KOBELCO = PACKAGE TYPE SCREW COMPRESSOR Kobelion-9(; SCREW COMPRESSOR SG395W I-22 / SG655W I-37 SPECIFICATIONS A Printed 2016CONTENTS (Contents) Contents 1 Praduet Specifications 2 Installation Conditions =~ 4 Piping 9 Eleetrie Power Facilities =» 10 Cooling Water Facility 12 Lubricating Oil 4 Warranty Conditions == 15 Tudesitity 6 (Attached Drawing] (Q) Monitor 16 (2) External Dimensions = 17 (3) Foundation Drawing~—~ 19 (4) System Diagram a1 (5) Wiring Diagram 23 AX warxine RESPIRATORY DISORDER Do not breathe in nonclean compressed air or do not use it for any respiratory equipment ; otherwise, a respiratory disorder may be caused,P2 PRODUCTS SPECIFICATIONS 50. 3.95, 655, Atmospheric pressure (1 bar) 2 ~ 40 G6 ~ 103) £30 (88) RL 16 ‘S-phase cage induction totally enclosed RI RV 1s 18 “1000 x 850 x 1500) 1200 * 950 x 1600 680 200 56 (541 50 (571 Notes) i) Ar discharge volume represents a value converted tothe suction canton (30°C (86°F) of compressor (body). (@) The diecharge protcure gauge indicates a line pracsure. (@) Lubricating oli filed in a compressor at the factory. Be sure to use "KOBE SCREW-OIL” @) The noise data is measured at a point of an anechoic room. whichis 1.0 meter height from the floor and 1.5 meter length from all dictions of the unt The noise data within { ] ia measured ata point of an ‘anechove room, whieh is LU meter height trem the floor nd I.2 meter length tom the trot ofthe Unt. (5) The compressed air must not be used for respiratory equipment from which aspiration is directly made. As for the guaranteed values, consult with us separately (1 The motor use allowance is decided a5 compressor shaft power SF. = 1P3 S-phase 380-415 32 Ba 18 En 46 8 28 41 ‘Sinusoidal wave PWM system DC reactor Input reactor (Standard equipment) Note) — This inverter uses ony a soft start function and has no variable speed control function. constant speed contrapa INSTALLATION CONDITIONS 1. PLACE NOT TO BE INSTALLED since this machine is manufactured to be used indoors, do not install it outdoors. since this machine is equipped with the precision electronic components, install it at such place where the rain water never enters. A through care must be exercised so that the machine is never exposed to the rain water even when the machine io temporarily stored. © Do not install the machine especially at such place where there are a lot of dust and the noxious gas such as chlorine gas, hydrogen sulfide gas, sulfur dioxide, ozone of high density, ete. © It is to avoid it that you install it under the surroundings that it seems to breath in ‘machine tool cutting oil mist, soluble cutting liquid mist, discharge smoke of boiler, decomposition gas of plastics and others, When these mist and gas are absorbed, it is clogged with the oil separator element, and it causes emergency stop. © Do not install the machine where the ambient temperature exeeeds 40°C (104 F). It may cause serious accidents such as burning of the machine and fire. © Installl the machine on a horizontal floor. Ifa block ete. is placed beneath the machine, the compressor may not be running properly. © Install the machine to be free from heavy vibration, > Please note that the noise level may vary with the building structure or position within the building where the machine is installed. 2. INSTALLATION SPACE FOR SAFE OPERATION INSTALLATION SPACE © Allow a space of 6U0 mm for the left side, GUO mm for the right side, 6UV mm for the front, 500 mm for the back and 1000 mm for the top against the body. Secure space of 200 mm away from the upper face when changing oil separator element. © For maintenance of proper functions, secure sufficient space away from the air inlets on the left and rear faces and the exhaust outlet sono or wore ‘on the upper face. © Enough front space is required to openvclose the doors and maintain the compressor, 7d © Install the machine on the horizontal floor. ‘ee owe comaPS M INSTALLING A VENTILATING FAN © Provide a fresh air inlet and an exhaust outlet installed with a ventilating fan to use the machine in a closed room, © Provide the size of the air intake so as not to produce negative pressure in the room. Select the ventilating fan bigger than the following table. © Be careful because the exhaust heat io going to circulate at the air intake , and the ambient temperature is higher if the ceiling is lower. © The machine is tripped at the room temperature of 40°C (104 F) or higher. @ Ventilating fan specifications 7 Note) The risv in surrounding temperature is 51 (9'F) and static pressure is OPa - INSTALLATION OF VENTILATING EXHAUST DUCT © Be sure to install a ventilating duct if it is impossible to provide a ventilating fan in a totally-closed room. © Do not mount the compressor directly on the ventilating duet with screws (at inspeetion, the duet ‘ean be removed easily) © Installl wire net at the exit of the duet so that birds or big refuse cannot get in. © Prevent rain water entering into the exit of the duct. © Minimize a duct bend (maximum tolerance of 20Pa) as much as possible to avoid resistance. _—— ‘eerara © Maximize a radiue av much ae possible when bending ( the duet. © Installl a ventilating fan at the exit of the duct if fi XS the exhaust duct has a pressure loss of more than t 20Pa (2 mmH,0). © In case of installing a ventilating fan in the duct, be sure to select a heat. resistant type (60°C (140' F)). @ Part numbers of exhaust duct (Option) P-CCII-B86 P-CC1I-887 P-CCi1-588 P-COnI-589)P6 SUCTION DUST FILTER (Option) © Ifa dust filter needs installing at the compressor air inlet, install the following suction dust filters (Option). @ Suction dust filters kit_ (Option) bust PULTER FoR COPRESSOR AIR INLET orn “4HO1CO1291 FOOL “4H01 C0191 FO#OS REAR FACEP7 3, ENVIRONMENTS OF INSTALLATION TO BE AVOIDED ‘The environment whieh it wants to avoid prevent the clogging of the oil separator element when the compressor is installed, and the way of improving it. are mentioned. If environment cannot be improved, lubricating oil and oil separator element should be replaced at shorter intervals. Read the instruction manual for other matters. ENVIRONMENTS NEEDING CARE ON INSTALLATION % Don't suck in coolant mist from machine tool. ae a3 p22 eu FE TE %® Don't suck in flue gas from boiler. iG % Don't suck in cracked gas from plastic. se a % Don't suck in effluent steam from foodstuff plant. Fi AX Caution ‘Be cure t avoid installing a compressor in an ‘environment where coolant mist or water soluble coolant mist from machine tool cracked sas from plastic, effluent steam from foodstut? plant, flue gas from boiler, eshaust gas from truck or other similar matter is sucked in. Suction of these toxic gases or mist eauses the oil separator element to he clogged, which may rosult in an emergency stop of the compressor. VENTILATION METHOD SO AS NOT % Don't suck in exhaust gas from truck or other vehicles. ‘TO SUCK IN TOXIC GAS OR MIST O insta a suction and exhaust fans oF suction dc. X Avoid installing a compressor downstream from gas,Ps PIPING 1, An unsupported long piping may cause for vibration and, as a result, the devices to which such piping is connected may be damaged. ‘The piping must be properly supported (using hangers, fasteners, columns, etc.) 2. When more than two units of compressors are installed and their discharge piping are connected to the same discharge main piping, be sure to provide the stop valves before the discharge main piping so that they ean be closed when the operations of the compressors are stopped. 3. Slope the main piping in the discharse air flow direction so that condensate does not gather in the middle of piping. 4. Provide a drainage at the bottom part of pipe if there is concave or riser piping. 5. To prevent condensate reverse flow connect a discharge piping at the top of the main piping. 6. When installing the piping lifted, secure space of more than 600 mm away from the piping for maintenance of the compressor unit, ‘hen connecting to the wain piping, conncet the discharge Energoncy valve & CIP you Increase Mein piping the compressa aL A) tertincion Slope along all vaiee | tteaie fom) Stop valve J Stop valve ~ | Drainage valve | brain separator Union 38 / Union 3 rae alr Hanger yan piping Ta provant the averse flow Work to be executed by the custoner. 3 Be sure to connect the eustomer piping and compressor by a flange or union in order to enable it to separate at the time of maintenance,Po MAIR TANK INSTALLATION © Tn order to make pressure fluctuation small, install the piping capacity more than surely proper capacity (air receiver tank) in discharge piping. © When install a separated dryer, a line filter and a check valve, please install them in the down stream of air tank. In addition, please shorten the piping from the compressor to air tank as much as possible. ¥ I piping pressure loss from the compressor to air tank becomes large : operating of load/unload becomes frequent, and the life of parts becomes short. @ Air tank capacity Min. 06 Min. 10 Note) This is tho capacity in the ease of that load rate 50%, difference of upper and lower limit pressure 0.1 MPa and a cycle time (load + unload — lond) 80 seconds. PH — Vip = Air wank capacity (a!) t Unload time (min) te: Load time (min) tht, & O.5min (more than 30 see.) =D Q : Air discharge volume (m/min) tole t P,_: Suction pressure (MPa) ‘ Suction ps (Pa) = Difference of upper and lower limit pressure (MPa) x + Load rate (he rte of used itt ae diachange wom Qa) (ttt) X Qex Py x (1-¥) SS « SG390Wil-22 type calculation example ttt=0.5min Q,=3.95m'/min P,=0.101MPa D= 0,70—0,60= 0.10MPa x= 50% (Ai tank capacity is surely made the largest at the time of load rate 50% } 0.5 X 8.95 X 0.101 x 0.5 (10.5) r Va~ naa 0.50 m'