to the tape.
2. The drum FG pulse did not re
E : 20 : 00 Capstan FG When the capstan FG pulse has not been generated for 1. The capstan could not start or the capstan rotation has stopped due to too large load on the
more than 2 seconds in the capstan rotating mode, [E : 20 : tape, because;
00] is identified, the pinch rollers are turned off and 1) The tape tension is abnormally high (mechanical lock);
stopped. 2) The tape is damaged or a foreign object (grease, etc.) is adhered to the tape (occu
5.3.4.2 EMG content display <2>(CC)

FDP DISPLAY EMG MODE CONTENT CAUSE
E : 00 : A0 Housing Motor If the operation has not been completed 3 seconds after the 1. The cassette cannot be ejected due to a failure in the drive mechanism of the housing.
Operation Failure cassette housing started the cassette ejection operation, [E 2. When the housing load increases during ejection, the loading motor is stopped because of lack
(Cassette ejection) : 00 : A0] is identified, the cassette is taken in, and the of headroom in its drive torque.
mode is switched to STOP the pinch roller OFF. Housing load increasing facto
E : 00 : C0 Housing Motor If the operation has not been completed 3 seconds after the 1. The cassette cannot be ejected due to a failure in the drive mechanism of the housing.
Operation Failure cassette insertion, [E : 00 : C0]n is identified, and the 2. When the housing load increases during ejection, the loading motor is stopped because of lack
(Cassette insertion) cassette is ejected. of headroom in its drive torque.
Housing load increasing facto
(No.YD049)1-37
5.3.5 EMG detail information < 1 > 5.3.6 EMG detail information <2>
The status (electrical operation mode) of the unit and the status FF : DV mechanism sensor information
(mechanism operation mode/mechanism position) of the mech-
Display DV mechanism sensor information Display DV mechanism sensor information
anism in the latest EMG can be confirmed based on the figure in
** Tape end ** Tape ID detect
EMG detail information < 1 > . ** Tape start ** Tape exist
** Rec safety switch
[FDP/OSD display] (DD, EE)
Note:
DD : DV deck operation mode at the moment of EMG The display of DV mechanism sensor information differs ac-
EE : DV mechanism position at the moment of EMG cording to the operation mode.
DD : DV deck operation mode GG : Type of DV cassette tape

Display Deck operation mode Display Deck operation mode Display DV mechanism sensor information Display DV mechanism sensor information
00 UNLOADING STOP 1a POWER OFF 00 MP type 10 Not used
01 CASSETTE EJECT 1b REC LOCK 01 Cleaning tape 11 ME type
02 LOADING STOP 1c 1ST REC
03 PLAY (Normal playback) 1d LOCK
04 STILL 1e REC 5.3.7 EMG detail information <3>
05 FF 3a POWER OFF REQUEST
06 REW 5a POWER OFF REQUEST2 HH : DV CPU version
07 SEARCH FWD aa WAIT DV SYSCON CPU version is displayed.
08 SEARCH REWIND ba NO DATA
09 FWD SLOW 7F FWD SEARCH(high speed)
0a REV SLOW 6F FWD SEARCH(middle speed) II : DV doctor check-sum
0b AUDIO DUB 5F FWD SEARCH(low speed) It is not usually used.
0c AUDIO DUB PAUSE 4F FWD PLAY
0d RETAKE FF 3F FWD LINEAR SLOW
0e RETAKE REW 2F FWD INTERMITTENT SLOW
10 REHEARSAL UNLOADING STOP 1F FWD FRAME ADVANCE
11 REHEARSAL EJECT 0F STILL
12 REHEARSAL LOADING STOP FF REV FRAME ADVANCE
13 REC EF REV INTERMITTENT SLOW
14 REC PAUSE DF REV LINEAR SLOW
15 DV REC CF REV PLAY
16 DV REC PAUSE BF REV SEARCH(low speed)
17 VIDEO INSERT AF REV SEARCH(middle speed)
18 VIDEO INSERT PAUSE 9F REV SEARCH(high speed)
19 SOFT PAUSE
EE : DV mechanism position
Display DV mechanism position Display DV mechanism position
0 Cassette being inserted 8 Capstan REV
1 Intermodal position 9 Intermodal position
2 Short FF 10 Stop
4 Loading end 12 FF/REW
6 Capstan FWD 14 Mechanism being initialized
7 Intermodal position
1-38 (No.YD049)
5.4 Display function of DVD section
5.4.1 Displaying SYSTEM INFO
SYSTEM INFO contains information on firmware version of the unit and the mechanism drive, and an initialize execution menu.
(1) Set the unit to the Jig RCU mode.
(2) Press DV/HDD/DVD SELECT button on the unit repeatedly so that the HDD lamp lights up on the unit.
(3) Transmit "43-8b" from the Jig RCU.
(4) SYSTEM INFORMATION menu is displayed in the screen.
(5) To move cursor in SYSTEM INFO, use the " ", " ", " ", and " " buttons of a remote control unit attached to product.
(6) To quit the SYSTEM INFO menu, transmit "43-8b" from the Jig RCU..
(7) Cancel Jig RCU mode.
The example of a display < Version Info 1 >

Syst e m I n f o
Version Info 1 Version Info 2 NAVI Info Initialize
Application Software Version 0.39 Firmware Version of the unit

When the Firmware of the unit is updated,
Middle Ware Software Version 0901
this part is changed.
Syscon Software Version 0.88
Boot Loader Software Version 1.2 / 192
DV Syscon Software Version 00
OK
SELECT WITH [ ] THEN PRESS [ENTER]
EXIT SELECT PRESS [ "8b" ] TO EXIT
The example of a display < Version Info 2 >

Syst e m I n f o
Version Info 1 Version Info 2 NAVI Info Initialize
Silicon Version of E5 C0
DVD Drive Firmware Version P012 Firmware Version of the Drive unit
When the Firmware of the drive unit is updated,
Region 6
this part is changed.
CPRM Key DownLoad Done
OK
SELECT WITH [ ] THEN PRESS [ENTER]
EXIT SELECT PRESS [ "8b" ] TO EXIT
NOTE:
Items other than the ones described above are not used in service work.
(No.YD049)1-39
5.4.2 Updating the firmware of the unit
• Firmware update disc supports CD-R media.
• When firmware update is necessary, information is available from the homepage of DIGITAL VIDEO STORAGE CATEGORY, CS
group.
5.4.2.1 Creating an update disc
Please check the details of the update disc creation method by JS-NET.
(1) Down load the update file from JS-NET.
(2) Write the update file into CD-R. Pay attention in the following points when writing the update disc.
• Make sure to write in “Disc at Once”.
• Set the file compatibility to “ISO9660 format”. (ROMEO, JOLIET are disapproved.)
If the writing method is not correct, the update results in an error.
5.4.2.2 Update procedure
• There are two methods of updating firmware, using JIG RCU mode <method 1> or not using JIG mode(User update mode) <method
2>.
Updating can be operated in either method.
<Method 1>
(1) Set to the Jig RCU mode.
(2) Press DV/HDD/DVD SELECT button on the unit repeatedly so that the DVD lamp lights up on the unit.
(3) Load the update disc on the tray, and then close the tray.
(4) When the disc reading operation is completed, transmit “43-70” with the Jig remote control unit.
If the update disc is not correct, FDP indicator displays an “ERROR” after transmitting “43-70”. Transmit “43-70” once and
make the FDP indicator to normal display, and then reload the disc then transmit “43-70” again.
(5) “UPDATE” is displayed in the FDP indicator, and the FDP indicator changes to “UPDATE” afterwards. It takes approx. 2 min-
utes for the change.
(6) Remove the disc as the tray is ejected, and then transmit “43-70” with the Jig remote control unit. Then the FDP indicator
changes from “UPDATE” to the normal display.
(7) Close the tray and turn the unit OFF. Pull out the power code from the wall socket, then plug the power cord into the wall socket
again.
(8) When “LOADING” in the FDP indicator disappears, turn the unit ON.
(9) Display the SYSTEM INFO menu, and check the version of the firmware.
(10) Cancel the Jig RCU mode.
<Method 2>
(1) Turn the power ON. Load the update disc on the tray and close the tray.
(2) When the disc reading operation is completed, turn the power OFF.
(3) Keep pressing the “PAUSE” button and the “POWER” button at the same time. (Until FDP indicator changes to “UPDATE”).
(4) In approx. 2 minutes the tray is ejected. Remove the disc and close the tray.
(5) Reset operation is carried out automatically, and it becomes standby condition.
(6) Then, display the SYSTEM INFO menu in the Jig RCU mode and check the version.
5.4.3 Updating the firmware of the drive unit
• Firmware update disc supports only DVD-RAM media.
• When firmware update is necessary, written discs are distributed by DIGITAL VIDEO STORAGE CATEGORY, CS group.
(1) Turn the unit ON.
(3) Load the update DVD-RAM disc on the tray and close the tray.
(4) “READING” is displayed in the FDP indicator and the update is started.
(5) In a short while “READING” in the FDP indicator disappears, open the tray to remove the disc and close the tray.
(6) Turn the power OFF and pull out the power code from the wall socket, then plug the power cord into the wall socket again.
(7) Set to the Jig RCU mode and check the firmware version of the drive.
1-40 (No.YD049)
5.4.4 Exchanging the fitting
As the fitting that comes with the service drive unit cannot be used, make sure to attach a service fitting when the drive unit is ex-
changed. The fitting that is removed from the old drive unit can be attached to the new drive unit.
The fitting can be removed by pulling upwards while opening out the lower part of the fitting outwards.
Tray
Fitting
5.4.5 Initialization to the factory shipment state

When the initialization is operated, internal information changes as follows. It is essential to obtain the client’s permission before the
operation.
• All DVD library is all deleted.
• All the DVD initial settings go back to the initial status.
(1) Set to the Jig RCU mode.
(3) Transmit “43-6F” with the Jig remote control unit.
(4) FDP indicator displays “FACTORY”, and changes to “CHECK OK” after blinking for a short while.
(5) Pull out the power code from the wall socket.
(6) The Jig RCU mode is forced to cancel at the same time with the initialization, check whether the Jig RCU mode is canceled by
plugging the power code into the wall socket again. (The colon “:” in time display should be continuously ON, not blinking.)
If the Jig RCU mode is not canceled, transmit “43-9D” with Jig remote control unit to cancel the Jig RCU mode.
5.4.6 Setting after the drive unit replacement
When the drive unit is replaced, it is necessary to set a region code. Service drive units for replacement are not set for any region
code, and they are in an indefinite condition.
Make sure to set region code after attaching the drive unit to the unit.
Without the setting of the region code, discs that have regions cannot be played back.
5.4.6.1 Creating a region setting disc.
Please check the details of the region setting disc creation method by JS-NET.
(1) Download the region setting file from JS-NET.
(2) Write the region setting file into CD-R. Pay attention in the following points when writing the file into CD-R.
• Make sure to write in “Disc at Once”.
• Set the file compatibility to “ISO9660 format”. (ROMEO, JOLIET are disapproved).
If the writing method is not correct, the normal setting cannot be performed.
5.4.6.2 Setting the region
(1) Set for the Jig RCU mode.
(3) Load the region setting disc on the tray, and then close the tray.
(4) When the disc reading operation is completed, transmit “43-70” with the Jig remote control unit.
(5) FDP indicator changes to “UPDATE”. Remove the disc as the tray will open for a few seconds.
(6) Then, check whether the FDP indicator is “REGION 2 (or 3)”.
(7) Transmit “43-70” with the Jig remote control unit. When FDP indicator changes to “OPEN”, close the tray.
(8) Turn the power OFF, and pull out the power code, and then plug the power code in again.
(9) Cancel the Jig RCU mode.
(No.YD049)1-41
5.4.7 Booting the system using the CD
The firmware of this device is stored in the Hard Disk Drive (HDD). If the firmware is collapsed for its contents, [LOADING] is repeatedly
displayed on the FDP display of the main unit and the system becomes inoperative. The system operation cannot be resumed even
if the AC plug is disconnected from the AC power source.
In such a situation, the operation may be resumed on a temporary basis to normal using a CD that stores the firmware. This causes
the firmware in the HDD to be updated and the system may be brought to a normal operation. Refer to the following descriptions for
detail.
5.4.7.1 Downloading the firmware from JS-NET to create a booting disk

NOTE:
For details of creating the booting disk, see the instructions provided in the JS-NET web site.
(1) Download all the relevant files from the JS-NET and decompress it.
(2) The file termed "bootup1.blx" will accordingly be created. Copy this file in a root directory of the CD-R.
(3) Set the track setting to [MODE2 XA] for writing the software, and select [JOLIET] as an exchangeable file name. Be sure to write
the disk in [Disk at once] mode.
5.4.7.2 Booting using the Disk

The following explanation is made assuming the system operation is being unable with [LOADING] repeatedly displayed.
(1) Disconnect the AC plug and then connect it again. Immediately after this, press and hold the DVD ON/OFF button until the tray
comes out.
(2) Put the booting disk on the tray and close the tray.
(3) Disconnect the AC plug. Press and hold the STOP button and connect the AC plug.
(4) Keep the button pressed for 20 seconds and release the button (Timing must be precise).
(5) [LOADING] will be displayed repeatedly for a while and the system will be brought to the standby state.
(6) Press the OPEN/CLOSE button to remove the booting disk.
(7) Turn the system on and confirm that the operation is normal. If so, the system should be properly booted from the CD-R.
5.4.7.3 Updating the firmware after booting with the CD

By updating the firmware using the CD, the built-in firmware in the HDD will be overwritten, allowing the firmware to be renovated. The
system may be resumed to a normal state using this method. Be sure to download the latest version of the update firmware when you
attempt to create and use the firmware. For the updating procedures, refer to 5.4.2.
1-42 (No.YD049)
Victor Company of Japan, Limited
AV & MULTIMEDIA COMPANY DIGITAL VIDEO STORAGE CATEGORY 12, 3-chome, Moriya-cho, kanagawa-ku, Yokohama, kanagawa-prefecture, 221-8528, Japan
(No.YD049)
Printed in Japan
VPT

Service Manual JVC SR-DVM70AG, SR-DVM70EU

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SERVICE MANUAL

DVD / HDD & Mini DV VIDEO RECORDER

CANCEL AUX MEMO/MARK

LIVE DUBBING EDIT PROGRAMME

TOP MENU NAVIGATION

SLOW PLAY/SELECT SLOW

REC STOP/ CLEAR PAUSE

SR-DVM70AG, SR-DVM70EU [D4MC29]

COPYRIGHT © 2005 Victor Company of Japan, Limited No.YD049

• Specifications shown are for SP mode unless otherwise specified.

Power cord Fig.1-1-6

Not easily pulled free Crimped at approx. center

input and output terminals, microphone jacks, earphone exposed V

MIlli ohm meter

(1) Vibrations and impacts

1.2.1 Handling in transport, etc.

1.2.2 Handling an HDD in the stand-alone status

1.2.3 Handling the installation of an HDD

2.2 Service position

REAR JACK (WR8e)

CN5302 CN5001 (WR4a)

DV MAIN BOARD ASSYCN1501 (WR4c) CN1003

Operation/jack board assembly

(S12a) [11]DV mechanism assembly (L10a) (L10a)

4.1.4 Screws and washers used in disassembly/assembly

Step/Loc No. Part Name Fig. No. Point Note Discription

(1) (2) (3) (4) (5) (6) (7)

R. ENC -20 0 33.33 166.66 193.33 226.66 273.33 306.66

MAIN CAM GEAR 0 15 40 140 160 185 220 245

4.2.2 Mechanism modes

[C][H] [H] [P]

Fig.4-2-1 Fig.4-2-2 Fig.4-2-3

[R] [S] [F]

Fig.4-2-4 Fig.4-2-5 Fig.4-2-6

Motor bracket assembly (Loading Motor)

Marking Wire (Red)

< ASSEMBLY >

ROTARY ENCODER -20 0 33.33 166.66 193.33 226.66 273.33 306.66

MAIN CAM 0 15 40 140 160 185 220 245

SUB CAM 0 15 40 140 160 185 220 245

ON(REV MODE PRESS UP)

EXIT GUIDE ARM HALF LOADING

[2] [19] [42] [1] [18] [41] [3]

2. [1] Drum assembly / [2] Motor bracket assembly

[a] When Handling hold this part.

sub brake (Take up) spring hooked

[9] <Note5a> Exit guide arm assembly

Charge arm assembly

Main brake (Take up) Twisted spring

[23] Align the phase of the rotary encoder assembly [34],

[34] Mark (colored : red)

Boss Phase alignment

Align the phases of the arm gear 1 assembly [36] and

Align the phases of the arm gear 2 assembly [39] and

15. [41] Capstan motor / [42] Drum base deck

[22] Worm wheel 2 [36] Arm gear 1 assembly

[34] Rotary encoder assembly

[39] Arm gear 2 assembly

[38] Sub cam

[35] Main cam

Screw Management Table

Ref. Fig. 4-5-1 4-5-2 4-5-3 4-5-4 4-5-6

S2×3 S2, L6×2

(L3) S2×4 W1, L7